Furuno FR-2165DS User Manual

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MARINE RADAR

MODEL

FR-2165DS

9-52, Ashihara-cho, Nishinomiya, Japan

Telephone: 0798-65-2111 Telefax: 0798-65-4200

PUB. No. IME-34680-B

(DAMI)

FR-2165DS

Printed in Japan

Your Local Agent/Dealer

FIRST EDITION : NOV 1998  B : JUL. 13, 1999

SAFETY INSTRUCTIONS

WARNING

Radio Frequency Radiation Hazard

The radar scanner emits electromagnetic radio frequency (RF) energy which can be harmful, particularly to your eyes. Never look directly into the scanner aperture from a close distance while the radar is in operation or expose yourself to the transmitting scanner at a close distance.

Distances at which RF radiation levels of 100 and 10 W/m table below.

Note: If the scanner unit is installed at a close distance in front of the wheelhouse, your administration may require halt of transmission within a certain sector of scanner revolution. This is possible Ask your FURUNO representative or dealer to provide this feature.

Model

FR-2165DS

exist are given in the

Radiator

type

SN4A — 1.2 m SN5A — 1.0 m

Distance to

100W/m

point



Distance to

10W/m

point

WARNING

Do not open the equipment unless totally familiar with electrical circuits and service manual.

ELECTRICAL

SHOCK

HAZARD

Construct a suitable service platform from which to install the scanner unit.

Serious injury or death can result if someone falls from the radar scanner mast.

Turn off the power at the mains switch-

board before beginning the installation.

Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed.

Only qualified personnel should work inside the equipment.

Wear a safety belt and hard hat when working on the scanner unit.

Serious injury or death can result if someone falls from the radar scanner mast.

Do not install the display unit where it may get wet from rain or water splash.

Water in the display unit can result in fire, electrical shock or equipment damage.

WARNING

CAUTION

Be sure that the power supply is compatible with the voltage rating of the equipment.

Connection of an incorrect power supply can cause fire or equipment damage. The voltage rating of the equipment appears on the label above the power connector.

Use only the specified power cable.

Fire or equipment damage can result if a different cable is used.

Ground the equipment to prevent electrical shock and mutual interference.

Observe the following compass safe distances to prevent deviation of a magnetic compass:

Steering compass

Display Unit

Scanner Unit

Power supply unit PSU-004

Power supply unit PSU-001

Standard compass

1.70 m 0.90 m

2.15 m 1.60 m

0.50 m 0.30 m

1.20 m 0.90 m

EQUIPMENT LISTS............................................................................iv

SYSTEM CONFIGURATION...............................................................vi

MOUNTING

1.1 Scanner Unit ............................................................................................................. 1-1

1.2 Display Unit ............................................................................................................... 1-7

1.3 Power Supply Units................................................................................................. 1-15

WIRING

2.1 Scanner Unit ............................................................................................................. 2-1

2.2 Display Unit ............................................................................................................... 2-5

2.3 Changing AC Power Specification of Display Unit .................................................. 2-10

2.4 Power Supply Units..................................................................................................2-11

2.5 Installation and Connection of Rectifier Unit ........................................................... 2-13

INITIALIZATION AND ADJUSTMENT

3.1 Tuning Initialization.................................................................................................... 3-1

3.2 Accessing Menus for Initialization and Adjustment ................................................... 3-1

3.3 Adjusting Video Signal Level..................................................................................... 3-1

3.4 Heading Alignment .................................................................................................... 3-2

3.5 Adjusting Sweep Timing............................................................................................ 3-3

3.6 Suppressing Main Bang ............................................................................................ 3-3

3.7 Confirming Magnetron Heater Voltage...................................................................... 3-4

3.8 Initial Setting Menus.................................................................................................. 3-6

INSTALLATION OF OPTIONAL EQUIPMENT

4.1 Gyro Converter GC-8 ................................................................................................ 4-1

4.2 ARP Board ARP-26................................................................................................... 4-7

4.3 RP Board RP-26...................................................................................................... 4-10

4.4 Performance Monitor PM-30 ................................................................................... 4-14

4.5 Alarm Kit.................................................................................................................. 4-15

PACKING LISTS........................................................................................................ A-1

OUTLINE DRAWINGS............................................................................................D-1

INTERCONNECTION DIAGRAM ......................................................................S-1

SCHEMATIC DIAGRAMS .....................................................................................S-2

iii

Standard Supply

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EQUIPMENT LISTS

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3-I-1500-BSR-A4NS– recied/w,mm0052,mpr42

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3-N-1500-BSR-A5NS– reciedon,mm0072,mpr42

3-I-1500-BSR-A5NS– recied/w,mm0072,mpr42

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16-100-USP–CAV011 26-100-USP–CAV511

S-05-2-400-USP–1

00991-30PC393-980-000

01991-30PC493-980-000

02991-30PC593-980-000

03991-30PC693-980-000

01560-30PF004-980-000

05560-30PF674-980-000

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CAV001

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tceleS

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30560-30PF

40560-30PF

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Optional Equipment

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8571-UR614-030-0001

3081-UR024-030-0001

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2256-UR014-030-0001

5033-UR844-030-0001reciedroF

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APRA62-PRA005-584-800tes1

T-62-PR015-584-800

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Z-62-PR025-584-800

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SYSTEM CONFIGURATION

SCANNER UNIT

POWER SUPPLY UNIT

PSU-001

For 220/230 VAC only

RU-1758

POWER SUPPLY

UNIT PSU-004

24 VDC

100/110/ 115/220/230 VAC, 1φ, 50/60Hz

RU-3423

OPTION

For SCANNER UNIT

For DISPLAY UNIT

For DE-ICER

RU-1803

RSB-0051

DISPLAY UNIT

RDP-124

IEC 61162-1iInput/Outputj

ARPA Board

ARP-26

Video Plotter

RP-26

Gyro Converter

GC-8

RU-3305

Navigator

IEC 61162-1iInputj

Speed Log

Slave Display

FMD-8010

Performance

Monitor

PM-50

Gyrocompass

SHIP’S MAINS

100/110/115/ 220/230 VAC 1φ, 50/60 Hz

440 VAC 1φ, 50/60 Hz

110/115/220 VAC 1φ, 50/60 Hz

100 VAC 1φ, 50/60 Hz

1.1 Scanner Unit

Mounting considerations

• The scanner unit is generally installed either on top of the wheelhouse or on the radar mast, on a suitable platform. Locate the scanner unit where there is a good all-round view.

• No funnel, mast or derrick should be within the vertical beamwidth of the scanner in the bow direction, especially zero degrees ±5°, to prevent blind sectors and false echoes on the radar picture.

• It is rarely possible to place the scanner unit where a completely clear view in all directions is available. Thus, you should determine the angular width and relative bearing of any shadow sectors for their influence on the radar at the first opportunity after fitting.

• Locate the antenna of a direction finder clear of the scanner unit to prevent interference to the direction finder. A separation of more than two meters is recommended.

MOUNTING

• T o lessen the chance of picking up electrical interference, avoid where possible routing the signal cable near other onboard electrical equipment. Also avoid running the cable in parallel with power cables.

• A magnetic compass will be affected if placed too close to the scanner unit. Observe the following compass safe distances to prevent deviation of a magnetic compass: Standard compass, 2.15 m, Steering compass, 1.60 m.

• Do not paint the radiator aperture, to ensure proper emission of the radar waves.

• The signal cable run between the scanner and the display is available in lengths of 15 m (standard), 20 m, 30 m and 60 m. Whatever length is used it must be unbroken; namely, no splicing allowed.

• Deposits and fumes from a funnel or other exhaust vent can adversely affect the aerial performance and hot gases may distort the radiator portion. The scanner unit must not be mounted where the temperature is more than 70°C.

• The scanner base is made of cast aluminum. To prevent electrolytic corrosion of the scanner base, use the seal washers and corrosion-proof rubber mat and ground the unit with the ground wire (supplied).

• Leave sufficient space around the unit for maintenance and servicing. See the scanner unit outline drawing for recommended maintenance space.

