Flowserve VTP, VPC User Instructions

USER INSTRUCTIONS
Vertical Turbine Pumps Wet Pit (VTP) Double Casing (VPC)
PCN=71569224 02-15(F), Based on VTP-QS-0896 Original Instructions
Installation
Operation
Maintenance
These instructions must be read prior to installing,
operating, using and maintaining this equipment
VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15
CONTENTS
PAGE
1
INTRODUCTION AND SAFETY ....................... 4
1.1General ............................................................ 4
1.2CE Marking and Approvals .............................. 4
1.3Disclaimer ........................................................ 4
1.4Copyright ......................................................... 4
1.5Duty Conditions ............................................... 4
1.6Safety .............................................................. 5
1.7Safety Labels Summary .................................. 8
1.8Specific Machine Performance ........................ 8
1.9Noise Level ...................................................... 8
1.10 Specific machine performance ................ 9
2 TRANSPORT AND STORAGE ....................... 10
2.1Consignment receipt and unpacking ............. 10
2.2Handling ........................................................ 10
2.3Lifting ............................................................. 10
2.4Storage .......................................................... 14
2.5Recycling and End of Product Life ................ 14
3 DESCRIPTION ................................................ 14
3.1Configuration ................................................. 14
3.2Nomenclature ................................................ 16
3.3Design of Major Parts .................................... 17
3.4Performance and Operation Limits................ 21
4 INSTALLATION ............................................... 21
4.1Location ......................................................... 21
4.2Preparation .................................................... 21
4.3Foundation ..................................................... 21
4.4Grouting ......................................................... 23
4.5Lifting and Assembly ..................................... 24
4.6Initial Alignment ............................................. 30
4.7Piping ............................................................. 31
4.8Electrical Connections ................................... 34
4.9Final Shaft Alignment Check ......................... 34
4.10 Protection Systems ................................ 34
PAGE
6 MAINTENANCE ............................................... 46
6.1General .......................................................... 47
6.2Maintenance Schedule .................................. 47
6.3Spare Parts .................................................... 49
6.4Recommended Spares and Consumables .... 49
6.5Tools Required ............................................... 49
6.6Fastener Torques ........................................... 50
6.7Setting Impeller Clearance............................. 51
6.8Disassembly ................................................... 51
6.9Examination of Parts ...................................... 51
6.10 Assembly ................................................ 55
7 FAULTS; CAUSES AND REMEDIES ............. 56
8 DRAWINGS AND PARTS LISTS .................... 58
8.1Cross Section: Product Lubricated VTP ........ 58
8.2Cross Section: Enclosed Tube VTP ............... 61
8.3Cross Section: Suction Barrel VTP ................ 64
8.4General Arrangement Drawing ...................... 67
9 CERTIFICATION .............................................. 67
10OTHER RELEVANT DOCUMENTATION AND
MANUALS ........................................................ 67
10.1 Supplementary User Instructions ........... 67
10.2 Change Notes ........................................ 67
11APPENDIX ....................................................... 68
11.1 Bill of Materials Reference Numbers ..... 68
5 COMMISSIONING, STARTUP, OPERATION
AND SHUTDOWN ........................................... 35
5.1Pre-commissioning Procedure ...................... 35
5.2Pump Lubricants ........................................... 35
5.3Impeller Adjustment ....................................... 38
5.4Direction of Rotation ...................................... 41
5.5Guarding ........................................................ 41
5.6Priming and Auxiliary Supplies ...................... 41
5.7Starting the Pump .......................................... 42
5.8Operating the Pump ...................................... 45
5.9Stopping and Shutdown ................................ 46
5.10 Hydraulic, mechanical and electrical duty46
Page 2 of 76 flowserve.com
VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15
INDEX
PAGE
Alignment of shafting (see 4.3, 4.6 and 4.9)
Assembly (6.10) ....................................................... 55
ATEX marking (1.6.4.2) ............................................. 7
Bill of materials reference numbers (11.1) …….......68
CE marking and approvals (1.2) ................................ 4
Certification (9) ........................................................ 67
Change notes (10.2) ................................................ 67
Clearances, impeller (6.7) ....................................... 51
Commissioning and operation (5) ........................... 35
Compliance, ATEX (1.6.4.1) ...................................... 6
Configurations (3.1) ................................................. 14
Copyright (1.4) ........................................................... 4
Design of major parts (3.3) ...................................... 17
Direction of rotation (5.4) ......................................... 41
Disassembly (6.8) .................................................... 51
Disclaimer (1.3) ......................................................... 4
Dismantling (6.8, Disassembly) ............................... 51
Drawings (8) ............................................................ 58
Duty conditions (1.5) .................................................. 4
Electrical connections (4.8) ..................................... 34
End of product life (2.5) ........................................... 14
Examination of parts (6.9) ....................................... 52
Fastener torques (6.6) ............................................. 50
Faults; causes and remedies (7) ............................. 56
Foundation (4.3) ...................................................... 21
General arrangement drawing (8.4) ........................ 67
General assembly drawings (8) ............................... 58
Grouting (4.4)........................................................... 23
Guarding (5.5).......................................................... 41
Handling (2.2) .......................................................... 10
Hydraulic, mechanical and electrical duty (5.10) ..... 46
Impeller clearance (6.7) ........................................... 51
Inspection (6.2.1 and 6.2.2) ..................................... 48
Installation (4) .......................................................... 21
Lifting (2.3) ............................................................... 10
Location (4.1) ........................................................... 21
Lubrication (5.2) ....................................................... 35
Maintenance (6) ....................................................... 47
Maintenance schedule (6.2) .................................... 47
Name nomenclature (3.2) ........................................ 16
Nameplate (1.7.1) ...................................................... 8
Nozzle loads (4.7.2) ................................................. 32
Operating limits (3.4.1) ............................................ 21
Ordering spare parts (6.3.1) .................................... 49
Parts lists (8) ............................................................ 58
Performance (3.4) .................................................... 21
Piping (4.7) .............................................................. 31
Pre-commissioning (5.1) .......................................... 35
Priming and auxiliary supplies (5.6) ........................ 41
Protection systems (4.10) ........................................ 34
Reassembly (6.10, Assembly) ................................. 55
Receipt and unpacking (2.1) .................................... 10
Recommended spares (6.4) .................................. 499
PAGE
Recycling (2.5) ......................................................... 14
Replacement parts (6.3 and 6.4) ............................. 49
Running the pump (5.8) ........................................... 45
Safety action (1.6.3) ................................................... 5
Safety labels (1.7.2) ................................................... 8
Safety markings (1.6.1) .............................................. 5
Safety, protection systems (see 1.6 and 4.10)
Sealing arrangements (3.3.7) .................................. 19
Sectional drawings (8) .............................................. 58
Setting impeller clearance (6.7) ............................... 51
Sound pressure level (1.9, Noise level) ..................... 8
Spare parts (6.3) ...................................................... 49
Specific machine performance (1.8) .......................... 8
Starting the pump (5.7) ............................................ 42
Stop/start frequency (5.7.8) ..................................... 45
Stopping and shutdown (5.9) ................................... 46
Storage, pump (2.4) ................................................. 14
Storage, spare parts (6.3.3) ..................................... 49
Supplementary manuals or info. sources (10) ......... 67
Supplementary User Instructions (10.1) .................. 67
Thermal expansion (4.6.1) ....................................... 30
Tools required (6.5) .................................................. 49
Torques for fasteners (6.6) ...................................... 50
Trouble-shooting (7) ................................................. 56
Vibration (5.7.7) ........................................................ 44
Page 3 of 76 flowserve.com
6
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L TURBIN
PUMPS (V
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H 7156922
– 02-15
1 INTR
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L TURBIN
PUMPS (V
PS) CENTR
IFUGAL PU
PS ENGLI
H 7156922
– 02-15
taken to avo protection is be limited to warnings an immediate a insulated an
If the temp below -5 ºC local re
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HAZA When the pu must be tak appropriate access and flammable a must be appl
Gland pac hazardous
PIPE LOAD Do not use mount expa in writing, s acts on the
(See sectio
and shutdo
VALVE PAR (Unless oth User Instruc This is reco overloading zero flow. further open cannot occu need to be the run-up p
start-up, op
WHEN PUM Running the recommend damage to t
id accidental
not possible maintenanc
indicators t
rea. Note: b
drive moto
rature is gre
23 ºF) in a r
tions, actio
DOUS LIQ mp is handlin n to avoid ex
iting of the p
y operator tr
d/or explosiv
ied.
