The radar scanner emits electromagnetic
radio frequency (RF) energy which can be
harmful, particularly to your eyes. Never
look directly into the scanner aperture from
a close distance while the radar is in operation or expose yourself to the transmitting
scanner at a close distance.
Distances at which RF radiation levels of
100 and 10 W/m
table below.
Note: If the scanner unit is installed at a
close distance in front of the wheelhouse,
your administration may require halt of
transmission within a certain sector of
scanner revolution. This is possible Ask
your FURUNO representative or dealer to
provide this feature.
ledoM
5512-RF
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exist are given in the
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otecnatsiD
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WARNING
Do not open the equipment
unless totally familiar with
electrical circuits and
service manual.
ELECTRICAL
SHOCK
HAZARD
Construct a suitable service platform
from which to install the scanner unit.
Serious injury or death can result if someone falls from the radar scanner mast.
Turn off the power at the mains switch-
otecnatsiD
2
board before beginning the installation.
Fire, electrical shock or serious injury can
result if the power is left on or is applied
while the equipment is being installed.
Do not install the display unit where it
may get wet from rain or water splash.
Only qualified personnel
should work inside the
equipment.
Wear a safety belt and hard
hat when working on the
scanner unit.
Serious injury or death can
result if someone falls from
the radar scanner mast.
Water in the display unit can result in fire,
electrical shock or equipment damage.
i
WARNING
CAUTION
Be sure that the power supply is
compatible with the voltage rating of
the equipment.
Connection of an incorrect power supply
can cause fire or equipment damage. The
voltage rating of the equipment appears
on the label above the power connector.
Use only the specified power cable.
Fire or equipment damage can result if a
different cable is used.
Ground the equipment to
prevent electrical shock and
mutual interference.
Observe the following compass safe
distances to prevent deviation of a
magnetic compass:
Standard Steering
compass compass
Display
unit
Scanner
unit
Power Supply
Unit PSU-001
Power Supply
Unit PSU-004
1.70 m 0.90 m
3.90 m 2.30 m
1.20 m 0.90 m
0.50 m 0.30 m
ii
TABLE OF CONTENTS
EQUIPMENT LISTS................................................................................................... iv
SYSTEM CONFIGURATION..................................................................................vi
MOUNTING
1.1Scanner Unit ............................................................................................................. 1-1
1.2Display Unit ............................................................................................................... 1-6
1.3Power Supply Units ................................................................................................. 1-14
WIRING
2.1Scanner Unit ............................................................................................................. 2-1
2.2Display Unit ............................................................................................................... 2-5
2.3Changing AC Power Specification of Display Unit .................................................. 2-10
2.4Power Supply Units ..................................................................................................2-11
•The scanner unit is generally installed either on top of the wheelhouse or on the
radar mast, on a suitable platform. Locate the scanner unit where there is a
good all-round view.
•No funnel, mast or derrick should be within the vertical beamwidth of the scanner in the bow direction, especially zero degrees ±5°, to prevent blind sectors
and false echoes on the radar picture.
•It is rarely possible to place the scanner unit where a completely clear view in
all directions is available. Thus, you should determine the angular width and
relative bearing of any shadow sectors for their influence on the radar at the
first opportunity after fitting.
•Locate the antenna of a direction finder clear of the scanner unit to prevent
interference to the direction finder. A separation of more than two meters is
recommended.
MOUNTING
•T o lessen the chance of picking up electrical interference, avoid where possible
routing the signal cable near other onboard electrical equipment. Also avoid
running the cable in parallel with power cables.
•A magnetic compass will be affected if placed too close to the scanner unit.
Observe the following minimum compass safe distances to prevent deviation
of a magnetic compass: Standard compass, 3.90 m, Steering compass, 2.30
m.
•Do not paint the radiator aperture, to ensure proper emission of the radar waves.
•The signal cable run between the scanner and the display is available in lengths
of 15 m (standard), 20 m, 30 m and 60 m. Whatever length is used it must be
unbroken; namely, no splicing allowed.
