FUJITSU PDS5003W-H, PDS5003W-S, PDS5003E-S, PDS5003E-H, PDS5003U-S Service Manual

PDS5003W-H/S PDS5004W-S

PDS5003E-H/S PDS5004E-S

PDS5003U-H/S PDS5004U-S

F U J I T S U G E N E R A L P r o p r i e t a r y

C o p y P r o h i b i t e d

VIDEO MODE ADJUSTMENT

REMOTE CONTROLLER

POWER ON

MENU

PICTURE

Contrast

{-30 to +30}

Brightness

{-60 to +60}

POWER OFF

ENTER

Color

{-60 to +60}

Tint

{-30 to +30 (Comp. Video -60 to +60)}

RGB

RGB 1

Sharpness

{-16 to +16}

RGB 2

RGB 3

Picture Mode

Dynamic

Fine

VIDEO

Video

Real 1

S-Video

Real 2

Comp. Video

Static

WIDE

Normal

Color Temp.

Standard

Auto

Cool

Wide 1

User

Wide 2

Warm

Zoom 1

Zoom 2

User Color Temp.

Red

{0 to 255}

Green

{0 to 255}

Blue

{0 to 255}

Normal

Noise Reduction

Std

Max

Off

Min

POSITION/SIZE

Position

Horizontal

{-30 to +30 (Comp. Video -16 to +16) (1080I,720P -32 to +32)}

Vertical

{-7 to +7 (Zoom:-15 to +15) (Comp. Video -16 to +16) (1080I,720P -32 to +32)}

Size

Width

{-7 to +7 (Comp. Video -4 to +4)}

Wide 1

Height

{-7 to +7 (Comp. Video -4 to +4)}

AUDIO

Treble

{-6 to +6}

Bass

{-6 to +6}

Balance

{-10 to +10}

Mask Off

Loudness

On

Off

FEATURES

Adjustment

Clamp Position

{-8 to +8} *Only Comp. Video

Wide 2

Function

24 Frame model

On

Off

3D Y/C

On

Mask 5

Off

On Screen Menu

OSD

On

Zoom 1

Off

Language

English

Deutsch

Espanol

Francais

Mask 10

Italiano

Portugues

*Only E-model

Pyccкий

Zoom 2

Input Terminal

Video Input

Auto

NTSC

PAL

SECAM

PAL 60

Mask 15

N-PAL

M-PAL

4.43 NTSC

Position

Horizontal "-"

S-Video Input

Auto

NTSC

PAL

SECAM

PAL 60

N-PAL

M-PAL

4.43 NTSC

BNC Input

RGB PC

Horizontal "+"

Decoder

Mask

Off

Comp.video

5

10

15

D-SUB Input

Function

RGB PC

Decoder

Mask

Off

5

10

Vertical "-"

15

Others

Picture Memory

Load

Memory 1

Save

Memory 2

Memory 3

Memory 4

Memory 5

Memory 6

Memory 7

Memory 8

DPMS

Time

Off

Vertical "+"

1 min

15 min

45 min

60 min

Background

Black

Audio Input

No Audio

White

Audio 1

Size

Width "-"

Audio 2

Audio 3

Input Priority

Off

RGB2

RGB3

Video

S-Video

Comp. Video

Width "+"

Monitor No.

0

1

2

3

4

White Screen

Off

On

Exhibition Mode

Off

Height "-"

On

Installation

Normal

+90 Deg

Mode

-90 Deg

Monitor No.

Freq. Scan Mode

Key Lock

Off

Input Signal

Information

On

Freq.

Height "+"

FACTORY DEFAULT

Execute

Yes

No

- 10 -

TROUBLESHOOTING USING LED AND OSD

1.Display

(1)OSD

Two kinds of error messages are displayed on the screen, and the power is turned off 10 sec later.

(2)LED

LED error is displayed continuously after the power is turned off.

2.Error types and check points

(1)OSD

On screen display	Cause	Check point
ERROR MESSAGE CONDITION 1	Fan protector operated	Fan
		Main/Digital PCB
ERROR MESSAGE CONDITION 2	Temperature protector	Ambient temperature of unit
	operated
		Main/Digital PCB
		Temp. sensor IC757

(2) LED

LED lamp display status

Cause

Check point

	Steady light (Red)	Stand-by status	--------------------
	Continuous	No power
	Flashes continuously (Red)	Power supply protector	Main/Digital PCB
			PDP panel
		operated
	1 time
	Flashes once every 4 sec. (Red)	Fan protector operated	Fan
			Main/Digital PCB
	2 times		Ambient temperature of unit
	Flashes twice every 5 sec. (Red)	Temperature protector
			Temperature sensor IC757
		operated
			Main/Digital PCB
	4 times	Main/Digital circuit faulty	Main/Digital PCB
	Flashes four times every 7 sec.
	(Red)
	5 times	Video circuit faulty	Video PCB Assy
	Flashes five times every 8 sec.
	(Red)

--12--

MAIN POWER SELECTOR SWITCH ADJUSTMENT

Adjustment

Confirm the main voltage set switch is set to 230V. (W and E version)

Confirm the main voltage set switch is set to 110V. (U version)

Note:

230V covers input AC voltage from 200V till 260V, and 110V covers from 90V till 130V.