1-1

Installation precaution for S-band scanner unit

If an S-band scanner unit is mounted near the end of a platform to provide sufficient rotation clearance for the radiator, the scanner unit, because of its weight, swings up and down by ship’s vibration and rolling, exerting excessive levels of stress at the base of the radiator, which can damage the radiator. To prevent this, relocate the scanner unit, or if relocation is not possible, reinforce the platform.

Pole for DF, etc.

Remarkable vibration (pitching)

Mounting position

EXAMPLE

Pole for DF

Mount the scanner unit Directly on the mast or on the platform, as near as possible to the center of the mast.

Figure 1-1 Mounting of S-band scanner unit

1-2

Scanner unit assembling

The scanner radiator and the scanner housing are shipped in separate packages and must be assembled at installation. Assemble them as below.

The scanner unit may be assembled before hoisting it to the mounting platform. However, do not lift the scanner unit by the radiator.

1. Remove two protective caps from the radiator flange and rotary joint flange.

2. Grease an O-ring and place it in the groove of the rotary joint flange. Make sure the O-ring is not pinched during assembling.

3. Secure the feeder waveguide to the rotary joint flange with four M6x16 hex bolts.

4. Fix the feeder waveguide on the radiator bracket with a waveguide clamp, a clamp insulator, two flat washers, and two M6x50 hex bolts.

5. Grease other O-ring and set it in the groove of the radiator flange.

6. Set the scanner radiator to the bracket and fix it temporarily with eight M10x20 hex bolts, spring washers and flat washers.

7. Fasten the feeder waveguide to the radiator flange with four M6x16 hex bolls.

8. Fasten the scanner radiator to the bracket with eight M10x20 bolts.

1-3

Scanner radiator

O-ring

Hex bolt M6x16

O-ring

Rotary joint flange

Hex bolt M10x20

Radiator flange

Waveguide flange

Feeder waveguide

Hex bolt M6x16

Note 1: Coat bolts, nuts, washers and waveguide flanges outside O-ring grooves to prevent electrolytic corrosion. (Do not allow silicone sealant to touch O-ring and O-ring grooves.)

Radiator flange

Radiator bracket

Hex bolt M6x50

Flat washer M6

Waveguide clamp

Clamp insulator

Apply silicone sealant here.

O-ring

Apply silicone sealant here.

Flat washer M10

Spring washer M10

Waveguide flange

Note 2: Do not pinch O-ring and keep it clean. Note 3: Use grease on scanner covers and O-rings. Do not use silicone sealant.

Figure 1-2 Scanner unit assembling

1-4

Mounting the scanner unit

1. Referring to the scanner outline drawing, drill four bolt holes (15 mm dia.) in the radar mast platform or the deck.

2. Place the corrosion-proof rubber mat (supplied) on the mounting platform.

3. Using the two L-angle metal plates on the scanner top, lift the scanner base with the antenna radiator and place the scanner unit on the rubber mat. Orient the scanner so its cable glands face the ship’s stern.

Feeder waveguide

Note 2

L-angle metal plate

Note 1

Place the rope around scanner radiator (feeder waveguide side) to prevent scanner from rotating when lifting the scanner base.

Note 1: Take care not to damage scanner exterior by the rope. Note 2: Tensile load should not be applied to scanner radiator.

Figure 1-3 How to lift the scanner unit

4. Fix the scanner base to the mounting platform with four M12x60 hex bolts, nuts, washers and seal washers (supplied).

5. Arrange the grounding terminal at the nearest grounding spot with the M6x25 hex bolt, nut and washers (supplied). Then, fix a ground wire (RW-4747, 320 mm long) to the terminal.

6. Connect the other end of the ground wire to the ground terminal of the scanner unit.

7. Coat grounding terminal and fixing bolts on the scanner unit with silicone sealant (supplied).

1-5

ANT MOTOR SW

Seal washer

Corrosion proof rubber mat

Set seal washer and corrosion-proof rubber mat, and apply silicone sealant.

Hex bolt

Ground wire

Hex nut

Hex bolt

Welding

Arrange ground terminal at nearest grounding spot.

Figure 1-4 Mounting of scanner unit

Hex nut

Coat with silicone sealant after attaching ground wire.

Ground wire

Scanner body

Ground terminal is fitted to the scanner body at the factory.

1-6

1.2 Display Unit

Before mounting the display unit

If Gyro Converter GC-8 (option) is to be used, install and setup the GYRO CONVERTER Board before mounting the display unit, because of the difficulty involved in doing it after the display unit is installed. Instructions for installation and setup are in Chapter 4.

Mounting considerations

When selecting a mounting location, keep in mind the following points:

• Select a location where the display unit can be viewed and operated conveniently and where the screen can be viewed while facing towards the bow.

• Locate the unit out of direct sunlight and away from heat sources because of heat that can build up inside the cabinet.

• Locate the equipment away from places subject to water splash and rain.

• The display unit is very heavy. Be sure the mounting location is strong enough to support the weight of the unit under the continued vibration which is normally experienced on the ship. If necessary reinforce the mounting location.

• Determine the mounting location considering the length of the signal cable between the scanner unit and the display unit and the power supply cable between the display unit and the Power Supply Unit PSU-004.

• Leave sufficient space on the sides and rear of the unit to facilitate maintenance. Also, leave a foot or so of “service loop” in cables behind the unit so it can be pulled forward for servicing or easy removal of connectors.

• A magnetic compass will be affected if placed too close to the display unit. Observe the following compass safe distances to prevent deviation of a magnetic compass: Standard compass, 1.70 m, Steering compass, 0.90 m.

Mounting procedure

Tabletop mounting

This procedure requires two people to complete.

1. Make four holes of 12 mm diameter in the mounting location referring to the outline drawing at the end of this manual.

Left, right arm cover

2. Unfasten the screws fixing the right and left brackets on the control panel.

3. Unfasten bolts (four total) in the brackets.

M4x10

Figure 1-5 Control head

1-7

4. While one person is holding the mounting base at the sides, pull the handle on the underside of the control head to draw the display unit toward you until you hear a click.

CAUTION

Use two people to complete this step.

The display unit may fall to the deck when it is pulled forward, since the mounting base is not yet fastened to the mounting location.

Handle

Pull forward

Figure 1-6 Display unit

5. This step requires two people to complete. While raising the monitor until the CRT is horizontal, fix the stay as follows:

a)Raise the stay as shown below.

Two warning labels on the underside of monitor

HORIZONTAL

WARNING

Possibility of injury. Hold handle when mounting display unit.

WARNING

Display unit may fall. Lock stay before servicing.

Figure 1-7 Display unit, inside view

Stay

1-8

b)While pushing the stopper, set the catch on the display unit in the hole at the

front edge of the stay.

Stopper

Catch

Stay

Figure 1-8 Setting catch to hole in stay

c)Release hand from stopper.

Release stopper; fix stay.

Figure 1-9 Stay fixed

6. Fasten the display unit to the mounting location at front fixing holes (2 points) with M10 bolts, nuts and flat washers, using the pipe box spanner (supplied).

You cannot fasten the display unit at the rear fixing holes while the monitor is raised.

7. Retract the stay and lower the monitor.

8. Fasten the display unit to the mounting locations at rear fixing holes (2 points) with M10 bolts, nuts and flat washers, using the pipe box spanner (supplied).

The rear left hole is hid under the PTU cover. Remove the cover as follows: (1) Unfasten five M3x8 screws at the top of the PTU cover and two M4x8

screws at the front of the cover to slide the cover toward the front side.

(2) Remove the cover by grasping the knob on the top of the cover.

1-9

*M3x8, 5 pcs.

Fixing hole (rear)

J106

J105

Knob

Slide forward.

J104

J103

M4x8, 2 pcs.

Fixing hole (front)

J446

J466

J462

J465



Figure 1-10 How to remove the PTU cover

9. Push the monitor forward until you hear a click.

10.Fix the brackets with the M10 bolts removed at step 3.

