Flowserve VTP, VPC User Instructions

USER INSTRUCTIONS

Vertical Turbine Pumps Wet Pit (VTP) Double Casing (VPC)

E, S and A series VTPs in wet pit and suction barrel designs ranging in sizes from 50 mm (6 in.) to 1300 mm (52 in.) with a single or multiple stages. (This manual does not cover VTPs fitted with thrust bearing assemblies and VTPs built for cryogenic service).

PCN=71569224 02-15(F), Based on VTP-QS-0896 Original Instructions

Installation

Operation

Maintenance

These instructions must be read prior to installing,

operating, using and maintaining this equipment

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15

CONTENTS

PAGE

1

 INTRODUCTION AND SAFETY ....................... 4

1.1 General ............................................................ 4

1.2 CE Marking and Approvals .............................. 4

1.3 Disclaimer ........................................................ 4

1.4 Copyright ......................................................... 4

1.5 Duty Conditions ............................................... 4

1.6 Safety .............................................................. 5

1.7 Safety Labels Summary .................................. 8

1.8 Specific Machine Performance ........................ 8

1.9 Noise Level ...................................................... 8

1.10 Specific machine performance ................ 9

2 TRANSPORT AND STORAGE ....................... 10

2.1 Consignment receipt and unpacking ............. 10

2.2 Handling ........................................................ 10

2.3 Lifting ............................................................. 10

2.4 Storage .......................................................... 14

2.5 Recycling and End of Product Life ................ 14

3 DESCRIPTION ................................................ 14

3.1 Configuration ................................................. 14

3.2 Nomenclature ................................................ 16

3.3 Design of Major Parts .................................... 17

3.4 Performance and Operation Limits................ 21

4 INSTALLATION ............................................... 21

4.1 Location ......................................................... 21

4.2 Preparation .................................................... 21

4.3 Foundation ..................................................... 21

4.4 Grouting ......................................................... 23

4.5 Lifting and Assembly ..................................... 24

4.6 Initial Alignment ............................................. 30

4.7 Piping ............................................................. 31

4.8 Electrical Connections ................................... 34

4.9 Final Shaft Alignment Check ......................... 34

4.10 Protection Systems ................................ 34

PAGE

6 MAINTENANCE ............................................... 46

6.1 General .......................................................... 47

6.2 Maintenance Schedule .................................. 47

6.3 Spare Parts .................................................... 49

6.4 Recommended Spares and Consumables .... 49

6.5 Tools Required ............................................... 49

6.6 Fastener Torques ........................................... 50

6.7 Setting Impeller Clearance............................. 51

6.8 Disassembly ................................................... 51

6.9 Examination of Parts ...................................... 51

6.10 Assembly ................................................ 55

7 FAULTS; CAUSES AND REMEDIES ............. 56

8 DRAWINGS AND PARTS LISTS .................... 58

8.1 Cross Section: Product Lubricated VTP ........ 58

8.2 Cross Section: Enclosed Tube VTP ............... 61

8.3 Cross Section: Suction Barrel VTP ................ 64

8.4 General Arrangement Drawing ...................... 67

9 CERTIFICATION .............................................. 67

10 OTHER RELEVANT DOCUMENTATION AND

MANUALS ........................................................ 67

10.1 Supplementary User Instructions ........... 67

10.2 Change Notes ........................................ 67

11 APPENDIX ....................................................... 68

11.1 Bill of Materials Reference Numbers ..... 68



5 COMMISSIONING, STARTUP, OPERATION

AND SHUTDOWN ........................................... 35

5.1 Pre-commissioning Procedure ...................... 35

5.2 Pump Lubricants ........................................... 35

5.3 Impeller Adjustment ....................................... 38

5.4 Direction of Rotation ...................................... 41

5.5 Guarding ........................................................ 41

5.6 Priming and Auxiliary Supplies ...................... 41

5.7 Starting the Pump .......................................... 42

5.8 Operating the Pump ...................................... 45

5.9 Stopping and Shutdown ................................ 46

5.10 Hydraulic, mechanical and electrical duty46

Page 2 of 76 flowserve.com



VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15

INDEX

PAGE

Alignment of shafting (see 4.3, 4.6 and 4.9)

Assembly (6.10) ....................................................... 55

ATEX marking (1.6.4.2) ............................................. 7

Bill of materials reference numbers (11.1) …….......68

CE marking and approvals (1.2) ................................ 4

Certification (9) ........................................................ 67

Change notes (10.2) ................................................ 67

Clearances, impeller (6.7) ....................................... 51

Commissioning and operation (5) ........................... 35

Compliance, ATEX (1.6.4.1) ...................................... 6

Configurations (3.1) ................................................. 14

Copyright (1.4) ........................................................... 4

Design of major parts (3.3) ...................................... 17

Direction of rotation (5.4) ......................................... 41

Disassembly (6.8) .................................................... 51

Disclaimer (1.3) ......................................................... 4

Dismantling (6.8, Disassembly) ............................... 51

Drawings (8) ............................................................ 58

Duty conditions (1.5) .................................................. 4

Electrical connections (4.8) ..................................... 34

End of product life (2.5) ........................................... 14

Examination of parts (6.9) ....................................... 52

Fastener torques (6.6) ............................................. 50

Faults; causes and remedies (7) ............................. 56

Foundation (4.3) ...................................................... 21

General arrangement drawing (8.4) ........................ 67

General assembly drawings (8) ............................... 58

Grouting (4.4)........................................................... 23

Guarding (5.5).......................................................... 41

Handling (2.2) .......................................................... 10

Hydraulic, mechanical and electrical duty (5.10) ..... 46

Impeller clearance (6.7) ........................................... 51

Inspection (6.2.1 and 6.2.2) ..................................... 48

Installation (4) .......................................................... 21

Lifting (2.3) ............................................................... 10

Location (4.1) ........................................................... 21

Lubrication (5.2) ....................................................... 35

Maintenance (6) ....................................................... 47

Maintenance schedule (6.2) .................................... 47

Name nomenclature (3.2) ........................................ 16

Nameplate (1.7.1) ...................................................... 8

Nozzle loads (4.7.2) ................................................. 32

Operating limits (3.4.1) ............................................ 21

Ordering spare parts (6.3.1) .................................... 49

Parts lists (8) ............................................................ 58

Performance (3.4) .................................................... 21

Piping (4.7) .............................................................. 31

Pre-commissioning (5.1) .......................................... 35

Priming and auxiliary supplies (5.6) ........................ 41

Protection systems (4.10) ........................................ 34

Reassembly (6.10, Assembly) ................................. 55

Receipt and unpacking (2.1) .................................... 10

Recommended spares (6.4) .................................. 499

PAGE

Recycling (2.5) ......................................................... 14

Replacement parts (6.3 and 6.4) ............................. 49

Running the pump (5.8) ........................................... 45

Safety action (1.6.3) ................................................... 5

Safety labels (1.7.2) ................................................... 8

Safety markings (1.6.1) .............................................. 5

Safety, protection systems (see 1.6 and 4.10)

Sealing arrangements (3.3.7) .................................. 19

Sectional drawings (8) .............................................. 58

Setting impeller clearance (6.7) ............................... 51

Sound pressure level (1.9, Noise level) ..................... 8

Spare parts (6.3) ...................................................... 49

Specific machine performance (1.8) .......................... 8

Starting the pump (5.7) ............................................ 42

Stop/start frequency (5.7.8) ..................................... 45

Stopping and shutdown (5.9) ................................... 46

Storage, pump (2.4) ................................................. 14

Storage, spare parts (6.3.3) ..................................... 49

Supplementary manuals or info. sources (10) ......... 67

Supplementary User Instructions (10.1) .................. 67

Thermal expansion (4.6.1) ....................................... 30

Tools required (6.5) .................................................. 49

Torques for fasteners (6.6) ...................................... 50

Trouble-shooting (7) ................................................. 56

Vibration (5.7.7) ........................................................ 44

Page 3 of 76 flowserve.com

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

taken to avo protection is be limited to warnings an immediate a insulated an

If the temp below -5 ºC local re

ula

HAZA When the pu must be tak appropriate access and flammable a must be appl

Gland pac hazardous

PIPE LOAD Do not use mount expa in writing, s acts on the

(See sectio

and shutdo

VALVE PAR (Unless oth User Instruc This is reco overloading zero flow. further open cannot occu need to be the run-up p

start-up, op

WHEN PUM Running the recommend damage to t

id accidental

not possible maintenanc

indicators t

rea. Note: b

drive moto

rature is gre

23 ºF) in a r

tions, actio

DOUS LIQ mp is handlin n to avoid ex

iting of the p

y operator tr

d/or explosiv

ied.

ng must no

iquids.

PREVEN

ump as a su

sion joints,

that their fo

ump flange.

ENSURE

5, Commiss

n.)

START T

LY OPENE

rwise instruc

ions.)

mended to and damagin umps may b

only on inst . The pump

djusted to c

ocess. (Se

ration and s

NEVER R

INLET VA

P IS RUNNIN

pump at zer

d minimum f e pump and

contact. If c the machin

staff only, w

those ente

aring housin

s and bearin

ter than 80

stricted zo

as above s

IDS

hazardous l

osure to the l mp, limiting p ining. If the li

, strict safet

be used w

EXCESSIV

port for pipi

nless allowe

ce, due to int

CORRECT L

oning, startu

E PUMP WI

ted at a spec

inimize the

g the pump

started with llations wher outlet contro

mply with th

section 5, C

utdown.)

UN THE PU

VES TO BE

G

flow or belo ow continuo

mechanical s

mplete

access mus ith clear visu ing the gs must not

s may be h

ºC (175 ºF) o

e, or excee

all be taken.

quids care iquid by ersonnel

uid is

procedures

en pumpin

EXTERNA

g. Do not

by Flowser

ernal pressu

UBRICATIO

, operation

H OUTLET

ific point in t

isk of

otor at full o

the valve

this situati

l valve may

duty followi

mmissionin

P DRY

ULLY OPEN

the

sly will caus eal.

t.

s

e,

e

n

g

l

e

the m cause

a reduction in

the pu

1.6.4

  Pr

event build u event the ge

 Pr

event leakag

 Pr  M

The fo

llowing instr

when i

nstalled in p must For A equip Directi

ve 94/9/EC.

Ex req

uirements e EU m IECEx

, UL.

1.6.4.

appro coupli suitabl specifi

Wher

Flowserve h pump, party r

esponsible fo elect the cou

shall s equip Decla

ation of Conf

the ar

The o cause

additional he

pump

sets with a V motor electri requir

ment still app

tor and caus

p, instability

Products atmosphe

easures ar

oid excess t

intain the p

e followed t

EX, both ele

ent must m

y be require

Scope o

se equipme

riate. Alway

g assembly,

rated and/o

atmosphere

the Ex rating

ent, with the

a in which it

tput from a v

ust state tha

al supply is fr

cavitations.

pump/bearin

and cavitatio

sed in pote

es

required to:

mperature

p of explosiv

eration of s

es

mp to avoid

ctions for pu

tentially exp

help ensure

ctrical and n

et the requir

lways obse

Ex electrica

certified to

complianc

t only in the

check that t

eal and pum

certified for t

in which the

s supplied o

applies only

r assembling

ling, driver a

necessary C

rmity establi

s to be instal

riable freque ting affects in

D, the ATEX

t it is covers t

m the VFD.

ies even if th

Low flow rate

life, overhe

/vibration.

tially explo

mixtures

arks

azard

ps and pu osive atmos explosion pr

n-electrical

ments of E

rve the regio

items outsid

ther than A

one for whic e driver, driv

equipment e classificati

are to be ins

nly the bare

o the pump.

the ATEX pu

nd any additi

E Certificate/

hing it is sui

ed.

cy drive (VF the motor an

Certification f

e situation w

his particular

VFD is in a s

s may

ting of

ive

p units

heres

tection.

ropean

al legal

e the

EX eg

it is

re

n of the

alled.

haft

The

p set

nal

able for

) can so, for

r the

ere

fe area.

DO NOT

BNORMA Operating at rate with no

Page 6 of 7

LY H I GH O

a flow rate hi

ack pressur

UN THE PU

LOW FLO

her than nor

on the pump

MP AT

RATES

al or at a flo

may overloa

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n example below. The engraved o

Equipment I = Mining II = Non-min

Category 2 or M2 = hi 3 = normal l

Gas and/or G = Gas D = Dust

c = Constru

(in accor

Gas Group IIA – Propan IIB – Ethylen IIC – Hydrog

Maximum s (see section

1.6.4.3

A

te

ENSU

CLASS IS S

Pumps hav

TEX Ex ra on a maxim Flowserve f

The surface by the temp maximum p the tempera values in th

Temperature c

to EN13463

T6 T5 T4 T3 T2

* The table only

T1

Pump design may further li

VERTIC

rking

of ATEX equ

ctual classif

the namepl

II 2

roup

ing

h level prot

vel of prote

ust

tional safety

ance with E

(typical)

(typical) n (typical)

rface tempe

1.6.4.3.)

oiding exc

peratures

E THE EQ

UITABLE F

a temperatu

ing on the n

m ambient r higher am

temperature

rature of the

rmissible liq ure class an table that fo

lass

Maxim

1

temperat

85 °C 100 ° 135 ° 200 ° 300 °

akes the ATEX t r material, as we

it the maximum

450 °

L TURBIN

pment marki cation of the te.

D c IIC 135

ction tion

13463-5)

ature (Temp

ssive surfa

IPMENT TE

R THE HAZ

re class as s

meplate. Th

f 40 ºC (104

ient tempera

on the pump

liquid handl

id temperat must not e

lows.

m surface

re permitted

(185 °F) (212 °F) (275 °F) (392 °F) (572 °F) (842 °F)

mperature clas

ll as component

orking temperat

PUMPS (V

g is shown

pump will be

ºC (T4)

rature Class

e

PERATUR

RD ZONE

ated in the

se are base F); refer to ures.

is influenced d. The re depends ceed the

emperature limi

liquid handled

Consult Flowse Consult Flowse

115 °C (239 °

180 °C (356 °

275 °C (527 °

400 °C (752 °

into consideratio

esign or materia re of the liquid.

PS) CENTR

The te due to accou

The o speci excee

Temp liquid install case t pump permit

If an e install rotatio run ti conta

Wher again casing surfac

void using power check

In dirt and re bearin

d

1.6.4.