ng must no
iquids.
PREVEN
ump as a su
sion joints,
that their fo
ump flange.
ENSURE
5, Commiss
n.)
START T
LY OPENE
rwise instruc
ions.)
mended to and damagin umps may b
only on inst . The pump
djusted to c
ocess. (Se
ration and s
NEVER R
INLET VA
P IS RUNNIN
pump at zer
d minimum f e pump and
contact. If c the machin
staff only, w
those ente
aring housin
s and bearin
ter than 80
stricted zo
as above s
IDS
hazardous l
osure to the l mp, limiting p ining. If the li
, strict safet
be used w
EXCESSIV
port for pipi
nless allowe
ce, due to int
CORRECT L
oning, startu
E PUMP WI
ted at a spec
inimize the
g the pump
started with llations wher outlet contro
mply with th
section 5, C
utdown.)
UN THE PU
VES TO BE
G
flow or belo ow continuo
mechanical s
mplete
access mus ith clear visu ing the gs must not
s may be h
ºC (175 ºF) o
e, or excee
all be taken.
quids care iquid by ersonnel
uid is
procedures
en pumpin
EXTERNA
g. Do not
by Flowser
ernal pressu
UBRICATIO
, operation
H OUTLET
ific point in t
isk of
otor at full o
the valve
this situati
l valve may
duty followi
mmissionin
P DRY
ULLY OPEN
the
sly will caus eal.
t.
s
e,
e
n
g
l
e
e
the m cause
a reduction in
the pu
1.6.4
  Pr
event build u event the ge
Pr
event leakag
Pr M
The fo
llowing instr
when i
nstalled in p must For A equip Directi
ve 94/9/EC.
Ex req
uirements e EU m IECEx
, UL.
1.6.4.
appro coupli suitabl specifi
Wher
Flowserve h pump, party r
esponsible fo elect the cou
shall s equip Decla
ation of Conf
the ar
The o cause
additional he
pump
sets with a V motor electri requir
ment still app
tor and caus
p, instability
Products atmosphe
easures ar
oid excess t
intain the p
e followed t
EX, both ele
ent must m
y be require
Scope o
se equipme
riate. Alway
g assembly,
rated and/o
atmosphere
the Ex rating
ent, with the
a in which it
tput from a v
ust state tha
al supply is fr
cavitations.
pump/bearin
and cavitatio
sed in pote
es
required to:
mperature
p of explosiv
eration of s
es
mp to avoid
ctions for pu
tentially exp
help ensure
ctrical and n
et the requir
lways obse
Ex electrica
certified to
complianc
t only in the
check that t
eal and pum
certified for t
in which the
s supplied o
applies only
r assembling
ling, driver a
necessary C
rmity establi
s to be instal
riable freque ting affects in
D, the ATEX
t it is covers t
m the VFD.
ies even if th
Low flow rate
life, overhe
/vibration.
tially explo
mixtures
arks
azard
ps and pu osive atmos explosion pr
n-electrical
ments of E
rve the regio
items outsid
ther than A
one for whic e driver, driv
equipment e classificati
are to be ins
nly the bare
o the pump.
the ATEX pu
nd any additi
E Certificate/
hing it is sui
ed.
cy drive (VF the motor an
Certification f
e situation w
his particular
VFD is in a s
s may
ting of
ive
p units
heres
tection.
ropean
al legal
e the
EX eg
it is
re
n of the
alled.
haft
The
p set
nal
able for
) can so, for
r the
ere
fe area.
DO NOT
BNORMA Operating at rate with no
Page 6 of 7
LY H I GH O
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UN THE PU
LOW FLO
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MP AT
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Equipment I = Mining II = Non-min
Category 2 or M2 = hi 3 = normal l
Gas and/or G = Gas D = Dust
c = Constru
(in accor
Gas Group IIA – Propan IIB – Ethylen IIC – Hydrog
Maximum s (see section
1.6.4.3
A
te
ENSU
CLASS IS S
Pumps hav
TEX Ex ra on a maxim Flowserve f
The surface by the temp maximum p the tempera values in th
Temperature c
to EN13463
T6 T5 T4 T3 T2
* The table only
T1
Pump design may further li
VERTIC
rking
of ATEX equ
ctual classif
the namepl
II 2
roup
ing
h level prot
vel of prote
ust
tional safety
ance with E
(typical)
(typical) n (typical)
rface tempe
1.6.4.3.)
oiding exc
peratures
E THE EQ
UITABLE F
a temperatu
ing on the n
m ambient r higher am
temperature
rature of the
rmissible liq ure class an table that fo
lass
Maxim
1
temperat
85 °C 100 ° 135 ° 200 ° 300 °
akes the ATEX t r material, as we
it the maximum
450 °
L TURBIN
pment marki cation of the te.
D c IIC 135
ction tion
13463-5)
ature (Temp
ssive surfa
IPMENT TE
R THE HAZ
re class as s
meplate. Th
f 40 ºC (104
ient tempera
on the pump
liquid handl
id temperat must not e
lows.
m surface
re permitted
(185 °F) (212 °F) (275 °F) (392 °F) (572 °F) (842 °F)
mperature clas
ll as component
orking temperat
PUMPS (V
g is shown
pump will be
ºC (T4)
rature Class
e
PERATUR
RD ZONE
ated in the
se are base F); refer to ures.
is influenced d. The re depends ceed the
emperature limi
liquid handled
Consult Flowse Consult Flowse
115 °C (239 °
180 °C (356 °
275 °C (527 °
400 °C (752 °
into consideratio
esign or materia re of the liquid.
PS) CENTR
The te due to accou
The o speci excee
Temp liquid install case t pump permit
If an e install rotatio run ti conta
Wher again casing surfac
void using power check
In dirt and re bearin
d
1.6.4.