•Deposits and fumes from a funnel or other exhaust vent can adversely affect
the aerial performance and hot gases may distort the radiator portion. The scanner unit must not be mounted where the temperature is more than 70°C.
•The scanner base is made of cast aluminum. To prevent electrolytic corrosion
of the scanner base, use the seal washers and corrosion-proof rubber mat and
ground the unit with the ground wire (supplied).
•Leave sufficient space around the unit for maintenance and servicing. See the
scanner unit outline drawing for recommended maintenance space.
1-1
•The scanner unit is normally mounted with the gland side (cable entry side)
facing the ship’s stern. If this direction is not possible, the gland orientation can
be changed in increments of 90°. In this case, the synchronous gear magnet,
which produces the heading signal, should be remounted. Fix the magnet according to scanner unit orientation.
Synchronous gear
Reed switch
C
SHIP’S BOW f
A
D
B
Magnet fixing
holes A, B, C, D
Figure 1-1 Remounting the synchronous gear magnet
Photo No.2880
1-2
Scanner unit assembling
The scanner radiator and the scanner housing are shipped in separate packages
and must be assembled at installation. Assemble them as below. Refer to the
scanner unit assembling drawing at the back of this manual for details.
1. Remove two protective caps from the radiator flange and rotary joint flange.
2. Grease an O-ring and place it in the groove of the rotary joint flange. Make sure
the O-ring is not pinched during assembling.
3. Secure the feeder waveguide to the rotary joint flange with four M6x16 hex
bolts.
4. Fix the feeder waveguide on the radiator joint with four M4x16 washer head
bolts. Coat waveguide flange with silicone sealant as illustrated below.
Apply silicone
sealant here.
O-ring
Choke
groove
O-ring
Apply silicone
sealant here.
Evenly coat the waveguide flange with silicone
sealant. Apply sealant sparingly; it leaks out slightly
when the fixing bolts are tightened. Be sure no
sealant contacts the choke groove and waveguide.
Figure 1-2 How to coat waveguide flange with silicone sealant
5. Loosely fix the radiator to the radiator bracket with M8x25 and M8x30 hex head
bolts, M8 flat washers, M8 spring washers, and M8 hex nuts.
6. Grease the other O-ring and place it in the groove of the radiator flange. Secure
the feeder waveguide to the radiator flange with M4x16 washer head bolts.
7. Fix the feeder waveguide to the bottom of the radiator with the waveguide clamp,
waveguide packing, M4x30 hex head bolts, M4 flat washers, and M4 spring
washers.
8. Tighten bolts loosely fixed at step 5.
1-3
Scanner unit mounting
The scanner unit should be assembled before hoisting it to the mounting platform.
When using a crane or hoist, lift the unit by the hoist rings which should be fastened to the bolt fixing covers of the scanner housing. Do not lift it by the scanner
radiator.
CAUTION
DO NOT lift the scanner unit by the radiator;
lift it by the hoist rings. (Be sure to remove
rings after lifting the scanner.)
Hoist
ring
NO!
1. Construct a suitable mounting platform referring to the outline drawing at the
back of the manual.
2. Drill four mounting holes of 15 mm diameter and one cable entry hole of about
50 mm diameter in the mounting platform.
3. Lay the rubber mat (supplied) on the mounting platform.
4. Place the scanner unit on the rubber mat orienting the unit so the bow mark on
its base is facing the ship’s bow.
5. Fasten the scanner unit to the mounting platform with M12x60 hex bolts, nuts,
flat washers and seal washers.
6. Using hex bolt (M6x25), nut (M6) and flat washer (M6) establish the ground
system on the mounting platform as shown in Figure 1-3. Connect the ground
wire (RW-4747, 340 mm, supplied) between the grounding point and ground
terminal on the scanner unit. Coat the entire ground system with silicone sealant (supplied).