ND Ensur

n

pipelin during atmos make

t of *

syste

ve

prope

ve

)

If the

)

conditi

) )

(for e

n. ,

To av vapor must

IFUGAL PU

mperature ri

the minimu

t in the tem

erator is re

ied maximu

ded

rature classi

emperature

d in differen

e user is re surface tem ted in the pa

plosive atm

tion, do not

n by starting

e may give

t between ro

there is any t a closed v

external sur

temperatur

mechanical,

otor overlo

monitor and

.

or dusty en move dirt fro g housings a

Preventi

mixture

NSURE TH

ENTED AN

the pump a

e system is t

the pump o

here is prev ure that sea

s and any h

ly filled.

peration of t

on, fit an ap

ample liquid

id potential

or gas to at

e well ventil

PS ENGLI

e at the seal

permitted fl

eratures sta

ponsible t

liquid te

fication “Tx” i

aries and th

hazarous at

ponsible for erature does ticular hazar

sphere exis ttempt to ch

the pump un

high tempe

ating and st

risk of the p lve generati

ace tempera

protection

ydraulic or

d trips, tem

make routin

ironments,

areas aro

nd motors.

the build

PUMP IS

DOES NO

nd relevant s

tally filled w

eration, so t

ented. In ad l chambers,

ating and c

e system ca

ropriate dry

etection or

azards from osphere the

ted.

H 7156922

s and bearin

w rate is tak

ed.

ensure tha perature is

s used when

pump coul

ospheres.

nsuring that

not exceed t

ous atmosp

s during the

ck the direc illed. Even ature resulti

tionary com

mp being ru g high liquid

tures, fit an

evice.

lectrical ove erature moni vibration m

ake regular

nd close cle

p of explos

ROPERLY RUN DRY

uction and di

th liquid at al at an explos

ition it is es

uxiliary shaf

oling system

nnot avoid th

un protectio

power moni

fugitive emis

surrounding

– 02-15

s and

en into

the

ot

the be

In this

the

hat

ere.

ion of short g from

onents.

and

xternal

load by

tor or a

nitoring

hecks

rances,

ve

ILLED

charge

l times

ve ential to seal

s are

is

device

tor).

ions of

rea

Page 7 of 7

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

P

1.6.4.5

To pre

contact, the

To avoid th current gen properly gro

Avoid el

surfaces wit

For ATEX a to comply wi must be mai

Additional non-metalli

When metal metallic bas

1.6.4.6

for which it corrosion re

piping due t which could occur if ther the pump is

Bursting of li must be avo and ancillar

Where ther barrier fluid monitored.

If leakage o hazard, inst

1.6.4.7

RISK OF E

The respon instruction

To avoid po maintenanc materials us

P

The p

void entrap

M

COR

VOID POT

venting sp

vent a poten coupling gua

potential ha rating a spar

nded.

ectrostatic ch

a dry cloth;

plications th

h 94/9/EC.

tained.

equirement

base plate

ic componen

plate they

venting lea

mp must onl

as been app

istance.

ent of liquid

closing of su

ause danger

is heat input

tationary or r

quid containi ided by drain

systems.

is the poten

r external fl

liquid to atm ll a liquid de

intenance t

ECT MAINT ENTIAL HA

PLOSION

ibility for co

is with the

ential explos

, the tools, c

d must not

rks

ial hazard fr

d must be n

ard from ran

, the base pl

rge: do not r

nsure cloth is

coupling mu

orrect coupli

for metallic

ts are fitted

ust be indivi

kage

be used to

oved to hav

in the pump

tion and disc

us excessiv

o the liquid.

nning.

g parts due

ing or protec

ial hazard of

sh, the fluid

sphere can

ection devic

avoid the

NANCE IS

ARDS WHIC

pliance wi

lant operato

on hazards eaning and

ive rise to s

m mechanic

n-sparking.

om induced

te must be

b non-metall

damp.

t be selecte

g alignment

umps on

n a non-

ually earthe

handle liquid

the correct

nd associate

harge valves,

pressures to

his can occ

to freezing

ing the pum

a loss of a s

ust be

result in a

.

azard

EQUIRED

H GIVE A

h maintenan

.

uring

ainting

arking or

l

c

.

r if

al

O

e

adver is a ri must

It is re sched

1.7.1 For d

Confo

these

1.7.2

Oil lub

For p

condit

these are in been shoul Instru

ttenti to the guida and w This i

ely affect th

k from such

e conducted

ommended le is adopte

S1.7

afety La

Nameplat

tails of nam

mity, or sep

User Instruct

Safety lab

ricated units

S1.8

pecific

rformance p

ons. When t

o be incorpo luded here. upplied sep be obtained tions if requi

N1.9

oise Lev

on must be noise, and lo

ce to person

en noise ex

typically 80

ambient co

ools or mate

in a safe are

that a maint

. (See secti

els Sum

plate, see th

rate docum

ons.

ls

only:

achine Pe

rameters se he contract r rated into Us

Where perfo

rately to the and retaine ed.

l

iven to the e

al legislatio

nel on noise

osure reduc

o 85 dBA.

ditions. Wh ials, mainte

a.

nance plan

on 6, Mainte

ary

Declaration

ntation inclu

rformanc

section 1.5 quirement s

er Instruction

mance data

purchaser th

with these

posure of p

will define

limitation is r

ion is mand

re there

ance

nd

ance.)

of

ed with

Duty

ecifies s these has

se

ser

rsonnel

hen

quired,

tory.

Page 8 of 7

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

The usual a the noise or emitted sou limiting nois however if n attention is indication of take the ap

Pump noise operational acoustic ch values give cannot be g

Similarly the motor” noise and high effi the pump. N show an incr

If a pump un your own dri table should obtained fro noise specia the values.

It is recomm the prescrib should be m

The values (3.3 ft) from over a refle

For estimati add 17 dBA

Th extracted fr data/catalog motor noise are not guar depending u The combin could excee adding mot total noise l values listed combined n Actual on-si recommend accordingly.

proach is to

to enclose th

d. You may

level when

noise requi

rawn to the

equipment n

ropriate acti

level is depe

actors, flow

racteristics o are subject

aranteed.

motor noise

is that typical

iency motors

ote that a mo

ased noise

t only has be

er then the “

be combined

the supplier

ist if assistan

ended that w

d limit, then

ade.

re in sound the machine, ting plane”.

g sound po

to the sound

e noise level

m typical mo ue to provid values at no

nteed. The

pon the test

d noise leve

the values

rs with simil

vel. Therefo above is req

ise levels of

e noise mea

d and safet

control the e e machine to

have alread he equipme

ements wer

ollowing tabl

ise level so

n in your pla

dent on a n

ate, pipewor

the building

o a 3 dBA to

ssumed in th

y expected fr when on loa or driven by t some spee

n purchased

ump only” no

ith the level

Consult Flo

e is required

here exposu site noise m

ressure lev

for “free fiel

er level LWA

pressure val

shown in ta

or manufact the average load for refer

values could

nd surround

of the pump

hown. It is t r noise level re, the dB co uired to obta motor and th

urement by

measures a

posure time

reduce

specified a

t was ordere defined, th

to give an

that you can

t.

mber of

design and

, and so the

erance and

“pump and m standard

directly drivi

n inverter m s.

for fitting with ise levels in t for the driver

serve or a

in combining

e approache

asurements

l LpA at 1 m

conditions

re 1pW) the

e.

ble 1.9.1 are

rer’s

expected

nce only an

vary

ing condition

and the mot

be noted th

increases t

rection to th

n the

pump.

xperts is

e to be take

to

d, n

g

y

e

at

e

. r

1.9.1

1.10

For p

condit

requir perfor includ been shoul requir

Typical ve and Solid

M

otor

F

ame

ize.

N

MA

80 36

1200 &

10 36

1200 &

50 36

1200 &

80 36

1200 &

20 36

1200 &

60 36

1200 &

00 36

1200 &

40 36

1200 &

49 18

1200 &

000

1200 &

800 36

6

8

1200 &

800 18

1200 &

000 18

1200 &

pecific

rformance, p

ons. Whene

ment to inc

ance into U

d here. In c upplied sep be retained

d.

rtical motor

hafts)

So

RP

0 70 0 60

lower 55 0 70 0 60

lower 55 0 75 0 70

lower 60 0 75

18

0 70

lower 60 0 75 0 65

lower 65 0 75 0 65

lower 65 0 80 0 70

lower 70 0 85

lower 80

36

0 90 0 85

lower 80 0 90 0 90

lower 80 0 90

lower 85 0 90

lower 85

achine pe

arameters s ver there is

rporate spec

ser Instructio

ses where

rately to the

with these U

noise data (

nd

Pres

ure

(dB

)

(W

- I

enclo

ure)

.0 78. .0 68. .0 63. .0 78. .0 68. .0 63. .0 83. .0 78. .0 68. .0 83. .0 78. .0 68. .0 84. .0 74. .0 74. .0 84. .0 74. .0 74. .0 89. .0 79. .0 74. .0 90. .0 80. .0 80. .0 97. .0 92. .0 102 .0 97. .0 92. .0 103 .0 103 .0 93. .0 103 .0 98. .0 104 .0 99.

rformanc

e section 1. contract fic machine

ns, those ar

erformance

purchaser, th

er Instructio

Sou Pow (dB

(WP

enclo

ollow

d

er

) I

ure

8

7 7

9

7

, Duty

ata has

e same

s, if

Page 9 of 7

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3(1

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1

5

6

a

s

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

2 TRAN

Con

2.1

Immediately checked ag documents been no da or damage Flowserve a of receipt of accepted.

Check any accessories separately walls of the

Each produ this number always quot as when ord

Han

2.2

Boxes, crat using fork lif size and co

SPORT A

ignment

after receipt inst the deli

or its comple

age in trans

ust be repo d received i

the equipme

rates, boxes

or spare par ith the equip

ox or equip

t has a uniq

corresponds

this numbe

ering spare

ling

s, pallets or vehicles or struction.

D STOR

eceipt an

of the equip ery and ship

eness and t

ortation. A

ted immedia

writing with

t. Later clai

and wrappin s which may

ent or attac

ent.

e serial num with that adv in correspo arts or furth

artons may lings depen

GE

unpackin

ent it must

ing

at there has

y shortage a

ely to

n one month

s cannot be

s for any

be packed

hed to side

er. Check t

ised and

dence as w

r accessorie

e unloaded

ent on their

g

e

at

ll

.

d

of the disch secur

the c throu

2.3.2

Cast d recom that h are at of the

Do

discharge he

rge heads u

d by slings t

mpletely as

h this flang

Lifting of t pump atta

ischarge he

mended to b

ad size (ref ached as sh sling from th

" L "

ot use the li

ad while liftin

less the dis

prevent ov

embled pu

e.

ype-W cast

hed

ds with pum

lifted by usi

r to the table

wn maintain shaft end a

30

ting pins at t g unassembl harge head i

rturning. Ne

p with eye

ischarge h

attached ar

ng pins suita

shown). Th ng minimum

shown in th

mm (12 in.)

e base

ed cast

er lift

olts

ad with

le with

slings

length

detail.

IN.

Lifti

2.3

Equip lifted by me must carry regulations.

Before liftin manufactur

2.3.1

Lifti

(he

Lift the unas not attached the flange m shaft into pl

g

ent in exce

hanical mea

ut lifting, in a

the driver al r’s instructio

ng of W-typ

d only-pum

sembled cas ) by installin ounting hole

ce.

CAST HEAD UNASSEMBLE

E BOLTS

E

s of 25Kg (5

s. Fully trai

cordance wi

ne, refer to

s.

cast disch

not attach

discharge h eyebolts as

. Lower the

lbs) should ed personn

th local

he

rge head

d)

ads (pump shown using head over

CAST

e

WITH P

l

TTAC

EAD

UMP

ED

“L”

2.3.3

If the head in the metho with o

Cast hea

100

(4) 25

in

ia.

(1)

1220

L

(48)

is approximate

Lifting of or without

ump is suppl se 2 point or

etails provid

is applicabl

without the

s with dischar

150

(6)

32

1.25)

1370

(54)

ength

200

(8) 32

(1.25)

1370

(54)

abricated di

the pump

ied with a fab

3 point meth

d in 2.3.3.1 to the lifting

ump.

e size mm (in.

250 (10)

32

(1.25)

1520

(60)

charge hea

ricated disch

d of lifting a

2.3.3.2. Th

of discharge

00

2) 8

(

.5)

1

20

(

0)

ds with

rge

shown

is

heads

Page 10 of

6

flows

rve.com

7

w

e

0

2

0

h

s

VERTIC

A

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,

a

d

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d

F

T

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t

(

m

c

L

R

T

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m

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g

0

I

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o

x

p

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ohe

s

As

M

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s

i

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p

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m

S

b

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m

n

d

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w

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p

b

h

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

2.3.3.1

T

h wi

"L"

Fabric

Pin Dia.

Weight <23

2.3.3.2

T

di wi

o point lifti

ad types TF

hout pump

ted heads with

1

0-200

(4-8)

3

(1.25)

0 (5000)

ree point lif

charge hea

hout pump

of fabrica

UF & HFH

attached)

FABRICATED 2 POINT LIFTI

ischarge size m

250-600

(10-24)

38 (1.50)

4500 (10000)

ing of fabri

of type HF

attached)

ed dischar

with or

ITH

G

50

m (2in.) HOLE

(in.)

<6800 (1500

ated

(with or

700-900

(28-36)

44 (1.75)

e

2.3.4 Clam for lifti sump/

Lifting of

the bowl as

g and lower uction barre

owl assem

embly and c

ng the asse

l.

ly only

nter the lifti

bly into the

g hook

a) L

e a

b) B

a n

c) C

d) In e)

wer the bowl tensions res propriate su

ild the very f d lower the xt column se

ntinue to bui ad assembl

tall the disc

semble the

assembly u on the foun

ports). rst section o ntire assem

ction. ld until it is r .

arge head.

otor.

til the clamp

ation (use

the column ly to assem

ady for disc

iping,

le the

arge

Example:

Lifting of bo

l assembly

)

Page 11 of

6

H

L STYLE FAB

WI

H 3 POINT LI

ICATED

TING

flows

rve.com

7

Lifti

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a

E

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r

.

u

o

s

e

o

T

e

I

M

4

e

2.3.5 Suction barr supplied se sump first. I suction barr the suction barrel for in prevent the movement.

Example: Li

VERTIC

ng of suctio

l (also refer

arately and

nstall eyebol

l and attach

arrel to a ve

tallation. Pr

uction barre

ting of suctio

L TURBIN

barrel

ed as ‘Can’)

as to be inst

s on the flan

slings and st

tical position

vide hand s

from swayin

barrel

PUMPS (V

is always

lled into the e of the

aps to bring Move the pport to

g during

PS) CENTR

IFUGAL PU

PS ENGLISH 7156922

– 02-15

SUCTION BARREL (CAN)

Lifti

2.3.6 If the pump i adequately places befo and moved shown. Sa pulled out fr

ng of fully a

s fully asse

trapped and e it can be lif o the installa

e rules are m the sump

sembled p

bled, it has t supported at ed from the

ion site. Se pplicable wh and moved t

location.