ND Ensur
n
pipelin during atmos make
t of *
syste
ve
prope
ve
)
If the
)
conditi
) )
(for e
n. ,
To av vapor must
IFUGAL PU
mperature ri
the minimu
t in the tem
erator is re
ied maximu
ded
rature classi
emperature
d in differen
e user is re surface tem ted in the pa
plosive atm
tion, do not
n by starting
e may give
t between ro
there is any t a closed v
external sur
temperatur
mechanical,
otor overlo
monitor and
.
or dusty en move dirt fro g housings a
Preventi
mixture
NSURE TH
ENTED AN
the pump a
e system is t
the pump o
here is prev ure that sea
s and any h
ly filled.
peration of t
on, fit an ap
ample liquid
id potential
or gas to at
e well ventil
PS ENGLI
e at the seal
permitted fl
eratures sta
ponsible t
liquid te
fication “Tx” i
aries and th
hazarous at
ponsible for erature does ticular hazar
sphere exis ttempt to ch
the pump un
high tempe
ating and st
risk of the p lve generati
ace tempera
protection
ydraulic or
d trips, tem
make routin
ironments,
areas aro
nd motors.
the build
PUMP IS
DOES NO
nd relevant s
tally filled w
eration, so t
ented. In ad l chambers,
ating and c
e system ca
ropriate dry
etection or
azards from osphere the
ted.
H 7156922
s and bearin
w rate is tak
ed.
ensure tha perature is
s used when
pump coul
ospheres.
nsuring that
not exceed t
ous atmosp
s during the
ck the direc illed. Even ature resulti
tionary com
mp being ru g high liquid
tures, fit an
evice.
lectrical ove erature moni vibration m
ake regular
nd close cle
p of explos
ROPERLY RUN DRY
uction and di
th liquid at al at an explos
ition it is es
uxiliary shaf
oling system
nnot avoid th
un protectio
power moni
fugitive emis
surrounding
– 02-15
s and
en into
the
ot
the be
In this
the
hat
ere.
ion of short g from
onents.
and
xternal
load by
tor or a
nitoring
hecks
rances,
ve
ILLED
charge
l times
ve ential to seal
s are
is
device
tor).
ions of
rea
Page 7 of 7
flows
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L TURBIN
PUMPS (V
PS) CENTR
IFUGAL PU
PS ENGLI
H 7156922
– 02-15
P
1.6.4.5
To pre
contact, the
To avoid th current gen properly gro
Avoid el
surfaces wit
For ATEX a to comply wi must be mai
Additional non-metalli
When metal metallic bas
1.6.4.6
for which it corrosion re
piping due t which could occur if ther the pump is
Bursting of li must be avo and ancillar
Where ther barrier fluid monitored.
If leakage o hazard, inst
1.6.4.7
RISK OF E
The respon instruction
To avoid po maintenanc materials us
P
The p
void entrap
M
COR
VOID POT
venting sp
vent a poten coupling gua
potential ha rating a spar
nded.
ectrostatic ch
a dry cloth;
plications th
h 94/9/EC.
tained.
equirement
base plate
ic componen
plate they
venting lea
mp must onl
as been app
istance.
ent of liquid
closing of su
ause danger
is heat input
tationary or r
quid containi ided by drain
systems.
is the poten
r external fl
liquid to atm ll a liquid de
intenance t
ECT MAINT ENTIAL HA
PLOSION
ibility for co
is with the
ential explos
, the tools, c
d must not
rks
ial hazard fr
d must be n
ard from ran
, the base pl
rge: do not r
nsure cloth is
coupling mu
orrect coupli
for metallic
ts are fitted
ust be indivi
kage
be used to
oved to hav
in the pump
tion and disc
us excessiv
o the liquid.
nning.
g parts due
ing or protec
ial hazard of
sh, the fluid
sphere can
ection devic
avoid the
NANCE IS
ARDS WHIC
pliance wi
lant operato
on hazards eaning and
ive rise to s
m mechanic
n-sparking.
om induced
te must be
b non-metall
damp.
t be selecte
g alignment
umps on
n a non-
ually earthe
handle liquid
the correct
nd associate
harge valves,
pressures to
his can occ
to freezing
ing the pum
a loss of a s
ust be
result in a
.
azard
EQUIRED
H GIVE A
h maintenan
.
uring
ainting
arking or
l
c
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adver is a ri must
It is re sched
1.7.1 For d
Confo
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1.7.2
Oil lub
For p
condit
these are in been shoul Instru
ttenti to the guida and w This i
ely affect th
k from such
e conducted
ommended le is adopte
S1.7
afety La
Nameplat
tails of nam
mity, or sep
User Instruct
Safety lab
ricated units
S1.8
pecific
rformance p
ons. When t
o be incorpo luded here. upplied sep be obtained tions if requi
N1.9
oise Lev
on must be noise, and lo
ce to person
en noise ex
typically 80
ambient co
ools or mate
in a safe are
that a maint
. (See secti
els Sum
plate, see th
rate docum
ons.
ls
only:
achine Pe
rameters se he contract r rated into Us
Where perfo
rately to the and retaine ed.
l
iven to the e
al legislatio
nel on noise
osure reduc
o 85 dBA.
ditions. Wh ials, mainte
a.
nance plan
on 6, Mainte
ary
Declaration
ntation inclu
rformanc
section 1.5 quirement s
er Instruction
mance data
purchaser th
with these
posure of p
will define
limitation is r
ion is mand
re there
ance
nd
ance.)
of
ed with
Duty
ecifies s these has
se
ser
rsonnel
hen
quired,
tory.
Page 8 of 7
flows
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L TURBIN
PUMPS (V
PS) CENTR
IFUGAL PU
PS ENGLI
H 7156922
– 02-15
The usual a the noise or emitted sou limiting nois however if n attention is indication of take the ap
Pump noise operational acoustic ch values give cannot be g
Similarly the motor” noise and high effi the pump. N show an incr
If a pump un your own dri table should obtained fro noise specia the values.
It is recomm the prescrib should be m
The values (3.3 ft) from over a refle
For estimati add 17 dBA
Th extracted fr data/catalog motor noise are not guar depending u The combin could excee adding mot total noise l values listed combined n Actual on-si recommend accordingly.
proach is to
to enclose th
d. You may
level when
noise requi
rawn to the
equipment n
ropriate acti
level is depe
actors, flow
racteristics o are subject
aranteed.
motor noise
is that typical
iency motors
ote that a mo
ased noise
t only has be
er then the “
be combined
the supplier
ist if assistan
ended that w
d limit, then
ade.
re in sound the machine, ting plane”.
g sound po
to the sound
e noise level
m typical mo ue to provid values at no
nteed. The
pon the test
d noise leve
the values
rs with simil
vel. Therefo above is req
ise levels of
e noise mea
d and safet
control the e e machine to
have alread he equipme
ements wer
ollowing tabl
ise level so
n in your pla
dent on a n
ate, pipewor
the building
o a 3 dBA to
ssumed in th
y expected fr when on loa or driven by t some spee
n purchased
ump only” no
ith the level
Consult Flo
e is required
here exposu site noise m
ressure lev
for “free fiel
er level LWA
pressure val
shown in ta
or manufact the average load for refer
values could
nd surround
of the pump
hown. It is t r noise level re, the dB co uired to obta motor and th
urement by
measures a
posure time
reduce
specified a
t was ordere defined, th
to give an
that you can
t.
mber of
design and
, and so the
erance and
“pump and m standard
directly drivi
n inverter m s.
for fitting with ise levels in t for the driver
serve or a
in combining
e approache
asurements
l LpA at 1 m
conditions
re 1pW) the
e.
ble 1.9.1 are
rer’s
expected
nce only an
vary
ing condition
and the mot
be noted th
increases t
rection to th
n the
pump.
xperts is
e to be take
to
d, n
g
y
e
at
e
. r
1.9.1
1.10
For p
condit
requir perfor includ been shoul requir
Typical ve and Solid
M
otor
F
ame
ize.
