SPECIFIC
ATIONS
BLADE DIAMETER
10" (254 MM)
ARBOR DIAMETER
5/8" (16 MM)
ARBOR
TILT RANGE
0° À 45°
MAXIMUM DEPTH OF CUT
AT 90°
3 1⁄8" (80 mm)
MAXIMUM DEPTH OF CUT
AT 45°
2 1⁄4" (57 MM)
D
ADO CAPACITY
3⁄4" (19 MM)
DUST PORT DIAMETER
4" (102 MM)
ARBOR SPEED
4200 RPM
T
ABLE HEIGHT
35 3⁄8" (899 MM)
T
ABLE SIZE (W/EXTENSION WINGS)
44" X 27" (1118 X 686 MM)
T
ABLE SIZE (W/O EXTENSION WINGS)
20" X 27" (508 X 686 MM)
BASE DIMENSIONS (L X W)
20" X 20" (508 X 508 MM)
MOTOR (PRE-WIRED 110 V)
2 HP, 110/220 V, 13/6.5 A
WEIGHT
312 LBS (142 KG)
SETUP & OPERATION MANUAL
10" TILTING ARBOR SAW
– LEFT TILT
FEATURES
New! Combination riving style splitter and
blade guard with anti-kickback pawls and
a second European style riving knife also
included.
Large, precision-ground, 44" x 27" cast-iron
table with two extension wings.
4" dust port allows easy connection to a
dust collection system.
Unique digital display for blade angle.
Large paddle-style stop switch.
Ruggedly built saw carriage with solid cast-
iron trunnions.
Large motor access door for quick clean-
ing and easier maintenance.
Convenient arbor lock for fast one-tool
blade changes.
3 Fence options including new Excalibur
aluminum T-fence (50-220R), and made in
Canada General “T-Fence” system with 28"
(50-220RC M1) or 50" (50-220RCL M1) guide
rails.
REVISION 1 - June 17/08
© Copyright General® International 06/2008
MODEL
#50-220R M1
#50-220RC M1
#50-220RCL M1
THANK YOU
for choosing this General®International model 50-220R M1/ 50220RC M1 / 50-220RCL M1 10" Tilting Arbor Saw. This saw has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most
from your investment, please take the time to read this manual before assembling, installing
and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this saw as well as the set-up, maintenance and identification of its parts and components.
This manual is not intended as a substitute for formal woodworking instruction, nor to offer the
user instruction in the craft of woodworking. If you are not sure about the safety of
performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer:
The information and specifications in this
manual pertain to the unit as it was supplied from the
factory at the time of printing. Because we are committed to making constant improvements, General
®
International reserves the right to make changes to
components, parts or features of this unit as deemed
necessary,without prior notice and without obligation to
install any such changes on previously delivered units.
Reasonable care is taken at the factory to ensure that
the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied.
However, special orders and “after factory” modifications may render some or all information in this manual
inapplicable to your machine. Further, as several generations of this model of saw and several versions of this
manual may be in circulation, if you own an earlier or
later version of this unit, this manual may not depict your
machine exactly. If you have any doubts or questions
contact your retailer or our support line with the model
and serial number of your unit for clarification.
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
GENERAL®MFG & GENERAL®INTERNATIONAL WARRANTY
All component parts of General® MFG, General® International and Excalibur by General
International ® products are carefully inspected during all stages of production and each unit
is thoroughly inspected upon completion of assembly.
Limited Lifetime
Warranty
Because of our commitment to quality and customer satisfaction, General® MFG and
General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser
for the life of the tool.
However, the Limited Lifetime Warranty does not cover any product used
for professionnal or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited
Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 2 years (24 months) from
the date of purchase. General® MFG and General® International agree to repair or replace
any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the
“conditions and exceptions” as listed below.
T
o file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to General® International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof
of purchase and a “letter of claim” must be included (a warranty claim form can also be used
and can be obtained, upon request, from General® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®
MFG or General® International to have been directly or indirectly caused by or resulting from;
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
TABLE OF CONTENTS
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . .5
ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . .6
Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .6
Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Converting the motor to 220V . . . . . . . . . . . . . . . . .6
Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
IDENTIFICATION OF MAIN PARTS AND COMPO-
NENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
BASIC FUNCTIONS . . . . . . . . . . . . . . . . . . . .8
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . .8
List of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Additional requirements for set up . . . . . . . . . . . . .8
PLACEMENT WITHIN THE SHOP / ESTABLISHING A
SAFETY ZONE . . . . . . . . . . . . . . . . . . . . . . . .
9
CLEAN UP . . . . . . . . . . . . . . . . . . . . . . . . . .9
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . .10
Install the table exension wings . . . . . . . . . . . . . .10
Mount fence storage brackets . . . . . . . . . . . . . . .10
Install the fence assembly . . . . . . . . . . . . . . . . . . . . . . .10
Front fence rails . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Rear fence rails . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Install the General “T-Fence” assembly . . . . . .12
Front fence rails . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Rear fence rails . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Mount the switch . . . . . . . . . . . . . . . . . . . .13
Install / remove a saw blade . . . . . . . . . . . . .14
Install a saw blade . . . . . . . . . . . . . . . . . . . . . . . . .14
To remove a saw blade . . . . . . . . . . . . . . . . . . . . .14
Install and adjust riving knife . . . . . . . . . . . .15
Select a riving knife . . . . . . . . . . . . . . . . . . . . . . . . .15
Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . .15
Centering the splitter/riving knife on the blade .15
Level the table insert . . . . . . . . . . . . . . . . . .16
Align and level the rip fence . . . . . . . . . . . . .16
Align the rip fence parallel to the blade . . . . . . .16
Align the rip fence 90º to the table . . . . . . . . . . . .17
Level the fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Adjust & align rip fence pointer . . . . . . . . . . .17
Connecting to a dust collector . . . . . . . . . . .18
BASIC ADJUSTMENTS AND CONTROLS . . . . . .18
Connecting to a power source . . . . . . . . . . . . . . .18
ON / OFF switch and safety pin . . . . . . . . . . . . . . .18
Blade height & tilt adjustment . . . . . . . . . . . .19
Blade height adjustment . . . . . . . . . . . . . . . . . . . .19
Blade tilt (bevel) adjustment . . . . . . . . . . . . . . . . .19
Resetting digital bevel angle readout . . . . . . .19
OPERATING INSTRUCTIONS . . . . . . . . . . . . .20
Types of cuts . . . . . . . . . . . . . . . . . . . . . . .20
Ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Bevel ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Ripping small work pieces . . . . . . . . . . . . . . . . . . .21
Cross cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Bevel cross cutting . . . . . . . . . . . . . . . . . . . . . . . . . .21
Adjusting and using the miter gauge . . . . . . .22
Adding an auxiliary fence to the miter gauge . .22
Miter cuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Compound miter cuts . . . . . . . . . . . . . . . . . . . . . . .22
Using a dado head blade . . . . . . . . . . . . . . .23
MAINTENANCE & ADJUSTMENTS . . . . . . . . . .23
Periodic maintenance . . . . . . . . . . . . . . . . . . . . . .23
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Adjusting the 45 º & 90 º bevel stops . . . . . . . . . . .24
Adjusting the bevel angle pointer . . . . . . . . . . . .24
Recommended optional accessories . . . . .25
Parts list and diagrams . . . . . . . . . . .26 - 34
Contact information . . . . . . . . . . . . . . . . .36
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that
may result from improper use of its equipment.
1. Do not operate the saw when tired, distracted, or
under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free
of debris.
3. Keep children and visitors at a safe distance when
the saw is in operation; do not permit them to
operate the saw.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches
and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided atten-
tion. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area
and whenever possible use a dust collector and
wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck-
laces or other jewelry while the saw is in operation.
Wear protective hair covering to contain long hair
and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the feed table surface before operating.
9. Keep hands well away from the blade and all mo-
ving parts. Use a brush, not hands, to clear away
chips and dust.
10. Be sure that the blade is securely installed and in
proper cutting direction before operation.
11. Be sure the blade has gained full operating speed
before beginning to cut.
12. Always use a clean, properly sharpened blade.
Dirty or dull blades are unsafe and can lead to
accidents.
13. If using a power feeder,stop the feeder before stop-
ping the table saw.
14. Do not push or force stock into the blade. The saw
will perform better and more safely when working
at the rate for which it was designed.