1-4
Coat with anticorrosive
sealant after connecting
ground wire.
Ground wire
Ground terminal is prefitted
on scanner chassis.
Seal washer
Corrosionproof rubber
mat
Set seal washer and corrosion-proof
rubber mat; coat with anticorrosive
sealant.
Ground
wire
OR
Ground
wire
Arrange ground terminal at nearest ground spot.
Figure 1-3 Mounting of scanner unit
Hex bolt
Flat washer
Flat washer
Spring washer
Hex nut
Hex nut
Spring washer
Flat washer
Hex bolt
1-5
1.2Display Unit
Before mounting the display unit
If Gyro Converter GC-8 (option) is to be used, install and setup the GYRO CONVERTER Board before mounting the display unit, because of the difficulty involved
in doing it after the display unit is installed. Instructions for installation and setup
are in Chapter 4.
Mounting considerations
When selecting a mounting location, keep in mind the following points:
•Select a location where the display unit can be viewed and operated conveniently and where the screen can be viewed while facing towards the bow.
•Locate the unit out of direct sunlight and away from heat sources because of
heat that can build up inside the cabinet.
•Locate the equipment away from places subject to water splash and rain.
•The display unit is very heavy. Be sure the mounting location is strong enough
to support the weight of the unit under the continued vibration which is normally
experienced on the ship. If necessary reinforce the mounting location.
•Determine the mounting location considering the length of the signal cable between the scanner unit and the display unit and the power cable between the
display unit and Power Supply Unit PSU-004.
•Leave sufficient space on the sides and rear of the unit to facilitate maintenance. Also, leave a foot or so of “service loop” in cables behind the unit so it
can be pulled forward for servicing or easy removal of connectors.
•A magnetic compass will be affected if placed too close to the display unit.
Observe the following compass safe distances to prevent deviation of a magnetic compass: Standard compass, 1.70 m, Steering compass, 0.90 m.
Mounting procedure
Tabletop mounting
This procedure requires two people
to complete.
1. Make four holes of 12 mm diameter in the mounting location
referring to the outline drawing
at the end of this manual.
Left, right
arm cover
2. Unfasten the screws fixing the
right and left brackets on the
control head.
3. Unfasten bolts (four total) in the
brackets.
M4x10
Figure 1-4 Control head
1-6
4. While one person is holding the mounting base at the sides, pull the handle on
the underside of the control head to draw the display unit toward you until you
hear a click.
CAUTION
Use two people to complete
this step.
The display unit may fall to
the deck when it is pulled
forward, since the mounting
base is not yet fastened to
the mounting location.
Handle
Figure 1-5 Display unit
Pull forward
5. This step requires two people to complete. While raising the monitor until the
CRT is horizontal, fix the stay as follows:
a)Raise the stay as shown below.
Two warning labels on
the underside of monitor
HORIZONTAL
WARNING
Possibility of injury.
Hold handle when
mounting display unit.
WARNING
Display unit may fall.
Lock stay before
servicing.
Stay
Figure 1-6 Display unit, inside view
1-7
b)While pushing the stopper , set the catch on the display unit in the hole at the
front edge of the stay.
Stopper
Catch
Stay
Figure 1-7 Setting catch to hole in stay
c)Release hand from stopper.
Release stopper;
fix stay.
Figure 1-8 Stay fixed
6. Fasten the display unit to the mounting location at front fixing holes (2 points)
with M10 bolts, nuts and flat washers, using the pipe box spanner (supplied).
You cannot fasten the display unit at the rear fixing holes while the monitor is
raised.
7. Retract the stay and lower the monitor.
8. Fasten the display unit to the mounting locations at rear fixing holes (2 points)
with M10 bolts, nuts and flat washers, using the pipe box spanner (supplied).
The rear left hole is hid under the PTU cover. Remove the cover as follows:
(1) Unfasten five M3x8 screws at the top of the PTU cover and two M4x8
screws at the front of the cover to slide the cover toward the front side.
