Furuno FR-2155 User Manual

MARINE RADAR
MODEL
FR-2155
(
C
9-52, Ashihara-cho, Nishinomiya, Japan
Telephone: 0798-65-2111 Telefax: 0798-65-4200
All rights reserved.
Printed in Japan
Your Local Agent/Dealer
FIRST EDITION : SEP. 1998 H : JUN. 7, 2001
PUB. No. IME-34670-H
YOSH)
FR-2155

SAFETY INSTRUCTIONS

WARNING
Radio Frequency Radiation Hazard
The radar scanner emits electromagnetic radio frequency (RF) energy which can be harmful, particularly to your eyes. Never look directly into the scanner aperture from a close distance while the radar is in oper­ation or expose yourself to the transmitting scanner at a close distance.
Distances at which RF radiation levels of 100 and 10 W/m table below.
Note: If the scanner unit is installed at a close distance in front of the wheelhouse, your administration may require halt of transmission within a certain sector of scanner revolution. This is possible Ask your FURUNO representative or dealer to provide this feature.
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WARNING
Do not open the equipment unless totally familiar with electrical circuits and service manual.
ELECTRICAL
SHOCK
HAZARD
Construct a suitable service platform from which to install the scanner unit.
Serious injury or death can result if some­one falls from the radar scanner mast.
Turn off the power at the mains switch-
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board before beginning the installation.
Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed.
Do not install the display unit where it may get wet from rain or water splash.
Only qualified personnel should work inside the equipment.
Wear a safety belt and hard hat when working on the scanner unit.
Serious injury or death can result if someone falls from the radar scanner mast.
Water in the display unit can result in fire, electrical shock or equipment damage.
i
WARNING
CAUTION
Be sure that the power supply is compatible with the voltage rating of the equipment.
Connection of an incorrect power supply can cause fire or equipment damage. The voltage rating of the equipment appears on the label above the power connector.
Use only the specified power cable.
Fire or equipment damage can result if a different cable is used.
Ground the equipment to prevent electrical shock and mutual interference.
Observe the following compass safe distances to prevent deviation of a magnetic compass:
Standard Steering compass compass
Display unit
Scanner unit
Power Supply Unit PSU-001
Power Supply Unit PSU-004
1.70 m 0.90 m
3.90 m 2.30 m
1.20 m 0.90 m
0.50 m 0.30 m
ii

TABLE OF CONTENTS

EQUIPMENT LISTS................................................................................................... iv
SYSTEM CONFIGURATION..................................................................................vi
MOUNTING
1.1 Scanner Unit ............................................................................................................. 1-1
1.2 Display Unit ............................................................................................................... 1-6
1.3 Power Supply Units ................................................................................................. 1-14
WIRING
2.1 Scanner Unit ............................................................................................................. 2-1
2.2 Display Unit ............................................................................................................... 2-5
2.3 Changing AC Power Specification of Display Unit .................................................. 2-10
2.4 Power Supply Units ..................................................................................................2-11
INITIALIZATION AND ADJUSTMENT
3.1 Tuning Initialization.................................................................................................... 3-1
3.2 Accessing Menus for Initialization and Adjustment................................................... 3-1
3.3 Adjusting Video Signal Level..................................................................................... 3-1
3.4 Heading Alignment .................................................................................................... 3-2
3.5 Adjusting Sweep Timing............................................................................................ 3-3
3.6 Suppressing Main Bang ............................................................................................ 3-3
3.7 Confirming Magnetron Heater Voltage ...................................................................... 3-4
3.8 Initial Setting Menus.................................................................................................. 3-6
INSTALLATION OF OPTIONAL EQUIPMENT
4.1 Gyro Converter GC-8 ................................................................................................ 4-1
4.2 ARP Board ARP-26 ................................................................................................... 4-7
4.3 RP Board RP-26...................................................................................................... 4-10
4.4 Performance Monitor PM-30 ................................................................................... 4-14
4.5 Alarm Kit.................................................................................................................. 4-15
PACKING LISTS........................................................................................................A-1
OUTLINE DRAWINGS............................................................................................D-1
INTERCONNECTION DIAGRAM ...................................................................... S-1
SCHEMATIC DIAGRAMS .....................................................................................S-2
iii
Standard Supply
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EQUIPMENT LISTS