15. Use suitable support when cutting stock that does
not have a flat surface. Always hold stock firmly
against the fence when ripping, or against the miter
gauge when cross-cutting.
16. To minimize risk of injury in the event of workpiece
kickback, never stand directly in-line with the blade
or in the potential kickback path of the work piece.
17. Avoid working from awkward or off balance posi-
tions. Do not overreach while cutting; keep both
feet on floor. Never lean over or reach over the
blade and never pull the work piece over the blade
from behind. Use out feed support or have an assistant help when ripping long material.
18. Keep blade guards in place and in working order.
If a guard must be removed for maintenance or
cleaning, be sure it is properly reattached before
using the tool again.
19. Never leave the machine running with the power
on when not in operation.
20. Use of parts and accessories NOT recommended
by
GENERAL® INTERNATIONAL
may result in equip-
ment malfunction or risk of injury.
21. Never stand on machinery. Serious injury could
result if the tool is tipped over or if the blade is unintentionally contacted.
22. Always disconnect tool from power before servicing
or changing accessories such as blades, or before
performing any maintenance, cleaning or adjustments, or if the machine will be left unattended.
23. Make sure that switch is in "OFF" position before
plugging in the power cord.
24. Make sure the tool is properly grounded. If equip-
ped with a 3-prong plug it should be used with a
three-pole receptacle. Never remove the third
prong.
25. Do not use this saw for other than its intended use. If
used for other purposes,
GENERAL® INTERNATIONAL
disclaims any real implied warranty and holds itself
harmless for any injury, which may result from that
use.
5
ELECTRICAL REQUIREMENTS
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock. The motor
of this machine is wired for 110V single phase operation
and is equipped with a 3-conductor cord and a 3prong grounding plug to fit a grounded type receptacle . Do not remove the 3rd prong (grounding pin)
to make it fit into an old 2-hole wall socket or extension
cord. If an adaptor plug is used , it must be attached
to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some
areas. Check your local codes. If you have any doubts
or if the supplied plug does not correspond to your electrical outlet, consult a qualified eletrician before proceeding.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating on
the same circuit. If you are unsure, consult a qualified
electrician. If the circuit breaker trips or the fuse blows
regularly, your machine may be operating on a circuit
that is close to its amperage draw capacity. However, if
an unusual amperage draw does not exist and a
power failure still occurs, contact a qualified technician
or our service department.
CONVERTING THE MOTOR TO 220V
Should you need to convert your machine’s motor from
110V to 220V power, there is an electrical schematic
drawing on the inside of the motor cover plate. Unless
you are a qualified electrician, we do not recommend
attempting this conversion on your own. If you choose
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS
WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN
RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN
BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
to do so, you may risk serious personal injury, damage
to the motor and voiding the warranty of your machine.
We suggest you ask your local General International
distributor to recommend qualified electricians in your
area (or perhaps one of their own technicians) who
can make this conversion properly and safely.
EXTENSION CORDS
If you find it necessary to use an extension cord with your
machine, use only 3-wire extension cords that have 3prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a
damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage
listed on the motor I.D. plate. An undersized cord will
cause a drop in line voltage resulting in loss of power
and overheating. The accompanying chart shows the
correct size extension cord to be used based on cord
length and motor I.D. plate amp rating. If in doubt, use
the next heavier gauge. The smaller the number, the
heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
AMPERE
RATING
TOTAL LENGTH OF CORD IN FEET
110 VOLTS 25 FEET 50 FEET 100 FEET 150 FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
AWG
< 5
------->
18 16 16 14
6 TO 10
------->
18 16 14 12
10 TO 12
------->
16 16 14 12
12 TO 16
------->
14 12 * NR * NR
* NR = Not Recommended
6
10" TILTING ARBOR SAW
50-220R M1
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
LEFT TABLE EXTENSION*
MAIN TABLE
BLADE GUARD AND SPLITTER ASSEMBLY
MITER GAUGE
FENCE
REAR RAIL
RIGHT TABLE EXTENSION
TABLE INSERT
FRONT RAIL
BLADE TILT HANDWHEEL
ON/OFF SWITCH
BEVEL SCALE
DIGITAL BEVEL INDICATOR
BLADE HEIGHT ADJUSTMENT HANDWHEEL
DUST OUTLET
50-220R VERSION SHOWN - 50-220RC &
50-220RCL VERSION VARY SLIGHTLY
7
* Not included on special order model 50-220REX 40/60.
UNPACKING
Carefully unpack and remove the saw and its components from the box and check for damaged or missing
items as per the list of contents below.
NOTE: Please report any damaged or missing items to your
General® International distributor immediately.
LIST OF CONTENTS QTY
SAW................................................................................1
TABLE EXTENSION ..........................................................2
EXTENSION TABLE MOUNTING HARDWARE..................8
SPLITTER / RIVING KNIFE................................................3
SPACER...........................................................................1
RIVING KNIFE.................................................................1
FENCE STORAGE BRACKET & HARDWARE....................2
MITER GAUGE................................................................1
FRONT RAIL (2 PCS) ......................................................1
REAR RAIL (2 PCS).........................................................1
RIP FENCE ......................................................................1
2.5 MM ALLEN KEY ........................................................1
6 MM ALLEN KEY ...........................................................1
12-14 MM COMBINATION WRENCH............................1
ARBOR WRENCH ...........................................................1
FRONT RAIL MOUNTING HARDWARE ...........................6
REAR RAIL MOUNTING HARDWARE..............................6
*Included with model 50-220R only.
**One only Included with model 50-220REX.
BASIC FUNCTIONS
This hybrid saw has been designed for cutting solid wood as well as manufactured wood materials such as plywood, wood panelling, particleboard, mdf and other wood based by-products. This saw is not designed for cutting
metals nor for cutting any materials other than wood or wood based stock.
This saw is designed for use with maximum 10" (250mm) diameter blades having a center hole diameter of 5/8".
The blade can be raised to cut a maximum stock thickness of 3 1/8" with the blade set 90 degrees to the table. The
blade can be tilted up to 45 degrees to the left for bevel cuts to a maximum stock thickness of 2 1/4". Using any
standard aftermarket 8" diameter stacked dado blade set (not included), the maximum dado cutting capacity of
this saw is 3/4". Note: for safer dado cutting, an optional dado table insert (part number #50-230R) can be purchased through your General International distributor.
The 50-220R is supplied with both a riving style splitter/blade guard assembly and a European style riving knife that
are both designed to raise or lower and tilt with the blade, and maintain a consistent distance to the blade at all
times, regardless of the height or angle of the blade. This can help reduce (but not totally eliminate) the risk of a
kickback incident, where the workpiece is thrown back at the operator by helping to prevent the workpiece from
getting stuck between the blade and the riving style splitter or riving knife (as compared to a traditional stationary
splitter) or from closing up on the back of the blade as it passes through the cut.
or
ADDITIONAL REQUIREMENTS FOR SET UP
• Extra person for help with lifting
• Phillips Screwdriver
• Socket wrench kit (recommended)
• Straightedge
• Machinist square or triangle square
8
PLACEMENT WITHIN THE SHOP /
ESTABLISHING A SAFETY ZONE
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a
solid, flat and stable floor that is able to support the
weight of the saw (312lbs - 142 kgs) and the operator.
Using the dimensions shown as a guideline, plan for
placement within your shop that will allow the operator to
work unencumbered and unobstructed by foot traffic
(either passing shop visitors or other shop workers) or
other tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is
advisable to establish a safety zone around shop
machinery. A clearly defined “no-go” zone on the floor
around each machine can help avoid accidents that
could cause injury to either the operator or the shop visitor. It is advisable to take a few moments to either paint
(using non-slip paint) or using tape, define on the floor the limits or perimeter of each machines safety zone. Take
steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is
running for everyone but the individual operating the unit.
THIS MODEL 50-220R 10" TILTING ARBOR SAW IS HEAVY. DO NOT OVER-EXERT. A HOIST OR FORKLIFT WITH STRAPS SHOULD BE USED
TO LIFT THIS MACHINE.
TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE,ANY EQUIPMENT USED TO LIFT THIS MACHINE SHOULD HAVE
A RATED CAPACITY IN EXCESS OF 312 LBS (142 KGS).