N
MA
80 36
1200 &
10 36
1200 &
50 36
1200 &
80 36
1200 &
20 36
1200 &
60 36
1200 &
00 36
1200 &
40 36
1200 &
49 18
1200 &
000
1200 &
800 36
6
8
1200 &
800 18
1200 &
000 18
1200 &
pecific
rformance, p
ons. Whene
ment to inc
ance into U
d here. In c upplied sep be retained
d.
rtical motor
hafts)
So
RP
0 70 0 60
lower 55 0 70 0 60
lower 55 0 75 0 70
lower 60 0 75
18
0 70
lower 60 0 75 0 65
lower 65 0 75 0 65
lower 65 0 80 0 70
lower 65 0 80 0 70
lower 70 0 85
lower 80
36
0 90 0 85
lower 80 0 90 0 90
lower 80 0 90
lower 85 0 90
lower 85
achine pe
arameters s ver there is
rporate spec
ser Instructio
ses where
rately to the
with these U
noise data (
nd
Pres
ure
(dB
)
(W
- I
enclo
ure)
.0 78. .0 68. .0 63. .0 78. .0 68. .0 63. .0 83. .0 78. .0 68. .0 83. .0 78. .0 68. .0 84. .0 74. .0 74. .0 84. .0 74. .0 74. .0 89. .0 79. .0 74. .0 90. .0 80. .0 80. .0 97. .0 92. .0 102 .0 97. .0 92. .0 103 .0 103 .0 93. .0 103 .0 98. .0 104 .0 99.
rformanc
e section 1. contract fic machine
ns, those ar
erformance
purchaser, th
er Instructio
Sou Pow (dB
(WP
enclo
ollow
d
er
) I
ure
8
7 7
9
7
, Duty
ata has
e same
s, if
Page 9 of 7
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3
1
5
6
a
s
L TURBIN
PUMPS (V
PS) CENTR
IFUGAL PU
PS ENGLI
H 7156922
– 02-15
2 TRAN
Con
2.1
Immediately checked ag documents been no da or damage Flowserve a of receipt of accepted.
Check any accessories separately walls of the
Each produ this number always quot as when ord
Han
2.2
Boxes, crat using fork lif size and co
SPORT A
ignment
after receipt inst the deli
or its comple
age in trans
ust be repo d received i
the equipme
rates, boxes
or spare par ith the equip
ox or equip
t has a uniq
corresponds
this numbe
ering spare
ling
s, pallets or vehicles or struction.
D STOR
eceipt an
of the equip ery and ship
eness and t
ortation. A
ted immedia
writing with
t. Later clai
and wrappin s which may
ent or attac
ent.
e serial num with that adv in correspo arts or furth
artons may lings depen
GE
unpackin
ent it must
ing
at there has
y shortage a
ely to
n one month
s cannot be
s for any
be packed
hed to side
er. Check t
ised and
dence as w
r accessorie
e unloaded
ent on their
g
e
at
ll
.
d
of the disch secur
the c throu
2.3.2
Cast d recom that h are at of the
Do
discharge he
rge heads u
d by slings t
mpletely as
h this flang
Lifting of t pump atta
ischarge he
mended to b
ad size (ref ached as sh sling from th
" L "
ot use the li
ad while liftin
less the dis
prevent ov
embled pu
e.
ype-W cast
hed
ds with pum
lifted by usi
r to the table
wn maintain shaft end a
30
ting pins at t g unassembl harge head i
rturning. Ne
p with eye
ischarge h
attached ar
ng pins suita
shown). Th ng minimum
shown in th
mm (12 in.)
e base
ed cast
er lift
olts
ad with
le with
slings
length
detail.
IN.
Lifti
2.3
Equip lifted by me must carry regulations.
Before liftin manufactur
2.3.1
Lifti
(he
Lift the unas not attached the flange m shaft into pl
g
ent in exce
hanical mea
ut lifting, in a
the driver al r’s instructio
ng of W-typ
d only-pum
sembled cas ) by installin ounting hole
ce.
CAST HEAD UNASSEMBLE
E BOLTS
E
s of 25Kg (5
s. Fully trai
cordance wi
ne, refer to
s.
cast disch
not attach
discharge h eyebolts as
. Lower the
lbs) should ed personn
th local
he
rge head
d)
ads (pump shown using head over
PIN
CAST
e
WITH P
l
TTAC
PIN
EAD
UMP
ED
“L”
2.3.3
If the head in the metho with o
Cast hea
100
(4) 25
in
ia.
(1)
1220
L
(48)
is approximate
Lifting of or without
ump is suppl se 2 point or
etails provid
is applicabl
without the
s with dischar
150
(6)
32
1.25)
1370
(54)
ength
200
(8) 32
(1.25)
1370
(54)
abricated di
the pump
ied with a fab
3 point meth
d in 2.3.3.1 to the lifting
ump.
e size mm (in.
250 (10)
32
(1.25)
1520
(60)
charge hea
ricated disch
d of lifting a
2.3.3.2. Th
of discharge
00
2) 8
(
.5)
1
20
(
0)
ds with
rge
shown
is
heads
Page 10 of
6
flows
rve.com
7
w
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0
2
0
h
s
VERTIC
A
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,
a
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o
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ohe
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As
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h
L TURBIN
PUMPS (V
PS) CENTR
IFUGAL PU
PS ENGLI
H 7156922
– 02-15
2.3.3.1
T
h wi
"L"
Fabric
Pin Dia.
Weight <23
2.3.3.2
T
di wi
o point lifti
ad types TF
hout pump
ted heads with
1
0-200
(4-8)
3
(1.25)
0 (5000)
ree point lif
charge hea
hout pump
of fabrica
UF & HFH
attached)
FABRICATED 2 POINT LIFTI
ischarge size m
250-600
(10-24)
38 (1.50)
4500 (10000)
ing of fabri
of type HF
attached)
ed dischar
with or
ITH
G
50
m (2in.) HOLE
(in.)