N-9400-BSR-A4NX–
I-9400-BSR-A4NX–
N-9400-BSR-A5NX–
I-9400-BSR-A5NX–
N-0500-BSR-A4NX–
I-0500-BSR-A4NX–
N-0500-BSR-A5NX–
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Optional Equipment
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SYSTEM CONFIGURATION

SCANNER UNIT
POWER SUPPLY UNIT
PSU-001
For 220/230 VAC only
POWER SUPPLY
UNIT PSU-004
24 VDC
200/220 VAC, 3φ, 50/60 Hz
100/110/115/220 230 VAC, 1φ, 50/60 Hz
110 VAC, 3φ, 60 Hz
220 VAC, 3φ, 50 Hz
440 VAC, 3φ, 50 Hz
RU-3423
RU-5693
RU-6522
RU-5466-1
OPTION
SHIP’S MAINS
RU-1758
For SCANNER UNIT
For DISPLAY UNIT
100/110/115/ 220/230 VAC 1φ, 50/60 Hz
For DE-ICER
RU-1803
440 VAC 1φ, 50/60 Hz
XN-4A/XN-5A
DISPLAY UNIT
RDP-124
IEC 61162-1 (Input/Output)
ARPA Board
ARP-26
Video Plotter
RP-26
Gyro Converter
GC-8
RU-3305
100 VAC 1φ, 50/60 Hz
IEC 61162-1 (Input)
Navigator
Speed Log
Slave Display
FMD-8010
Performance
Monitor
PM-30
Gyrocompass
110/115/220 VAC 1φ, 50/60 Hz
I/O Data Sentences
Input: GGA, RMA, RMB, RMC, GLL, ZDA,VBW , VHW , VTG, MWV, VWT , VWR, VDR,
DPT, DBT, DBS, MTW, BWR, BWC, WPL, RTE
Output: RAOSD, RARSD, RATTM
vi

1.1 Scanner Unit

Mounting considerations
The scanner unit is generally installed either on top of the wheelhouse or on the radar mast, on a suitable platform. Locate the scanner unit where there is a good all-round view.
No funnel, mast or derrick should be within the vertical beamwidth of the scan­ner in the bow direction, especially zero degrees ±5°, to prevent blind sectors and false echoes on the radar picture.
It is rarely possible to place the scanner unit where a completely clear view in all directions is available. Thus, you should determine the angular width and relative bearing of any shadow sectors for their influence on the radar at the first opportunity after fitting.
Locate the antenna of a direction finder clear of the scanner unit to prevent interference to the direction finder. A separation of more than two meters is recommended.