9
CLEAN UP
The protective coating on the saw table prevents rust from
forming during shipping and storage. Remove it by rubbing with a rag dipped in kerosene, mineral spirits or
paint thinner. (Dispose of potentially flammable solventsoaked rags according to manufacturer’s safety recommendations.)
A putty knife, held flat to avoid scratching the surface,
may also be used to scrape off the coating followed by
clean-up with solvent. Avoid rubbing the saw’s painted
surfaces, as many solvent-based products will remove
paint.
To prevent rust, apply a light coating of paste wax or use
regular applications of any after-market surface protectant or rust inhibitor.
Tip: With a screw driver, push a solvent-saturated rag into
the T-slots to remove the grease.
10
INSTALL THE TABLE EXTENSION WINGS
Attach the table extension wings to the main table using
8 12 mm hex head bolts (4 per wing), and 8 lock washers
. Align the table extensions with the table and loosely
attach the bolts. Place a straightedge on the table and
extension as shown to align the extension table and
then tighten down the bolts.
Note: Be sure that the table extension wings are flush with
front edge of table .
level here
flush here
ASSEMBLY INSTRUCTIONS
MOUNT FENCE STORAGE BRACKETS
The miter gauge and arbor wrench storage brackets are already installed on the saw. Install the fence
storage brackets on the right side of the saw as shown in
, using two Phillips head screws and flat washers.
Note: The model 50-220R saw is sold with 3 different fence options: the 50-220R M1 is equipped with an aluminum Excalibur
T-fence and guide rail system. The following instructions are specifically related to the installation of this fence option.
If you have purchased either 50-220RC M1 (General T-Fence with 28" rails) or 50-220RCL M1 (General T-Fence with 52" rails)
then the following instructions do not apply – please skip ahead to the “Install the General T-Fence” installation instructions
on page 12. Please also note that for the General T-Fence there are detailed installation and operating instructions in the
“F-36 T28/52” manual supplied in the box with the F36 rip fence.
INSTALL THE FENCE ASSEMBLY - MODEL 50-220R & 50-220REX ONLY
1.
Loosely thread the six square head bolts to the front of the table as shown in . Assemble the fasteners in the
order shown in .
2.
Do not tighten down the nuts; leave the square heads of the bolt protruding from the table as shown in .
FRONT FENCE RAILS
1. Use 6 cap screws with lock washers and nuts to assemble the rear rails to the rear of the saw as shown .
REAR FENCE RAIL
S
3. From the left side of the saw, slide the upper slot
of the left (shorter) front rail onto the square head
bolts .
5. From the right side of the saw,slide the upper slot of
the right front rail onto the square head bolts .
4. Set the left end of the rail flush to the outside edge
of the extension wing.
FLUSH HERE
6. Fit the 2 rails together .
7. Tighten down the nuts to firmly secure the front rails
to the table.
11
2. Make sure that the intersection between the two rear rails is leveled .
* Only one rear rail supplied on 50-220REX 40/60.
FRONT FENCE RAILS
1. The illustrations below, show how the screw holes in the T-28 and T-52 front guide rail align with those on model
#50-220RC and 50-220RCL respectively. Assemble the front rail to the front of the saw using 4 flat head counter
sunk screws, lock washers and nuts .
INSTALL THE GENERAL “T-FENCE” ASSEMBLY
- MODEL 50-220RC M1 & 50-220RCL M1 ONLY
T-28
FOR MODEL 50-220RC
T- 52
FOR MODEL 50-220RCL
Note: The model 50-220R saw is sold with 3 different fence options: If you have purchased either 50-220RC M1 (General TFence with 28" rails) or 50-220RCL M1 (General T-Fence with 52" rails) the following instructions are specifically related to
the installation of these 2 fence options. Please also note that for the General T-Fence there are detailed installation and
operating instructions in the “F-36 T28/52” manual supplied in the box with the F36 rip fence.
The 50-220R M1 is equipped with an aluminum Excalibur T- fence and guide rail system, if you have purchased your saw
with this fence option then the instructions on this page do not apply – please refer to fence installation instructions on
page 10 and 11.
2. Place the supplied L-jig on top of the table . Adjust
the rail height until the bottom of the jig is flush with
the rail shelf. Hold the nuts firm with a 7/16" wrench
and tighten the two screws on left and right ends of
the rail. Tighten the center screws only after doublechecking rail height using the L-jig all along the rail
and at both ends.
3. Assemble the guide tube to the front fence rail
by fastening 4 of the 5 hex head bolts to the
underside of the rail. For now, omit the first bolt
on the far left of the rail because this is where you
will attach the saw’s On/Off switch.
Note: when the tube is attached, there will be a gap of
about 1 inch between it and the rail in which part of the
fence will ride.
12
Note: the front rail is the one
that is the wider of the two rails.
It will sit upright, like this:
Note: the front rail is the one
that is the wider of the two rails.
It will sit upright, like this:
REAR FENCE RAILS
The illustrations below show how the bolt holes in the T-28 and T-52 rear fence rails align with those on model
#50-220RC and 50-220RCL respectively. Assemble the rear rail to the rear of the saw using 4 pan head phillips screws,
lock washers and nuts .
T-28
FOR MODEL 50-220RC
T- 52
FOR MODEL 50-220RCL
.
MOUNT THE SWITCH
1. Temporarily remove the end cap from the left end of
the front rail .
2. Slide the heads of the bolts of the switch mounting
bracket into the t-sot on the underside of the fence
rail .
MODEL 50-220R M1 ONLY
3. Position the switch somewhere between 4" and 12"
from the end of the fence rail , depending upon
your personal preference.
4. Tighten the screws to secure the switch in place.
5. Reinstall the end cap on the front rail.
4"
13
12"
Note: Use a ruler to ensure that the top
of the back rail is 7/16" lower than the
table top. Tighten the nuts on right and
left sides first, then the rest.
Note: Use a ruler to ensure that the top
of the back rail is 7/16" lower than the
table top. Tighten the nuts on right and
left sides first, then the rest.
BE SURE THE SAW IS UNPLUGGED AND COMPLETELY DISCONNECTED FROM THE POWER SOURCE WHENEVER INSTALLING OR
REMOVING A SAW BLADE!
NO
TE
This saw is intended for use with 10" (250mm) diameter or less saw blades having a center hole diameter of
5/8". There are many types of blades available to perform specific cutting jobs, such as crosscuts or ripping
only, or for use with plywood, panelling and other products. A good quality specialty blade can produce a
finer finish, be more efficient and place less strain on the saw. Use only saw blades designed for use at a maximum operating speed of 6000 RPM or less. Saw blades should be kept clean and sharp. Never store saw
blades by stacking them directly in contact with each other. Place a layer of cardboard or similar material
between the blades to keep them from coming into contact with each other.
INST
ALL A SAW BLADE
1. Remove the retaining screw and remove the table
insert plate . Then, remove the arbor nut & flange
.
INSTALL / REMOVE A SAW BLADE
2. Install a saw blade on the arbor so that the open-
ings between the teeth face the front of the saw (the
blade spins in the counter-clockwise direction).
BLADE
DIRECTION
FRONT
3. Replace the flange and arbor nut . Press down on
the red arbor lock button so the blade & arbor
won’t turn as you tighten the arbor nut clockwise
(toward the rear of the saw) with the
supplied arbor wrench .
TIGHTEN
T
o remove a saw blade:
perform the same procedure
turning the arbor nut in the opposite direction.
LOOSEN
BEFORE TURNING ON THE SAW, MAKE SURE THE ARBOR LOCK IS DISENGAGED (POPS UP) BY TURNING THE BLADE A FRACTION TO UNLOCK. TURN THE BLADE BY HAND ONE FULL ROTATION TO MAKE SURE THE ARBOR/BLADE TURNS FREELY.
NOTE
When tightening the arbor nut, take care not to over tighten as this will make it very difficult to remove later.
Because the rotation of the blade runs counter to the direction of the threads on the nut, the blade is essentially tightening itself to the nut whenever the saw is running. Though there are no hard and fast rules for how
much torque is required, the arbor nut should be always tightened hand-tight and just slightly beyond “snug”.
14
REMOV
AL / INSTALLA
TION
1. Set the blade to 90º and raise it to its highest position.
(Refer to “Blade height and tilt adjustment” instructions
on page 19 if needed).