Console type mounting

1. Make six holes of 15 mm diameter and a cable entrance hole through the deck referring to the outline drawing at end of this manual.

2. Open the front cover.

3. Fix the equipment with M12 bolts, nuts and washers.

4. Hoist the console to the deck by using the eye bolts attached to the console. Remove the eye bolts and set the cosmetic caps to the eye bolt holes.

Separating the control head

The control head connects to the display unit with a connection cable, thus it can be located where desired, using the separate control head kit (option). Follow the procedure on the next page to separate the control head from the display unit.

1-10

Separate type control head kit (Type: OP03-151, No.: 008-485-530)

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Display unit modification procedure

1. Raise the monitor unit referring to procedure for tabletop mounting on page 1-

2. Unplug two connectors from the control head cable (P412 from MOTHER Board and J583) and unfasten two earth wires.

PTU COVER

J583

Earth Wire

Control Head Cable

J418

MB 03P9251

P412

INT 03P9252

Figure 1-11 Display unit, inside view

3. Lower the monitor.

4. Unfasten the M4 screw fixing the ground terminal of the connection cable.

5. Push the monitor forward until you hear a click.

6. Unscrew four screws fixing the top cover of the display unit.

1-11

7. Remove three clamps fixing the connection cable in the monitor unit.

8. Unfasten four screws fixing the right and left brackets on the control head.

9. Unfasten four screws fixing the right and left covers of the display unit.

10.Unfasten six screws fixing the right and left KB arms.

11.Unfasten three screws fixing the panel cover.

KB arm (L) 03-144-1341

M5x25 SUS 3 pcs.

Panel cover 03-144-1345

M4x10, 3 pcs.

Control head

KB arm (R) 03-144-1342

M5x25 SUS 3 pcs.

M5x25 SUS 4 pcs.

Figure 1-12 Detaching the control head

Control head modification procedure

1. Unfasten eight screws (M4X8) on the underside of the control head. Unplug connectors P314, P312 and P317 from the control head. Separate the KB bottom plate from the control head.

2. Unfasten the screw (M4) fixing the ground terminal and two screws (M4X8) fixing the clamp. Remove the connection cable assy.

3. Unfasten two screws (M6X12) from the inside of the bottom plate of the control head to dismount the handle.

1-12

4. Replace the cable assy. with cable assy. UL2464SB2-0P/1P (10 m, supplied) as below and reassemble the control head.

KB Fixing Plate

Screw M4X8 (8 pcs.)

P312 FX Connector

Lay cable in slot.

KB BOTTOM

PLATE

J317 (underside)

J314 (underside)

J312 (underside)

Earth Wire

Upset Screw M6X12 (2 pcs.)

P314 XH3P

KB Clamp

Handle

Replace with cable assy. in kit.

Spacer

Pan-head Screw M4X8 (2 pcs.) Be careful not to pinch cable between KB clamp and spacer.

Figure 1-13 Control head

Connection of display unit to control head

1. Attach the handle to the handle plate, using the screws for the handle and bottom cover of the control head.

2. Attach the handle plate to location where the KB arms were fastened.

3. Pull the monitor toward you until you hear click.

4. Lead in the cable assy. (option) from the rear entrance of the display unit. See Chapter 2.

5. Raise the monitor and fix the stay.

6. Inside the display unit, fasten ground wire of the cable assembly with an M4 screw on the chassis.

1-13

7. Plug in two connectors of connection cable (P412, J583: See illustration on the previous page.)

8. Lower the monitor.

9. Attach the monitor front cover (option) to the place the panel cover have been, using the screw for the panel cover.

10.Attach rubber to feet to the bottom of the keyboard if the keyboard is not going to be permanently fixed. To fix the keyboard to a desired location, fasten the KB fixing plate to the keyboard and desired location with two upset screws (M5X25, formerly used to fasten KB arms) and two tapping screws (φ6.5, local supply) as below.

KB Fixing Plate

CONTROL HEAD SIDE VIEW

KB Fixing Plate

CONTROL HEAD TOP VIEW

φ6.5 Tapping Screw

M5X25 Upset Screw

Figure 1-14 How to attach KB fixing plate

11.Set dust cover KB (supplied) on the control head.

Attachment of hood

1. Set two spacers (supplied) to the lower two of the four M5 holes in the CRT panel.

2. Screw two screws (supplied) into the holes in the hood.

3. Set the bottom of the hood to the screws at the bottom of the CRT panel, and then fasten the two screws at the top of the hood to the CRT panel.

1-14

1.3 Power Supply Units

The Power Supply Unit PSU-001 (for scanner unit) and PSU-004 (for display unit) do not contain usual operating controls. Therefore, they can be installed in any recessed place either in vertical or horizontal position. (For the console mount display unit, the PSU-004 can be installed inside the console.) However, select a dry and well-ventilated location and observe the compass safe distances below to prevent deviation of a magnetic compass.

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1-15

2.1 Scanner Unit

Two signal cables are terminated at the scanner unit: signal cable S03-84 and signal cable 660V-MPYCY-16 from the Power Supply Unit PSU-004.

Preparations

Open the port side cover (six bolts) of the scanner unit. Unfasten fixing plates to acess terminal boards.

Signal cable S03-84

1. Shorten the cable, extending the length actually required by 600 mm. Strip off about 600 mm of the anti-corrosive vinyl sheath, and 590 mm of the armor and the inner vinyl sheath being careful not to nick the braided shield.

WIRING

Approx. 550 mm

Inner shield

Anti-corrosive vinyl sheath

Armor

Approx. 540 mm

Outer shield

Figure 2-1 Fabricating the signal cable S03-84

2. Turn off the ANT MOTOR SW on the scanner unit(Refer to Figure 1-4).

3. Unravel the outer shield with a screwdriver or similar tool to expose the cores beneath the outer shield.

4. Similar to step 2, expose the cores beneath the inner shield. Mark all cores for future identification.

5. Slide the clamping gland, washers and gasket onto the cable. (Use lower side gland.)

Gasket

Seal with putty after tightening.

Armor

Clamping gland

Washer

Gland body

Washer

Figure 2-2 Passing clamping gland, washers and gasket on signal cable

2-1

6. Ground the armor through the two washers as shown above. Trim the shields considering their location on the earth terminal inside the scanner unit. Fit a crimp-on lug (yellow, FV5.5-4, ø4) to inner and outer shields, then connect them to the ground terminal inside the scanner unit.

7. Determine the length of each core considering its location on STB-1 in the scanner unit (see the interconnection diagram on page S-1). Remove approx. 6 mm of the vinyl insulation from the end of each core and fix the crimp-on lug FV1.25-M3 (Red) to each core.

8. Remove the outer sheath of the coaxial cable (2C-2V) by 75 mm. Pull back the braided shield to expose the inner core. Remove approx. 25 mm of insulator from the end of inner core and fold back conductor as illustrated below . Shorten the shield leaving approx. 45 mm. Fit crimp-on lugs to the conductor (FVD1.253, Red) and braided shield (FV1.25-M3, Red).

50 mm

75 mm

Crimp-on lug FV1.25-M3 (Red, ∅3)

Fold back the conductor as illustrated below.

Crimp-on lug FVD1.25-3 (Red, ∅3)

Inner core

Conductor

6 mm

Coaxial cable

2C-2V

45 mm

Figure 2-3 Fabrication of coaxial cable

9. Lead cable into cable gland, tighten clamping gland and seal with putty.

10.Connect wiring to terminal STB-1 in the scanner unit referring to the interconnection diagram.

Signal cable 660V-MPYCY-16 (JIS cable)

1. Unfasten the clamping gland from the upper cable gland, and remove the gasket and flat washers.

2. Shorten the cable as appropriate. Remove the vinyl sheath by 600 mm. Remove the armor by 590 mm.

Armor

Core φ = 1.25 mm

590 mm

600 mm

Conductors

Armor Vinyl sheath

Figure 2-4 Fabrication of signal cable 660V-MPYCY-16

2-2

3. Slide the clamping gland, washers and gasket on the power cable. Fold back the armor by 5 mm, then put it between washer and cable gland body as below.