Page 12 of

6

mps

be least two hipping crat details

n the pump

another

is

flows

rve.com

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15

Pump must be supported at least two places when lifted. Do not use chains to wrap around.

Two (2) cranes are required

Examples shown here are for illustration only. See section 2.3 1~2.3.6 for specific lifting instructions based on design variations. The pumps vary in weight, length and physical appearances from the types shown here.

Therefore, before lifting is attempted, exercise caution to prevent any injuries or loss of life.

Pump must be supported at least two places when lifted.

Do not use chains to wrap around.

Page 13 of 76 flowserve.com

7

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

Stor

2.4

location aw connection foreign mat at frequent i bearings an

2.4.1

Ins

a) Inspect

on the v necessa

b) Inspect

connecti covers deposits

c) If neces

as note shipped securely

d) Exercis

Contain coated coating, element

2.4.2

Sh Follow the s storage spa excess moi corrosive fu

Driver stora manufacture

2.4.3

Lon If a situation than 6 mont storage inst

ge

Store the y from vibrat overs in pla rial out of pu

tervals to pr the seal fac

ection befo

he preservati

rious parts.

ry.

ll covers ove ons. If found nd inspect in

of foreign m

ary, clean a above to res condition.

.

caution with

rs are not le

ith a residua

which will wa

.

rt term stor

eps given in

e so that the

ture, extrem

es, or other

e instruction

r’s User Instr

g term or ex

arises for a l

s) please c

uctions and

ump in a cl

on. Leave p

e to keep dir

p casing.

vent brinelli

es, if fitted, fr

e storage

e coating/p

Touch up the

r pump openi

damaged, re

eriors of the

terials or wa

d preserve t

tore the part

eplace cover

pumps expo

k proof. Par

amount of p

h away if ex

ge (up to 6

ection 2.4.1.

unit will not

weather co

harmful con

: Check driv

ctions

ended stor

ng-term sto

ntact Flowse

arranty rela

an, dry ping and other urn the pum

g of the

om sticking.

inted surface

areas, If

ngs and pipi

ove the

pening for a

er.

e interior par

to the "as

and fasten

ed to weath s may be otective

osed to

onths)

Select a

e subjected

ditions, itions.

r

ge

age, ( more

ve for speci

ed informati

g

y

s

r.

o

l

n.

perso specifi regula

3

Shoul Flows serial is sta disch separ reque both t numb

VTPs, (b) su built w applic wells, applic and le shaft

al protective cations must tions at all ti

ESCRIPTI

questions a rve pump di

umber to b

ped on a m

rge head as

te nameplat

ting informa

e driver seri

r for Flowse

C3.1

onfigura

are enginee

tion barrel ( ith customer

tions such a

storm water

tions. The

gth, whethe

esigns and t

equipment i be in accord

es.

ON

rise concerni

ision will re

of assistanc

tal nameplat embly. The

attached to

ion on the dr

l number an

ve represent

ion

ed pumps a

an) type pu specific feat s water pum

ervice, indu

umps vary i

r it is an ope

pe of disch

used. The s

ance with th

ng the pump

uire the com

. The serial e affixed to t driver will ha

it. If you are ver, please

the pump s ative.

:(a) Wet pit t

ps. Most pu

res and for

ing stations, trial and cry size, impell

shaft or en rge head us

afety

current

lete number e e a

rovide

erial

pe and

mps are

deep genic r types

losed

d.

Rec

2.5

t the end o parts, the re recycled or acceptable product con environmen of in accord includes the or other utili

toxic fluids

Page 14 of

cling and

the service

evant materi

isposed of u

ains substan , these shoul

nce with cur

liquids and

ies.

Ma

ke sure that re disposed

6

ethod and l

End of Pr

ife of the pro

ls and parts ing an envir

cal regulatio

es which ar

d be remove

ent regulatio

r gases in th

azardous su

f safely and

duct Life

uct or its

should be

nmentally

s. If the

harmful to t

and dispos

ns. This also

"seal syste

bstances or that the corr

e

d

ct

"

flows

rve.com

7

m

3.1.1

A

E

R

A

B

A

T

I

T

p

m

N

m

n

s

t

o

s

m

c

e

M

a

A

m

t

c

m

5

o

t

c

o

S

T

o

n

t

G

S

i

l

5

s

w

g

o

4

e

A

n

K

&

o

1

e

s

n

w

i

r

a

Su

VERTIC

p and deep

L TURBIN

well VTP

PUMPS (V

PS) CENTR

3.1.2

IFUGAL PU

Suction b

PS ENGLI

rrel (Can) V

H 7156922

P

– 02-15

DRIVER

DISCHA HEAD

SSEM

COLUMN

SSEMBLY

BOWL

SSEMBLY

GE

DRIVER

LY

DISCHARGE HEAD

SSEMBLY

COLUMN

SSEMBLY

BOWL

SSEMBLY

SUCTION BARREL (CAN)

3.1.3 The V are ty asse

EM, E

The i desig detail (6 in) terms inche

Most com

P configura

ical for varie

bly types su

, EP, EQ, S

peller model

ated separat

) and the pu o 1300 mm ( of nominal b

.

on VTP m

ions shown i

y of VTP mo h as EB, E

K, SL, SN,

s in each of t ely (see sect

p sizes cou

2 in.). The

wl diameter

dels

sec 3.1.1 a

dels with the

, EH, EJ, E P, SR, ST,

hese pumps

on 3.2 for m d vary from

ize express

and is alway

d 3.1.2

bowl

, EL,

AV.

are

re

50mm

d is in in

ts will not req

ases, the bo the dischar

have single

uire a colum

l assembly

e head. Ve

r multiple st

s

tical

ges.

asse conne turbin

Some uni

bly. In such

ted directly t

pumps can

Page 15 of

6

flows

rve.com

7

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A

E

,

d

e

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c

a

c

a

8

m

g

c

-

d

r

d

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s

a

VERTIC

A

m

s

e

n

S

o

d

c

2

a

e

b

e

t

w

v

E

e

r

E

o

a

o

…

b

c

g

a

s

g

T

s

I

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a

F(Ty

F

M

h

s

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t

S

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4

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u

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

Nom

3.2

The pump si the namepl attached to

nclature

ze/ serial nu te typically a he discharg

3.2.1

Bo

l assembly

Nominal Bo

l Diameter-i

Impeller Ty

=Axial, E=

e (A or E or

nclosed, S=

Bowl Model B,J,K,H,L,M

Types

N,P,Q,R,T,V

Impeller Mo L, M, H, Y…

el Designati

..

No. of Stag

The typical to the VTP actual pump nameplate. nameplate

s

omenclature

onfiguration

size and ser The driver wi ttached it.

Dis

3.2.2 Consists of Examples:

harge head

lphanumeri W16, 10HF

10 HF 20

No

inal driver b

Dischar

e head type

Nominal dis

harge diam

W = Cast head HF = Fabricate TF & LF = Fab UF = Fabricate HFL = Fabricat HFH = Fabricat

for horizontal a

head for abov

icated heads wi

head for belo d head for abo

ed head for abo

Please see and identific

ection 3.2.2.

tion.

ber will be

below: Th

head assem

omenclatu

12

ches

)

Semi-open

….

n

above is the

escription. I

ial number fr

ll have a sep

nomenclatu

code as foll

0, 6TF16,…

se diameter

(see details

ter in inches

ove the ground the ground dis h base flange

ground dischar

e ground disch

e the ground di

1 for dischar

ngraved on nameplate i bly.

e

J H-3

general guid

dentify the

m the pump

rate

re

ws.

.

in inches

elow)

discharge

harge

e

rge - Low H.P

charge -High H

e head type

e

.P.

3.2.2. Typic

a) W

b) H

c) T

Types of

l discharge

type cast di

type fabric

pically with

type fabrica

discharge

ead types. D

charge head

ted discharg

quare base

ed discharg

eads

etails (a) thr

head

plate)

head

(g).

Page 16 of

6

flows

rve.com

7

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A

a

e

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A

f

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s

d

E

e

m

d

a

T

I

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1

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M

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s

S

r

s

a

y

a

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t

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b

v

h

e

c

e

m

e

4

e

t

h

e

u

o

t

a

s

o

n

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

d) LF type

(Typical

lso av

e) UF type

abricated di

y with a circ

ilable with s

fabricated di

charge head

lar base plat

ction barrel

charge hea

- ANSI type. ounting)

g) H

3.2.2. and c config pleas or ord

H type fabri

The disc

(a) thru (g)

upling arran

ration of the

refer to the

r specific se

ated discha

arge heads

re for illustr

ements var

pump that h

rawings sup tionals from

ge head

hown in sec tion only. T . For the act

s been purc

plied with th

Flowserve.

ion e shaft

ual

hased,

pump

f) HFL typ

fabricated

ischarge he

d

D3.3

esign of

Please r

numb

3.3.1

motor manu categ

a) H throug conne of the

b) S and pr type d conne

3.3.2 (See The di asse in mo

r equivalent

vari

ty of drivers are most co l, all types of ries.

llow shaft dri

h a tube in th

ted to the dr

river.

lid shaft driv

ojects below

iver requires

ting to the p

lso section 3.

charge hea bly as well a t cases.

Drivers

Discharge

Major Par

fer to appen

ay be used,

mon. For t

drivers can

ers: where t center of th

ver by a clut

rs: where th he driver-mo

an adjustabl

mp.

Head Asse

2.2.1) supports th supplying a

s

ix for Europ

however, ele e purposes

e grouped in

e head shaf

rotor and is

h assembly

rotor shaft i

unting base.

coupling for

bly

driver and b

discharge co

mp part

ctric

f this

o two

extends

t the top

solid This

wl nection

Page 17 of

6

flows

rve.com

7

A

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b

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b

c

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a

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s

d

u

a

o

VERTIC

A

e

y

b

n

b

u

m

e

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d

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m

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[

a

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

shaft seali discharge h liquid cham

The shaft s seal assem or a tube-pa

Col

3.3.3 The column connects th and carries t Houses and bearings. T

a) flanged

ng arrangem

ad to seal th

er.

al will usuall

ly or stuffing

king box wit

mn assem

ssembly co

bowl assem

e pumped fl

supports the

pical column

olumn asse

nt is locate

e shaft at its

be either a box with an

an enclose

ly

sists of colu

ly to the dis id to the dis

haft and ma

assemblies

bly

in the

xit from the

echanical

pen lineshaf

lineshaft.

n pipe, whic

harge head

harge head.

contain

re:

See s exact size a specifi

ctional draw olumn asse d configurat

c order requi

ings supplie

bly details

on vary dep

rements and

with the pu s per the or nding upon t application c

p for

er. The

he

iteria.

3.3.4 The b mount motor. vanes requir part d

Bowl asse

wl assembly

d on the pu

Impellers ar

and are gen

ments. See tails.

mblies

consists of i

p shaft cou

cast wheel

rally coated t

section 8.0 f

pellers rigidl led to an ele with multipl

o meet the h

r cross secti

tric

diffuser

draulic nal and

3.3.5 VTPs foreig strain applic are fa attach are pr attach

Suction st

an also be f

particles fro

rs and the m

tion. Exam

tened [422]

d using clip

vided with i

it to the mai

rainers

tted with str

m entering t

esh size dep

les are sho

irectly to th

[421]. Con ternal or ext assembly.

iners [316] t e pump. The

ends on the

n below. Str suction bell

shaped str rnal threads

prevent

type of

iners

55] or

iners

to

a)

Slip-on str

iner

b) threade mm (4~14 in

The column

a) Open lin

pumped

b) Enclose

tube aro fluid to l

The shafts stud design

column ass

.) sizes only.

upports sha

eshaft constr

to lubricate t

lineshaft c

und the lines

bricate the li

re threaded

r clamp ring

mbly: from 1

t assembly, t

ction utilizin

e lineshaft b

Or

nstruction h

haft and utili

neshaft bear

r key couple design.

0 mm~355

at is either

the fluid bei

arings.

s an enclosi

es oil or oth

ngs.

with thrust

b)

Clip-on st

SUCTION

CAP SC

STRAIN

ainer

BELL (55)

CLIP (421)

EW (422)

ER (316)

c)

Cone (thre

ded) straine

r

g

r

Page 18 of

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

d) Bolt on

3.3.6

Imp VTP’s are s impeller typ capacity typ VTP applica to match ea finish to ach are dynamic shaft by a ta

Stu

3.3.7 Some VTPs cases, stuffi working pre stuffing box

3.3.7.2

Hi

This type of packing with

trainer

llers

pplied with s. Impellers

designed f ions. Impell h order and

eve hydrauli ally balance pered lock c

fing box

are fitted wit

g boxes are

sures up to

ser Instruct

h pressure

packing box two lantern

nclosed, or are low, me r maximum

rs are cast

o provide re

characterist

and held in

llet or split ri

stuffing bo

normally ad

0.7 bar (300

ons for speci

stuffin

bo

s fitted on to ings and allo

emi open

ium and hig overage of a nd machine

uired surfac

ics. Impeller

osition on th g and key.

es. In such

quate for

psi). Refer t

fications.

an open line

s grease lu

3.3.7. This t linesh used

3.2.2.

(17) PA

ll

e

(13) PA

haft for pres

rication.

Low pre

pe of packin

ft for pressu

nly on W-ty

to see for

KING GLAND

(354) STUD

(35

) HEX NUT

KING SET

sures up to 2

sure stuffin

box is fitted

res less than

e discharge

type discha

0 bar (300 p

box

on to an op

6.5 bar (100 eads (see S

ge head det

SLI

HE

O-RI

STUFFIN

PRESSU REDUCIN BUSHING

i) uses six ri

n psi) and

ection

il).

GER (3 46

D (326A

NUT (327A)

NG (347)

BOX (83)

E

(117

gs of

Page 19 of

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

3.3.7.4

E

In cases wh pressure stu

tra high pre

re the press

ffing box is u

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res are exp

ed.

box

cted to cros

20 bar (300

psi) up to 6

bar (1000 p

i), extra high

-

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VTP’s can a the time of c

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ontract.