2. Remove the table insert.
3. If already installed, remove the splitter or riving knife
by loosening the hex bolt and pulling the splitter or
riving knife up out of its mounting bracket.
4. T
o install: Fit the bottom end of the splitter or riving
knife into the slot in the mounting bracket and push
downward until it bottoms out, then tighten the hex
bolt to lock it in place.
5. Re-install the table insert.
ALWAYS TURN OFF AND UNPLUG THE SAW BEFORE REMOVING / INSTALLING A RIVING KNIFE.
SELECT A RIVING KNIFE
Two riving knives are provided:
- A combination riving style splitter and blade guard
with anti-kickback pawls ;
- A European style riving knife without blade guard
.
The riving knife must always be used with a blade guard.
If you already own an independently attached bladeguard such as our Excalibur 50-EXBC10, use the riving knife
. If you do not already own a blade guard, use the split-
ter/blade guard assembly
.
THE BLADE MUST NEVER REMAIN EXPOSED WHEN USING THE SAW. TO PREVENT THE RISK OF SERIOUS INJURIES, ALWAYS
COVER THE BLADE WITH A BLADE GUARD.
INSTALL AND ADJUST RIVING KNIFE
CENTERING THE SPLITTER / RIVING KNIFE ON THE BLADE
The splitter/riving knife should be more or less centered on
the blade to allow for workpiece clearance on both sides
of the blade .
THE SPLITTER/RIVING KNIFE SHOULD NEVER PROTRUDE
BEYOND EITHER EDGE OF THE BLADE .THIS WILL
OBSTRUCT THE WORKPIECE AND LEAD TO A DANGEROUS KICKBACK SITUATION WHICH CAN LEAD TO SERIOUS PERSONAL INJURY.
LARGER VIEW
TOP VIEW
Riving Knife
Blade
Table insert
DON’T
DON’T
15
1. Place a straightedge against a front and back
tooth of the blade . There should be a more or
less equal gap between the straightedge and the
splitter/riving knife on both sides of the blade .
2. If needed, center the splitter/riving knife to the
blade by placing one, two or all three spacers
provided into the mounting bracket , on
either side of the splitter/riving knife.
LEVEL THE TABLE INSERT
Place the insert into the table and use a straightedge to
determine whether the insert is level with the table top .
Turn each of the 5 adjusting screws with the supplied
Allen wrench until done.
Suggestion: Start by adjusting one rear screw and its
diagonal opposite in front, then tweak the remaining
screws.
Note: If the sawblade has already been installed, use the raising handwheel to lower the blade below the table surface
before leveling the insert.
To make satisfactory rip cuts, your fence must be aligned
perfectly parallel with the saw blade.
1. Slide the fence over to the right T-slot on your saw
table top . Lock down the fence handle and
make a visual check that the fence is parallel with the
T-slot all along its length.
Also, you can place a small 3/4” thick block of wood,
upright into the T-slot and slide it from the front to the
back checking its distance from the left edge of the
fence.
MODEL 50-220R M1 ONLY
ALIGN AND LEVEL THE RIP FENCE
FOR MODEL 50-220RC & 50-220RCL
See your F36 T28/52 fence manual for further information
.
THE RIP FENCE MUST BE PARALLEL TO THE BLADE DURING OPERATION. FAILURE TO SET THE RIP FENCE PARALLEL TO THE BLADE CAN
RESULT IN KICKBACK AND POSSIBLE SERIOUS INJURY.
ALIGN THE RIP FENCE PARALLEL TO THE BLADE
16
LEFT SIDE
RIGHT SIDE
17
2. If the fence is not parallel, it can be adjusted by using
an Allen key to turn one or both of the screws or
. Do this slowly, just an eighth to a quarter turn at a
time, or you will quickly overshoot the desired adjustment.
Note: It is always good practice to periodically recheck
the alignment of your fence to the blade.
ALIGN THE RIP FENCE PERPENDICULAR (90°) TO THE TABLE
Place a machinist square on the table against the fence
and look for a gap between the square and the fence
(bottom and top) or the table. If needed, adjust either of
the two plastic set screws ,to tilt the fence slightly and
square it to the table.
LEVEL THE FENCE
The fence should be parallel to the table and sit approximately 2 mm above the table’s surface (so the fence will
not scratch the table and a thin work piece will not get
stuck or jammed under the fence).
To level and adjust the height of the fence:
1. Loosen the hex nut on the leveling foot located
under the rear end of the fence.
2. Raise or lower the leveling foot until there is a spacing
of 2 mm (approx.) between the bottom of the fence and the table, then tighten the hex nut to lock the setting of the leveling foot.
3. If needed, to level the fence, adjust the plastic set screws equally, thereby raising or lowering the front of the
fence an equal amount on either side so as not to undo the previous perpendicular adjustment.
FOR MODEL 50-220RC & 50-220RCL
See your F36 T28/52 fence manual for further information
.
Set blade to 90° and raise it to the maximum height. Move
the fence till it lightly touches the right side of the blade
and push down the locking lever to lock the fence in
place .
With the fence locked in place against the blade, loosen
the pointer screws . Line up the reference line on the
pointer with the zero point on the tape and re-tighten
the pointer screws.
Note: When changing blades, re-align the pointer with the zero points on the tapes to account for thinner or thicker blades.
MODEL 50-220R M1 ONLY
ADJUST & ALIGN RIP FENCE POINTER
LARGER VIEW
CONNECTING TO A DUST COLLECTOR
• There is a 4" dust outlet located on the lower left of the
saw cabinet allowing for the connection to a dust collection system (not included).
• Be sure to use appropriate size hose and fittings (not
included) and check that all connections are sealed
tightly to minimize airborne dust.
• If you do not already own a dust collection system
consider contacting your General® International distributor for information on our complete line of dust collection systems and accessories or visit our website at
www.general.ca
ALWAYS TURN ON THE DUST COLLECTOR BEFORE
STARTING THE SAW AND ALWAYS STOP THE SAW
BEFORE TURNING OFF THE DUST COLLECTOR.
BASIC ADJUSTMENTS & CONTROLS
CONNECTING TO A POWER SOURCE
Once the assembly steps have been completed, uncoil
the power cord and plug it into an appropriate outlet.
Refer back to the section entitled “ELECTRICAL
REQUIREMENTS” and make sure all requirements and
grounding instructions are followed. When cutting operations have been completed unplug the saw from the
power source.
SWITCH OFF
TO AVOID RISK OF SHOCK OR FIRE DO NOT OPERATE THE UNIT WITH A DAMAGED POWER CORD OR PLUG. REPLACE DAMAGED
CORD OR PLUG IMMEDIATELY.
TO AVOID UNEXPECTED OR UNINTENTIONAL START-UP, MAKE SURE THAT THE POWER SWITCH ON THE SAW IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE.
ON/OFF SWITCH & SAFE
TY PIN
The switch assembly is equipped with a lock-out safety
pin. When the pin is installed through the green “ON” button, the machine cannot be started.
To start the machine, lift the red “STOP” switch panel and
remove the lock-out pin. Lower the “STOP” switch panel
and push the green “ON” button .Wait for the saw blade to
reach full speed before cutting.
To stop the machine, push on the RED “STOP” switch panel
and wait for the blade to come to a complete stop.
When you have finished using the machine be sure to
re-install the lock-out pin and unplug the machine from the power source.
18
BLADE HEIGHT ADJUSTMENT
The blade height adjustment handwheel is located on the
front of the saw and there is a lock knob on the
handwheel that allows you to lock the wheel and secure
the blade at the desired height.
To raise or lower the blade:
1. Loosen the blade height lock knob by turning
counter clockwise.
2. T
o raise the blade: turn the handwheel clockwise.
T
o lower the blade: turn the handwheel counter
clockwise.
3. With the blade set to the desired height, tighten the lock knob by turning clockwise to lock the blade.
TO LIMIT YOUR EXPOSURE TO THE BLADE AND ALSO TO MAXIMISE THE EFFECTIVENESS OF THE ANTI-KICKBACK
PAWLS (WHEN USING THE RIVING STYLE SPLITTER & BLADE GUARD), NEVER TAKE MORE BLADE HEIGHT THAN
IS REQUIRED TO COMPLETE THE CUT. WHEN SETTING THE BLADE HEIGHT FOR THROUGH-CUTS (CUTS ALL THE
WAY THROUGH THE THICKNESS OF A BOARD) SET THE HEIGHT OF THE BLADE TO ROUGHLY 1/4" HIGHER
THAN THE THICKNESS OF THE BOARD.