Gasket

Seal with putty after tightening.

Vinyl sheath Clamping gland

Flat washer

Armor (folded back)

Cable gland

Flat washer

Figure 2-5 Passing clamping gland, washers and gasket on the signal cable

4. Determine the length of the cores considering their location on STB-2 and STB-

3. Trim conductors as necessary.

5. Ground the armor by inserting it through the two flat washers near the cable gland.

6. Remove the sheath of each core by 6 mm. Fix crimp-on lugs (FV1.25-4, blue, ø4) to each conductor. Make sure each connection is secure both electrically and mechanically.

7. Lead cable into cable gland, tighten clamping gland and seal with putty.

8. Connect the conductors to STB-2 and STB-3, referring to the interconnection diagram on page S-1.

9. Check for loose screws and poor contact on crimp-on lugs. Close terminal boards.

10.Grease the fixing bolts for the cover, gasket and tap holes in the scanner chassis. Attach cover .

When the de-icer is installed

1) Before beginning any work on the scanner unit, turn of f the breaker for the deicer line at the main switchboard to remove the power (100 V AC, 1ø) to the deicer. (Turning off the power to the display unit has no effect.)

2) The neck of the scanner unit becomes VER Y HOT when the de-icer is working. (The de-icer turns on when ambient temperature is below 0°C.)

2-3

STB-2

STB-3

Cable gland

Photo No. 2919

Cable clamp (3 pcs.)

TB fixing plate (1)

Figure 2-6 Scanner unit, port side view

STB-1

TB fixing plate (2)

Photo No. 2918

Ground terminal

Figure 2-7 Scanner unit, starboard side view, Tx chassis removed

2-4

2.2 Display Unit

Fabricating the power cable DPYCY-3.5 (JIS cable)

1. Remove the vinyl sheath by 80 mm.

2. Cut off jute tape wrapped around the armor.

3. Unravel the armor to expose the cores by about 35 mm.

4. Remove insulation of cores by about 10 mm. Fix crimp-on lugs to the cores and armor.

5. Cover the armor with vinyl tape, leaving the portion which will lie inside the cable clamp untaped.

(a)

Vinyl sheath

(b)

(c)

Lay this part in cable clamp.

(d)

Core S = 3.5 mm ∅ = 2.4 mm

DPYCY-3.5

About 80 mm

40 mm

5 mm

Armor

Taping

10 mm

Armor

Vinyl sheath

DPYCY-3.5 sectional view

Figure 2-8 Fabrication of power cable DPYCY-3.5 (JIS cable)

2-5

Leading in cables to the display unit

The cable clamp may be positioned inside the display unit (default arrangement), outside the display unit or at the bottom of the display unit (when using console mount). When the cable clamp is located outside or beneath the display unit, use the bottom clamp front plate and bottom clamp rear plate (supplied with installation materials).

Also, use the shielding foam (supplied) to protect against noise radiation.

Cable fed from back of display unit (default method)

Nav equipment (Gyrocompass)

Slave display

Hex bolt M5X12 SUS 2 pcs

Panhead screw M4X8

(D) Rear clamp plate

Keyboard

Log

Cable position in clamp

(Display unit, rear view)

(Aluminum)

(B) Power clamp

(Aluminum)

PWR

SCAN

(D) Rear clamp plate

Navigation

External CRT

Make sure shielding foam contacts rear chassis.

Cable

Hex bolt M5X35 SUS 2 pcs

(Construction of

cable clamp)

Rear cable entrance

(Aluminum)

(B) Power clamp

(Aluminum)

(A) Rear clamp base

(Display unit, right-hand side view)

Shielding foam

(Display unit, rear view)

Figure 2-9 Default cable clamp position

• Place shielding foam between cables, and then attach the foam to aluminum clamps.

• Fill unused clamp holes with shielding foam.

2-6

Cable fed from outside display unit

Shielding foam

(D) Rear clamp plate

(Aluminum)

(B) Power clamp

(A) Rear clamp base

M5x10 (2 pcs) (Installation materials)

Bottom clamp front plate (Installation materials)

(Aluminum)

Rear cable entrance

(Display unit, right-hand side view)

Figure 2-10 Clamp position outside display unit

• Place shielding foam between cables inside of display unit, and then attach foam to chassis.

• Fill unused clamp holes with shielding foam.

Cables fed from bottom of display unit (for console mount)

Lead in cables through the cable clamp at the rear of the console and ground their shields in the cable clamp. For signal cable, remove vinyl sheath where cable lies in cable clamp. Fasten cables with cable ties.

Seventh hole

from the top

Power Cable (For display unit)

Close shutter door and cover

Close shutter and cover with aluminum tape to

it with aluminum tape to keep

keep foreign objects out

foreign objects out of the

of the display unit.

display unit.

Performance Monitor

Cable Arrangement in the Console (Top view)

SIGNAL CABLE: Remove the vinyl sheath here. (1300 mm from display unit end of cable remove sheath by 70 mm.)

Gyrocompass

Power Cable (For PM)

Log

NAV

Signal Cable

ARPA

Slave Display

Figure 2-11 Clamp position at bottom of display unit

2-7

Connections

Open the display unit and fix it with the stay. (For procedure see page 1-6.) Remove the shield cover from the INT Board. Connect signal, power, gyro and log cables as shown on the next page. Optional equipment are connected to the INT Board. Be sure to ground the display unit.

Gyro

Ship’s

Log

mains

Ground terminal (Tabletop type)

Fasten shields here together. (Console type)

Terminal board

POWER switch (for maintenance, always ON)

Signal cable should

touch edge of partition board.

Fasten TX-HV line to #1 terminal. To fasten;

1. Slide terminal.

2. Lift terminal to remove.

PTU BOARD 03P9245

MOTHER BOARD 03P9251

J448

Scanner

Unit Fasten shield here. (Tabletop type)

Connect coax cable here.

DJ1

J442

J443

J444

J463

J457

J458

J453

J451

J452

INT BOARD 03P9252

GYRO CONVERTER BOARD 64P1106

Fix the DJ1 connector with two M3x8 screws (supplied).

J445

J450

Location of connectors on the INT Board. See next page for connector

J454

J455

J466

J462

J456

J448

J469

J446

J467

J449

J465

description.

Bind the cables so as not to pinch them between the monitor and mounting base. Take special care with the high voltage line.

Figure 2-12 Display unit, inside view

M4X8 (2 pcs.)

CAUTION

Ground the equipment to prevent electrical shock and mutual interference.

2-8

Connectors on the INT Board

Table 2-1 Connectors on the INT Board

emanlangiSnoemaN

bcp

langiStupnI

langisoryG4Jnip3,HVbcpnO:*

goldeepS

langis

youbradaR

langis

etomeR

lanretxE

APRA

langis

GOL 844J nip3,HN .cte,mn/seslup002

RADAR

YOUB

RADAR-TXE

langisyalpsid

langiStuptuO

yalpsidevalS

7-JRro

APRA-TXE444Jnip8,HN,gniraeb,gnidaeH

EVALS244J

.on

5Jnip5,HV

rotcennoC

544Jnip4,HN

854Jnip8,HN

344J

rotcennoC

epyt

nip8,HN,141-DC,041-DC

08-DMF11*0

.tinu

elbacilppA

tnempiuqe

,005-DG

,2KM005-DG

,008-DMF

roftinuyalpsiD:1*

seires5012-RF

desuebnacradar

yalpsidevalssa

skrameR

)noitpo(6011P46A

reggirtxT

,gniraeb,gnidaeH

reggirtxT,oediv

langisrezzuBZUB-TXE154Jnip9,HNpma/wrekaepSlangisrekaepS

langisrotinoM944Jnip01,HN,suonorhcnysREV

C232-SRC232-SR654Jnip4,HN

golanAGOLANA354Jnip3,HN

lanretxE

rezzub

atadSNIATAD.SNI554Jnip5,HN 7-JR7-JR754Jnip51,HN 8-JR8-JR614Jnip4,HNdraoBrehtoMnO

atadvaNATADVAN054Jnip5,HN

atadAPRAATADAPRA454Jnip5,HN

FFO_NO_MPTNIP_MP114Jnip3,HXdraoBrehtoMnO

MRALATXE

)CA(

langiStuptuO/tupnI

254Jnip3,HN

Note: How to attach NH connector is shown on the next page.