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Page 20 of

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flows

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7

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3.3.8 ccessories

customer.

Perf

3.4

This product specification

The followin help with the temperature, data. If requi application c

Op

3.4.1

Pumped liqui limits*

Maximum am temperature*

Maximum pu

*Subject to Special desi pumps oper limits. Cont available for

4 INST

Equip must compl regulations.

otentially e

Loc

4.1

When equip months, a c accordance located to all maintenanc lifting and sh supply of liq arrangemen

4.1.1

Ins Six months Flowserve P employed to and the facili noticed, the may require equipment i some comp

VERTIC

essories

may be fitte

rmance a

has been sel

of the purch

data is includ installation. It

materials and

ed, a definitiv n be obtaine

rating limits

temperature

ient

p speed

ritten agree

ns and mat ting above ct Flowserv

your specifi

LLATION

ent operate

with the rel

See section

plosive atm

tion

ent has bee

mplete inspe

ith section 2

w room for a

and inspecti

uld be as cl

id to be pum

drawing for t

ection prior

rior to the sc

mp Division

conduct an i

ty. If any det

lowserve P

a partial or c

cluding resto nents.

L TURBIN

when speci

d Operat

cted to meet

se order. S

ed as additio

is typical and

seal type ma

statement f

from Flowse

5 ºC (40 ºF) to

Up to +40 ºC (1

refer to the na

ent from Fl

rials may be

nd below th

for upgrade

application.

in hazardo

vant explosi

1.6.4, Produ

spheres.

in storage f

tion should b

4.3. The pum

ccess, ventila

n with ample

se as practic

ed. Refer to

e pump set.

to installati

eduled insta

representati

spection of t

rioration of

mp Division

mplete dism

ration and re

PUMPS (V

ied by the

on Limits

the e section 1.5.

al information factors such

influence thi r your particul ve.

80 ºC (176 ºF)

4 ºF)

eplate

wserve.

available for

se specified

options

s locations

n protection

ts used in

r greater tha

conducted i p should be tion,

headroom fo

ble to the he general

n

lation date, a

e is to be

e equipment

quipment is

epresentativ

ntling of the lacement of

PS) CENTR

The p ventila headr practic

Refer

to

dimen

s

4.2.1

ar

The fo actual

a) M

b) C

c) C d) C

e) C

three should neces

 O

6

male shaft avoid

conne impro to the

pump depen vibrati

IFUGAL PU

P4.2

reparati

mp should b

ion, mainten

om for lifting

able to the su

o the general

ions and det

General in

llowing chec

installation.

ke sure that

p

wer supply s

eck the sum

.

eck the liqui eck the inst

ll safely hand

eck all pum

y shipping a

laces when

be attempte

ary for a suc

hollow shaf

ainst the sh

tch

solid shaft

ainst the cou

haft threads onnection. d.

ting driver to

er motor dire

ump.

F4.3

oundatio

units to their ds on the siz

n limitations

PS ENGLI

n

located to al nce and insp

nd should b

pply of liquid

arrangement

ils.

stallation c

s should be

motor name

stem match

p depth and

level in the

llation equip

le the pump

connection

d handling r

Alw

ys support

ifting or inst

without ade

cessful instal

drivers, che

ft size, whic

rivers, chec

pling bore si

pp

ly thread lub only at the ti

xcess lubric

ys check m pump. Res ction can ca

n/Anchor

The

re are many

foundations.

of the pum . Non-compl

H 7156922

low room for

ection with a

as close as

o be pumped

drawing for t

eck-list

made before

late ratings

correctly.

ump length

sump.

ent to be s

eight and si

(bolts, nuts

lated proble

hafting in at lling. No ins

uate equip

ation.

k the clutch

must go thr

the motor s

e

icant sparing

e of making

nt should b

tor rotation b rve rotation se extensive

olts

ethods of i

The correct

unit, its loc

iance with th

– 02-15

ccess,

ple

.

e pump

starting

nd the

atch-

re that it

ze.

tc) for

s.

east

allation

ent

size

ugh the

aft size

ly to

up

fore ue to damage

stalling

ethod

tion and

Page 21 of

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

provision of lead to failu outside the t

The foundati rigid support expected str

Concrete fo installed in s holes in the below. Slee moldable m

When a suc type "TF" di provide per motor.

base, they to grouting.

lways shim the leveling done otherw the structura separation o

recommend industry sta

Detail of a

MOUNTING PL

FOUNDA

NON-BOND

MOLDABLE MA

4.3.1

Lev

dis

orrect found e of the pum erms of the

on must con

to the discha

sses that m

ndations sho eeves that al

ounting plat

e should be

terial after sl

ion barrel is charge head,

anent, rigid

If leveling

ust be backe

near founda

uts. Now tig

se there is a

l natural freq

the base fro

All found

tions should

dards.

ypical found

TE

ION

NG

ERIAL

ling of pu

harge head

ation and ins

and, as su

arranty.

ist of materia

rge head and

y be encoun

uld have anc

ow alignmen

as illustrate

illed with no

eve is set in

upplied as in the suction

upport for th

uts are use

off as far a

ion bolts and

ten the foun

risk of signifi

ency that co

the grout.

tion / anchor

be verified b

tion bolt, gro

ps mounted

flange

tallation may h, would be

that will affo

will absorb

ered in servi

or bolts

and have

in the detail

-bonding

place.

the case of t essel must

pump and

to level the possible pri

then back off

ation bolts.

antly lowerin

ld result in

bolt

prevailing

ted.

NCHOR BOLT

UT

GROUT

on the

If

d

e.

e

r

E

DI

HEA

37

373

The p aligne asse precisi the m flange

0.16 the gr

Check is still torque record

friendl requir

4.3.2

The s aligne by usi level. mount needs using least Reche after t install pit an the sol Check respe in./ft) should

ample of a t

CHARGE FLANGE

CONCRET

mp assembl

with the an

bly is levele

on machinist

tor mountin

mounting su

m/m (0.002

ut to set for

to make sur

evel to withi the nuts [37 ed for future

Directly

for service.

s re-leveling

Leveling o soleplate

leplate [23] i

with the an g a master l evels should

ng surfaces. to be leveled

hims and gr

2~80 hours

ck the solepl

e grout is se tion. Lower t

align the dis eplate bolts[

to make sur

t to the solep nd final torq

be recorded

pical discha

ounting fla

y [101] is lo

hor bolts [3

by using a

's level. Lev

flange. The

rface needs

n./ft) using s

t least 72~8

that the mo

0.16 mm/m ]. The leveli

reference.

ounted pum

Re-installati

and re-grou

f pumps mo

first lowered hor bolts. Th

vel or a prec be taken on The soleplat

to within 0.1

ut. Allow the

efore the pu

te mounting

and then pr

e pump ass

harge head 72]. that the pu

late to within

e the nuts [3

for future ref

ge head wit

ge

ered into the 2]. The pum

aster level

ls should be

discharge he

o be leveled

ims and gro

hours.

or mounting

(0.002 in./ft)

g data is to

s are not us

on of these p

ing.

unted on a

into the pit a

soleplate is

sion machini

he equipme mounting s mm/m (0.0

grout to set f

p is installe

surface level

ceed with th

mbly [101] i

lange bolt h

p is still level

0.16 mm/m ( 3]. The level rence.

the

101

pit and

r a

aken on ad to within

t. Allow

flange

and final

e

r

umps

routed

d

leveled

t's

t rface 2 in./ft)

r at

.

ess pump

to the

les to

with

.002

ng data

Page 22 of

6

flows

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7

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

Exam

4.3.3

Lev

The suction and aligned flange is lev precision m the equipm flange moun

0.16 mm/m the grout to pump is inst surface leve proceed wit assembly [1 discharge h [372].

Check to m respect to th (0.002 in./ft) leveling dat

Example of

le of pump

ling of pu

barrel [315] i

ith the anc

led by using

chinist's lev nt mounting ting surface

0.002 in./ft) et for at lea

lled. Reche

lness after th

the pump in

1] into the b

ad flange b

ke sure that

e barrel flan

and final tor is to be rec

pump install

ounted on a

ps with the

first lowere

or bolts. The

a master lev

l. Levels sho

urfaces. Th eeds to be l

sing shims

t 72~80 hou

k the barrel

grout is set

stallation. Lo

rrel and alig

lt holes to th

he pump is

e to within 0.

ue the nuts [

rded for futu

ed with a suc

soleplate

uction barr

into the pit suction barr

el or a

uld be taken

suction barr

veled to wit nd grout. All s before the

ounting

and then

er the pum

n the

flange bolts

till level with

16 mm/m 373]. The

e reference.

tion barrel.

l

in

w

l

n l

4.3.4

The s and al suctio ancho solepl using Level surfac needs

in./ft)

llow the pu surfac proce asse disch [372].



Che

res

(0.

level

Exa

Leveling o mounted

leplate [23] i

igned with th

barrel [315]

bolts. Torq

te. The suc

master lev

should be t

s. The sucti

to be levele

sing shims

he grout to s

mp is install

levelness

d with the p

bly [101] int

rge head fla

k to make s

ect to the b

02 in./ft) an

ng data is to

ple of pump

f pumps wit

n a soleplat

first lowere anchor bolt

into the pit a

e nuts to se ion barrel fla l or a precisi

ken on the e

n barrel flan to within 0.1

and grout

et for at leas

d. Recheck t fter the grou

mp installati

the barrel a

ge bolt hole

re that the p rrel flange to final torque be recorded

ith a suction

soleplate

suction b

e

onto the fo . Then, low

nd aligned w

ure suction

nge is levele

n machinist'

uipment mo

ge mounting

6 mm/m (0. nder the so

72~80 hour

e barrel mo

is set and th

n. Lower th d align the to the flang

mp is still le

within 0.16 the nuts [37

for future ref

barrel moun

rrel

ndation

r

ith the

arrel to by

level.

unting

surface

02

eplate.

before

nting

en

pump

bolts

el with

m/m

]. The

rence.

ed on a

Page 23 of

6

G4.4

routing

Wher

applicable,

fter

dding pipe the co shoul engin Flows

pling align then be gro ering practic

rve service

rout in the f ork connecti ent, the mou

ted in accor

e. If in any d

enter for ad

undation bol

ns and re-c

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ance with g

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ice.

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

Grouting pr unit and fou running equi Care should contact with plate, suctio

tightened af

vides solid c

dation that

pment and d

be taken to

grout betwe

can and fo

Foundatio

er the grout

ntact betwe

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l movement

ant vibratio um surface ase, sole oids).

only be full

d.

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L4.5

Motor It is th the m detail piping separ pump separ and al Flows

4.5.1

4.5.1. See lif

4.5.1.

The fo requir

a) T

b) T c) T

d) Pi

co m

e) G

cl

f) T

st

ifting an

may be sup

responsibili

tor is assem d in section and the pum

tely or as ful

size and wei

tely, it is the

ign the pump

rve’s install

Installatio unassemb

Lifting

ing methods

Equipm

installati

llowing list co

d for installa

o (2) mobile

ering the pu o (2) steel cl o (2) sets of

aching to the

e clamp for l

lumn pipe.

(3/4 in.) di

neral purpo

enches, soc enches, wire

th.

read sealing

el and light

Assembl

plied separa ty of the inst

bled to the p

.5. Dischar

p assembly

ly assemble

ht. If the par

customer’s r

with driver t

tion instructi

of pumps

led

in section 2.

nt and tools

n of unass

vers the prin ion.

cranes capa

mp and/or m

mps of suita

chain tongs

pump and m ifting bowl as pproximately

meter rope e hand tools, et set, screw

brush, scrap

compound d

achinery oil.

ely from the

ller to ensur mp and alig

e head colu re supplied depending

s are shippe

sponsibility

the satisfac

ns.

hat are ship

.

required fo

mbled pum

ipal tools/ite

le of hoisting

tor.

ble size.

cable sling

otor lifting ey

sembly and t

4.5 m (15 ft)

ay be requir

pipe wrench

rivers, Allen

r and fine e

signed for st

umps. that ed as

n ither pon the

d

o install ion of

ped

s

and

r s. e

of 19

d.

s, end

ery

inless

Page 24 of

6

inside individ and s

4.5.1.

a) Cl

ot

b) Fl

w

c) R

su

d) Cl

eq

Parts an

shipping con

ual package

ids for attac

Uncratin

pump

an the parts er foreign m sh the pum

ter. Clean a move any ru

rfaces with fi

an all threa

uipment.

accessories

tainers or att

. Inspect all ed parts bef

and clean

of any dirt, p

tter.

inside and o

l machined s

t spots foun

e emery clot

ed connectio

may be plac

ched to skid

containers,

re discardin

of unass

cking materi

tside with cl rfaces.

on the mac

.

ns and any a

flows

d

s in

rates

.

mbled

al and

an

ined

cessory

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

should be le straightness

t in the crate

4.5.1.4

In

as

a) Sump a

of all lo b) Check a c) Do not li

pump s

se debris be ll bolts for tig

t or handle t

aft.

d) When in

mm (6 i

fastene

shipping

vertical

the bowl

.) or 203 mm to the wood

until the bo osition. This

s or bending

e) If a strai

assembl f) Position

y using faste

lifting equip

foundati g) If a bas

per m (0

plate is use

.002 in. per ft

in place. h) Check f

that nu

r axial cleara

ber for future in a hori or pull t

i) Carefull

assembl

e pump shaf

lift the sucti

y with suitabl

section

j) Lower t

Set cla bowls o assembl the shaf

k) Proceed

e bowl asse

p or holding

a flat surfac

y and reduce

.

to install the

specific

4.5.1.5

In

Choose one installation configuratio

of the followi

rocedure tha

that has be

4.5.1.5.1

I

l

P

mp head ma

housing inst prevent dam housing bef

age, we reco

re putting th

Lineshaft

talling the

embly

d piping sho

talling bowl

er is to be u

n opening.

ontal positio

.4 for lifting

olumn pipe

tallation of

stallation of

brication

lled. For ea

hen shippe

o avoid dam

owl and col

uld be thoro ore starting i

tness.

e bowl asse

ssemblies in

(8 in.), leave

n skid that is

l assembly is

will help pre he shaft. ed, attach it

ers as nece

ent so it will

, level the pl

and then gr

nce or endpl reference (w

you should

indicating ax

n barrel and

straps or cl

nd safety ru

bly into the evice that is . This is to

possibility of

column asse

rawings).

ischarge h

ng discharg

t is appropri

n purchase

discharge h

be shipped e of assembl

mend remo

head on the

separately

ge or loss o

mn

ghly cleaned

stallation.