BL
ADE TILT (BEVEL) ADJUSTMENT
The blade tilt (bevel) adjustment handwheel is located on
the side of the saw . The bevel locking lever is locatted under the table at the front of the saw and allows the
user to lock the tilting mechanism and secure the blade
at the desired angle.
To change the angle of the blade:
1. Loosen the bevel locking handle by turning it
counter-clockwise
2. Turn the handwheel left or right as required to set
the blade to the desired angle. The blade can be tilted to the left anywhere from 0° (90° to the table) to 45°.
3. With the blade tilted to the desired angle, tighten the bevel locking handle by turning it clockwise to lock
the tilting mechanism and secure the blade.
BLADE HEIGHT & TILT ADJUSTMENT
Upon plugging in the machine the digital readout will
show a random number.
1. Set the blade to 90° vertical to the table and use a
machinist square or triangle square to validate the
angle .
2. Press the 0° set button on the digital readout, it will
show “000” .
RESETTING DIGITAL BEVEL ANGLE READOUT
19
3. Tilt the blade to 45° and use a bevel gauge or trian-
gle square to validate the angle .
4. Press the 45° set button on the digital readout, it
will show “45.0” . Bevel readout calibration is now
complete.
Note:
•
The bevel angle calibration must be reset each time you
plug in the machine.
•
To avoid the risk of electrocution and/or damage to the
circuitry do not disassemble the electrical components.
•
If the digital display should fail – replace with a new unit,
do not attempt to repair.
• Make sure that the arbor nut is secure and that the blade is firmly tightened snug on the arbor.
• Check that the blade angle and height lock knobs are tight.
• If ripping, make sure the fence lock lever is engaged and that the fence is parallel to the blade.
• If cross cutting, make sure the miter gauge is locked tight.
• While using the saw, be sure to wear safety glasses at all times.
• Make sure that the blade guard/splitter assembly or riving knife is properly installed and aligned with the
blade, and that the anti-kickback pawls are functioning.
OPERATING INSTRUCTIONS
VERIFY ALL CHECK POINTS BEFORE STARTING. FAILURE TO COMPLY CAN RESULT IN SERIOUS INJURIES.
RIPPING
Cutting a wood plank or sheet of plywood lengthwise to
reduce its width is called “ripping.” To rip stock, hold the
work with both hands pushing it into the blade as well as
firmly against the rip fence so that it is cut straight .
• The work to be cut must have a straight edge to ride
the fence and must be flat to make solid contact with
the table during the cut in order to avoid “kickback” (a
blade jam causing the wood to fly backwards and hit
you).
• Never rip or cut wood without using the fence or miter
gauge to guide it because the stock could kickback.
• Always use the blade guard and splitter assembly when cutting wood. It has anti-kickback fingers and a splitter
to prevent the saw “kerf” (the slit cut by the blade) from closing and binding the blade, which can overload
and/or stall the motor or cause the blade to lift and eject the workpiece towards the front of the saw at very high
speeds. The blade guard keeps your fingers away from the blade and also reduces the amount of sawdust fly
ing free.
• Although certain operations require the removal of the blade guard and splitter assembly, it should always be
replaced for regular cutting.
• Never stand in the line of the blade when ripping.
• Raise the saw blade only about 1/4" higher than the workpiece to be cut.
TYPES OF CUTS
20
As you complete the rip,the wood will either remain on the
table, tilt up to be caught on the end of the guard, or fall
onto the floor (or outfeed table). The waste part of the
stock remains on the table to be removed only after the
saw is stopped (unless it is large enough for immediate
safe removal).
If the work to be ripped is narrow, it is safer to use a push
stick, rather than the hands, to feed it into the blade .
Push sticks with non-slip grippers can be purchased, but a
shop-made one works just as well.
When ripping extremely narrow stock that may not clear
the width of the blade guard, or very thin material such as
paneling, which may slip between the underside of the
fence and the table surface, a strip of wood as an auxiliary guide can be attached to the fence.
NEVER REACH IN TOWARDS THE BLADE WHILE THE BLADE IS STILL SPINNING! WHENEVER A RIP CUT IS COMPLETED, TURN OFF
THE SAW AND WAIT FOR THE BLADE TO COME TO A COMPLETE STOP BEFORE REACHING IN TO REMOVE THE WORKPIECE OR
THE WASTE MATERIAL.
BEVEL RIPPING
Bevel ripping is performed the same as ripping but with the saw blade set to an angle not perpendicular with the
table surface. After changing the bevel angle verify the alignment of the guard and splitter; make sure there is
clearance with the saw blade.
RIPPING SMALL WORK PIECES
Do not attempt rip cuts if the work piece is too small, as this will oblige you to place your hands too close to the
blade and put you at serious risk of injury. When ripping narrower widths; use a push block or a push stick in order
to avoid placing hands near the blade.
CROSS CUTTING
Cutting against the grain, to shorten the length of a board
is crosscutting. With some smaller-sized and rectangular
pieces, you often have the choice of ripping or crosscutting. Always use the miter gauge, , when crosscutting;
never cut a piece unsupported. The miter gauge may be
used in either slot, but most operators prefer the left
groove for typical work. When the blade is tilted for bevel
cutting, use the table slot that does not cause interference
with your hand or the saw blade guard.
To begin crosscutting,place the work on the miter gauge
and, with the motor OFF, slide it up close to the blade to
align the outer edges of the teeth with your cut mark, .
Keep a firm grip as you pull the miter gauge and the
wood back away from the blade. Lower the blade guard,
turn on the saw and make the cut. When the work is cut
through, move one or both cut pieces — if long enough
to handle without danger — immediately off to the side,
away from the turning blade. Turn off the motor.
BEVEL CROSS CUTTING
This procedure is the same as cross cutting except that the blade is set to an angle other than 0. After changing the
bevel angle, verify the alignment of the guard and splitter and verify that there is clearance with the saw blade.
21
ADDING AN AUXILIARY FENCE TO THE MITER GAUGE
To ensure a true 90° crosscut, especially with longer
pieces of wood that need more support than the narrow
miter gauge head can provide, an auxiliary wood fence
can be attached.
Make sure the wood for the fence is straight, and not
bowed. It should be about 2" wide and extend about 12"
from either side of the miter head. Drill 2 holes in the wood
corresponding to those on the miter head and use bolts
and nuts to secure the wood fence to the head .
To use the miter gauge with an auxiliary fence, first notch
the fence with the saw blade a bit higher than the . Measure and draw a cutline on your wood then place it
on the miter fence. Position your cutline against the notch. Turn on the saw, slide the work up until it is cut through,
but don’t cut off the fence.
Mar
king Wood
: If you measure a cut for 24", line up the
blade on the waste side of the mark. Don’t cut through the
middle of the measurement line or you’ll reduce your
desired board length by half the width of the saw blade!
For accurate work, don’t mark your cut with a fat pencil
line . A narrow dash, with a sharp pencil point is best .
Encircle the dash so you’ll find it again and add a small X
to indicate the waste or cut-off side. Pencils, like saw
blades, have thickness. When squaring off from the cut
mark, align your square to allow for pencil clearance,
which will be about 1/16" away from the drawing edge of
the square .
The miter gauge supplied with your saw has accurately
adjusted index stops at 90° and 45° to the right and left,
with a 30° maximum.
To use a setting other than 90°,loosen the lock knob by
turning it counter-clockwise, pull the stop-lock pin ,
rotate the miter head to 45°, or any angle shown on
the numerical guide. Turn the lock knob clockwise to
tighten it.
To check the accuracy of the miter gauge’s factory settings, set it at 90° and check it with an L-square or T-square.
To verify the setting, make a test cut in scrap stock and
then use a square to check the cut piece. Repeat adjustment if necessary.
If the miter gauge needs adjusting, manually turn the head so the pointer is where you think it ought to be,
tighten the lock knob and loosen the nut . Turn the adjusting screw until it touches the stop-lock pin. Tighten
down the nut again.Recheck the angle by making another test cut. Repeat,if necessary, until a true 90° is achieved.