,suonorhcnysROH

-rofCSTN(oediv

)tam

1529P30

2-9

How to attach NH connector

HOW TO ATTACH NH CONNECTOR TO SIGNAL CABLE

NH connector wire

NH connector housing

Insert NH connector wire into NH connector housing.

Shrink tubing

20mm

Cut shrink tubing in 20 mm lengths and slip onto each wire.

Solder

3 Solder connector to signal cable.

Heat shrink tubing with soldering iron.

Figure 2-13 How to attach NH connector

2.3 Changing AC Power Specification of Display Unit

To operate the display unit from 100 VAC or 220 VAC power, add or delete jumper wires on the PTU Board and change the power fuses inside the display unit as shown in the table below according to ship’s mains. The figure below shows the location of the power fuses and the jumper wires on the PTU Board.

Table 2-2 Jumper wire setting on the PTU board, fuse rating and power specification

BCP.cepSrewoP

annetnA

mpr

1PJ2PJ3PJ4PJ19PJ29PJ

A5429P30CAV511/011/001mpr42SEYSEYSEYONONONA01 D5429P30CAV032/022mpr42ONONONSEYONONA5

Jumper wire to use: JP1: 0.8 dia. gilded wire

JP2, JP3, JP4, JP91, JP92: type ERD-S2TCOV



JP1

Fuse

JP2

JP3

JP4

03P9245

PTU Board

Figure 2-14 Display unit, inside view

rewoP

sesuF

JP92

JP91

2-10

2.4 Power Supply Units

Power supply unit PSU-001 (for scanner unit)

Two cables run to the Power Supply Unit PSU-001, the power cable (DPYC-3.5) from the Power Supply Unit PSU-004 and the signal cable (660V -MPYCY -16) from the scanner unit.

5 mm

Armor

Clamp here.

Core

S = 3.5 φ = 2.4 mm

(SECTIONAL VIEW)

Power Cable 250V-DPYC-3.5

Vinyl sheath

150 mm

Vinyl tape

Armor

Vinyl sheath

Crimp-on lug FV5.5-4

300 mm

ANTI-CORROSIVE SHEATH

5 mm

50 mm

Armor

Signal Cable 660V-MPYCY-16

.oNeroCotdetcennoCguLno-pmirC

9ot12-BTP)deR(3M-52.1VF

61ot011-BTP)eulB(4-2VF

Vinyl tape

Clamp here.

Vinyl sheath

Figure 2-15 Fabrication and connection of power cable and signal cable

Tap selection of T804: connection of two yellow wires should be selected according to supply voltage. 100VAC---tap"1" 110VAC---tap"5" 115VAC---tap"6"

Frequency setting of HM801: Select the slide switch position "60Hz" or "50Hz". The slide switch is located rear side of the hour meter.

Front

Hour Meter Slide view

Figure 2-16 Power supply unit PSU-001

PTB-2

PTB-1

Cable clamp

Slide Switch

Rear

2-11

Power supply unit PSU-004 (for display unit)

Wire the Power Supply Unit PSU-004 as shown in the interconnection diagram.

TB PTB14

Thermal relay K2

Relay K3

TB PTB11

Relay K1

Photo No. 3148

TB PTB13

TB PTB12

Figure 2-17 Power supply unit PSU-004

The type and rating of the thermal relay (K2) are as below.

s'pihS

sniaM

CDV421500-BSRD505101CABA5

tinUrennacS

epyTgnitaR

Short Terminals !

Short between #4 and #6 on PTB14.

)2K(yaleRlamrehT

2-12

2.5 Installation and Connection of Rectifier Unit

For operation from ship’s mains of 100/1 10/1 15/220/230 V AC, the rectifier unit RU3423 is required. The rectifier unit can be installed in any dry , well-ventilated place. Connect AC ship’s mains to the rectifier as below.

100V 110V 115V 0V 110V 115V

24 VDC output

AC ship's mains

Connections for 100 VAC ship's mains

100V 110V 115V 0V 100V 115V

AC ship's mains

Connections for 220 VAC ship's mains

24 VDC output

Figure 2-18 Rectifier unit connections

2-13

INITIALIZA TION AND ADJUSTMENT

3.1 Tuning Initialization

Tune the radar as follows: Press [RADAR MENU] [0] [0] [2] [0] [0] [0] (TUNE INITIALIZE on RADAR 3 menu) and press the [ENT] key. Also, confirm that “2.MODEL” is set to “2165DS” in the INITIAL SETTING 4 menu, referring to page 3-6. If the setting is wrong, trouble may result.

.2 Accessing Menus for Initialization and Adjustment

To access them do the following:

1. Turn on the power.

2. Press the [RADAR MENU] key five times while pressing and holding down the [HL OFF] key.

Restoring default settings

1. Press [RADAR MENU] [0] [0] [0] [2] [0] [0] [0] to display the INITIAL SETTING 4 menu.

2. Press the [0] key to select FACTORY DEFAULT.

3.3 Adjusting Video Signal Level

When the signal cable is very long, the video amplifier input level decreases, shrinking target echoes. To prevent this, confirm (and adjust if necessary) video amplifier input level.

1. Connect an oscilloscope to TP6 on the INT Board (03P9252) in the display unit.

2. Transmit on the 12 nm range.

3. Adjust R21 on the INT Board so the value of TP6 is 4 Vpp. (For remote display, adjust R134 on the INT Board.)

TP1

R134

R21

INT Board (03P9252)

3-1

TP6

Figure 3-1 Display pedestal

3.4 Heading Alignment

You have mounted the scanner unit facing straight ahead in the direction of the bow. Therefore, a small but conspicuous target dead ahead visually should appear on the heading line (zero degrees).

In practice, you will probably observe some small bearing error on the display because of the difficulty in achieving accurate initial positioning of the scanner unit. The following adjustment will compensate for this error.

Correct bearing relative to heading

Target

Scanner mounted error to port (HDG SW advanced)

000

010

350

020

340

330

320

310

300

290

280

270

260

250

240

230

220

210

200

030

150

160

190

170

180

Picture appears deviated clockwise.

040

140

050

060

070

080

100

110

120

130

090

Apparent position of target

Scanner mounted error to starboard (HDG SW delayed)

Apparent position of target

Target

000

010

350

020

340

330

320

310

300

290

280

270

260

250

240

230

220

210

200

030

040

050

060

070

080

090

Correct

100

110

bearing

120

130

relative to

140

150

160

190

170

180

heading

Picture appears deviated counterclockwise.

Figure 3-2 Heading alignment

1. Turn on the power . Press [RADAR MENU] [0] [0] [0] [2] [2] to select HL ALIGN on the INITIAL SETTING1 menu.

2. Select a target echo (by gyrocompass, for example) at a range between 0.125 and 0.25 nm, preferably near the heading line.

3. Operate the EBL control to bisect the target echo with the heading line. (The value shown on the display is scanner position in relation to ship's bow.)

4. Press [ENTER] to finish.

3-2

3.5 Adjusting Sweep Timing

Sweep timing differs with respect to the length of the signal cable between the scanner unit and the display unit. Adjust sweep timing at installation to prevent the following symptoms:

• The echo of a "straight" target (for example, pier), on the 0.25 nm range, will appear on the display as being pulled inward or pushed outward. See Figure 3-3.

• The range of target echoes will also be incorrectly shown.

(1) Correct

Figure 3-3 Examples of correct and incorrect sweep timings

1. Turn on the power. Press [RADAR MENU] [0] [0] [0] [2] [3] to select TIMING ADJ on the INITIAL SETTING1 menu.

2. Transmit on the 0.25 nm range.

3. Adjust radar picture controls to display picture properly.

4. Select a target echo which should be displayed straightly.

5. Adjust the VRM control to straighten the target echo.

6. Press [ENTER].

(2) Target pushed inward

3.6 Suppressing Main Bang

If main bang appears at the screen center, suppress it as follows.