(2) Remove the cover by grasping the knob on the top of the cover.
1-8
Fixing hole (rear)
*Screw
(M3x8, 5 pcs.)
Slide forward.
*
J105
J104
J103
Knob
Screw (M4x8, 2 pcs.)
Fixing hole (front)
J466
J462
J465
*
*
*
Figure 1-9 How to remove the PTU cover
9. Push the monitor forward until you hear a click.
10.Fix the brackets with the M10 bolts removed at step 3.
Console type mounting
1. Make six holes of 15 mm diameter and a cable entrance hole through the deck
referring to the outline drawing at end of this manual.
2. Open the front cover.
3. Fix the equipment with M12 bolts, nuts and washers.
4. Hoist the console to the deck by using the eye bolts attached to the console.
Remove the eye bolts and set the cosmetic caps with washers to the eye bolt
holes.
Separating the control head
The control head connects to the display unit with a connection cable, thus it can
be located where desired, using the separate control head kit (option). Follow the
procedure on the next page to separate the control head from the display unit.
1-9
Separate Control Head Kit (Type: OP03-151, No.: 008-485-530)
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.yssAelbaCP1/P02BS642LU1218-041-0002249S30,m01
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tnorFrotinoM
revoC
etalPgnixiFBK1961-441-301049-362-001
etalPelodnaH2361-441-301040-862-001
1631-441-301043-362-001
Display unit modification procedure
1. Raise the monitor unit following to procedure for tabletop mounting on page 1-
6.
2. Unplug two connectors from the control head cable (P412 from MOTHER Board
and J583) and unfasten two earth wires.
PTU COVER
J583
Earth Wire
Control Head
Cable
J418
MB 03P9251
P412
INT
03P9252
Figure 1-13 Display unit, inside view
3. Lower the monitor.
4. Unfasten the M4 screw fixing the ground terminal of the connection cable.
5. Push the monitor forward until you hear a click.
6. Unscrew four screws fixing the top cover of the display unit.
7. Remove three clamps fixing the connection cable in the monitor unit.
1-10
8. Unfasten four screws fixing the right and left brackets on the control head.
9. Unfasten four screws fixing the right and left covers on the display unit.
10.Unfasten six screws fixing the right and left KB arms.
11.Unfasten three screws fixing the panel cover.
KB arm (L)
03-144-1341
M5X25 SUS 3 pcs.
•
Panel cover
03-144-1345
M4X10, 3 pcs.
Control head
KB arm (R)
03-144-1342
M5X25 SUS 3 pcs.
M5X25 SUS 4 pcs.
Figure 1-14 Removing the control head
Control head modification procedure
1. Unfasten eight screws (M4X8) on the underside of the control head. Unplug
connectors P314, P312 and P317 from the control head. Separate the KB bottom plate from the control head.
2. Unfasten the screw (M4) fixing the ground terminal and two screws (M4X8)
fixing the clamp. Remove the connection cable assy.
3. Unfasten two screws (M6X12) from the inside of the bottom plate of the control
head to dismount the handle.
4. Replace the cable assy. with cable assy. UL2464SB2-0P/1P (10 m, supplied)
as below and reassemble the control head.
1-11
P312 FX Connector
KB BOTTOM
PLATE
Upset Screw
M6X12 (2 pcs.)
Earth Wire
J314 (underside)
J312 (underside)
P314 XH3P
KB Fixing Plate
Screw
M4X8 (8 pcs.)
Lay cable in slot.
KB Clamp
Handle
Replace with
cable assy. in
kit.
Spacer
Pan-head Screw M4X8 (2 pcs.)
Be careful not to pinch cable between
KB clamp and spacer.
Figure 1-15 Control head
Connection of display unit to control head
1. Attach the handle to the handle plate, using the screws for the handle and
bottom cover of the control head.