ADJUSTING AND USING THE MITER GAUGE
FRONT VIEW
LARGER VIEW
MITER CUTS
This operation is the same as cross cutting, except the
miter gauge is set to an angle other than 0. Hold the work
piece firmly against the miter gauge and feed the work
piece slowly into the blade to prevent it from moving
during the cut.
COMPOUND MITERING
This is a combination of bevel cross cutting and mitering.
It is infrequently used. Follow instructions for both bevel
cutting and mitering.
UNDERSIDE VIEW
22
LARGER VIEW
23
USING A DADO HEAD BL
ADE
Dadoing is cutting a “rabbet” or a wide groove into the
work. A dado blade (not supplied with your saw) usually consists of two outer blades and several interior cutters. These can be adjusted to cut grooves from 1/8" to
3/4" for making shelves, joints and tenoning. Set the
blade’s width according to the instructions.
After adjusting its width, mount the dado blade on your
saw just like a regular blade. You’ll need an optional
dado insert (Item # 50-230R) to replace the standard
one that comes with your saw. Use the fence to line up the
cut. The blade guard/splitter must be removed when
dadoing. Never use the dado blade in a bevel position.
ALWAYS VERIFY THE DADO BLADE CLEARANCE BEFORE CONNECTING THE SAW TO THE POWER SOURCE. REATTACH THE GUARD
AND ADJUST AFTER DADO CUT IS FINISHED. THE MAXIMUM DADO HEAD WIDTH FOR THIS SAW IS 3/4" AND THE MAXIMUM
DADO BLADE DIAMETER IS 8".
MAINTENANCE & ADJUSTMENTS
PERIODIC MAINTENANCE
• Inspect/test the ON/OFF switch before each use. Do not operate the saw with a damaged switch - replace a
damaged switch immediately
• Inspect the saw blade for damage or chipped teeth before each use. Replace a damaged or chipped blade
immediately. Never operate the saw with a damaged or chipped blade
• Keep the saw table clean and free of dust, pitch or glue. An occasional light coating of paste wax can be use
to protect the cast-iron surface. Ask our local distributor for suggestions on table top cleaners and cast-iron surface protection based on what is readily available in your area.
• Occasionally open the cabinet door and brush off and vacuum out accumulated dust from inside the cabinet and on the blade tilting gears and on or around the motor.
• Periodically inspect the power cord and plug for damage. To minimize the risk of electric shock or fire, never
operate the saw with a damaged power cord or plug. Replace a damaged power cord or plug at the first
sign of damage.
• To minimize airborne dust particles periodically inspect all dust collection fittings – re-tighten as needed.
MAKE SURE THE SAW HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFOR-MING ANY MAINTENANCE.
LUBRICATION
Keep the blade height adjustment mechanism (accessible by the motor cover door on the left side of the saw)
as well as the blade tilt mechanism (accessible by
unscrewing the panel on the right side of the saw) well
lubricated and free of dust or debris. Clean and remove
dust, debris, and old lubricant as needed depending on
frequency of use. After cleaning, reapply lubricant as needed.
Note: Use any all-purpose grease, available at any hardware store).
The motor and all bearings are sealed and permanently lubricated – no further lubrication is required. No other
part of this table saw needs lubrication.
ADJUSTING THE 45° & 90° BEVEL STOPS
1. Disconnect the machine from the power source.
2. Raise the blade to its highest position and lift the blade
guard.
3. Loosen the bevel lock knob and turn the blade tilting
handwheel clockwise until it stops.
4. Verify the angle of the blade with a combination
square from the left side of the blade, keep the square
flat against the table and against the flat part of the
blade - Do not touch the teeth or the table insert.
If the blade angle is incorrect, turn the 90° stop screw
located on the table top to the left of the blade one full counter-clockwise turn using the supplied 6 mm allen key.
Turn the hand wheel until the blade is at 90° to the table surface.Then re-tighten the 90° stop screw clockwise until slight
resistance is felt. Do not over tighten stop screw.
Verify the 45° setting by tilting the blade as far as possible to the left and using the square, check the angle and if needed adjust as for the 90° stop, this time using the right stop screw .
45°
90°
ADJUSTING THE BEVEL ANGLE POINTER
The bevel pointer should read “0” when the blade is at 90° to the table. If not, with the blade set 90° vertical to the
table, proceed as follows:
1. Remove the hand wheel by loosening the hand
wheel lock knob then loosening the set screw on
the shaft of the hand wheel
with the 2.5 mm Allen
key provided.
2.
Once the hand wheel has been removed, loosen
the cap screw on the pointer mounting bracket
with a 5/32" Allen key,and manually align the pointer with the zero on the bevel scale, then re-tighten
the screw and re-attach the hand wheel.
Notes
24
RECOMMENDED OPTIONAL ACCESSORIES
We offer a large variety of products to help you increase convenience,productivity,accuracy and safety when
using your saw Here’s a small sampling of optional accessories available from your local General International
dealer.
For more information about our products, please visit our website at www.general.ca
25
Miter guide
#50-EB3
Quickly and easily finds any
angle. Rock solid triangular
design is reversible for use on
either side of the blade.
Adjustable fence for tight
blade clearance, telescoping fence extension and
sliding flip up stop for accurate repeat cuts. A “must
have” for any serious hobbyist.
T
enoning Jig
#50-050
Solid cast iron. Fits left or right
tilt saws for safe and accurate
tenoning.
7 Piece Deluxe 8" Dado
blade set
– #55-185
(2) 24 tooth exterior blades. Standard 5/8" (16 mm) bore. Maximum 6000 RPM. Makes 1⁄8" to
13⁄16" (3 to 21 mm) grooves.Antikickback design. Convenient &
sturdy wooden storage case
included.
Dado insert
#50-230R
Fits left tilt model 50-220R only, for use with dado blades
up to 3/4" maximum width.
Mobile base
# 50-025
Easily roll your table saw anywhere in your shop.
Load capacity: 500 lbs. Wheels lock when
equipment is in use.
Dust Collector
We have a wide selection of
dust collectors to suit all your
shop needs. Dust collectors
contribute to a cleaner and
more healthful workshop environment.
Overarm Blade Cover – With Dust Collection
Capability #50-EXBC10
Maximize dust collection without compromising safety.
Easy to install and simple to use, see-through blade cover.
4" main boom with 3" inner boom. Unique design mounting bracket: pivots away or removes completely in seconds.
.
Sliding Table
#50-SLT60 or 50-SLT40
For accurate cross-cutting or
mitering of wide panels; 49”
for SLT40 or 62” for SLT60.
Featuring a stable rock solid
design that runs on smooth
roller bearings allowing the
user to walk large panels
through the cut with ease.
39
16
17
41
19
42
21
20
15
10
42
62
41
14
11
57
13
20
22
35
20
21
20
21
24
44
47
46
45
4
8
23
37
36
42
41
12
41
42
39
13
48
49
48
21
18
51
52
53
50
56
55
54
43
29
30
31
32
33
34
40
26
27
25
7
1
8
5
8
6
1
3
2
3
2
11
10
11
10
9
9
9
38
58
59-1
59
60
61
28
63
64
26
CABINET AND TABLE
Not supplied or required with model 50-220REX 40/60 where specified:**.