bly by the

sizes of 152

bowl securel

attached for raised to a ent breaking

o the bowl

sary.. enter over th

te to 0.16 m

ut and anch

y and record

hile bowls ar

e able to pu

ial clearance

he bowl

mps (See

es).

ell or sump.

attached to

tabilize bowl

cross threadi

bly (refer to

ad

head type te to the pu

ad with prod

ith the seali

y and to

ing the

pump.

mps supplie

For pu

ece headsha

one-pi sealin

For pu (head solid s skippi

a)

b) Li

c) If

housing) pr

mps supplie

haft couples

haft drivers,

g step (a).

ach the hea

co

upling and ti t discharge h

int

o place (See

lift

ng methods

n

t to bend the

nge and bea

fla of

head. (Note

b

aring retaine

aseplate is

tween the pu

pu

r

h

.

di

See s shaft levelin

4.5.1.

mp. The sh

charge head

ction 4.4.4 f

rivers and s

details

.2

Installa

enclosi

Pump he

housin

g installed.

preve

t damage, w

housin

g before putt

with hollow

ft (headshaft

ceed to ste

with a two-

above the s

roceed to st

shaft to the li hten (left ha

ad over sha

section 2.3 f

nd safety in

shaft. Faste ing retainer, i

that W head

at the top c

ot included u

mp and foun

ft must be ce

.

r coupling in

ction 4.2.1~

ion of discha

g tube

d may be sh

or ease of a

recommen

ng the head

shaft drivers

couples bel

(a).

iece headsh

aling housin

p (b) directl

neshaft with

d threads). t and lower c

r recommen tructions). B

the top colu

f supplied to

do not have lumn flange).

se shims or

ation to level

ntered in the

tallation on s

.2.4 for pum

ge head wit

ipped with th

sembly and t removing th

n the pump.

and a w

ft ) or

arefully

ed

sure

n

ottom

a

edges

the

lid

the

sealing

and a w

ps

ft

haft

tep (a).

n ds). losing

ection

afety

ft.

nt ring if

ot have

).

nd

ust be

p

ct

g

For pu one-pi sealin suppli coupl driver

a) At

co

b)

e

c) Li

tu

2.

F su a

d) U

fo ce

mps supplie

ece headsha

housing) pr

d with a two s above the , proceed to

ach the hea

upling and ti

ach the top

closing tube

t the dischar

e then lower

for recomm

tructions). B

sten the top

pplied to bott

alignment ri

e shims or w

ndation to le

ntered in the

with hollow

ft (headshaft

ceed to ste

piece heads

ealing housi

step (b) dire

shaft to the li hten (left ha nclosing tub

nd tighten (l

e head over

carefully into

nded lifting

e sure, not to

olumn flang

m of head. (

g at the top edges betwe vel the pump discharge he

shaft drivers

couples bel

(a). For pu

haft (headsh

ng) or solid s

tly skipping

neshaft with

d threads).

to the colu

ft hand thre haft and en

place ( See

ethods and

bend the sh

and alignm

heads do

olumn flang

n the pump

The shaft

d.

Page 25 of

6

flows

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7

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

See section shaft drivers leveling det

4.5.2

Inst

full

4.5.2.1

Li

See lifting m

4.5.2.2

E

in

a) Mobile c

entire w

b)

Cable sl lifting ey

c)

Ordinar wrench wrench cloth.

d)

Thread connecti

Th vibration is f straightened and great c

lways sup

lifting or inst

inside shippi individual p

Inspect all c parts before

Lifting heav appropriate

4.5.2.3

U

as

a) Clean th

other fo

b) Flush th

water.

c) Clean al

spots fo emery cl

d) Clean al

equipm

.4.4 for cou

and section

ils.

llation of p

assembled

ting

ethods in se

uipment an

tallation of

rane capable

ight of the p

ngs for attac

s.

hand tools: s, socket set, s, wire brush

ealing comp

on and light

e single mos

om a bent s

to stringent

re must be e

ort shafting i

lling.

Parts and

ng container

ckages.

ntainers, cr

discarding.

objects is d

ools and pro

crating and

embled pu

e parts of all eign matter.

pump insid

machined s

nd on the m

oth.

threaded co

nt.

ling installati

.2.1~4.2.4 f

mps that a

tion 2.3.

tools requ

fully asse

of hoisting a mp and mot

ing to the pu

ipe wrenche

screwdriver

scraper and

und designe

achinery oil.

common ca

aft. Shaftin

olerances pr

ercised in it

at least thr

accessories

, or attache

tes and skid

ngerous. U

edures is m

cleaning of

p

irt, packing

and outside

rfaces. Re

chined surfa

nections an

n on solid

r pump

e shipped

red for

bled pump

d lowering t r.

p and moto

, end

, Allen

fine emery

for type of

se of pump is or to shippin

handling.

e places wh

may be plac

to skids in

for attache

e of

st.

a full

aterial and

with clean

ove any rust

es with fine

any access

e

n

d

ry

4.5.2. If a ba m (0.0

Installin

e plate is us

02 in. per ft),

the fully as

d, level the

grout and an

sembled pu

late to 0.16 hor in place.

p

m per

See s

ctions 4.2.1

4.2.4 for pu

p leveling de

ails.

Positi found

n lifting equi

tion opening.

ment so it wi

l center over

the

Su thorou install

ghly cleaned

tion.

p and pipin

of all loose

should be ebris before

starting

Set u center the bo Lower the cl on a fl and re

installation

ed directly o

l assembly the bowl as mps or holdi

t surface.

duce possibil

nit so that th er the well o

and suction

embly into th

g device th

his is to stabi

ity of cross th

e lifting cabl

sump. Car arrel with a

e well or su

t is attached lize bowl ass reading the s

will be

fully lift lamp. p. Set

to bowls

mbly

aft.

a) W

hen installing

pu

mp assembl

fa

tened to the

wl assembly

b) Li

us

c) P

t the pump to ed, attach it t

sition pump

discharge o n lower onto

d) If

stuffing box

luded, attac

ft hand threa

e) If

mechanical

s point per th

thi

152 mm (6 i

, leave the p wooden skid is raised to a a vertical po

the bowl as

ver sump or

f the pump w

the base. L and a hollow the head sh

s).

seal is includ

e attached in

.) or 203 mm mp securely

(as shipped)

vertical positi

ition. If a str

sembly.

suction barre

th external pi

vel the entir shaft driver

ft to the pu

ed, install th

tructions.

(8 in.)

until the on

iner is

l. Align ping

pump.

re

p shaft

seal at

If the proce sectio

ump include ure as listed

2.3)

a suction b

below. (See

rrel (can), f

lifting instruc

llow the

ions in

a) In

b) If

c) L

d) C

e) In

tall the sucti

m

unting flang

fo

ndation. oleplate is u

so

leplate and

so

leplate. vel the solep

re

uired.

eck to ensu

a

d other forei

tall the pum

n barrel firs

and bolts d

sed, mount

ount the su

late & the su

e suction ba

n material.

.

and grout th

rectly to the

nd grout the

tion barrel o

tion barrel fl

rel is free of

to the

nge as

ebris

Page 26 of

6

flows

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7

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A

o

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m

o

m

n

a

P

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

Inst

4.5.3

driv

If t shaft driver, arrangemen is applicabl the coupling

adjusting nu

ll burrs, ni mating part installation. rust may re

4.5.3.1

In

c

a) The key

be a sn sliding fi [42].

b) The key

pump s half cou

c) Side cle

checked WA/PA (0.003 i a sliding clearan It may b proper fi

d) Insert th

coupling The key

e) Lubricat

with ligh flange u

f) Lubricat

thread it with mal shaft an

g) Uncrate

shaft.

llation of c

ers.

he pump pur one of the fo

between th

. Choose th

arrangemen

Clean thr

. Check for

ks and rust of flanged c

Failure to re

ult in misalig

tallation of

upling WA/

[46A] for the g or tight fit i in the keyse

with pin [46] aft keyseat a

ling [44] key rance of key

with a feeler

oupling sho

.) for a snug

fit. These ar

es. Closer fi

necessary t

.

key [46] wit

[44] putting t

should not e

pump coupl

oil and slide

. Slide it pa adjusting n

onto pump s

register do

top of nut a

and lift driver

uplings on

hased is ha

lowing coupl

driver and t

procedure

required.

ads on pu

urrs and nic

ust be remo

upling and

ove all burr

ment causin

djustable f

A.

river shaft k

the shaft ke

t of the driv

hould be a s

d a snug or

eat.

in keyseats

gauge. Clea

ld not excee it or 0.127m

maximum

s are preferr

file-dress k

pin into pu

e pin in the

tend below c

ing half and

it onto pump

t threads. t [66A] with li

aft [12A] (lef

n. Thread it e even. to allow acc

olid shaft

ing a solid

ng

e pump sha

ppropriate t

p shaft and s.

ed from all

ump before

, nicks and

g pump to fa

anged

yseat shoul

seat, and a

r half couplin

iding fit in ight fit in pu

should be

ance for

0.076 mm (0.005 in) f

llowable

d, if possible

ys to obtain

p half of

ole in keyse

upling. ey assembly shaft [12A] w

ht oil and

hand thread on until top o

ss to drive

t

on

l.

p

r

t.

ith

)

i) C

rin p

j) In

ke th

k) Lu

o th

l) In

sli

m) Ti

Co

3,

Torque stress l etc.). F

n) Pr

eck the fit of gs [312A] in ragraph (a) r

tall straight

y must be ab

split thrust r bricate drive to driver sha

top of the k

tall split thru

e the coupli

hten the cou

Couplin

pling

ize

1

& 2

4 & 5

6

alues are for st

bricant (such as,

r stainless steel

oceed with th

the straight k their respecti

garding fit o

ey into keys

ve the top o

ings.

half couplin t. Slide botto

yseat for spl t rings into ci g down over

pling bolts a

bolts tighten

Fl

nge diameter

mm (in.)

112 & 137

(4.4 & 5.4)

6, 188, & 213

15

.1, 7.4, & 8.4)

(6

251

(9.9)

ndard fasteners graphite and oil bolts, multiply li

e driver insta

MOTOR

(42) DRI

(46A) D

(312A)

(66A) A

(44) DRI

(364) C

(46) KE

y and split t e keyseats.

the straight

at. The bott circular key

lightly and sl

m of couplin

t thrust rings.

rcular keyse

them.

follows.

ng torques

Torque

121.5 (1

237.0 (2

424.0 (3

lubricated with a moly-disulphite,

ted torques by 0

lation.

SHAFT

VER COUPLI

H

LF

IVE KEY

PLIT THRUS

RING

JUSTING NU

VEN COUPLI

H

LF

P SCREW

ASSEMBLY

(In·l

rust

(Refer to

ey).

m of the

eat for

ide it

above

t and

N·M

)

75)

100)

50)

high

white lead

80.

G

capable of c before proc could cause

The drive

rrying the e eding to ste damage to t

must be set

tire weight o

(h). Failure

e motor or l

h) Clean a

d check driv

r shaft. Re

Page 27 of

6

on supports

the driver of supports ss of life.

ove any burr

(12A) T

P SHAFT

.

TYPE W

/PA COUPLI

NG DETAIL

flows

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7

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W

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

4.5.3.2

In

c

Follow proc

4.5.4.1.

c) Bolt spa

using th [364]. T down. torques

d) Proceed

tallation of

upling WSA

dure from (a

er [314] to t short set of

he male regi

ighten all ca

s listed in 4.

with the driv

djustable f

PSA.

thru (l) as li

e driver half

socket head

ter should b

screws eve

5.4.1 under i r installation.

OTOR SHA

42) DRIVER

(

HALF

46A) DRIVE

(

312A) SPLIT

RIN

314) SPAC

anged spac

ted in sectio

coupling [42 cap screws

pointing

ly to the bol

em (m).

FT

COUPLING

KEY

THRUST

G

R

r

4.5.3.

Follo

4.5.4.

Installati

coupling

procedure f

.

n of non-a

WNA/PNA.

om (a) thru (

ustable fla

) as listed in

ed

section

f) In

g) Sl

h) S

i) Pr

tall one set

cular keywa

h

lf of the cou de driver hal

same man

co

upling.

t the spacer

the coupling

of [3

4] evenly to .4.1 under it

oceed with t

f split thrust in pump sh ling [44] ove coupling [4 er as the pu

ring [314] be

together. Ti the bolt torq

em (m).

e driver inst

rings [312A]

ft. Pull up th the split key ] onto driver

p half of th

ween the tw

hten all cap es as listed i

llation.

n to the e pump s. shaft in

halves

crews

n

MOT

R SHAFT

(42) D

(363)

RIVER COU

HALF

EX NUT

LING

364) CAP S

(

363) HEX N

(

44) DRIVEN HALF

(

364) CAP S

(

6) KEY AS

(

12A) TOP S

REW

T

COUPLING

REW

EMBLY

AFT

(46A)

DRIVE KEY

(312A

(314)

(312A

(44) D

(364)

(46) K

(12A)

) SPLIT THR

RING

PACER RI

) SPLIT THR

RING

RIVEN COU

HALF

AP SCRE

EY ASSEMB

TOP SHAFT

ST

G

ST

LING

LY

TYPE-WNA

PNA COUP

ING DETAI

S

TYP

- WSA/PSA

OUPLING

EATILS

Page 28 of

6

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7

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3

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

Inst

4.5.4

Dr

ivers will co solid shaft a Choose the following pa

connected c

lways che

pump.

4.5.4.1 a) Clean d

In

iver mountin

and che mountin

b) Remove

driver clutch. c) See (j) r

bushing,

d) Lift drive

if required.

r and clean

burrs an

e) Center

mountin

Electric

position.

Gear Dr

ives - rotate i

position.

f) Lower c

female r

register g) Bolt driv h) Check t

manual

lubricati

direction

s.

i) Electric

this time

. Make certa remove "bump" check r

tation. DRIV COUNT top end rotation two line a two ph

ase motor, in phase

j) Some m

otors will be bushing the bott point. S guide b ship the

guide bushin mountin

llation of d

specified o

orrect instal

agraphs.