<6800 (1500
ated
(with or
700-900
(28-36)
44 (1.75)
e
2.3.4 Clam for lifti sump/
Lifting of
the bowl as
g and lower uction barre
owl assem
embly and c
ng the asse
l.
ly only
nter the lifti
bly into the
g hook
a) L
e a
b) B
a n
c) C
d) In e)
wer the bowl tensions res propriate su
ild the very f d lower the xt column se
ntinue to bui ad assembl
tall the disc
semble the
assembly u on the foun
ports). rst section o ntire assem
ction. ld until it is r .
arge head.
otor.
til the clamp
ation (use
the column ly to assem
ady for disc
iping,
le the
arge
Example:
Lifting of bo
l assembly
)
Page 11 of
6
H
L STYLE FAB
WI
H 3 POINT LI
ICATED
TING
flows
rve.com
7
Lifti
e
p
e
b
s
s
f
s
r
t
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l
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r
.
u
u
o
s
e
e
o
T
e
I
M
4
e
2.3.5 Suction barr supplied se sump first. I suction barr the suction barrel for in prevent the movement.
Example: Li
VERTIC
ng of suctio
l (also refer
arately and
nstall eyebol
l and attach
arrel to a ve
tallation. Pr
uction barre
ting of suctio
L TURBIN
barrel
ed as ‘Can’)
as to be inst
s on the flan
slings and st
tical position
vide hand s
from swayin
barrel
PUMPS (V
is always
lled into the e of the
aps to bring Move the pport to
g during
PS) CENTR
IFUGAL PU
PS ENGLISH 7156922
– 02-15
SUCTION BARREL (CAN)
Lifti
2.3.6 If the pump i adequately places befo and moved shown. Sa pulled out fr
ng of fully a
s fully asse
trapped and e it can be lif o the installa
e rules are m the sump
sembled p
bled, it has t supported at ed from the
ion site. Se pplicable wh and moved t
location.
Page 12 of
6
mps
be least two hipping crat details
n the pump
another
is
flows
rve.com
VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15
Pump must be supported at least two places when lifted. Do not use chains to wrap around.
Two (2) cranes are required
Examples shown here are for illustration only. See section 2.3 1~2.3.6 for specific lifting instructions based on design variations. The pumps vary in weight, length and physical appearances from the types shown here.
Therefore, before lifting is attempted, exercise caution to prevent any injuries or loss of life.
Pump must be supported at least two places when lifted.
Do not use chains to wrap around.
Page 13 of 76 flowserve.com
7
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VERTIC
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L TURBIN
PUMPS (V
PS) CENTR
IFUGAL PU
PS ENGLI
H 7156922
– 02-15
Stor
2.4
location aw connection foreign mat at frequent i bearings an
2.4.1
Ins
a) Inspect
on the v necessa
b) Inspect
connecti covers deposits
c) If neces
as note shipped securely
d) Exercis
Contain coated coating, element
2.4.2
Sh Follow the s storage spa excess moi corrosive fu
Driver stora manufacture
2.4.3
Lon If a situation than 6 mont storage inst
ge
Store the y from vibrat overs in pla rial out of pu
tervals to pr the seal fac
ection befo
he preservati
rious parts.
ry.
ll covers ove ons. If found nd inspect in
of foreign m
ary, clean a above to res condition.
.
caution with
rs are not le
ith a residua
which will wa
.
rt term stor
eps given in
e so that the
ture, extrem
es, or other
e instruction
r’s User Instr
g term or ex
arises for a l
s) please c
uctions and
ump in a cl
on. Leave p
e to keep dir
p casing.
vent brinelli
es, if fitted, fr
e storage
e coating/p
Touch up the
r pump openi
damaged, re
eriors of the
terials or wa
d preserve t
tore the part
eplace cover
pumps expo
k proof. Par
amount of p
h away if ex
ge (up to 6
ection 2.4.1.
unit will not
weather co
harmful con
: Check driv
ctions
ended stor
ng-term sto
ntact Flowse
arranty rela
an, dry ping and other urn the pum
g of the
om sticking.
inted surface
areas, If
ngs and pipi
ove the
pening for a
er.
e interior par
to the "as
and fasten
ed to weath s may be otective
osed to
onths)
Select a
e subjected
ditions, itions.
r
ge
age, ( more
ve for speci
ed informati
g
y
s
r.
o
l
n.
perso specifi regula
3
Shoul Flows serial is sta disch separ reque both t numb
VTPs, (b) su built w applic wells, applic and le shaft
al protective cations must tions at all ti
ESCRIPTI
questions a rve pump di
umber to b
ped on a m
rge head as
te nameplat
ting informa
e driver seri
r for Flowse
C3.1
onfigura
are enginee
tion barrel ( ith customer
tions such a
storm water
tions. The
gth, whethe
esigns and t
equipment i be in accord
es.
ON
rise concerni
ision will re
of assistanc
tal nameplat embly. The
attached to
ion on the dr
l number an
ve represent
ion
ed pumps a
an) type pu specific feat s water pum
ervice, indu
umps vary i
r it is an ope
pe of disch
used. The s
ance with th
ng the pump
uire the com
. The serial e affixed to t driver will ha
it. If you are ver, please
the pump s ative.
:(a) Wet pit t
ps. Most pu
res and for
ing stations, trial and cry size, impell
shaft or en rge head us
afety
current
lete number e e a
rovide
erial
pe and
mps are
deep genic r types
losed
d.
Rec
2.5
t the end o parts, the re recycled or acceptable product con environmen of in accord includes the or other utili
toxic fluids
Page 14 of
cling and
the service
evant materi
isposed of u
ains substan , these shoul
nce with cur
liquids and
ies.
Ma
ke sure that re disposed
6
ethod and l
End of Pr
ife of the pro
ls and parts ing an envir
cal regulatio
es which ar
d be remove
ent regulatio
r gases in th
azardous su
f safely and
duct Life
uct or its
should be
nmentally
s. If the
harmful to t
and dispos
ns. This also
"seal syste
bstances or that the corr
e
d
ct
"
flows
rve.com
7
m
3.1.1
A
E
R
A
B
A
A
T
I
T
p
m
N
m
n
s
t
o
s
m
c
e
M
a
A
A
m
t
t
c
m
5
o
t
c
o
S
T
o
n
t
G
S
i
l
5
s
w
g
o
4
e
A
n
K
&
o
1
e
s
n
w
i
r
a
Su
VERTIC
p and deep
L TURBIN
well VTP
PUMPS (V
PS) CENTR
3.1.2
IFUGAL PU
Suction b
PS ENGLI
rrel (Can) V
H 7156922
P
– 02-15
DRIVER
DISCHA HEAD
SSEM
COLUMN
SSEMBLY
BOWL
SSEMBLY
GE
DRIVER
LY
DISCHARGE HEAD
SSEMBLY
COLUMN
SSEMBLY
BOWL
SSEMBLY
SUCTION BARREL (CAN)
3.1.3 The V are ty asse
EM, E
The i desig detail (6 in) terms inche
Most com
P configura
ical for varie
bly types su
, EP, EQ, S
peller model
ated separat
) and the pu o 1300 mm ( of nominal b
.