MOUNTING

T o lessen the chance of picking up electrical interference, avoid where possible routing the signal cable near other onboard electrical equipment. Also avoid running the cable in parallel with power cables.
A magnetic compass will be affected if placed too close to the scanner unit. Observe the following minimum compass safe distances to prevent deviation of a magnetic compass: Standard compass, 3.90 m, Steering compass, 2.30 m.
Do not paint the radiator aperture, to ensure proper emission of the radar waves.
The signal cable run between the scanner and the display is available in lengths of 15 m (standard), 20 m, 30 m and 60 m. Whatever length is used it must be unbroken; namely, no splicing allowed.
Deposits and fumes from a funnel or other exhaust vent can adversely affect the aerial performance and hot gases may distort the radiator portion. The scan­ner unit must not be mounted where the temperature is more than 70°C.
The scanner base is made of cast aluminum. To prevent electrolytic corrosion of the scanner base, use the seal washers and corrosion-proof rubber mat and ground the unit with the ground wire (supplied).
Leave sufficient space around the unit for maintenance and servicing. See the scanner unit outline drawing for recommended maintenance space.
1-1
The scanner unit is normally mounted with the gland side (cable entry side) facing the ship’s stern. If this direction is not possible, the gland orientation can be changed in increments of 90°. In this case, the synchronous gear magnet, which produces the heading signal, should be remounted. Fix the magnet ac­cording to scanner unit orientation.
Synchronous gear
Reed switch
C
SHIPS BOW f
A
D
B
Magnet fixing holes A, B, C, D
Figure 1-1 Remounting the synchronous gear magnet
Photo No.2880
1-2
Scanner unit assembling
The scanner radiator and the scanner housing are shipped in separate packages and must be assembled at installation. Assemble them as below. Refer to the scanner unit assembling drawing at the back of this manual for details.
1. Remove two protective caps from the radiator flange and rotary joint flange.
2. Grease an O-ring and place it in the groove of the rotary joint flange. Make sure the O-ring is not pinched during assembling.
3. Secure the feeder waveguide to the rotary joint flange with four M6x16 hex bolts.
4. Fix the feeder waveguide on the radiator joint with four M4x16 washer head bolts. Coat waveguide flange with silicone sealant as illustrated below.
Apply silicone sealant here.
O-ring
Choke groove
O-ring
Apply silicone sealant here.
Evenly coat the waveguide flange with silicone sealant. Apply sealant sparingly; it leaks out slightly when the fixing bolts are tightened. Be sure no sealant contacts the choke groove and waveguide.
Figure 1-2 How to coat waveguide flange with silicone sealant
5. Loosely fix the radiator to the radiator bracket with M8x25 and M8x30 hex head bolts, M8 flat washers, M8 spring washers, and M8 hex nuts.
6. Grease the other O-ring and place it in the groove of the radiator flange. Secure the feeder waveguide to the radiator flange with M4x16 washer head bolts.
7. Fix the feeder waveguide to the bottom of the radiator with the waveguide clamp, waveguide packing, M4x30 hex head bolts, M4 flat washers, and M4 spring washers.
8. Tighten bolts loosely fixed at step 5.
1-3
Scanner unit mounting
The scanner unit should be assembled before hoisting it to the mounting platform. When using a crane or hoist, lift the unit by the hoist rings which should be fas­tened to the bolt fixing covers of the scanner housing. Do not lift it by the scanner radiator.
CAUTION
DO NOT lift the scanner unit by the radiator; lift it by the hoist rings. (Be sure to remove rings after lifting the scanner.)
Hoist ring
NO!
1. Construct a suitable mounting platform referring to the outline drawing at the back of the manual.
2. Drill four mounting holes of 15 mm diameter and one cable entry hole of about 50 mm diameter in the mounting platform.
3. Lay the rubber mat (supplied) on the mounting platform.
4. Place the scanner unit on the rubber mat orienting the unit so the bow mark on its base is facing the ship’s bow.
5. Fasten the scanner unit to the mounting platform with M12x60 hex bolts, nuts, flat washers and seal washers.
6. Using hex bolt (M6x25), nut (M6) and flat washer (M6) establish the ground system on the mounting platform as shown in Figure 1-3. Connect the ground wire (RW-4747, 340 mm, supplied) between the grounding point and ground terminal on the scanner unit. Coat the entire ground system with silicone seal­ant (supplied).
1-4
Coat with anticorrosive sealant after connecting ground wire.
Ground wire
Ground terminal is prefitted on scanner chassis.
Seal washer
Corrosion­proof rubber mat
Set seal washer and corrosion-proof rubber mat; coat with anticorrosive sealant.
Ground wire
OR
Ground wire
Arrange ground terminal at nearest ground spot.
Figure 1-3 Mounting of scanner unit
Hex bolt
Flat washer
Flat washer
Spring washer
Hex nut
Hex nut Spring washer
Flat washer
Hex bolt
1-5