2. Attach the handle plate to location where the KB arms were fastened.
3. Pull the monitor toward you until you hear click.
4. Lead in the cable assy. (option) from the rear entrance of the display unit. See
Chapter 2.
5. Raise the monitor and fix the stay.
6. Inside the display unit, fasten ground wire of the cable assembly with an M4
screw on the chassis.
7. Plug in two connectors of connection cable (P412, J583: See illustration on the
previous page.)
1-12
8. Lower the monitor.
9. Attach the monitor front cover (option) to the place the panel cover have been,
using the screw for the panel cover.
10.Attach rubber to feet to the bottom of the keyboard if the keyboard is not going
to be permanently fixed. To fix the keyboard to a desired location, fasten the KB
fixing plate to the keyboard and desired location with two upset screws (M5X25,
formerly used to fasten KB arms) and two tapping screws (φ6.5, local supply)
as below.
KB Fixing Plate
CONTROL HEAD
SIDE VIEW
KB Fixing
Plate
CONTROL HEAD TOP VIEW
φ6.5
Tapping
Screw
M5X25
Upset
Screw
Figure 1-15 How to attach KB fixing plate
11.Set dust cover KB (supplied) on the control head.
Attachment of hood
1. Set two spacers (supplied) to the lower two of the four M5 holes in the CRT
panel.
2. Screw two screws (supplied) into the holes in the hood.
3. Set the bottom of the hood to the screws at the bottom of the CRT panel, and
then fasten the two screws at the top of the hood to the CRT panel.
1-13
1.3Power Supply Units
The Power Supply Unit PSU-001 (for scanner unit) and PSU-004 (for display unit)
do not contain usual operating controls. Therefore, they can be installed in any
recessed place either in vertical or horizontal position. (For the console mount
display unit, the PSU-004 may be installed inside the console.) However, select a
dry and well-ventilated location and observe the minimum compass safe distances
below to prevent deviation of a magnetic compass.
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1-14
2.1Scanner Unit
Preparations
Open the port side cover of the scanner unit to access terminal boards.
Fabricating signal cable S03-80
1. Shorten the cable, extending the length actually required by 800 mm. Strip off
about 600 mm of the anti-corrosive vinyl sheath, and 790 mm of the armor
and the inner vinyl sheath, being careful not to nick the braided shield.
WIRING
Approx. 800 mm
Inner shield
Anti-corrosive
vinyl sheath
Armor
Approx. 790 mm
Outer shield
Figure 2-1 Fabricating the signal cable S03-80
2. Unravel the outer shield with a screwdriver or similar tool to expose the cores
beneath the outer shield.
3. Similar to step 2, expose the cores beneath the inner shield. Mark all cores
for future identification.
4. Slide the clamping gland, washers and gasket onto the cable. (Use lower side
gland.)
Seal with putty
after tightening.
Clamping gland
Gasket
Washer
Armor
Gland body
Washer
Figure 2-2 Passing clamping gland, washers and gasket on signal cable
5. Ground the armor through the two washers as shown above. Trim the shields
considering their location on the earth terminal inside the scanner unit. Fit a
crimp-on lug (yellow, FV5.5-4, ø4) to inner and outer shields, then connect
them to the ground terminal inside the scanner unit.
2-1
6. Determine the length of each core considering its location on STB-1 in the
scanner unit (see the interconnection diagram on page S-1). Remove approx.
6 mm of the vinyl insulation from the end of each core and fix the crimp-on lug
FV1.25-M3 (Red) to each core.
STB-3
STB-1
Photo No.2872
STB-2
Figure 2-3 Scanner unit, cover opened
7. Remove the outer sheath of the coaxial cable (2C-2V) by 75 mm. Pull back
the braided shield to expose the inner core. Remove approx. 25 mm of insulator from the end of inner core and fold back conductor as illustrated below .
Shorten the shield leaving approx. 45 mm. Fit crimp-on lugs to the conductor
(FVD1.25-3, Red) and braided shield (FV1.25-M3, Red).