Reverse r

n cause ext

k rotation be

tallation of

k for burrs o face. Oil lig

garding inst

nicks. otor over pu holes.

motors - rot

refully into pl

gister on th

n the pump.

r to dischar

e driver man

or special in

n instruction

otors shoul

. Make elect

otor (mome

RCLOCKf motor. To n a three-ph

eads. To ch

or "steady b m of the mot

me motor m

shing before

.

ivers

e with either

the order/c

ation proced

tation with t nsive dama

ore connecti

ollow shaf

flange on di

nicks on the

htly.

llation of mo

ounting flan

p and rotat

te junction b

nput shaft int

ace making driver mates

e head.

facturer's in

tructions incl

and follow a

be checked

n the driver

rical connecti

tarily start, t

R MUST R

ISE when lo

hange the d

se motor, in

nge directio

erchange th

upplied with

shing" whic

r to stabilize

nufacturers

shipping whil

with instruc

hollow shaft ntract.

re from the

e pump sha

e to the pu g driver to

driver

charge head

register and

or guide

e, checking f

to align

x into desire

desired

ertain that t

over the mal

truction

ding

ll "startup"

for rotation a lutch has be

ns and

en stop) to

TATE

king down at rection of erchange an

of rotation o

leads of eith

"lower guid is installed a the shaft at t

mount this

others will ions for field

t

p.

e

n

er

t

is

k) C

r

eck the pac

re

uired, if so,

m

unted or not tor instructio

l) C

m) Cl

n) In

o) T

refully install

th

t it fits down

an threads

nu

t. Lubricate

sh

aft.

tall gib key [

b

a sliding fit

D

not force.

read adjustin ainst clutch. ger head sh d all others a

nu

t further at th

in

tructions in s

ing slip to se

etermine if t

and proceed

n manual.

drive clutch

properly.

n top of hea

ale threads

35] in clutch

nd may requi

g nut down o

(Threads on ft adjusting n

re right hand

s time. See i

ection 5.3.

if a guide b e bushing is

accordingly.

n driver mak

shaft and h

lightly. Instal

and shaft. T

re filing and

n shaft until it

3 mm (1.68 ts are left-h

d). Do not t

mpeller adju

shing is

already

Refer to

ng sure

ad shaft

head

is must

ressing.

bears

in.) and

nded

read

ting

D SHAFT (1

(334)

LOCK SCR

W

r

UPLING

C

HEA

HE

D SHAFT

DRIVER

GIB KEY(

) UT (66)

35)

4.5.4.

half of the co

Installati

acking

Wh

coupling ont

pling touch

n of solid

crews

n lowering t

pump, do n

he driver hal

haft driver

e motor and

ot let pump

of the coupl

ithout

driver

alf of

ing.

Befor are no withou

bumping m

t touching an

t rotating the

tor make su

d that the dri

pump

e coupling h

er can rotat

lves freely,

Driver circul

half coupling r key will not

must be in

come out.

roper positio

so the

a) Cl

b) C

c) L

d) B

an driver m

d check for b

m

unting face.

nter motor o

unting holes

El

ctric motor

p

sition.

G

ar Drives:

p

sition. wer driver ca

t the female

th

male regist

lt driver to di

unting flang

urrs or nicks

Oil lightly. er pump an

.

: Rotate jun

otate input s

refully into pl register on th

r on the pum charge head

on discharg

n the regist

rotate to alig

ction box into

haft into desi

ce making c e driver mate p. .

head

r and

n

desired

ed

rtain

s over

Page 29 of

6

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VERTIC

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

e) Check d

special i instructi

f) Electric

this time motor ( rotation. COUNT top end rotation two line a two-p phase.

g) See imp

before b coupling

4.5.4.3

a) Clean d

b) Center

c) Lower d

d) Check d

e) Electric

In

and che mountin

mountin

Electric

desired

Gear D

position.

indicato couplin position indicato jackscre motor s this rea values. and usi half of t T.I.R. re (0.002in jack scr Once all tighten in readi

special i instructi

this tim "bump" check r COUNT top end rotation

river manufa

structions in

ns and follo

rivers shoul

. Make elect

omentarily s

DRIVER M

RCLOCKW f motor. To n a three-ph

eads. To ch ase motor, in

ller adjustm lting the pu

together.

tallation of

king screw

iver mountin

k for burrs o face. Oil li otor over p holes.

motors: R

osition.

ives: Rotate

iver carefull base on the . Set the ind

the dial to ze

is in direct li

ws. Record

aft and indic

ing being ca

Take the diff

g the jacksc

e difference.

ding is a m

.). Then rep

ws located

readings ar

otor bolts a

gs.

river manufa nstructions i

ns and follo

rivers shoul

. Make elec

otor (mom

tation. DRI

R-CLOCK f motor. To n a three-p

turer's instru

luding lubric

all "startup" be checked ical connecti

art, then sto

ST ROTATE SE when loo

hange the d

se motor, in

nge directio

terchange th

nt instructio

p and driver

olid shaft

flange on d

r nicks on th

htly.

mp and rotat

tate junction

input shaft i

into place.

O.D. of the

icator on the

ro being car

e with one

his reading t

tor 180 deg

eful to note

rence of the

ews move th

Repeat this

ximum of 0.

at this step f 0 degrees to within 0.051

d check for

turer's instr

cluding lubri

all "startup

be checked rical connect ntarily start, ER MUST R

ISE when lo change the ase motor, i

tions for

tion

instructions.

or rotation a

ns "bump"

) to check

ing down at rection of erchange an

of rotation o leads of eit

s (section 5.

half of the

river with

scharge hea

register an

to align

box into

to desired

ount the di

otor half

pump shaft,

ful that the f the

en rotate th ees. Recor

lus or minus two reading

motor onestep until th 51mm

r the set of

the first set.

mm (0.002in

ny moveme

ctions for

ation instructions. for rotation

ons and

hen stop) to

TATE

king down irection of terchange a

er

)

l

),

t

tw

o line leads.

a

wo-phase m

ei

her phase.

f) S

4.6.1

have t shoul opera involvi the un tempe imme

4.6.2 To en very i

a)

b) E

c)

4.6.3

electri

t

factor been If nec pump

t

the di adjust driver

y

e impeller a

b

fore bolting t

co

upling togeth

I4.6

nitial Alig

be aligned

be correcte ing temperat ng high liqui it should be rature, shut

iately.

ure proper al

portant.

machined

ting flanges

an and free

terior strain

pu

mp. The mo

fo

cing the pipi

ommended

in

the piping ad

ll

threads sho

re

aired if nece

co

nnections wi

a

ti-galling co

ally and the

gh the pump

lthou

it is most lik

isturbed duri

ssary, align to the motor.

charge head

d in the hori

and shaft ce

Thermal e

Preparatio

lignment

Do not a

er.

nment

The

at ambient te

un at the act

n before ali

ignment the

of pump and

hat flexible c

ssary. Lubri

methods

re pump and

Ensu

half coupling

The

ely that this

ng transport

he motor to t

. The motor

To change d

tor, intercha

justment ins

e pump and

pansion

pump and

to allow for

re. In pum

temperatur

own and the

ating surfac

f burrs and ust not be tr t common c

g to mate wi

acent to the

ld be check

h a suitable

pound).

alignment M will have be

d shims bet

ontal directi

ters. When

irection of ro nge the lead

ructions (se

driver half o

otor will nor

mperature a

hermal expa

installations

s greater tha

al operating

alignment c

nment

ollowing item

s (such as t

motor) must

icks. nsmitted to

use of troubl

h the pump.

nnectors be ump.

d for damag

ate all threa

hread lubric

driver are is

s are discon

UST be che

n aligned at

lignment will

tion or handl

he pump, no

een the mot ssembly ma

n to line up

rovided, alig

ation on

of

tion 5.3 the

ally d

nsion at

n 300°F,

ecked

are

e be

he

is It is installed

and

ed

nt (an

lated ected.

ked. the

have

ing.

the

r and

be

he

ment

Page 30 of

6

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7

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VERTIC

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

screws sho in its final ali

See section solid shaft.

B coupling hal can rotate fr half couplin circular key

4.6.4

An

before the c supply to th final alignm

a)

b)

c)

a) Angula

intersec shafts.

b) Axial O

of one o thermal

c) Parallel

The ma on the s instructi

For coupling as shown in angular alig

ld be used t

gned positio

.3.2.1 for fin

fore bumpin

es are not t

ely without

must be in

ill not come

ular and pa

Check th

upling is full

driver to be

nt is comple

Axial offset

Offset: The halfway bet

fset: Anothe

r both of the

xpansion. Offset: The imum allow

ze of couplin

n manual of

s with narro

the detail to

ment.

locate the

.

l coupling al

motor mak uching and t

otating the p

roper positio

out.

allel misalig

direction of

connected. connected o e.

median lines

een the end

offset is the

hafts. A typ

edian lines ble parallel o g and is indi

manufacture

flanges use

heck both p

otor assemb

gnment for

sure that th

at the drive

mp. Driver

so the

nment

ump rotatio

The power

ly after the

Angular of fset

arallel offse

of shaft s of the two

displaceme cal example

run parallel. ffset depend

ated in the

r of coupling.

a dial indicat

rallel and

y

t is

or

a) P

ca th

us ca

b) W



magn may o

If the be rec align servic

P4.7

conne enteri install from t

4.7.1 In ord noise i pipe pump

Typic m/s (6 disch

Take i higher

Pa

mps with thi

n be aligned

outside dia

asuring the ing feeler ga lipers.

hen the elect

cessary to e

on its mag

Refer to the

If th

tic center th

erload the p

ump is hand

hecked in w

ent of the un

hours.

iping

Pro

tions to pre

g the pump

tion. Ensur

e pump bef

Pipe work

r to minimiz n the pipe w ork that is o

suction and

lly, main pip

ft/sec) on th

rge.

to account t

than the req

rallel

ngular

k flanged n

by using a st

eters of the

ap between

ges, measu

ric motor has

sure that th

etic centerli

otor User I

motor does

resultant a

ump thrust b

ling hot liqui

rm condition

it shall be ch

ective cover

ent foreign p

uring transp that these c re connectin

velocities

friction loss rk it is good

e or two size

ischarge.

velocities s suction and

he available

ired NPSH

n-spacer co raight-edge

coupling hu the machine ing wedge o

sleeve beari

motor is ali

e.

structions fo

not run in its

ditional axial

aring.

, the alignm of the unit.

cked again

are fitted to

articles or ob ortation and overs are re

pipes.

s and hydra practice to c s larger than

ould not exc

3 m/s (9 ft/s

PSH that m

f the pump.

plings

cross s and

faces

ngs, it is

ned to

r details.

force

nt must

he

fter 200

the pipe

jects

oved

lic

oose

the

eed 2

c) on

ust be

Page 31 of

6

flows

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7

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VTP

e

VERTIC

A

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4

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s

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

piping.

Ma

4.7.2

Maximum fo flanges vary minimize th excessive, c couplings, vi casing. The followed.

a) Prevent

Never us

imum force pump flang

rces and mo

with the pu

se forces an ause misalig bration and

following poi

excessive e

the pump a

and mome

es (See tabl

ents allowe

p size and t

moments t

ment, hot b

ossible failu

nts should b

ternal pipe l

a support fo

ts allowed

4.6.2.1)

on the pum

pe. To

at may, if arings, worn

e of the pum

strictly

ad.

r

p

b) N

c) D

n

before

provid of haz

ver draw pip

p

mp flange c

not mount

e to internal

fla

nge.

use.

nsure that t d to flush th rdous liquid

ing into plac

nnections. xpansion joi

ressure, act

Ens

ure piping an

e piping arr

e pump befo

pumps.

ISCHAR

by applying

ts so that th

s on the pum

d fittings are

ngement ha e removal in

E

force to

ir force,

p

flushed

been

cases

Page 32 of

6

SUCTIO

flows

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7

a

rMom

M

MMM

M

MMM

c

d

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e

VERTIC

A

m

T

l

w

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a

0

3

7

4

6

3

7

4

7

0

6

4

0

7

4

7

0

6

4

0

R

t

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ts

(

2

(

1

0

(

3

(

4

(

2

(

2

1

3

(

4

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2

(

2

1

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m

c

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0

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4

2

3

2

3

4

2

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)

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0

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3

5

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9

0

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3

5

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h

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e

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

4.7.2.1

T

Head Type

TF

Fo

W

HF

&

LF

(1)

UF

Units: For

1. Forces an head.

Loads show required or t

ble of maxi

ces &

ents

Fx

Fy

Fz

x

y

z

Fx

Fy

Fz

x

y

z

Fx

Fy

Fz

x

y

z

Fx Fy

100

(4)

0.53

(120)

0.67

(150)

0.45

(100)

0.50

(370)

0.26

(190)

0.37

(275)

1.07

(240)

1.34

(300)

0.89

(200)

1.00

(740)

0.51

(380)

0.75

(550)

1.07

(240)

1.34

(300)

0.89

(200)

1.00

(740)

0.51

(380)

0.75

(550)

CON

Fz

x

CON

y z

e (F) in kN (

moments sho

are maxim mperatures

um forces

150

0.80

(180)

1.00

(225)

0.67

(150)

0.75

(550)

0.39

(285)

0.57

(425)

1.60

(360)

2.00

(450)

1.36

(300)

1.49

(1100)

0.77

(570)

1.15

(850)

1.60

(360)

2.00

(450)

1.34

(300)

1.49

(1100)

0.77

(570)

1.15

(850)

ACT FLOWSE

(6)

20

(8)

1.1

(255

1.4

(330

0.9

(210

1.0

(780

0.5

(390

0.7

(570

2.2

(510

2.9

(660

1.8

(420

2.11

(156

1.0

(780

1.5

(114

2.2

(510

2.9

(660

1.8

(420

2.11

(156

1.0

(780

1.5

(114

bf); Momen

n for TF head a

m allowable

are higher th

nd momen

255

(10)

) 1.47

(330)

) 1.83

(410)

) 1.22

(275)

) 1.37

(1015) (

) 0.67

(495)

) 1.04

(770)

) 2.94

(660)

) 3.65

(820)

) 2.45

(550)

2.75

)

(2030) 3(

) 1.34

(990) (

2.09

)

(1540) 2(

) 2.94

(660)

) 3.65

(820)

) 2.45

(550)

2.75

)

(2030) 3(

) 1.34

(990) (

2.09

)

(1540) 2(

VE CUSTOME

s (M) in kN

re for the discha

for standard an ambient

allowed o

Discharge He

305

12)

1.67

375)

.00

450)

1.34

300)

1.52

125)

.74

550)

1.15

850)

.34

750)

.00

900)

.67

600)

.05

250)

1.49

100)

.30

700)

.34

750)

.00

900)

.67

600)

.05

250)

1.49

100)

.30

700)

355 (14)

1.78

(400)

2.23

(500)

1.45

(325)

1.59

(1175)

0.78

(575)

1.18

(875)

3.56

(800)

4.45

(1000)

2.89

(650)

3.18

(2350)

1.56

(1150)

2.37

(1750)

3.56

(800)

4.45

(1000)

2.89

(650)

3.18

(2350)

1.56

(1150)

2.37

(1750)

SERVICE

(lbf·ft)

rge flange. For

onstruction.