1.2 Display Unit

Before mounting the display unit
If Gyro Converter GC-8 (option) is to be used, install and setup the GYRO CON­VERTER Board before mounting the display unit, because of the difficulty involved in doing it after the display unit is installed. Instructions for installation and setup are in Chapter 4.
Mounting considerations
When selecting a mounting location, keep in mind the following points:
Select a location where the display unit can be viewed and operated conve­niently and where the screen can be viewed while facing towards the bow.
Locate the unit out of direct sunlight and away from heat sources because of heat that can build up inside the cabinet.
Locate the equipment away from places subject to water splash and rain.
The display unit is very heavy. Be sure the mounting location is strong enough
to support the weight of the unit under the continued vibration which is normally experienced on the ship. If necessary reinforce the mounting location.
Determine the mounting location considering the length of the signal cable be­tween the scanner unit and the display unit and the power cable between the display unit and Power Supply Unit PSU-004.
Leave sufficient space on the sides and rear of the unit to facilitate mainte­nance. Also, leave a foot or so of service loop in cables behind the unit so it can be pulled forward for servicing or easy removal of connectors.
A magnetic compass will be affected if placed too close to the display unit. Observe the following compass safe distances to prevent deviation of a mag­netic compass: Standard compass, 1.70 m, Steering compass, 0.90 m.
Mounting procedure
Tabletop mounting
This procedure requires two people to complete.
1. Make four holes of 12 mm di­ameter in the mounting location referring to the outline drawing at the end of this manual.
Left, right arm cover
2. Unfasten the screws fixing the right and left brackets on the control head.
3. Unfasten bolts (four total) in the brackets.
M4x10
Figure 1-4 Control head
1-6
4. While one person is holding the mounting base at the sides, pull the handle on the underside of the control head to draw the display unit toward you until you hear a click.
CAUTION
Use two people to complete this step.
The display unit may fall to the deck when it is pulled forward, since the mounting base is not yet fastened to the mounting location.
Handle
Figure 1-5 Display unit
Pull forward
5. This step requires two people to complete. While raising the monitor until the CRT is horizontal, fix the stay as follows:
a)Raise the stay as shown below.
Two warning labels on the underside of monitor
HORIZONTAL
WARNING
Possibility of injury. Hold handle when mounting display unit.
WARNING
Display unit may fall. Lock stay before servicing.
Stay
Figure 1-6 Display unit, inside view
1-7
b)While pushing the stopper , set the catch on the display unit in the hole at the
front edge of the stay.
Stopper
Catch
Stay
Figure 1-7 Setting catch to hole in stay
c)Release hand from stopper.
Release stopper; fix stay.
Figure 1-8 Stay fixed
6. Fasten the display unit to the mounting location at front fixing holes (2 points) with M10 bolts, nuts and flat washers, using the pipe box spanner (supplied).
You cannot fasten the display unit at the rear fixing holes while the monitor is raised.
7. Retract the stay and lower the monitor.
8. Fasten the display unit to the mounting locations at rear fixing holes (2 points) with M10 bolts, nuts and flat washers, using the pipe box spanner (supplied).
The rear left hole is hid under the PTU cover. Remove the cover as follows: (1) Unfasten five M3x8 screws at the top of the PTU cover and two M4x8
screws at the front of the cover to slide the cover toward the front side.
(2) Remove the cover by grasping the knob on the top of the cover.
1-8
Fixing hole (rear)
*Screw (M3x8, 5 pcs.)
Slide forward.
*
J105
J104
J103
Knob
Screw (M4x8, 2 pcs.)
Fixing hole (front)
J466
J462
J465
*
*
*
Figure 1-9 How to remove the PTU cover
9. Push the monitor forward until you hear a click.
10.Fix the brackets with the M10 bolts removed at step 3.
Console type mounting
1. Make six holes of 15 mm diameter and a cable entrance hole through the deck referring to the outline drawing at end of this manual.