1. Turn on the power. Transmit on a long range and then wait ten minutes.

(3) Target pushed outward

2. Adjust [GAIN] control to show a slight amount of noise on the display.

3. Select the 0.25 nm range. Adjust the [A/C SEA] control to suppress sea clutter.

4. Press [RADAR MENU] [0] [0] [0] [2] to open the INITIAL SETTING1 menu.

5. Press [7] to select 7.MBS.

6. Adjust the VRM control to adjust timing; the EBL control to adjust level.

7. Press [ENTER].

3-3

3.7 Confirming Magnetron Heater Voltage

ON OFF

TUNE

DEGAUSS ERROR

ANTENNA switch

ANTENNA

Magnetron heater voltage is adjusted at the factory wit h a 15 m signal cable. Therefore, when the signal cable is longer than 15 m, confirm that magnetron heater voltage is within the prescribed rating as follows:

1. Disconnect P821 from the scanner unit.

3. Turn on the radar and press [RADAR MENU] [0] [0] [0] [2] [0] to open the INITIAL SETTING2 menu.

4. Press [5] to select the 5. SCANNER STOPPED field and the TX option.

5. Set the range to 0.125 nm.

6. Turn off the antenna switch in the display unit.

Figure 3-5 Antenna switch in tuning compartment

7. Connect a multimeter, set to the 10 VDC range, between J829 #1 (+) and #2 (-) in the scanner unit.

8. Adjust the position of the sliding contact R812 to show a value between 7.0 V and 7.6 V on the multimter.

9. Remove the TX-HV fuse (F801, 0.5A) from the power supply unit.

10.Transmit on maximum range.

1 1.Adjust the position of the sliding contact R811 to show a value between 4.7 V

and 5.3 V on the multimeter.

12.Insert TX-HV fuse F801.

13.Press [RADAR MENU] [0] [0] [0] [2] [0] [5] to select the 5. SCANNER ST OPPED field and the TX option.

14.Turn on the ANT MOTOR SW on the scanner unit (Refer to Figure 1-4).

3-4

J829 R811 R812

R813

Fuse 801

Photo No. 2917

Note: When the length of the cable between the scanner unit and the power supply unit is more than 60 meters, the magnetron heater voltage may not reach the lower limit due to voltage drop. If this is the case, increase the voltage with the sliding contact R813 in the power supply unit, and readjust with R811, R812 in the scanner unit.

Photo No. 2914

Figure 3-6 Scanner unit, power supply unit PSU-001

3-5

3.8 Initial Setting Menus

The INITIAL SETTING menus (four menus) and the OWN SHIP INFORMA TION menu setup the radar according to expected usage, authorities specification, ship's characteristics, operator's preference, etc. Set items on each menu in accordance with regulations/operator's preference. After entering initial settings, reset the power.

Press [RADAR MENU] [0] [0] [0] [2]

[OWN SHIP INFORMATION]

1 [INITIAL SETTING(1)] 2 SHIP’S LENGTH 000m 3 SHIP’S WIDTH 00m 4 RADAR POSN FOR BOW 000m

FOR PORT 00m

5 NAV ANT POSN FOR BOW 000m

FOR PORT 00m

6 TURN RATE 00KT

00.0° / s 00KT

00.0° / s

7 SPEED RATE 00KT

0.00KT/s 00KT

0.00KT/s

Press [0]

[INITIAL SETTING 4]

1 [INITIAL SETTING(3)] 2 MODEL FR-2115, 2125/

OTHER X-BND/ FR-2165DS, 2135SW/

OTHER S-BND 3 TYPE R/N/G/D 4 CTR STC CURVE L/M/H 5 RJ-7 OFF/ON 6 RJ-8 OFF/ON ANT A FR-2115, 2125/

OTHER X-BND/

FR-2165DS, 2135SW/

OTHER S-BND ANT B FR-2115, 2125/

OTHER X-BND/

FR-2165DS, 2135SW/

OTHER S-BND 7 SHIP’S TYPE DEEP SEA/FISHING/

LONG LINE FISHING 8 RANGE UNIT NM/SM/Km 9 CABLE LENGTH 500m/5000m 0 FACTORY DEFAULT

Press [6]

[INITIAL SETTING 1]

1 [FUNCTIONS(4)] 2 HL ALIGN

EBL 0.0°

3 TIMING ADJ

VRM 00.00

4 ANT HGT 5m/7m/10m/15m/

20m/30mMORE 5 LOG PULSE 200P 6 [OWN SHIP INFORMATION] 7 MBS MBS TIMING VRM 0

MBS LEVEL EBL 0 8 ON TIME 000000.0H 9 TX TIME 000000.0H 0 [INITIAL SETTING(2)]

Press [0]

[INITIAL SETTING 2]

1 [INITIAL SETTING(1)] 2 LOG GYRO INPUT LOG

PULSE/SERIAL DATA

GYRO

AD/10/SERIAL DATA 3 OWN SHIP VECTOR COMPASS/COURSE 4 KEY BEEP ON/OFF 5 SCANNER STOPPED ST-BY/TX 6 VIDEO SIG ANALOG/DIGITAL 7 ALARM LEVEL 4/5/6/7 8 DISPLAY MAIN/SUB 9 SECTOR BLKG OFF/ON

000° → 000°

000° → 000° 0 [INITIAL SETTING(3)]

Press [0]

[INITIAL SETTING 3]

1 [INITIAL SETTING(2)] 2 TRAILS RESTART OFF/ON 3 ECHO AVG W/O GYRO OFF/ON 4 HEAD UP TB SCALE DEG/16POINT 5 CTR ECHO STRETCH OFF/ON 6 VIDEO CONTRAST 1/2/3 7 MAXIMUM RANGE 72/96/120 8 ECHO FULL COLOR OFF/ON 9 INDEX LINES 2/3/6 0 [INITIAL SETTING(4)]

3-6

INITIAL SETTING1 menu

Keying sequence: [RADAR MENU] [0] [0] [0] [2]

HL ALIGN: Aligns heading. TIMING ADJ: Adjusts sweep timing. ANT HGT: Enter height of scanner above water. Select from 5 m, 7 m, 10 m, 15

m, 20 m, or more than 30 m.

LOG PULSE: Enter speed log's pulse rate. OWN SHIP INFORMATION: Enter ship's characteristics; length, width, radar

scanner position, navigation antenna position, turn rate, and speed rate. See the description on the next page for further details.

MBS: Suppresses main bang. ON TIME, TX TIME: Shows number of hours the radar has been turned on and

transmitted, respectively. Value can be changed.

INITIAL SETTING2 menu

Keying sequence: [RADAR MENU] [0] [0] [0] [2] [0] LOG GYRO INPUT: Select LOG or GYRO input type. LOG: Select pulse or serial

data. GYRO: Digital from A/D converter or serial data.

OWN SHIP VECTOR: Select reference for own ship vector; compass or course. KEY BEEP: Turns key response beep on or off. SCANNER STOPPED: Set to ST-BY in normal use. TX enables transmission

state without scanner rotation. VIDEO SIG: Set to ANLG (analog) for normal use. Select DIGITAL to adjust QV

(Quantized Video). ALARM LEVEL: Sets echo strength which triggers guard alarm. "7" is strongest

echo; "4" is medium strength echo.

DISPLAY: Select radar display function; main or sub (slave). SECTOR BLKG: Sets area (up to 2) where no radar pulses will be transmitted.

For example, set the area where an interfering object at the rear of the scanner would produce a dead sector (area where no echoes appear) on the display. To enter an area, select ON and enter relative bearing range of the area.

INITIAL SETTING3 menu

Keying sequence: [RADAR MENU] [0] [0] [0] [2] [0] [0] TRAILS RESTART: Selects whether to restart or discontinue target trails when

changing the range. ON restarts trailing on newly selected range; OFF discontinues trails.