on VTP m
ions shown i
y of VTP mo h as EB, E
K, SL, SN,
s in each of t ely (see sect
p sizes cou
2 in.). The
wl diameter
dels
sec 3.1.1 a
dels with the
, EH, EJ, E P, SR, ST,
hese pumps
on 3.2 for m d vary from
ize express
and is alway
d 3.1.2
bowl
, EL,
AV.
are
re
50mm
d is in in
ts will not req
ases, the bo the dischar
have single
uire a colum
l assembly
e head. Ve
r multiple st
s
tical
ges.
asse conne turbin
Some uni
bly. In such
ted directly t
pumps can
Page 15 of
6
flows
rve.com
7
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A
E
,
d
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n
c
a
c
a
8
m
g
c
-
d
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e
s
a
VERTIC
A
m
s
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n
n
S
o
d
c
2
a
e
b
e
t
w
v
v
E
e
e
r
E
o
a
o
b
c
g
a
s
g
T
s
s
I
1
a
F(Ty
F
M
h
s
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t
S
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4
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L TURBIN
PUMPS (V
PS) CENTR
IFUGAL PU
PS ENGLI
H 7156922
– 02-15
Nom
3.2
The pump si the namepl attached to
nclature
ze/ serial nu te typically a he discharg
3.2.1
Bo
l assembly
Nominal Bo
l Diameter-i
Impeller Ty
=Axial, E=
e (A or E or
nclosed, S=
Bowl Model B,J,K,H,L,M
Types
N,P,Q,R,T,V
Impeller Mo L, M, H, Y…
el Designati
..
No. of Stag
The typical to the VTP actual pump nameplate. nameplate
s
omenclature
onfiguration
size and ser The driver wi ttached it.
Dis
3.2.2 Consists of Examples:
harge head
lphanumeri W16, 10HF
10 HF 20
No
inal driver b
Dischar
e head type
Nominal dis
harge diam
W = Cast head HF = Fabricate TF & LF = Fab UF = Fabricate HFL = Fabricat HFH = Fabricat
for horizontal a
head for abov
icated heads wi
head for belo d head for abo
ed head for abo
Please see and identific
ection 3.2.2.
tion.
ber will be
below: Th
head assem
omenclatu
12
ches
)
Semi-open
….
n
above is the
escription. I
ial number fr
ll have a sep
nomenclatu
code as foll
0, 6TF16,…
se diameter
(see details
ter in inches
ove the ground the ground dis h base flange
ground dischar
e ground disch
e the ground di
1 for dischar
ngraved on nameplate i bly.
e
J H-3
general guid
dentify the
m the pump
rate
re
ws.
.
in inches
elow)
discharge
harge
e
rge - Low H.P
charge -High H
e head type
e
.P.
3.2.2. Typic
a) W
b) H
c) T
Types of
l discharge
type cast di
type fabric
pically with
type fabrica
discharge
ead types. D
charge head
ted discharg
quare base
ed discharg
eads
etails (a) thr
head
plate)
head
(g).
Page 16 of
6
flows
rve.com
7
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A
a
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VERTIC
A
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a
T
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m
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S
r
s
a
y
a
c
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d
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b
v
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t
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e
u
o
t
t
a
s
o
n
L TURBIN
PUMPS (V
PS) CENTR
IFUGAL PU
PS ENGLI
H 7156922
– 02-15
d) LF type
(Typical
lso av
e) UF type
abricated di
y with a circ
ilable with s
fabricated di
charge head
lar base plat
ction barrel
charge hea
- ANSI type. ounting)
g) H
3.2.2. and c config pleas or ord
H type fabri
The disc
(a) thru (g)
upling arran
ration of the
refer to the
r specific se
ated discha
arge heads
re for illustr
ements var
pump that h
rawings sup tionals from
ge head
hown in sec tion only. T . For the act
s been purc
plied with th
Flowserve.
ion e shaft
ual
hased,
pump
f) HFL typ
fabricated
ischarge he
d
D3.3
esign of
Please r
numb
3.3.1
motor manu categ
a) H throug conne of the
b) S and pr type d conne
3.3.2 (See The di asse in mo
r equivalent
vari
ty of drivers are most co l, all types of ries.
llow shaft dri
h a tube in th
ted to the dr
river.
lid shaft driv
ojects below
iver requires
ting to the p
lso section 3.
charge hea bly as well a t cases.
Drivers
Discharge
Major Par
fer to appen
ay be used,
mon. For t
drivers can
ers: where t center of th
ver by a clut
rs: where th he driver-mo
an adjustabl
mp.
Head Asse
2.2.1) supports th supplying a
s
ix for Europ
however, ele e purposes
e grouped in
e head shaf
rotor and is
h assembly
rotor shaft i
unting base.
coupling for
bly
driver and b
discharge co
mp part
ctric
f this
o two
extends
t the top
solid This
wl nection
Page 17 of
6
flows
rve.com
7
A
e
b
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b
c
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VERTIC
A
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b
n
b
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[
a
L TURBIN
PUMPS (V
PS) CENTR
IFUGAL PU
PS ENGLI
H 7156922
– 02-15
shaft seali discharge h liquid cham
The shaft s seal assem or a tube-pa
Col
3.3.3 The column connects th and carries t Houses and bearings. T
a) flanged
ng arrangem
ad to seal th
er.
al will usuall
ly or stuffing
king box wit
mn assem
ssembly co
bowl assem
e pumped fl
supports the
pical column
olumn asse
nt is locate
e shaft at its
be either a box with an
an enclose
ly
sists of colu
ly to the dis id to the dis
haft and ma
assemblies
bly
in the
xit from the
echanical
pen lineshaf
lineshaft.
n pipe, whic
harge head
harge head.
contain
re:
See s exact size a specifi
ctional draw olumn asse d configurat
c order requi
ings supplie
bly details
on vary dep
rements and
with the pu s per the or nding upon t application c
p for
er. The
he
iteria.
3.3.4 The b mount motor. vanes requir part d
Bowl asse
wl assembly
d on the pu
Impellers ar
and are gen
ments. See tails.
mblies
consists of i
p shaft cou
cast wheel
rally coated t
section 8.0 f
pellers rigidl led to an ele with multipl
o meet the h
r cross secti
tric
diffuser
draulic nal and
3.3.5 VTPs foreig strain applic are fa attach are pr attach
Suction st
an also be f
particles fro
rs and the m
tion. Exam
tened [422]
d using clip
vided with i
it to the mai
rainers
tted with str
m entering t
esh size dep
les are sho
irectly to th
[421]. Con ternal or ext assembly.
iners [316] t e pump. The
ends on the
n below. Str suction bell
shaped str rnal threads
prevent
type of
iners
55] or
iners
to
a)
Slip-on str
iner
b) threade mm (4~14 in
The column
a) Open lin
pumped
b) Enclose
tube aro fluid to l
The shafts stud design
column ass
.) sizes only.
upports sha
eshaft constr
to lubricate t
lineshaft c
und the lines
bricate the li
re threaded
r clamp ring
mbly: from 1
t assembly, t
ction utilizin
e lineshaft b
Or
nstruction h
haft and utili
neshaft bear
r key couple design.