27
PARTS LIST
50-220R
REF. N0. PART N0. DESCRIPTION SPECIFICATION QTY
1** 50220-09 TABLE EXTENSION (1 only for Model 50-220REX) 2
2** 50220-02 HEX HEAD BOLT (4 only for Model 50-220REX) M8X1.25PX20 8
3** 50220-01 LOCK WASHER (4 only for Model 50-220REX) 8.2 X 15.4 8
4 50221-01 MAIN TABLE 1
5 50221-02 TABLE INSERT 1
6 50220-03 PHILLIPS HEAD SCREW M5 X 0.8P X 20 1
7 50221-03 BEVEL STOP SET SCREW M8 X 1.25P X 20 2
8 50221-04 SET SCREW M5 X 0.8P X 12 7
9 50221-05 FLAT WASHER 8.5X16X0.8t 4
10 50220-01 LOCK WASHER 8.2X15.4 8
11 50221-06 HEX HEAD BOLT M8X1.25PX16L 4
12 50221-07 STAND / CABINET 1
13 50221-08 WIRE CLIP 3
14 50220-31A STRAIN RELIEF MG25A-18B 1
15 50220-13 MOUNTING PLATE 1
16 50220-15 MOUNTING SLEEVE 1
17 50221-09 LOCK NUT M5X0.8P3X-(8BX6H) 2
18 50221-10 PHILLIPS HEAD SCREW 2
19 50221-11 SELF-TAPPING SCREW M5X2.12PX12 4
20 50220-21 FLAT WASHER 8.5X19X2.0t 5
21 50220-27 PHILLIPS HEAD SCREW M8X1.25PX15 5
22 50220-26 MITER GAUGE STORAGE BRACKET 2
23 50221-12 PHILLIPS HEAD SCREW M6X1.0PX20 4
24 50221-13 COVER / PLATE 1
25 50221-14 PHILLIPS HEAD SCREW 1
26 50220-172 MOUNTING PLATE 1
27 50220-171 SELF-TAPPING SCREW M3X1.06PX6 2
28 50221-15 LEAD SCREW ASSEMBLY 1
29 50220-19 PHILLIPS HEAD SCREW M4X0.7PX10 4
30 50220-174 SENSOR PLATE 1
31 50220-175 RING 1
32 50220-47 SET SCREW M5X0.8PX5 4
33 50221-16 PHILLIPS HEAD SCREW W/ WASHER 3
34 50221-17 WORM GEAR CASING 1
35 50221-18 WRENCH STORAGE BRACKET 1
36 50221-19 SET SCREW 1
37 50221-20 HANDWHEEL HC-160 1
38 50221-21 HANDLE 1
39 50220-28 FENCE STORAGE BRACKET 2
40 50220-179 STRAIN RELIEF SBR5-2 1
41 50221-22 NUT M8X1.25P(13BX6.5H) 6
42 50220-29 LEVELING FOOT 4
43 50220-31A STRAIN RELIEF PGA16-14B 1
44 50221-23 PHILLIPS HEAD SCREW M5X0.8PX12 14
45 50221-24 HINGE AT-2310R 2
46 50221-25 MOTOR COVER DOOR 1
47 50221-26 LOCK KNOB 1
48 50220-33A HOSE CLAMP 3" 2
49 50220-33B DUST HOSE 2.5”X800mm 1
50 50221-27 SENSOR ASSEMBLY 1103X-220VX700mmL 1
51 50220-169 CIRCUIT BOARD 1103X-220V 1
52 50220-180 SENSOR WIRE 700mmL 1
53 50221-28 SENSOR 1
54 50221-29 PHILLIPS HEAD SCREW 4
55 50220-167 FLAT WASHER 3X8X1.0t 4
56 50221-30 PHILLIPS HEAD SCREW 4
57 50220-165 CONTROL BOX 1
58 50221-31 COMBINATION WRENCH 12-14 1
59 50221-32 ALLEN KEY 2.5mm 1
59-1 50221-32A ALLEN KEY 6mm 1
60 50221-33 ARBOR WRENCH 1
61 50221-145 KEY 4X4X12 1
62 50221-175 ANGLE INDICATOR 1
63 50221-176 PHILLIP HEAD SHEET METAL SCREW M4X0.7PX8 2
64 50221-177 FLAT WASHER 10X4.3X1t 2
CABINET AND TABLE
23
2
22
6
4
17
18
21
20
19
20
3
5
8
7
9
10
2
2
15
25
16
24
14
7
11
13
3
14
12
7
2
33
34
29
31
32
30
35
33
28
27
39
38
42
40
39
36
1
26
37
41
38
40
39
37-1
41
33
34
29-1
28
27
39
36
32
30
35
33
26-1
44
45
46
56
50
49
53
51
59
47
43
48
50
57
58
60
54
55
52
FENCE & RAILS
MODEL 50-220R and 50-220REX ONLY.
See your F36-T28/T52 fence manual for models 50-220RC & 50-220RCL except where specified:*.
Model 50-220R only where specified:**. Model 50-220REX only where specified:***.
28
29
PARTS LIST
50-220R
REF. N0. PART N0. DESCRIPTION SPECIFICATION QTY
1 50221-34 FENCE ASSEMBLY 1
2 50221-35 END CAP 4
3 50221-36 CONNECTION PLATE 2
4 50221-37 HEX HEAD BOLT M6X1.0PX50 1
5 50221-38 LOCK PLATE 1
6 50221-39 STOP PAD 1
7 50221-40 SQUARE HEAD BOLT 6
8 50221-41 POINTER 1
9 50221-42 FLAT WASHER 6.3X13X2t 2
10 50221-43 PHILLIPS HEAD SCREW M6X1.0X10 2
11 50221-44 FENCE BODY 1
12 50221-45 HEX NUT M6X1.0P(10BX5H) 1
13 50221-46 LEVELING FOOT 1
14 50221-47 HEX NUT M8X1.25P(13BX6.5H) 6
15 50221-48 FLAT WASHER 8.5X18X2.5t 6
16 50221-49 PLASTIC SET SCREW 2
17 50221-50 HEX HEAD BOLT M10X1.5PX50 1
18 50221-51 LOCK LEVER 1
19 50221-52 CAM 1
20 50221-53 STOP PAD 2
21 50221-54 PHILLIPS HEAD SCREW M6X1.0PX10 2
22 50221-55 SLIDE PLATE 1
23 50221-56 LOCK NUT M10X1.5P(17BX12H) 1
24 50221-57 LOCK NUT M6X1.0P(10BX7H) 1
25 50221-58 SET SCREW M8X1.25PX8 2
26** 50221-59 FRONT RAIL ASSEMBLY 1
26-1*** 50221-59-1 FRONT RAIL ASSEMBLY 1
27 50221-60 LOCK WASHER 8.2X15.4 6
28 50221-61 SQUARE HEAD BOLT 6
29** 50221-62 FRONT RAIL (LEFT) 1
29-1*** 50221-62-1 FRONT RAIL (LEFT) 1
30 50221-63 FRONT RAIL (RIGHT) 1
31** 50221-64 MEASURING TAPE (LEFT) 0"~12" 1
32 50221-65 MEASURING TAPE (RIGHT) 0"~36" 1
33 50221-66 SELF-TAPPING SCREW M4X1.59PX12 4
34 50221-67 END CAP (LEFT) 1
35 50221-68 END CAP (RIGHT) 1
36 50221-69 PIN 2
37** 50221-70 REAR RAIL ASSEMBLY 1
37-1*** 50221-70-1 REAR RAIL ASSEMBLY 1
38 50221-71 CAP SCREW W/ LOCK WASHER M8X1.25PX20/8.2X15.4 6
39 50221-72 NUT M8X1.25P(13BX6.5H) 12
40 50221-73 FLAT WASHER 8.5X19X2.0t 6
41 50221-74 REAR RAIL (RIGH) 1
42 50221-75 REAR RAIL (LEFT) 1
43* 50221-76 SWITCH ASSEMBLY 35AX120V 1
44* 50220-44A PHILLIPS HEAD SCREW M4X0.7PX25 2
45* 50220-50 HEX HEAD BOLT M4X0.7P(7BX3.2H) 2
46* 50220-52 STOPPER 1
47* 50221-77 SWITCH PLATE 1
48* 50220-47A ON - OFF SWITCH 35AX120V 1
49* 50220-46A SWITCH BOX 1
50* 50221-78 STRAIN RELIEF SB8R-3 3
51* 50221-79 MOTOR POWER WIRE SJT14AWGX3CX2060mm 1
52* 50221-80 CONTROL WIRE SJT18AWGX3CX1960mm 1
53* 50221-81 POWER WIRE W/PLUG SJT14AWGX3CX2000mm 1
54* 50221-82 SPROCKET WASHER 4.3X8.5(BW-4) 2
55* 50221-83 PHILLIPS HEAD SCREW M4X0.7PX10 2
56* 50221-84 SWITCH MOUNTING BRACKET 1
57* 50220-110 LOCK NUT M6X1.0P(10BX7H) 2
58* 50221-85 HEX HEAD BOLT M6X1.0PX16 2
59* 50221-178 WIRE PROTECTIVE SHEATH 1
60* 50221-179 FLAT WASHER 6.7X16X1t 2
FENCE AND RAILS
See your F36-T28/T52 fence manual for models 50-220RC & 50-220RCL, except where specified:*.
50-220R only where specified:**. 50-220REX only where specified:***.