ECHO AVG W/O GYRO: Echo averaging can be turned on without gyrocompass connection.

3-7

HEAD UP TB SCALE: Bearing scale may be shown in degrees or compass

points in the head-up mode. CTR ECHO STRETCH: Turn on to enlarge echoes in the range up to the first

range ring.

VIDEO CONTRAST: For factory use. Do not change setting. MAXIMUM RANGE: For factory use. Do not change setting. ECHO FULL COLOR: Echoes may be displayed in one color or multi-color. Se-

lect ON for multi-color display.

INDEX LINES: Selects the number of index lines to display; 2, 3, or 6.

INITIAL SETTING4 menu

Keying sequence: [RADAR MENU] [0] [0] [0] [2] [0] [0] [0]

MODEL: Selects radar model. TYPE: Selects specification of radar. Select R for R type; G for IMO type.

CTR STC CURVE: Selects level of STC affect; Low, Medium or High. RJ-7, RJ-8: Selects which Interswitch unit to use. SHIP'S TYPE: Select class of vessel; deep sea, fishing, long line fishing. CABLE LENGTH: Set for "500." FACTORY DEFAULT: Restores all menus' default settings.

OWN SHIP INFORMATION menu

Keying sequence: [RADAR MENU] [0] [0] [0] [2] [6]

SHIP'S LENGTH: Enter ship's length. SHIP'S WIDTH: Enter ship's width. RADAR POSN: Enter distance from both bow and port to the radar scanner

location. NAV ANT POSN: Enter distance from both bow and port to the navigation an-

tenna location.

TURN RATE: Enter ship's turn rate. SPEED RATE: Enter ship's speed rate.

3-8

INSTALLATION OF OPTIONAL EQUIPMENT

4.1 Gyro Converter GC-8

The Gyro Converter GC-8, incorporated inside the radar display unit, converts analog gyrocompass reading into digital coded bearing data for display on the radar display.

This section explains how to install and setup the GC-8 (mainly consisting of the GYRO CONVERTER Board) and set it up according to gyrocompass connected.

Installation and connection of the GYRO CONVERTER Board

Necessary Parts: GC-8-2 (008-446-520)

emaNepyTytQ.oNedoC

draoBretrevnoCoryG6011P461022-214-400 swercSW0072C,8x3M5404-188-000 rekcitS11202-410-461107-231-001

1) Turn off the power.

2) Open the display unit. See Chapter 1 for instructions.

3) Fasten the GYRO CONVERTER Board inside the display unit with four washerhead screws (supplied).

PTU BOARD 03P9245A F

MB BOARD 03P9251

GYRO CONVERTER BOARD 64P1106

INT BOARD 03P9252

Figure 4-1 Display unit, inside view

4-1

4) Connect the GYRO CONVERTER Board to the INT Board (cables supplied with GC-8) as shown below.

INT Board GYRO CONVERTER Board

J446 (4P) J7 (5P) J465 (6P) J1 (14P)

To gyro

J446

INT BOARD 03P9252

Fix cable to chassis with cable tie.

GYRO CONVERTER BOARD 64P1106

Figure 4-2 Display unit, inside view

5) Confirm gyrocompass specifications and set up the DIP switches and jumper wires on the GYRO CONVERTER Board according to gyrocompass connected:

• Setting jumper wires and DIP switches by gyrocompass specifications: page 4-3

• Setting jumper wires and DIP switches by make and model of gyrocompass: page 4-5

• Location of jumper wires and DIP switches: page 4-6

6) Solder the gyrocompass cable to the VH connector assemblies (supplied).

7) Attach instruction label (supplied) to the shield cover for the INT and GYRO CONVERTER boards.

8) Close the display unit.

9) Turn the power off and on to reset the CPU.

4-2

Connection of external power supply

An external power supply is necessary when the repeater signal is step-by-step type and the step voltage is below 20V or output voltage is less than 5 W.

1. Cut jumper wire JP1 on the GYRO CONVERTER Board when an external power supply is used.

2. Connect gyro cable and power cable as shown below.

GYRO CONVERTER Board

(A) 64P1106

External Power Supply 20 - 135 VAC 20 - 100 VDC

Gyrocompass (Step type)

S1 S2

S3 COM F.G.

1 > R2 2 > R1/COM

Either connection in case of DC polarity.

1 > S1

2 > S2 3 > S3 4 > T 5 > F.G.

Figure 4-3 Connection of external power supply to GYRO CONVERTER Board

DIP switch, jumper wire settings

Default setting

The default setting of all DIP switches is off and all jumpers wire are set to “#1.” (Note that jumper wire JP1 is set at #1, #2, and #3.) In those settings the gyrocompass having the following characteristics can be directly connected; modification of the GYRO CONVERTER Board is not necessary.

AC synchronous signal: 50/60 Hz Rotor voltage: 60 V to 135 V AC Stator voltage: 60 V to 135 V AC Gear ratio: 360x Supply voltage: 30 V to 135 V AC

If the specifications of the gyrocompass differ from those mentioned above, change jumper wire and DIP switches settings on the GYRO CONVERTER Board. Settings may be changed according to gyrocompass specifications or make and model of gyrocompass (see page 4-5). For the location of DIP switches and jumper wires, see page 4-6.

4-3

Setting method 1: by gyrocompass specifications

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FFONOFFO,5#,4#

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CAV531otV06FFO1#

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8-1

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4-4

Setting method 2: by make and model of gyrocompass

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3/2-SPI

005/X003-ZMCsuonorhcnysCA

11/2/1-SE

-/201/101-TLG

701/K601/301

011/A11-SE

002-GT

R222RP

H/L732RP

11MG

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0005/001-GT

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302

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1-1

2-1

3-1

4-1

5-1

6-1

7-1

8-1

1-2

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2-2

3-2

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.ylppus

4-5

Location of DIP switches, jumper wires on the GYRO CONVERTER Board

JP2

(Rotor voltage)

JP3

(Stator voltage)

JP5, JP4 (Supply voltage)

JP1

(Gyro type)

Fuse

(2A)

J5 (Rotor signal input, external power input)

J4 (Stator signal input)

SW1 DIP switch

(IEC-61162-1 output port)

64P1106

(Data output port #1)

Figure 4-4 GYRO CONVERTER Board

Setting the heading readout on the radar display

J12 (Data output

port #6) J11 (Data output port #5) J10 (Data output port #4)

SW2 DIP switch

JP6, JP7 (AD formal data Tx interval)

J9 (Data output port #3)

J8 (Data output port #2)

Confirm that the gyrocompass is giving a reliable readout. Then, set the heading readout on the radar display with the gyrocompass readout as follows:

1. Press [RADAR MENU] to display the FUNCTIONS 1 menu.

2. Press the [0] key twice to display the FUNCTIONS 3 menu.

3. Press the [9] key to select the GYRO SETTING option.

4. Rotate the EBL control to align the radar’s HDG readout with the gyrocompass.

5. Press [ENTER] to conclude the setting.

4-6

4.2 ARP Board ARP-26

The ARP Board ARP-26, which provides ARPA functions, is an optional circuit board which is accommodated in the display unit of the FR-2105 series radar.

Necessary Parts: ARP-26-2E (008-485-500)

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Installation of the ARP board

1. Remove the bottom cover of the display unit by unfastening four screws.

2. Set the ARP Board in the center slot of the PCB card case.

PCB card case Top: RP Board (Option) Middle: ARP Board (Option) Bottom: SPU Board

Figure 4-5 Display pedestal inside view

3. Adjust the ARP referring to the procedure on the next page.

4-7

ARP board adjustment

1. Turn the GAIN, A/C SEA and A/C RAIN controls fully counterclockwise, and then transmit on the 12 nm range.

2. Connect a digital multimeter between TP7(+) and TP6(-) on the ARP Board.

TP7

TP6

R104

R103

Figure 4-6 ARP Board (18P9002B)

3. Adjust R104 on the ARP Board so the multimeter reads between 0.09 and 0.14 VDC.

4. Set controls and switches as below.

GAIN: fully clockwise (max.) Interference rejector: OFF Range: 24 nm Echo stretch: OFF

5. Press [RADAR MENU] [0] [0] [0] [0] open the INITIAL SETTING3 menu.

6. Set the VIDEO SIG field to DIGITAL and press [ENTER].

7. Adjust R103 on the ARP Board so noise just appears on the display.

Too little noise

Proper noise

Too much noise

Figure 4-7 How to adjust noise

8. Set VIDEO SIG to ANALOG and press [ENTER].

4-8

Final check

Connect a gyrocompass and a log to the radar and place the radar under transmit state. Confirm that LEDs CR9, CR10, CR11, CR12, CR15 and CR16 on the ARP Board are off. If ship's speed is zero, or other signal is not being input, corresponding LED will light.