- 19 -

EXPLANATION OF LABELS

Panel Label Information

					MC106W36P4						Panel Part Number
				No. **********							Panel Serial Number
	Vbk : ***** V						Vsus : ***** V				Adjustment Voltage
	Ve	: ***** V					Vad : ***** V
	*.*.*						MADE IN JAPAN
					Panel Production Date
Panel Production Date
	For Example---------1.8.2
		1				8	2
	Year				Month
	9 : 1999			1 : JAN			1 : Beginning of Month(01-10th)
	0 : 2000			2 : FEB			2 : Middle of Month	(11-20th)
	1 : 2001			3 : MAR			3 : End of Month	(21-31st)
	2 : 2002
					9 : SEP
					0 : OCT
					N : NOV
					D : DEC
Unit Serial Number
	For Example----------- YA1450001
	YA	1	4		5	0001 * MID/AUG/2001
1		2	3		4	5	* YA Production Line
	1 Production Line No.								4 Production Period (Day)
									1st Month
	2 Production Year								1 : BEG (1-10)
1		: 2001							2 : MID (11-20)
2		: 2002							3 : END (21-30/31)
									2nd Month
	3 Production Month								4 : BEG (1-10)
1		: JAN-FEB							5 : MID (11-20)
2		: MAR-APR							6 : END (21-30/31)
3		: MAY-JUN
4		: JLY-AUG							5 Serial Number
5		: SEP-OCT							From 0001-----
6		: NOV-DEC

- 20 -

REPLACEMENT PARTS AND REQUIRED ADJUSTMENT

Caution

To remove PCB, wait for 1 minute after power was turned off for electrolytic capacitors to discharge.

Preparation

Wide------------------	Auto
Input------------------	White pattern

Quick adjustment after PCB replacement

	PCB	Item	VR	Test Point	Level
		Vsus	R639	TPVsus	Vsus ± 1V
	Power Supply PCB	Vbk	R513	TPVBK	140V ± 5V
		Vda	R528	P27 connector pin 2	75V ± 0.5V
		PFC	R548	P4 connector pin 1	400V ± 1V
	Scan Drive PCB	Vset	R6940	TPSET	224V ± 1V
		Vad	R960	TPVAD	VAD ± 1V
	Sustain Drive PCB	Ve	R6829	TPVE	VE ± 1V
	Panel Drive Power PCB	Vad	R960	TPVAD	VAD ± 1V
		Vsus	R639	TPVsus	Vsus ± 1V
	Panel Glass	Vad	R960	TPVAD	VAD ± 1V
		Ve	R6829	TPVE	VE ± 1V

- 21 -

VR AND TEST POINT LOCATION

Adjustment VR Location

R6490/Vset R639/Vsus

R528/Vda R513/Vbk R960/Vad

R6556 R6524 R548/PFC R6829/Ve

S701

110V/230V Switch

Test Point Location

Label (Panel Information)

TPVscn TPVset

TPVsus

TPVbk

TPPR1 TP15V

TPSS1

TPSC1	R6524 TPSC2 TPVAD	TPSS1	TPVe	TPSS1
			Label (Serial Number for Unit)

- 22 -

DISASSEMBLY PROCEDURES

1.Layout of Main PCB

1) Layout of Main PCB.

A: Main Digital PCB

B: Panel

Drive

Power

PCB

C: Data Drive (Upper

Left) PCB

D: Data Drive (Upper	E: Data Drive (Upper
Center) PCB	Right) PCB

PARTS LIST

Ref.no.	Description	PDS5003W-H PDS5003E-H PDS5003U-H PDS5003W-S PDS5003E-S PDS5003U-S
Cabinet	Case Front	8112221009			8112484008
	Case Rear	8112437004
Electric	Fan Motor	8900280003
	Optical Filter	8113177008
	Filter PCB Assy	8112791007		8112792004	8112791007		8112523004
	Audio Connection PCB	8113113006
	Audio Main PCB	8113083002
	Connection PCB Assy	8113075007
	DC/DC PCB Assy	8113081008
	I/O PCB Assy	8113073003
	Key Switch PCB Assy	8113079005
	LED/PHOTO PCB Assy	8113077001
	Main Digital PCB Assy	8113339000
	Video PCB Assy	8113071009
	PDP Unit	S141010282
	Power Cord VDE	8112527002		-----------	8112527002		-----------
	UL.CSA	-----------	-----------	8112528009	-----------	-----------	8112528009
	Remote Control Unit	8108442005			8110867001
	Panel Glass	S141010107
	Panel Drive Power PCB (P4)	S141009958
	Data Drive (Upper Left) PCB (C1)	S141009965
	Data Drive (Upper Center) PCB (C2)	S141009972
	Data Drive (Upper Right) PCB (C3)	S141009989
	Data Drive (Lower Right) PCB (C4)	S141009996
	Data Drive (Lower Center) PCB (C5)	S141010008
	Data Drive (Lower Left) PCB (C6)	S141010015
	Scan Drive Output (Upper) PCB (SU)	S141010022
	Scan Drive Output (Lower) PCB (SD)	S141010039
	Scan Drive PCB (SC)	S141010046
	Sustain Drive PCB (SS)	S141010053
	Saving Power (Upper/Lower Right) PCB (C7)	S141010060
	Saving Power (Upper/Lower Left) PCB (C8)	S141010077
	Power Supply PCB (P1)	S141010084
	Digital Process and Control PCB (D)	S141010091
Packing Carton Top		8112482004
	Carton Bottom	8112247009
	Packing Joint-D	8108655009
	Packing Pad-Top	8112248006
	Packing Pad-Bottom	8112249003