VTP pump

d Size mm(in.

400

(16)

4.23

(950)

5.12

(1150)

3.34

(750)

3.66

(2700)

1.83

(1350)

2.71

(2000)

4.23

(950)

5.12

(1150)

3.34

(750)

3.66

(2700)

1.83

(1350)

2.71

(2000)

46

(18

4.9

(110

5.7

(130

4.0

(90

4.0

(300

2.0

(150

3.0

(225

4.9

(110

5.7

(130

4.0

(90

4.0

(300

2.0

(150

3.0

(225

he suction flang

Contact Flo

flanges

)

508

)

(20)

5.34

0)

(1200)

6.23

0)

(1400)

4.45

)

(1000)

4.47

0)

(3300)

2.51

0)

(1850)

3.39

0)

(2500)

5.34

0)

(1200)

6.23

0)

(1400)

4.45

)

(1000)

4.47

0)

(3300)

2.51

0)

(1850)

3.39

0)

(2500)

e, use the value

serve if hig

610

(24)

6.01

1350)

7.12

1600)

4.90

1100)

5.42

4000)

2.71

2000)

4.07

3000)

6.00

1350)

7.12

1600)

4.90

1100)

5.42

4000)

2.71

2000)

4.07

3000)

760 (30)

7.12

(1600)

8.46

(1900)

5.56

(1250)

6.50

(4800)

3.25

(2400)

4.88

(3600)

7.12

(1600)

8.46

(1900)

5.56

(1250)

6.50

(4800)

3.25

(2400)

4.88

(3600)

s for the next la

er values ar

915 (36)

8.46

(1900)

9.79

(2200)

6.23

(1400)

7.60

(5600)

3.80

(2800)

5.70

(4200)

ge size

Page 33 of

6

flows

rve.com

7

Au

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4.7.3

4.7.3.1

Normal pum through a s the suction/

4.7.3.2

The pumpe gland packi of the pump separate flu cases. The selected ba parameters.

In some spe exceeds 6.5 recommend

4.7.3.3

into the suct source requi high temper oxidizing flui clean liquid i pressure is available to

rotation bef

4.7.4

shaft severa If pipe strain

4.8

by a qualifie local nation

DIRECTIVE compliance requirement

DIRECTIVE wiring up an must be pai during wirin electromagn electromagn

D

P

uxiliary pip

Fin

fter conne

Elec

It is i

It is im

VERTIC

iliary piping

ains

p leaks and

parate pipin ump.

mps fitted

liquid is allo g at dischar or re-circulat

h supply ma

piping plans

ed on the ap

cial cases w

bar (100 psi

d.

mps fitted

ing to circula ion is require rements for

ture service ds, a special nto the seal equired and

uit the speci

See secti

re connectin

l checks

ting the pipi

l times by ha

exists, corre

rical Con

Electrical c

Electrician

l and interna

portant to be on potentiall

ith IEC600

for making e

portant to be

on electrom

installing e to ensure t /installation

etic emissio etic immunit

L TURBIN

land leakag

arrangeme

ith gland p

ed to flow t

e pressure a

d back into be required nd flush su

plication and

ere the disc

a special flu

ith mechan

e the flushin

. In case of

ump applica contaminat piping plan t

hamber with

everal pipin

ic pump app

n 5.4 for Dir

motor to th

g to the pum

d to ensure t piping.

ections

onnections

n accordanc

ional regulat

aware of th

explosive a 9-14 is an a ectrical conn

aware of the

gnetic comp

uipment on

at the techni

o not increa s or decreas of the equip

PUMPS (V

to be draine t or back int

cking

rough the

nd drained o

he suction.

in some

ply are to be operating

arge pressu

hing plan is

cal seals

liquid back

external cle ions such as d fluids,

carry the

adequate

plans are

lication.

ction of

power supp

, rotate the

no pipe strai

ust be made

with releva

ions.

EUROPEA

eas where ditional

ections.

EUROPEAN

tibility when

ite. Attentio

ues used

e

the

ent, wiring

PS) CENTR

any c Flows

d

accor instru box) i curren The id ensur

t

be fitt If not contro suppli

e

For el see th

before

n

fter sever and al align strain.

4.10

ly.

recom potent liquid.

.

If ther pump minim shoul liquid

t

If ther can all power preve releva

If leak sealin recom syste To p re bearin vibrati

r

IFUGAL PU

nnected devi

rve for advi

ance with th

tions (norma

cluding any

t and other p

ntification n

the power s

device to pr d. upplied pre-

ller/starter el

d within the

ctrical detail

separate w

connecting t

F4.9

inal Shaf

onnecting pi

l times by h

parts are fr ent, as previ

If pipe strai

rotectio

he following mended part ially explosiv

If in doubt,

is any possi o run agains

m continuo

be installed

oes not rise

are any cir

ow the pum

monitor sho

t it from bein

t if the pum

ge of produ system can

mended that

is installed.

ent excessi

s, it is reco

n monitorin

The

See

PS ENGLI

ces. If in an e.

otor must b

motor man

lly supplied

emperature,

otective dev

meplate sh

upply is appr

ovide emerg

ired to the

ctrical detail

controller/sta

on pump s

ring diagram

section 5.4, he motor to t

Alignme

ing to the p nd to ensure e. Recheck

usly describ

exists, corr

Systems

protection s

cularly if the

area or is h

onsult Flows

bility of the s

t a closed va

s safe flow a

to ensure th

to an unsafe

umstances i

to run dry, o

ld be fitted t

g started. T

is handling

t from the p

cause a haz

an appropria

e surface te

mended tha

is done on

H 7156922

doubt cont

wired up in facturer's ithin the ter

earth leakag

ces as appr

uld be chec

priate.

ncy stoppin

ump unit, th

will also be

rter.

ts with contr

.

Direction of

e electrical

t Check

mp, rotate th

there is no b he coupling

ed, to ensur

ct piping.

stems are

pump is inst andling a ha

rve.

stem allowi

lve or below

protection d

temperatur level.

which the s

r start up em

stop the pu is is particul

flammable

mp or its as

rd it is

te leakage d

peratures a

t temperatur

regular basi

– 02-15

ct

inal

,

priate.

ed to

must

llers

otation

upply.

e shaft inding

no pipe

lled in a

ardous

g the

vice

of the

stem

ty, a

p or

rly

iquid.

ociated

tection

the and/or

s.

Page 34 of

6

flows

rve.com

7

M

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VERTIC

A

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

5 COM

OPE

by fully quali safety while

Pre-

5.1

The gland is to be in plac Mechanical and pressur

a) Pumps

bearing avoid ru perform attache

b) For can

complet procedu dependi

c) Check t

(Couplin clockwis

d) The pu

correct

e) Check t

sys., lub

f) All pipe

auxiliary and mu of all co suction shall be

g) Turn the

a lever, rotor mu resistan bearing

h) Check t

to the m precauti

fied personn pump commi

must be fille

to the pump

o check the f

and seals.

ISSIONIN

ATION A

These op

ommissi

to be filled

. Flush pipi eals to be c .

ith the enclo

ning dry and

nce of the p

umps check

filling of the

e can take fr

g on the kin

e direction of

spacer dis

when view

p rotor and t xial position. e readiness

ication syste

ork, includin pipe work, m t be absolute

nections of t

alve must be

losed or par

pump by ha

t turn unifor

e may be fel

e readiness

nual for the ns are in pla

G, START

D SHUTD

rations must

l. Turn off p

ssioning is in

ning Proc

ith grease a

g to be che

ecked for le

ing tubes an with the pro

to guarantee

mp. A separ

(see detail in

all vent conn

ump. The v

m 10 minute

of fluid .

rotation of th

antled). Sho

d from the dri

e shaft seal

f all auxiliary

etc.,) for st the internal st be conne

y tight. Chec

e auxiliary pi open, the dis

ially open as

d, if required ee rotation of

ly and noisel

due to the fri

f the driver f river to be s

e to energiz

P, WN

be carried o

wer supply

progress.

dure

d flush suppl ked for leak

ks, flush flo

oil-lubed

er lubricant t

acceptable

te oil tank is

ection 5.2.2 ctions for nting up to 2 hou

pump

uld be count ver end.

ust be in

systems (se

rtup.

and the

ted correctly

k the tightnes

e work. The

charge valve required.

ith the help

the rotor. Th

essly. Some

tion in the

r startup. Re re that all

the motor.

or

y

.

s,

r

l

s

e

t

f

er

P5.2

Other seal a requir the su repac hydro Teflon bearin longer flushe agent. for sh thorou

be in instru

5.2.1 Open l fluid w below pre or that th flush fl

ll op more t be ad

5.2.1.

llow minut pre-lu (15 ft) The fit head.

5.2.1.

In gen provid conne with a liquid

ump Lub

han the stuf

d/or linesha

further peri

tion bearing ed when req arbons or h

suction bear

s packed. I

storage peri

and cleane

It is not nec rt or long-ter

ghly with the

Re-chec

ccordance

tions supplie

Open line

ineshaft bea

ere the stati the discharg post-lubricati

gland or se ow.

n lineshaft p

an 9 m (30

quately pre-l

Pre-lubri

lush water t

s for pumps

e duration b

additional sh

ings for pre-l

pical

T

exampl

ral all W typ

d with a sta

tion. Fabric special pipin low onto the

ricants

ing box lubri

t lubrication,

dic lubricati

on the bowl

uired. Pump

ve carbon, r

ings do not h

the pump w

d, the beari by using a

ssary to re

m storage a

lubrication oi

ing the moto

ith the motor

d separately

haft lubrica

ings are lubri

water level

head and wi

n. Care is t l is supplied

mps where t

t) below the

bricated bef

ation durat

flow down t

over 9 m (30

at least 15

aft length be

ube are prov

re-lube pip s (a) thru (d

e cast disch

dard size pi

ted dischar

arrangeme

shaft.

ation, mech the pump wil n. On water

ssembly sh

that pump

bber, epoxy

ave the sucti

ill be started

gs should b

uitable clea

ove the oil s

this will mix l.

lubrication

manufactur

ith the pum

ion

ated by the

s less than 9

ll usually not

be taken to

with the requ

e static wat

ischarge he

re starting th

on

e shaft for 4

ft) and incre

inutes for e

ond 20 m (6

ided at the di

connection

rge heads a

e fitting for

e heads are

t to allow pr

nical

l not

pumps,

uld be

or

n fter a

first

ing

rayed

up

hould

r’s user

p.

umped

m (30 ft)

equire

nsure

red

r level is d should e pump.

se the

ery 5 m

ft).

scharge

e

re-lube

fitted

-lube

Page 35 of

6

reliabl lubrica syste

It is the r

pre-lube sy

tion. Flowse

s or access

sponsibility o

tem to achie ve will not su

ries with the

the user to i e the pump

pply these ty

ump.

flows

stall a

re-

es of

rve.com

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15

Examples of typical pre-lube methods used in the industry are as follows.

Example (a)

PIPING MUST BE MINIMUM LENGTH AS

GATE VALVE SHOULD MAX. DISCHARGE

1" MIN PIPE

PRESSURE

TANK

Pre-lubrication recommended tank volume for pumps started at rated RPM’s for all cases of pre-lubrication methods suggested in this section

Depth to water level

(at the time of starting the

pump) m (ft)

More than Upto

0 9 (30) 0

9 (30) 30 (100) 0.19 (50) 30 (100) 60 (200) 0.38 (100) 60 (200) 150 (500) 0.75 (200)

Pre-Lubrication tank

size.m

3

(US gal)

Example (b)

VENT

MAX

LEVEL

STARTUP

LEVEL

LUBRICATION

TANK

LEVEL GAUGE

25 mm (1in.) MIN

PIPE LINE

Page 36 of 76 flowserve.com

DRAIN

PLUG

GATE VALVE SHOULD WITHSTAND MAX. DISCHARGE PRESSURE

PIPING MUST BE KEPT TO MINIMUM LENGTH AS POSSIBLE

Example (c)

LUBRICATION

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15

VENT

MAX

LEVEL

TANK

STARTUP

LEVEL

LEVEL SWITCH

Example (d)

25mm (1in.) PIPE

LUBRICATION

TANK

STARTUP

LEVEL

LINE

FLOAT LEVEL

VENT

MAX

LEVEL

25mm (1 in.) MIN

PIPE LINE

DRAIN

PLUG

DRAIN

PLUG

SOLENOID GATE VALVE SHOULD WITHSTAND MAX. DISCHARGE PRESSURE

PIPING MUST BE KEPT TO MINIMUM LENGTH AS POSSIBLE

LEVEL GAUGE

PIPING MUST BE KEPT TO MINIMUM LENGTH AS POSSIBLE

TIME DELAY RELAY

SOLENOID GATE VALVE SHOULD WITHSTAND MAX. DISCHARGE PRESSURE

Page 37 of 76 flowserve.com

7

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VERTIC

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P

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j

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v

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/

t

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d

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h

t

x

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.

h

4

e

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t

f

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r

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b

d

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,

g

l

m

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c

t

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

Enc

5.2.2 VTPs with th dedicated oil extraneous l application r

5.2.2.1

Oi

The lubricati allowed to r quantity to t The gravity utilized syst

The oil rese must be kep (about 30 c adjusted to per 30 m (1 5 drops per

(77) LUBRIC

(341) SHU

(342) FLOW R

VALVE

(344) L

5.2.2.2

P

s a genera gravity at le for the first ti for a longer to make sur consistent f

5.2.2.3

In

Enclosed lin extraneous l to the tensio pressure inj

losed shaft

e enclosed s supply syste

quid; usually

quirements.

lubricated

ng oil must b

n into the en oroughly lub

low system i

m for oil.

voir (exampl

t filled with a

t) at the ope

eed a minim

0 ft) of colu

inute total.