CR16 LOG

CR15 GYRO

CR12 TRG

CR11 VID

CR10 BRG

CR9 HDG

4#3#2#1#

FFOFFOFFOFFO

Figure 4-8 ARP Board ARP-26

4-9

4.3 RP Board RP-26

The RP Board RP-26, which providesvideo plotter functions, consists of a circuit board and a card drive both of which are accommodated in the display unit of the FR-2105 series radar.

Table top/console type

Necessary Parts: RP-26-T-2E (008-485-520)

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1. Lift the monitor and fix it with the stay. Refer to Chapter 1 for instructions.

2. Remove the right arm cover from the control head.

3. Fasten the card case to the right arm cover as follows: a) Fasten the ground wire with an M4x10 screw and washer (supplied) as shown

below .

b) Fasten the arm cover to the card case with three M4x8 screws (supplied).

Panhead screw M4X10

Arm cover (right)

Panhead screw M4X8 3 pcs.

Ground wire

Washer M4

Card case

Figure 4-9 Fastening the card case to the right arm cover

4-10

4. Unfasten the front panel from the display pedestal.

5. Pass the connector from the card case through the hole in the display pedestal.

Control section of display unit

Front panel

Figure 4-10 Display pedestal

6. Set the RP Board (14P0298) in the top slot of the pcb card case. See page 4-7 for the location of the pcb card case.

7. Run the connector from the card case in front of the GYRO CONVERTER Board.

8. Plug the connector in J1 on the RP Board.

9. Fasten the ground wire from the connector at the location shown below.

RP connector

INT Board

Fasten ground wire from connector to this screw.

RP Board

GYRO

CONVERTER

Board

FRONT

(TOP VIEW)

ARP Board

SPU Board

Route cable between ARP and SPU Boards.

(FRONT VIEW)

Figure 4-11 Display pedestal, top view

4-11

10.Fasten the front panel on the display pedestal.

11.Retract the stay to close the display unit.

12.Fasten the right arm cover.

Separate type control head

Necessary parts: RP-26-Z-2E (Code no. 008-491-400)

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1. Lift the monitor. See Chapter 1 for instructions.

2. Fasten the mounting base with one M4 x 8 screw as below.

Fasten with M4X8 screw.

Fasten with M3X8 screws (2 pcs.)

Figure 4-12 Display unit, inside view

3. Fix the mounting base to front panel with two M3 x 8 screws.

4. Set the M-card case lid to the hole in the front panel and fix with two M2.6 x 5 screws.

4-12

Display pedestal

M-card base

Display pedestal front panel

Pan-head screw M2.6X5 (2 pcs.)

M-card case lid

Figure 4-13 Display pedestal, front view

5. Loosen six screws to remove the front panel on the display pedestal.

6. Set the RP Board (14P0298) in the top slot of the pcb card case.

7. Run the connector from the card case in front of the GYRO CONVERTER Board.

8. Plug the connector in J1 on the RP Board.

9. Fasten the ground wire from the connector at the location shown below.

RP connector

INT Board

Fasten ground wire from connector to this screw.

RP Board

ARP Board

SPU Board

GYRO

CONVERTER

Board

FRONT

(TOP VIEW)

Route cable between ARP and SPU Boards.

(FRONT VIEW)

Figure 4-14 Display pedestal, top view

4-13

10.Fasten the front panel of the display pedestal.

11.Fasten the ground wire to the location shown in Figure 4-14.

12.Close the monitor.

4.4 Performance Monitor PM-30

Necessary parts: PM-30 and OP03-150 (Code no. 008-485-490)

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1. Lift the monitor. See Chapter 1 for instructions.

2. Fasten the PM Board 03P9225 to the location shown below with three screws (M3 x 8).

J403 PM Board

03P9225 J401

J411

J402

Figure 4-15 Display unit, inside view

3. Connect the connector P401 coming from J411 to J401 on the PM Board.

4. Connect two connector assemblies (VH3P-L300-AA) to J402 and J403.

5. Solder the other end of there connector assemblies with external cables, one from ship’s mains and one from the PM-30.

6. Close the monitor.

4-14

4.5 Alarm Kit

Necessary parts: OP03-156 (Code no. 008-500-650)

The alarm kit mainly consists of a circuit board and connection cables, and provides alarm output to ship’s bridge alarm system.

Contents of Alarm Kit OP03-156

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Procedure

Refer to the figure below for parts locations.

1. Raise the monitor and fix it with the stay. (See page 1-5 for instructions.)

2. Unfasten four screws to dismount the shield cover for the INT Board.

3. Fasten the ALARM Board to the display unit with four pan-head screws (M3X8, supplied).

4. Connect the NH connector (9-9P , supplied) between J471 on the ALARM Board and J451 (EXT-BUZ) on the INT Board, passing it through the cable band and binding it with existing cable tie.

5. Fasten the cable band (supplied) with a pan-head screw (M4X12, supplied) and attach two cable ties (CV-100, supplied).

6. Connect an NH connector (3P, supplied) to each of J472, J473, J474 and J475 on the ALARM Board.

7. Route the NH connectors along the cables ties and pass them through the cable clamp. Fasten the shield cover removed at step 1.

8. Close the INT board cover.

9. Close the monitor.

10.Connect NH connectors to ship’s bridge alarm system:

J472: ARPA guard zone; target alarm J473: SYSTEM FAILURE (HP, BP, TRIG, VIDEO, GYRO, AZI) J474: ARP A CP A/TCP A J475: Spare

4-15



Pass cable through here.

Cable Tie CV -100, 2 pcs.

J451

INT Board 03P9252

Existing cable tie

Figure 4-16 Display unit, inside view

HOW TO INSULATE THE POWER CABLE

Shrink Tubing

Solder

20 mm

J475 J474 J473

J471

J472

Pan-head Screw M3X8, 4 pcs.

NH Connector 03-1991(3P), 4 pcs.

ALARM Board 03P9262

NH Connector 03-1990(9-9P)

Pan-head screw M4X12

Cable Band HP-3N

1 Make length of shrink tubing 20 mm; slip tubing onto wiring.

2 Solder power cable to signal cable.

4-16

Heat shrink tubing with soldering iron.

Furuno FR-2165DS User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY INSTRUCTIONS

TABLE OF CONTENTS

EQUIPMENT LISTS

SYSTEM CONFIGURATION

1.1 Scanner Unit

MOUNTING

1.2 Display Unit

1.3 Power Supply Units

2.1 Scanner Unit

WIRING

2.2 Display Unit

2.3 Changing AC Power Specification of Display Unit

2.4 Power Supply Units

2.5 Installation and Connection of Rectifier Unit

INITIALIZA TION AND ADJUSTMENT

3.1 Tuning Initialization

.2 Accessing Menus for Initialization and Adjustment

3.3 Adjusting Video Signal Level

3.4 Heading Alignment

3.5 Adjusting Sweep Timing

3.6 Suppressing Main Bang

3.7 Confirming Magnetron Heater Voltage

3.8 Initial Setting Menus

INSTALLATION OF OPTIONAL EQUIPMENT

4.1 Gyro Converter GC-8

4.2 ARP Board ARP-26

4.3 RP Board RP-26

4.4 Performance Monitor PM-30

4.5 Alarm Kit