0 mm~355
at is either
the fluid bei
arings.
s an enclosi
es oil or oth
ngs.
with thrust
b)
Clip-on st
SUCTION
CAP SC
STRAIN
ainer
BELL (55)
CLIP (421)
EW (422)
ER (316)
c)
Cone (thre
ded) straine
r
g
g
r
Page 18 of
6
flows
rve.com
7
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I
1
y
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C
5
C
M
s
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p
W
S
g
h
r
s
4
e
g
e
a
n
R
G
G
XSTU
N
)
)
)
L TURBIN
PUMPS (V
PS) CENTR
IFUGAL PU
PS ENGLI
H 7156922
– 02-15
d) Bolt on
3.3.6
Imp VTP’s are s impeller typ capacity typ VTP applica to match ea finish to ach are dynamic shaft by a ta
Stu
3.3.7 Some VTPs cases, stuffi working pre stuffing box
3.3.7.2
Hi
This type of packing with
trainer
llers
pplied with s. Impellers
designed f ions. Impell h order and
eve hydrauli ally balance pered lock c
fing box
are fitted wit
g boxes are
sures up to
ser Instruct
h pressure
packing box two lantern
nclosed, or are low, me r maximum
rs are cast
o provide re
characterist
and held in
llet or split ri
stuffing bo
normally ad
0.7 bar (300
ons for speci
stuffin
bo
s fitted on to ings and allo
emi open
ium and hig overage of a nd machine
uired surfac
ics. Impeller
osition on th g and key.
es. In such
quate for
psi). Refer t
fications.
an open line
s grease lu
3.3.7. This t linesh used
3.2.2.
(17) PA
ll
e
(13) PA
haft for pres
rication.
Low pre
pe of packin
ft for pressu
nly on W-ty
to see for
KING GLAND
(354) STUD
(35
) HEX NUT
KING SET
sures up to 2
sure stuffin
box is fitted
res less than
e discharge
type discha
0 bar (300 p
box
on to an op
6.5 bar (100 eads (see S
ge head det
SLI
HE
O-RI
STUFFIN
PRESSU REDUCIN BUSHING
i) uses six ri
n psi) and
ection
il).
GER (3 46
D (326A
NUT (327A)
NG (347)
BOX (83)
E
(117
gs of
Page 19 of
6
flows
rve.com
7
x
e
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l
VERTIC
A
s
s
f
w
E
n
e
n
T
s
h
I
n
M
5
e
S
s
a
4
e
d
L TURBIN
PUMPS (V
PS) CENTR
IFUGAL PU
PS ENGLI
H 7156922
– 02-15
3.3.7.4
E
In cases wh pressure stu
tra high pre
re the press
ffing box is u
sure stuffi
res are exp
ed.
box
cted to cros
20 bar (300
psi) up to 6
bar (1000 p
i), extra high
-
3.3.8 Me
VTP’s can a the time of c
hanical sha
so be fitted
ontract.
t seal
ith a mecha
ical seal. T
e requireme
t to fit the m
chanical se
l to be provi
ed at
Page 20 of
6
flows
rve.com
7
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3.3.8 ccessories
customer.
Perf
3.4
This product specification
The followin help with the temperature, data. If requi application c
Op
3.4.1
Pumped liqui limits*
Maximum am temperature*
Maximum pu
*Subject to Special desi pumps oper limits. Cont available for
4 INST
Equip must compl regulations.
otentially e
Loc
4.1
When equip months, a c accordance located to all maintenanc lifting and sh supply of liq arrangemen
4.1.1
Ins Six months Flowserve P employed to and the facili noticed, the may require equipment i some comp
VERTIC
essories
may be fitte
rmance a
has been sel
of the purch
data is includ installation. It
materials and
ed, a definitiv n be obtaine
rating limits
temperature
ient
p speed
ritten agree
ns and mat ting above ct Flowserv
your specifi
LLATION
ent operate
with the rel
See section
plosive atm
tion
ent has bee
mplete inspe
ith section 2
w room for a
and inspecti
uld be as cl
id to be pum
drawing for t
ection prior
rior to the sc
mp Division
conduct an i
ty. If any det
lowserve P
a partial or c
cluding resto nents.
L TURBIN
when speci
d Operat
cted to meet
se order. S
ed as additio
is typical and
seal type ma
statement f
from Flowse
5 ºC (40 ºF) to
Up to +40 ºC (1
refer to the na
ent from Fl
rials may be
nd below th
for upgrade
application.
in hazardo
vant explosi
1.6.4, Produ
spheres.
in storage f
tion should b
4.3. The pum
ccess, ventila
n with ample
se as practic
ed. Refer to
e pump set.
to installati
eduled insta
representati
spection of t
rioration of
mp Division
mplete dism
ration and re
PUMPS (V
ied by the
on Limits
the e section 1.5.
al information factors such
influence thi r your particul ve.
80 ºC (176 ºF)
4 ºF)
eplate
wserve.
available for
se specified
options
s locations
n protection
ts used in
r greater tha
conducted i p should be tion,
headroom fo
ble to the he general
n
lation date, a
e is to be
e equipment
quipment is
epresentativ
ntling of the lacement of
PS) CENTR
The p ventila headr practic
Refer
to
dimen
s
4.2.1
ar
The fo actual
a) M
b) C
c) C d) C
e) C
three should neces
O
O
6
male shaft avoid
conne impro to the
pump depen vibrati
IFUGAL PU
P4.2
reparati
mp should b
ion, mainten
om for lifting
able to the su
o the general
ions and det
General in
llowing chec
installation.
ke sure that
p
wer supply s
eck the sum
.
eck the liqui eck the inst
ll safely hand
eck all pum
y shipping a
laces when
be attempte
ary for a suc
hollow shaf
ainst the sh
tch
solid shaft
ainst the cou
haft threads onnection. d.
ting driver to
er motor dire
ump.
F4.3
oundatio
units to their ds on the siz
n limitations
PS ENGLI
n
located to al nce and insp
nd should b
pply of liquid
arrangement
ils.
stallation c
s should be
motor name
stem match
p depth and
level in the
llation equip
le the pump
connection
d handling r
Alw
ys support
ifting or inst
without ade
cessful instal
drivers, che
ft size, whic
rivers, chec
pling bore si
pp
ly thread lub only at the ti
xcess lubric
ys check m pump. Res ction can ca
n/Anchor
The
re are many
foundations.
of the pum . Non-compl
H 7156922
low room for
ection with a
as close as
o be pumped
drawing for t
eck-list
made before
late ratings
correctly.
ump length
sump.
ent to be s
eight and si
(bolts, nuts
lated proble
hafting in at lling. No ins
uate equip
ation.
k the clutch
must go thr
the motor s
e
icant sparing
e of making
nt should b
tor rotation b rve rotation se extensive
olts
ethods of i
The correct
unit, its loc
iance with th
– 02-15
ccess,
ple
.
e pump
starting
nd the
atch-
re that it
ze.
tc) for
s.