2. Open the front cover.
3. Fix the equipment with M12 bolts, nuts and washers.
4. Hoist the console to the deck by using the eye bolts attached to the console. Remove the eye bolts and set the cosmetic caps with washers to the eye bolt holes.
Separating the control head
The control head connects to the display unit with a connection cable, thus it can be located where desired, using the separate control head kit (option). Follow the procedure on the next page to separate the control head from the display unit.
1-9
Separate Control Head Kit (Type: OP03-151, No.: 008-485-530)
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Display unit modification procedure
1. Raise the monitor unit following to procedure for tabletop mounting on page 1-
6.
2. Unplug two connectors from the control head cable (P412 from MOTHER Board and J583) and unfasten two earth wires.
PTU COVER
J583
Earth Wire
Control Head Cable
J418
MB 03P9251
P412
INT 03P9252
Figure 1-13 Display unit, inside view
3. Lower the monitor.
4. Unfasten the M4 screw fixing the ground terminal of the connection cable.
5. Push the monitor forward until you hear a click.
6. Unscrew four screws fixing the top cover of the display unit.
7. Remove three clamps fixing the connection cable in the monitor unit.
1-10
8. Unfasten four screws fixing the right and left brackets on the control head.
9. Unfasten four screws fixing the right and left covers on the display unit.
10.Unfasten six screws fixing the right and left KB arms.
11.Unfasten three screws fixing the panel cover.
KB arm (L) 03-144-1341
M5X25 SUS 3 pcs.
Panel cover 03-144-1345
M4X10, 3 pcs.
Control head
KB arm (R) 03-144-1342
M5X25 SUS 3 pcs.
M5X25 SUS 4 pcs.
Figure 1-14 Removing the control head
Control head modification procedure
1. Unfasten eight screws (M4X8) on the underside of the control head. Unplug connectors P314, P312 and P317 from the control head. Separate the KB bot­tom plate from the control head.
2. Unfasten the screw (M4) fixing the ground terminal and two screws (M4X8) fixing the clamp. Remove the connection cable assy.
3. Unfasten two screws (M6X12) from the inside of the bottom plate of the control head to dismount the handle.
4. Replace the cable assy. with cable assy. UL2464SB2-0P/1P (10 m, supplied) as below and reassemble the control head.
1-11
P312 FX Connector
KB BOTTOM
PLATE
Upset Screw M6X12 (2 pcs.)
Earth Wire
J314 (underside)
J312 (underside)
P314 XH3P
KB Fixing Plate
Screw M4X8 (8 pcs.)
Lay cable in slot.
KB Clamp
Handle
Replace with cable assy. in kit.
Spacer
Pan-head Screw M4X8 (2 pcs.) Be careful not to pinch cable between KB clamp and spacer.
Figure 1-15 Control head
Connection of display unit to control head
1. Attach the handle to the handle plate, using the screws for the handle and bottom cover of the control head.
2. Attach the handle plate to location where the KB arms were fastened.
3. Pull the monitor toward you until you hear click.
4. Lead in the cable assy. (option) from the rear entrance of the display unit. See Chapter 2.
5. Raise the monitor and fix the stay.
6. Inside the display unit, fasten ground wire of the cable assembly with an M4 screw on the chassis.
7. Plug in two connectors of connection cable (P412, J583: See illustration on the previous page.)
1-12
8. Lower the monitor.
9. Attach the monitor front cover (option) to the place the panel cover have been, using the screw for the panel cover.
10.Attach rubber to feet to the bottom of the keyboard if the keyboard is not going to be permanently fixed. To fix the keyboard to a desired location, fasten the KB fixing plate to the keyboard and desired location with two upset screws (M5X25, formerly used to fasten KB arms) and two tapping screws (φ6.5, local supply) as below.
KB Fixing Plate
CONTROL HEAD SIDE VIEW
KB Fixing Plate
CONTROL HEAD TOP VIEW
φ6.5 Tapping Screw
M5X25 Upset Screw
Figure 1-15 How to attach KB fixing plate
11.Set dust cover KB (supplied) on the control head.
Attachment of hood
1. Set two spacers (supplied) to the lower two of the four M5 holes in the CRT panel.
2. Screw two screws (supplied) into the holes in the hood.
3. Set the bottom of the hood to the screws at the bottom of the CRT panel, and then fasten the two screws at the top of the hood to the CRT panel.
1-13