30
PARTS LIST
50-220R
REF. N0. PART N0. DESCRIPTION SPECIFICATION QTY
1 50221-86 KEY 5X5X22 1
2 50221-87 SET SCREW M8X1.25PX8 1
3 50221-88 MOTOR PULLEY 1
4 50221-89 SET SCREW M6X1.0PX50 1
5 50221-90 STRAIN RELIEF SB8R-3 3
6 50221-91 MOTOR 2HPX1103X-220VX60HZX1PHX2P 1
7 50221-92 FLAT WASHER 10.5X23X3.0T 2
69
27
28
11
13
7
2
1
6
5
7
8
9
72
38
70
71
39
37
27
10
27
10
23
56
60
63
64
65
61
24
30
37
38
4
29
58
59
52
4
57
32
31
52
53
51
24
33
19
32
18
44
31
46
37
38
39
40
41
50
47
48
34
38
35
37
36
49
20
21
15
10
17
16
18
19
74
66
67
68
55
76
77
78
79
42
43
14
80
57
73
82
12
26
22
62
54
3
81
25
75
45
BLADE TILTING MECHANISM
31
PARTS LIST
50-220R
REF. N0. PART N0. DESCRIPTION SPECIFICATION QTY
8 50220-120 LOCK WASHER 10.2X18.5 1
9 50221-93 HEX HEAD BOLT M10X1.5PX30 1
10 50220-01 LOCK WASHER 8.2X15.4 8
11 50221-94 LOCK NUT M10X1.5P(17BX12H) 1
12 50221-95 LOCK WASHER 6.1X12.3 2
13 50221-96 MOTOR MOUNT ROD 1
14 50221-97 BELT 170 J6 1
15 50221-98 SET SCREW M8X1.25PX8 1
16 50221-99 PULLEY 1
17 50221-100 KEY 5X5X20 1
18 50221-101 BEARING 6203-2NSE 2
19 50221-102 CAP SCREW M8X1.25PX16 2
20 50221-103 FLAT WASHER 8.2X30X4.0t 1
21 50221-104 ELEVATION GEAR SHAFT 1
22 50221-105 BUSHING 1
23 50221-106 PACKING 1
24 50221-107 BEARING 51102 2
25 50221-108 PHILLIPS HEAD SCREW 2
26 50221-109 CAP SCREW M6X1.0PX30 2
27 50221-110 CAP SCREW M8X1.25PX35 4
28 50221-111 FRONT COLUMN 1
29 50221-112 REAR COLUMN 1
30 50221-113 ELEVATION BRACKET 1
31 50221-114 CAP SCREW M8X1.25PX20 3
32 50221-115 NUT M8X1.25P(13BX6.5H) 6
33 50221-116 SPRING 1
34 50220-106 HEX HEAD FLANGE BOLT M6X1.0PX40mmX12L 1
35 50220-107 SPRING 1
36 50221-117 FLAT WASHER 6.5X23X3.0t 1
37 50220-11 SPROCKET WASHER 8.4X15(BW-8) 6
38 50220-12 HEX HEAD BOLT M8X1.25PX25 6
39 50221-118 TRUNNION 2
40 50221-119 TILTING MECHANISM 1
41 50221-120 SPACER 3
42 50221-121 RIVING KNIFE 1
43 50221-122 BOLT 1
44 50221-123 MOUNTING BRACKET 1
45 50221-124 ARBOR ASSEMBLY 1
46 50221-125 ARBOR 1
47 50220-113 BLADE FLANGE 1
48 50220-114 ARBOR NUT 1
49 50221-126 DUST COVER 1
50 50221-127 PHILLIPS HEAD SCREW M5X0.8PX20 5
51 50221-128 BEVEL GEAR LEFT 1
52 50221-129 KEY 4X4X10 2
53 50220-153 FLAT WASHER 8.5X16X2.0t 1
54 50221-130 LOCK NUT M8X1.25P(13BX9H) 1
55 50221-131 SPROCKET WASHER 5.3X10(BW-5) 1
56 50221-132 BEVEL GEAR DROITE 1
57 50221-133 FLAT WASHER 16.2X26X2 2
58 50220-126 GUIDE SHAFT 1
59 50220-127 WASHER 1
60 50221-134 ELEVATION GEAR SHAFT 1
61 50221-135 SPACING COLLAR 1
62 50221-136 MOUNTING BRACKET 1
63 50221-137 SPACING COLLAR 1
64 50221-138 POINTER 1
65 50221-139 CAP SCREW W/WASHER M5X0.8PX12-5.1X9.3X1.3t 2
66 50221-140 HAND WHEEL HC-160 2
67 50221-141 HANDLE 2
BLADE TILTING MECHANISM
PARTS LIST
50-220R
REF. N0. PART N0. DESCRIPTION SPECIFICATION QTY
68 50221-142 FLAT WASHER 8.5X23X2.0t 1
69 50221-143 FLAT WASHER 8X30X3.0t 1
70 50220-125 E-RING ETW-8 1
71 50220-122 SPRING 1
72 50221-144 HANDLE 1
73 50220-124 LOCKING SHAFT 1
74 50221-145 KEY 4X4X12 1
75 50220-BLADE BLADE 1
76 50221-146 SPRING 2
77 50221-147 ARBOR LOCK 1
78 50221-148 FLAT WASHER 6.3X13X1.0t 3
79 50221-149 STEP SCREW 3
80 50221-150 LOCK KNOB 1
81 50221-151 FLAT WASHER 8.5X24X1.8t 1
82 50221-152 LEAD SCREW MOUNTING BRACKET 1
BLADE TILTING MECHANISM
Notes
32
33
PARTS LIST
50-220R
PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY
1 50221-153 SPLITTER / BLADE GUARD ASSEMBLY 1
2 50221-154 HEX HEAD BOLT M6X1.0PX50 1
3 50221-155 LOCK NUT M6X1.0P(10BX7H) 1
4 50220-173 SELF-TAPPING SCREW M4X0.7PX6 2
5 50221-156 CONNECTION PLATE 1
6 50221-157 PIVOT BLOCK 1
7 50221-158 PIVOT PIN 2
8 50221-159 SPRING 2
9 50221-160 E SNAP RING ETW-7 2
10 50221-161 O RING 2
11 50221-162 SNAP RING SPN-4 1
12 50221-163 LEFT ANTI-KICK BACK PAWL 1
13 50221-164 SPRING 1
14 50221-165 PIVOT BLOCK 1
15 50221-166 PIVOT PIN 1
16 50221-167 SPLITTER 1
17 50221-168 SPRING 1
18 50221-169 RIGHT ANTI-KICK BACK PAWL 1
19 50221-170 CONNECTION PIN 1
20 50221-171 SPRING PIN 4X16 1
21 50220-143 BLADE GUARD 1
SPLITTER / BLADE GUARD ASSEMBLY
20
21
4
6
8
15
16
7
5
13
11
12
2
14
3
17
10
9
18
9
7
8
10
19
1
SPLITTER / BLADE GUARD ASSEMBLY
34
PARTS LIST
50-220R
PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY
1 50221-173 MITER GAUGE ASSEMBLY
2 50220-152 HANDLE 1
3 50220-153 FLAT WASHER 8.5X16X2.0t 1
4 50220-154 MITER GAUGE BODY 1
5 50220-155 PHILLIPS HEAD SCREW M4X0.7PX20 3
6 50220-156 HEX NUT M4X0.7P(7BX3.2H) 3
7 50220-157 PHILLIPS HEAD SCREW M5X0.8PX10 3
8 50220-158 POINTER 1
9 50220-159 PAD 1
10 50220-160 STOPPER PIN 1
11 50220-161 STEP SCREW 1
12 50220-162 GUIDE BAR 1
13 50220-163 GUIDE PLATE 1
14 50220-164 PHILLIPS HEAD SCREW M6X1.0PX8 1
15 50221-174 LABEL 1
MITER GAUGE
1
3
9
7
10
7
6
8
4
5
12
11
15
2
13
14
MITER GAUGE
35
Notes
IMPORTANT
When ordering replacement parts, always give the model number, serial number of the machine and
part number. Also a brief description of each item and quantity desired.
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Tel.: (514) 326-1161
Fax: (514) 326-5565 -
Parts & Service / Fax: (514) 326-5555 - Order Desk
orderdesk@general.ca
www.general.ca
MODEL 50-220R M1
Loading...