: Same as left

TRANSPORTATION AND HANDLING RESTRICTIONS

Transportation

Bad loading

Don't load the plasmavision on a truck as shown in the drawing.

Handling

Never topple.

Never drop.

Drop

Over 20 cm

Floor

- 60 -

3

Don't stack the plasmavision over two units high.

Example of good transportation and handling

Good loading

Load the plasmavision as shown above.

2

- 61 -

PARTS LIST

Ref.no.	Description	PDS5004W-S PDS5004E-S PDS5004U-S
Cabinet	Case Front	8112484008
	Case Rear	8112437004
Electric	Fan Motor	8900280003
	Optical Filter	8112399005
	Filter PCB Assy	8112791007		8112792004
	Audio Connection PCB	8113113006
	Audio Main PCB	8113083002
	Connection PCB Assy	8113113006
	DC/DC PCB Assy	8113081008
	I/O PCB Assy	8113073003
	Key Switch PCB Assy	8113079005
	LED/PHOTO PCB Assy	8113077001
	Main Digital PCB Assy	8113339000
	Video PCB Assy	8113071009
	PDP Unit	S141010282
	Power Cord VDE	8112527002		-----------
	UL.CSA	-----------	-----------	8112528009
	Remote Control Unit	8110867001
	Panel Glass	S141010107
	Panel Drive Power PCB (P4)	S141009958
	Data Drive (Upper Left) PCB (C1)	S141009965
	Data Drive (Upper Center) PCB (C2)	S141009972
	Data Drive (Upper Right) PCB (C3)	S141009989
	Data Drive (Lower Right) PCB (C4)	S141009996
	Data Drive (Lower Center) PCB (C5)	S141010008
	Data Drive (Lower Left) PCB (C6)	S141010015
	Scan Drive Output (Upper) PCB (SU)	S141010022
	Scan Drive Output (Lower) PCB (SD)	S141010039
	Scan Drive PCB (SC)	S141010046
	Sustain Drive PCB (SS)	S141010053
	Saving Power (Upper/Lower Right) PCB (C7)	S141010060
	Saving Power (Upper/Lower Left) PCB (C8)	S141010077
	Power Supply PCB (P1)	S141010084
	Digital Process and Control PCB (D)	S141010091
Packing Carton Top		8112482004
	Carton Bottom	8112247009
	Packing Joint-D	8108655009
	Packing Pad-Top	8112248006
	Packing Pad-Bottom	8112249003

: Same as left

1. Layout of Main PCB. (2 of 3)

F: Data Drive (Lower	G: Data Drive (Lower
Right) PCB	Center) PCB

H: Data Drive (Lower

Left) PCB

K: Scan

Drive

PCB

M: Saving Power

(Upper/Lower Left)

I: Scan Drive Output (Upper)

J:Scan Drive Output (Lower)

L:Sustain Drive PCB

N: Saving Power

(Upper/Lower Right)

1. Layout of Main PCB (3 of 3)

	O: Power	P: Digital
	Supply	Process
	PCB	and
		Control

Q: Audio Main PCB

2. Removing the Video PCB

*The Video PCB can be removed without moving the Rear Case.

1) Remove the 2 circled screws.

2) Pull out the Video PCB Unit from the Plasmavision.

3) Remove 5 screws from the Video PCB Unit.

4) Remove the Video PCB Assy.

3. Removing the PFC PCB

1)Remove the Rear Case.

2)Remove the 2 screws and PFC cover.

3) Disconnect the circled connector.

4) Remove the 5 screws and PFC PCB.

* View after PFC PCB removed.

4. Removing the Main Digital PCB (1 of 3)

1) Remove the Rear Case.

2) Remove the Video Unit.

3) Remove the DC/DC PCB.

4) Remove the 3 screws and I/O PCB.

4. Removing the Main Digital PCB (2 of 3)

5) Disconnect the circled connector.

6) Remove the 12 screws and Main Digital Unit.

7) Remove the shield.

8) Turn over the Main Digital PCB.

4. Removing the Main Digital PCB (3 of 3)

9) Remove the Connection PCB.

* View after Main Digital PCB removed.