east
allation
ent
size
ugh the
aft size
ly to
up
fore ue to damage
stalling
ethod
tion and
Page 21 of
6
flows
rve.com
7
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L TURBIN
PUMPS (V
PS) CENTR
IFUGAL PU
PS ENGLI
H 7156922
– 02-15
provision of lead to failu outside the t
The foundati rigid support expected str
Concrete fo installed in s holes in the below. Slee moldable m
When a suc type "TF" di provide per motor.
base, they to grouting.
lways shim the leveling done otherw the structura separation o
recommend industry sta
Detail of a
MOUNTING PL
FOUNDA
NON-BOND
MOLDABLE MA
4.3.1
Lev
dis
orrect found e of the pum erms of the
on must con
to the discha
sses that m
ndations sho eeves that al
ounting plat
e should be
terial after sl
ion barrel is charge head,
anent, rigid
If leveling
ust be backe
near founda
uts. Now tig
se there is a
l natural freq
the base fro
All found
tions should
dards.
ypical found
TE
ION
NG
ERIAL
ling of pu
harge head
ation and ins
and, as su
arranty.
ist of materia
rge head and
y be encoun
uld have anc
ow alignmen
as illustrate
illed with no
eve is set in
upplied as in the suction
upport for th
uts are use
off as far a
ion bolts and
ten the foun
risk of signifi
ency that co
the grout.
tion / anchor
be verified b
tion bolt, gro
ps mounted
flange
tallation may h, would be
that will affo
will absorb
ered in servi
or bolts
and have
in the detail
-bonding
place.
the case of t essel must
pump and
to level the possible pri
then back off
ation bolts.
antly lowerin
ld result in
bolt
prevailing
ted.
NCHOR BOLT
UT
GROUT
on the
If
d
e.
e
r
E
DI
HEA
37
373
The p aligne asse precisi the m flange
0.16 the gr
Check is still torque record
friendl requir
4.3.2
The s aligne by usi level. mount needs using least Reche after t install pit an the sol Check respe in./ft) should
ample of a t
CHARGE FLANGE
CONCRET
mp assembl
with the an
bly is levele
on machinist
tor mountin
mounting su
m/m (0.002
ut to set for
to make sur
evel to withi the nuts [37 ed for future
Directly
for service.
s re-leveling
Leveling o soleplate
leplate [23] i
with the an g a master l evels should
ng surfaces. to be leveled
hims and gr
2~80 hours
ck the solepl
e grout is se tion. Lower t
align the dis eplate bolts[
to make sur
t to the solep nd final torq
be recorded
pical discha
ounting fla
y [101] is lo
hor bolts [3
by using a
's level. Lev
flange. The
rface needs
n./ft) using s
t least 72~8
that the mo
0.16 mm/m ]. The leveli
reference.
ounted pum
Re-installati
and re-grou
f pumps mo
first lowered hor bolts. Th
vel or a prec be taken on The soleplat
to within 0.1
ut. Allow the
efore the pu
te mounting
and then pr
e pump ass
harge head 72]. that the pu
late to within
e the nuts [3
for future ref
ge head wit
ge
ered into the 2]. The pum
aster level
ls should be
discharge he
o be leveled
ims and gro
hours.
or mounting
(0.002 in./ft)
g data is to
s are not us
on of these p
ing.
unted on a
into the pit a
soleplate is
sion machini
he equipme mounting s mm/m (0.0
grout to set f
p is installe
surface level
ceed with th
mbly [101] i
lange bolt h
p is still level
0.16 mm/m ( 3]. The level rence.
the
101
pit and
r a
aken on ad to within
t. Allow
flange
and final
e
r
umps
routed
d
leveled
t's
t rface 2 in./ft)
r at
.
ess pump
to the
les to
with
.002
ng data
Page 22 of
6
flows
rve.com
7
p
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(
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a
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a
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a
VERTIC
A
m
m
s
w
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n
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s
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o
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I
o
o
i
n
r
a
a
s
e
u
A
t
e
e
m
a
c
p
0
i
m
e
A
a
u
d
e
e
M
o
s
e
u
t
e
a
o
d
e
a
u
o
n
u
a
d
w
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w
m
u
e
c
S
h
s
d
s
c
o
q
u
t
h
t
o
n
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o
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d
v
4
e
a
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s
L TURBIN
PUMPS (V
PS) CENTR
IFUGAL PU
PS ENGLI
H 7156922
– 02-15
Exam
4.3.3
Lev
The suction and aligned flange is lev precision m the equipm flange moun
0.16 mm/m the grout to pump is inst surface leve proceed wit assembly [1 discharge h [372].
Check to m respect to th (0.002 in./ft) leveling dat
Example of
le of pump
ling of pu
barrel [315] i
ith the anc
led by using
chinist's lev nt mounting ting surface
0.002 in./ft) et for at lea
lled. Reche
lness after th
the pump in
1] into the b
ad flange b
ke sure that
e barrel flan
and final tor is to be rec
pump install
ounted on a
ps with the
first lowere
or bolts. The
a master lev
l. Levels sho
urfaces. Th eeds to be l
sing shims
t 72~80 hou
k the barrel
grout is set
stallation. Lo
rrel and alig
lt holes to th
he pump is
e to within 0.
ue the nuts [
rded for futu
ed with a suc
soleplate
uction barr
into the pit suction barr
el or a
uld be taken
suction barr
veled to wit nd grout. All s before the
ounting
and then
er the pum
n the
flange bolts
till level with
16 mm/m 373]. The
e reference.
tion barrel.
l
in
w
l
n l
4.3.4
The s and al suctio ancho solepl using Level surfac needs
in./ft)
llow the pu surfac proce asse disch [372].
Che
res
(0.
level
Exa
Leveling o mounted
leplate [23] i
igned with th
barrel [315]
bolts. Torq
te. The suc
master lev
should be t
s. The sucti
to be levele
sing shims
he grout to s
mp is install
levelness
d with the p
bly [101] int
rge head fla
k to make s
ect to the b
02 in./ft) an
ng data is to
ple of pump
f pumps wit
n a soleplat
first lowere anchor bolt
into the pit a
e nuts to se ion barrel fla l or a precisi
ken on the e
n barrel flan to within 0.1
and grout
et for at leas
d. Recheck t fter the grou
mp installati
the barrel a
ge bolt hole
re that the p rrel flange to final torque be recorded
ith a suction
soleplate
suction b
e
onto the fo . Then, low
nd aligned w
ure suction
nge is levele
n machinist'
uipment mo
ge mounting
6 mm/m (0. nder the so
72~80 hour
e barrel mo
is set and th
n. Lower th d align the to the flang
mp is still le
within 0.16 the nuts [37
for future ref
barrel moun
rrel
ndation
r
ith the
arrel to by
level.
unting
surface
02
eplate.
before
nting
en
pump
bolts
el with
m/m
]. The
rence.
ed on a
Page 23 of
6
G4.4
routing
Wher
applicable,
fter
dding pipe the co shoul engin Flows
pling align then be gro ering practic
rve service
rout in the f ork connecti ent, the mou
ted in accor
e. If in any d
enter for ad
undation bol
ns and re-c
nting plate/s
ance with g
oubt, please
ice.
flows
s.
ecking
leplate od
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