1.3 Power Supply Units

The Power Supply Unit PSU-001 (for scanner unit) and PSU-004 (for display unit) do not contain usual operating controls. Therefore, they can be installed in any recessed place either in vertical or horizontal position. (For the console mount display unit, the PSU-004 may be installed inside the console.) However, select a dry and well-ventilated location and observe the minimum compass safe distances below to prevent deviation of a magnetic compass.
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1-14

2.1 Scanner Unit

Preparations
Open the port side cover of the scanner unit to access terminal boards.
Fabricating signal cable S03-80
1. Shorten the cable, extending the length actually required by 800 mm. Strip off about 600 mm of the anti-corrosive vinyl sheath, and 790 mm of the armor and the inner vinyl sheath, being careful not to nick the braided shield.

WIRING

Approx. 800 mm
Inner shield
Anti-corrosive vinyl sheath
Armor
Approx. 790 mm
Outer shield
Figure 2-1 Fabricating the signal cable S03-80
2. Unravel the outer shield with a screwdriver or similar tool to expose the cores beneath the outer shield.
3. Similar to step 2, expose the cores beneath the inner shield. Mark all cores for future identification.
4. Slide the clamping gland, washers and gasket onto the cable. (Use lower side gland.)
Seal with putty after tightening.
Clamping gland
Gasket
Washer
Armor
Gland body
Washer
Figure 2-2 Passing clamping gland, washers and gasket on signal cable
5. Ground the armor through the two washers as shown above. Trim the shields considering their location on the earth terminal inside the scanner unit. Fit a crimp-on lug (yellow, FV5.5-4, ø4) to inner and outer shields, then connect them to the ground terminal inside the scanner unit.
2-1
6. Determine the length of each core considering its location on STB-1 in the scanner unit (see the interconnection diagram on page S-1). Remove approx. 6 mm of the vinyl insulation from the end of each core and fix the crimp-on lug FV1.25-M3 (Red) to each core.
STB-3
STB-1
Photo No.2872
STB-2
Figure 2-3 Scanner unit, cover opened
7. Remove the outer sheath of the coaxial cable (2C-2V) by 75 mm. Pull back the braided shield to expose the inner core. Remove approx. 25 mm of insu­lator from the end of inner core and fold back conductor as illustrated below . Shorten the shield leaving approx. 45 mm. Fit crimp-on lugs to the conductor (FVD1.25-3, Red) and braided shield (FV1.25-M3, Red).
50 mm
75 mm
Crimp-on lug FV1.25-M3 (Red, 3)
Fold back the conductor as illustrated below.
Crimp-on lug FVD1.25-3 (Red, 3)
Inner core
Conductor
6 mm
Coaxial cable
2C-2V
45 mm
Figure 2-4 Fabrication of coaxial cable
8. Slip the cable gland over the cable and tighten the cable gland nut. Seal the cable gland nut with putty to preserve watertight integrity.
9. Connect wiring to terminal STB-1 referring to the interconnection diagram.
2-2
Fabricating signal cable 250V-MPYCY-16 (JIS cable)
A
1. Unfasten the clamping gland from the upper cable gland, and remove the gasket and flat washers.
2. Shorten the cable as appropriate. Remove the vinyl sheath by 600 mm. Re­move the armor by 590 mm.
rmor
790 mm
Conductors
800 mm
Armor
Core φ = 1.25 mm
2
Vinyl sheath
Figure 2-5 Fabrication of signal cable 250V-MPYCY-16
3. Slide the clamping gland, washers and gasket on the power cable. Fold back the armor by 5 mm, then put it between washer and cable gland body as below.
Gasket
Seal with putty after tightening.
Vinyl sheath Clamping gland
Flat washer
Armor (folded back)
Cable gland
Flat washer
Flat washer
Figure 2-6 Passing clamping gland, washers and gasket on the signal cable
4. Determine the length of the cores considering their location on STB-2 and STB-3. Trim conductors as necessary.
5. Ground the armor by inserting it through the two flat washers near the cable gland.
6. Remove the sheath of each core by 6 mm. Fix crimp-on lugs (FV1.25-4, blue, ø4) to each conductor. Make sure each connection is secure both electrically and mechanically.
2-3
7. Secure the clamping gland to the cable gland body; then seal with putty.
8. Connect the conductors to STB-2 and STB-3, referring to the interconnection diagram on page S-1.
9. Check for loose screws, poor contact on crimp-on lugs, etc. Close the termi­nal boards.
When the de-icer is installed
1) Before beginning any work on the scanner unit, turn off the breaker for the de­icer line at the main switchboard to remove the power (100 VAC, 1ø) to the de-icer. (Turning off the power to the display unit has no effect.)
2) The neck of the scanner unit becomes VERY HOT when the de-icer is work­ing. (The de-icer turns on when ambient temperature is below 0°C.)
Fixing the scanner cover
Before closing the cover check for loose screws and poor contact on crimp-on lugs. Grease fixing bolts for cover, gasket and tap holes in scanner chassis. Attach cover .
Fixing bolt (12 pcs.)
Scanner cover
Figure 2-7 Scanner unit, side view
Photo No.2871
Tap hole
SCANNER
CHASSIS
Apply silicone grease here.
2-4

2.2 Display Unit

Two cables are terminated at the display unit: the signal cable S03-80 and the power supply cable from the Power Supply Unit PSU-004.
Fabricate the power cable as below.
Fabricating the power cable DPYCY-3.5
DPYCY-3.5 is a Japan Industry Standard Cable; use equivalent.
1. Remove the vinyl sheath by 80 mm.
2. Cut off jute tape wrapped around the armor.
3. Unravel the armor to expose the cores by about 35 mm.
4. Remove insulation of cores by about 10 mm. Fix crimp-on lugs to the cores and armor .
5. Cover the armor with vinyl tape, leaving the portion which will lie inside the cable clamp untaped.
(a)
Vinyl sheath
(b)
(c)
(d)
DPYCY-3.5
Approx. 80 mm
40 mm
Clamp here.
5 mm
Armor
Taping
10 mm
Armor
Core S = 3.5 mm φ = 2.4 mm
2
(sectional view)
Vinyl sheath
Figure 2-8 Fabricating power cable DPYCY-3.5
2-5
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