50 mm
75 mm
Crimp-on lug
FV1.25-M3
(Red, ∅3)
Fold back the conductor
as illustrated below.
Crimp-on lug
FVD1.25-3
(Red, ∅3)
Inner core
Conductor
6 mm
Coaxial cable
2C-2V
45 mm
Figure 2-4 Fabrication of coaxial cable
8. Slip the cable gland over the cable and tighten the cable gland nut. Seal the
cable gland nut with putty to preserve watertight integrity.
9. Connect wiring to terminal STB-1 referring to the interconnection diagram.
2-2
Fabricating signal cable 250V-MPYCY-16 (JIS cable)
A
1. Unfasten the clamping gland from the upper cable gland, and remove the
gasket and flat washers.
2. Shorten the cable as appropriate. Remove the vinyl sheath by 600 mm. Remove the armor by 590 mm.
rmor
790 mm
Conductors
800 mm
Armor
Core
φ = 1.25 mm
2
Vinyl sheath
Figure 2-5 Fabrication of signal cable 250V-MPYCY-16
3. Slide the clamping gland, washers and gasket on the power cable. Fold back
the armor by 5 mm, then put it between washer and cable gland body as
below.
Gasket
Seal with putty
after tightening.
Vinyl sheath
Clamping gland
Flat
washer
Armor (folded back)
Cable gland
Flat
washer
Flat
washer
Figure 2-6 Passing clamping gland, washers and gasket on the signal cable
4. Determine the length of the cores considering their location on STB-2 and
STB-3. Trim conductors as necessary.
5. Ground the armor by inserting it through the two flat washers near the cable
gland.
6. Remove the sheath of each core by 6 mm. Fix crimp-on lugs (FV1.25-4, blue,
ø4) to each conductor. Make sure each connection is secure both electrically
and mechanically.
2-3
7. Secure the clamping gland to the cable gland body; then seal with putty.
8. Connect the conductors to STB-2 and STB-3, referring to the interconnection
diagram on page S-1.
9. Check for loose screws, poor contact on crimp-on lugs, etc. Close the terminal boards.
When the de-icer is installed
1) Before beginning any work on the scanner unit, turn off the breaker for the deicer line at the main switchboard to remove the power (100 VAC, 1ø) to the
de-icer. (Turning off the power to the display unit has no effect.)
2) The neck of the scanner unit becomes VERY HOT when the de-icer is working. (The de-icer turns on when ambient temperature is below 0°C.)
Fixing the scanner cover
Before closing the cover check for loose screws and poor contact on crimp-on
lugs. Grease fixing bolts for cover, gasket and tap holes in scanner chassis.
Attach cover .
Fixing
bolt (12 pcs.)
Scanner cover
Figure 2-7 Scanner unit, side view
Photo No.2871
Tap hole
SCANNER
CHASSIS
Apply silicone
grease here.
2-4
2.2Display Unit
Two cables are terminated at the display unit: the signal cable S03-80 and the
power supply cable from the Power Supply Unit PSU-004.
Fabricate the power cable as below.
Fabricating the power cable DPYCY-3.5
DPYCY-3.5 is a Japan Industry Standard Cable; use equivalent.
1. Remove the vinyl sheath by 80 mm.
2. Cut off jute tape wrapped around the armor.
3. Unravel the armor to expose the cores by about 35 mm.
4. Remove insulation of cores by about 10 mm. Fix crimp-on lugs to the cores
and armor .
5. Cover the armor with vinyl tape, leaving the portion which will lie inside the
cable clamp untaped.
(a)
Vinyl sheath
(b)
(c)
(d)
DPYCY-3.5
Approx. 80 mm
40 mm
Clamp here.
5 mm
Armor
Taping
10 mm
Armor
Core
S = 3.5 mm
φ = 2.4 mm
2
(sectional view)
Vinyl sheath
Figure 2-8 Fabricating power cable DPYCY-3.5
2-5
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