NT TANK

OFF VALVE

GULATION

BRICANT SUP

-lubricatio

l rule, the oil

st 45 minute

me or in cas

uration. Ad

that the flo

r subsequen

ection lubri

shaft bearin iquid (usuall n nut either

ction syste

ubrication

afting are lu

m or injection

clean water t

umps

available a closing tube ricate all line

the most co

shown in d

good quality

ating tempe

m of 3 drop n length, at

(7

LY

of oil lubri

ust be allo

before the

the pump

quate care

is available

startups.

ated pump

gs are lubric

clean water y gravity flo .

ricated by a

lubricated b

meet the

d should be

n sufficient

haft bearing

mmonly

tail below)

light turbine

ature and

per minute

ever less th

) TANK BRACK

ated pump

ed to flow b

ump is start

as turned off

hould be tak

and is

ted by , which is fe , or by a

The in

ected lubric

‘off ’

eriods. Ade make for su press startu

ure that the

sequent sta

re to be adju

.

nt flow is ne

uate care s

flow is availa

tups and op sted as reco

er stopped f

ould be take

ble and cons

ration. Injec

mended be

r short

to

istent

ion ore the

5.2.3

.

The fo linesh conditi

Enclosed

llowing oils a

ft bearing lu

ons. See ta

haft lubric

e recommen

rication und

les 5.2.3.1 a

nts

ed for enclo

r normal ope

d 5.2.3.2.

ed ating

It is

il

oils no

t be used.

recommend

d that deterg

nt type

n

5.2.3.

Non-foo

/food grad

lubricant o

ls

Equiv

lent turbine requir select

T

(mm minim

d) with the d. Oils with

2

ec) to 37 cS

m viscosity i

il (food or no

atching prop

viscosity ra

2

(mm

sec) a

dex of 90 ar

-food grade rties has to ge of 30 cSt

40 C (100 

recommen

as

e

F) with a

ed.

The p the lo housi

5.2.4 The c glass opera

d

mixed the oil

n

water.

due to

result poor l

ur point of t est expecte

g during a st

Oil level

rrect oil leve

nd shall be

ion. Periodi

with any con

drain during

After th

circulation o

If the oil le

n higher bea

brication.

e oil must b

temperatur

p of the pu

l is in the mi

hecked whe

ally check if densed wate a stop of the

initial start t the oil throu

el is higher t ring tempera

in accordan

of the beari

p.

dle of the oil

the pump i

he lubricatin

r. Careful op

pump will sh

e level will

gh the beari

an specified

ures resultin

e with

g

sight

not in

oil is

ening of

w any

ecrease gs.

, it could

in

Inj installation. will vary. No

1.4 bar (10pressure of

ction syste

Injection pre

mally 0.45-0 0 psi) over

lean liquid i

s are design sure and qu

.90 m3/h (2-4

aximum pu

required.

5.2.2.4

s a genera least 15~20 the first time for longer d

Page 38 of

P

p

mps

l rule, the liq minutes befo

ration.

-lubricatio

or in the ev

6

of injectio

id flow is to re the pump nt of pump n

ed for each

ntity of liqui

gpm) at 0.7-

p discharge

lubricated

e started at

s started for

t being in u

e

I5.3

mpeller A

Prope inside The i from d as to

impeller adj

the bowl ass

pellers must

ragging on th

dversely affe

djustmen

stment positi

mbly for ma be raised sli e bowls, but ct hydraulic p

ons the impe

imum perfor

htly to preve

ot raised too

erformance.

ler

ance. t them high so

The i when subjec again is dow

peller must

tarting impel

ted to suctio

t the shaft te

n when starti

e down agai er adjustme

pressure, th

ds to raise it

g to adjust t

st the bowl s

t. When pu

pressure a

Make sure

e impellers.

flows

at

ps are

ting

he shaft

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

If, after maki not deliver it lowered one adjustment i On the other dragging aft stopped and impellers wil

increase the usually be h sharp rise in impellers ar

5.3.1

Imp

driv

er

Impeller adj as follows. before begin

ning. a) Install h b) Install d

iver clutch in

instructi

c) Check s

definite

eel of metal

indicate correct

d) Thread

threads) that are are just rotate fr

e) Check a

the pum setting

nd running cl

Detail showi arrangemen

(334) LOC

K SCREW

COUP

If pumping co contact the f setting.

f) Tighten

recomm

5.3.1.2.

g the impell

rated capac

step at a tim

achieved wi hand, if the i r the initial a the impellers

ard and felt

motor amper dragging.

ller adjust

stment when

he driver ca

adshaft [10]

n manual an

aft position.

the impeller

tarting positi

eadshaft nut except 43 m

aving left ha

aised off thei

ely. separate do

that provid

g head shaf

ING

t any time d

ditions or tot

ctory for rec

he adjusting

nded by Flo

r adjustment

ity, the impell

until the low

hout the imp

pellers app

justment, th

raised one s

load signific

s increased

ge will occu

ent for a h

using hollow

opy will have

f not already

accordance

bolt into pla

Lower shaft

ontacting me

are "on bott

n for impelle

[66] down (ri

(1.7 in.) an

nd threads, u

seat and th

ument that is

s recommen

arance infor

and lock scr

HEAD SHA

HEAD SH

DRIV

GIB

ring the life o

l pump lengt

lculation of t

nut to match

serve. See

the pump do

rs can be

est possible

llers draggin

ar to be unit should ep. Draggin ntly and can

ibration. A

when

llow shaft

shaft drivers

to be remov

in place.

ith the driver

ce.

ntil there is

al. This

m" and in th

adjustment.

ht hand larger sizes

ntil impellers

shaft will

supplied wit

ed impeller

ation..

w

T (10)

FT NUT (66)

R

KEY(335)

this pump t

changes, e impeller

mpeller setti

table 5.3.1.1

g.

e

is

d

e

g

g) U

ing the cap s

s

nu

t [66] down

m

tor coupling.

k screw arra

crew provide

lock using l

See the det

gement und

, bolt the he

ck screw [33

ils of head s

r item (h) be

dshaft

] to the

aft and

low.

Alw tighte Failur and d

ing the lock

to do so co

iver.

ys lock hea crew [334]

ld result in d

shaft nut by

efore startin

amage to th

driver.

pump

h) If

m

mechanical chanical se

seal is used,

l at this time.

adjust the

5.3.1. Flows settin

Impeller

rve recomm

s based on t

clearance s

nds the foll

e pump siz

ttings

wing impelle s.

r

If the

pump size S

is

Size

6 thru size

12

Siz

14 and

bove.

Shafts e

pump and th

of the

elongation.

for thi

depending u

model diame

er, impeller see th for ex specifi

documenta

ct impeller s

c pump that

tting for closed pellers

3~4 mm

0.13~0.15 in.) 6~7 mm

0.25~0.27 in.)

longate due

impellers

Shaft elong

pon the size,

eight, numb

tion supplied

tting value

ou have pur

Setting for s open impell

0.25 mm to

(0.010 in. to

0.63 mm to

(0.025 in. to

o the hydrau

ust be comp

tion varies f

shaft length,

er of stages.

along with t

atched for t hased

mi-

rs

.38 mm

.015 in.)

.76 mm

.030 in.)

ic thrust

nsated

r each

shaft

Please

e pump

e

5.3.1.

Head sh

ft nut adjus

tment

Shaf

25

32 ( 38 ( 43 ( 43 ( 50 ( 55 ( 62 (

68 ( 75 (

H

ad

t size

m

.)

1.0) 14

.25) .50) .69) .69) .94) .19) .44)

.69) .94)

Threa

per ev

25 m

(1 in lengt the sh

12

10

ds

ry

.)

of

aft

8

L

One co turn of n result in moveme

1.

(0.0

2.1

(0.0

(0.1

3.1

(0.1

teral adjustme

mm (in.)

plete

t will

shaft

t of

1

0)

1

0)

4

0)

7

0)

Eac

t

face of

ut

.30

(0

.012)

.35

(0

.014)

.40

(0

.016)

.53

(0

.020)

Page 39 of

6

flows

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7

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

Imp

5.3.2

driv

Impeller adj accomplishe located belo

5.3.2.1

A

a) Assemb

shaft (if b) Check c) Check a

impeller d) Pump t

 Mo

disc

 Set

the (Us disc disc sha

 Not

indi at 9

DIAL INDICATOR #2

MECHANICA SEAL

 Set

and dire posi the The

 Alt

Usi spa bor to th

ller adjust

er

stment when

d in the adju

the driver.

usting ad

le coupling o

ot installed

otor directio

nd write dow

setting for fi

motor align

nt two magn

arge head

he indicator

eal and at 9

ally parallel

arge nozzle arge) back

t)

and record ator reading

degrees to

he shaft in t

minimum ind

tions. If the

ion, use sm

haft and se

indicators ca

rnate meth

g an inside

e between t

. Do this bot

e discharge

ent for a so

using solid s

table flanged

stable flan

pump shaft arlier). of rotation.

Flowserve

al adjustme

ent and fina tic indicator

t 90 degrees

ips on the s

degrees to nd perpendi

push the sh nd forth (wit

he minimum

. Do the sa

he discharg

DIAL INDIC

e center of t icator readin shaft will not

ll wooden w

l bolts to hol

n now be re

d for pump

icrometer, m

e shaft and t

parallel and

ozzle

lid shaft

aft drivers is

coupling

d couplin

and driver

ecommende

t.

coupling

bases on the

to each othe

aft just abov

ach other.

ular to the

aft (parallel t

out bending

and maximu

e procedur

TOR #1

IF NEEDED INSERT PACKING PIECES/WEDGE

ALL AROUND TO CENTER THE SHAFT

e maximum

s both

stay in this

dges betwe the shaft.

oved

ith packin

asure the

e packing b

perpendicul

Using meas within

(For p step f

he wedges

rements tak

0.10 mm (0.0

umps using

.

enter the sh

n at 180 deg

04 in.) of bei

jackscrews

ft so the

ees to each

g equal

or motor go

ther are

to

e) M

unt the mag

co

upling (a ban

b

se due to lim

icator on the

Sl

wly rotate th

etic base on

d clamp may

ited space).

pump shaft j

e driver shaft

the drive hal

be necessar

osition the ti

st above the

.

to hold

p of the

seal.

MOTOR HALF COUPLING

SEC

URE WITH TWO BO

TS

r

STUFF EXTE

ING BOX SION

RIGID BRACKET

DIAL I NDICATOR

ENTER SHAFT IN OX USING FOUR

ETAL WEDGES

TUFFING OOD OR

te and recor

N is

more than 0.

co

uplings or 0.

co

uplings, unb

dri

ver in the dir

to

within the all

the T.I.R. re

5 mm (0.01 5 mm (0.006 lt the drive a

ction require

wable limits.

ading. If this

in.) for WA

in.) for PA a

d reposition

to reduce t

eading

nd WSA

d PSA

he

e T.I.R.

If a r

gister fit is u

dri

ver will be a

th

usandths of

n

t obtainable t obtain accep

to g)

le to be mov an inch. If e hen the male

able T.I.R. r

ed for alignm

d only a few ough move register can adings (Go t

ent,

ent is

e filed

step

nment,

f the e shaft,

he

te the

n

f) O

pumps usin

m

unt the dial i tor half cou

p

sition the dia

in

icator is in di

kscrews. R

m

tor shaft an

jackscrews dicator bas

ling. Set the

to zero bein

rect line with

cord this rea

indicator 18

for motor alig on the O.D.

indicator on t

careful that

one of the

ing then rot

degrees.

R

cord this rea

mi

:

x r

nus values.

re

dings and u

m

tor one half

til the T.I.R. r

(0

002 in.).

ing being c

ake the diffe

ing the jacks

f the differe

eading is a

reful to note rence of the crews move

ce. Repeat t aximum of 0.

lus or wo he

is step 5 mm

Page 40 of

6

flows

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7

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

Then rep located 9 readings motor bo readings

g) Set the i

adjustin couplin along wi found, c on the p couplin match impeller driver h

the mat the gap on the n

For pum

h) Using 2

each ot impeller gauged point th Be sure

i) Measur

coupling

j) Find the

the new gap and

k) Bolt the

tightenin

l) Remove

magneti on the s shaft an

Unless othe readings are

 WA and  PA and

If the readin specified ab portion of th steps (h) an obtained.

m) If a mec

mechan

eat this step 0 degrees to

are within 0. ts and chec

mpeller setti

nut and the

. See impell

th the pump.

ump half cou

. On pumps

arks can be

gap until the

lf coupling

On pumps

h marks pro is set. DO N ut with the ot

ps with enclo

er, slowly rai

are just lifte

impellers ar

o lift both sid

the resultan

and the adju

difference b

gap. Add thi

reset the adj

g opposite si wooden we

base on pu aft just abov note the T.I

wise specifie :

WSA couplin

is larger tha

ve, unbolt th coupling to (i) until acc

anical seal i

cal seal at thi

ntact Flows

olts of the c

y trying to tu

oupling toge

SA coupling

or the set of

the first set.

5 mm (0.00

for any mov

g gap betwe driver portio

r setting dat

If this infor

rve. Align t

pling with th

with enclose

ined up by in marks are in arks.

ith semi-op

ably will not

T try to alig

er markings

ed impellers

upling, at 18 e pump half off the seat

rn shaft by h

lifted the pu

es evenly.

gap betwee

ting nut.

tween the ori

difference t

sting nut.

ther and tight

es.

ges, if used.

p and set th

the seal. S

R. reading.

, the allowa

gs 0.10 mm ( s 0.05 mm (0

the allowab pump and r

ifferent hole

ptable readin

used, adjus

s time.

ackscrews

Once all

in.) tighten

ment in

n the

of the

supplied ation is not e match ma

driver half

impellers t

creasing the

line with the

n impellers,

be in line wh

the markin

.

go to step (h

degrees to oupling until

(This can be

nd. At the

p will turn).

the motor h

inal gap an

the original

en bolts by

ount

tip of indica owly rotate t

le T.I.R.

0.004 in.) .002 in.)

e values

tate the driv

nd repeat

s are

the

ks

e

n

.

lf

or e

r

D5.4

rotatio pump/ repres startu

To av with li before

out to rotatio suppl

G5.5

Faste to co When unscr fasten remov guard

P5.6

pneu applic

casing contin

irection

Ens n as specifie driver. Pleas entative, if y

.

id dry runnin uid or have

the driver is

If m

he site's ele

n should be

phasing ha

uarding

uarding is s

ers for guar

ply with the

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wed in an a

rs remain c d or disturbe

are securely

riming a

Ens

atic, sealant

ble) are con

Ens

are complet

ous duty op

f Rotatio

ure the pum

or as mark contact Flo

u have any

g the pump he flexible c switched on.

intenance

tricity suppl e-checked a been altere

pplied fitted

s must rema

achinery Di

rds, the fast

propriate wa

ptive. Whe

d ensure that

refitted prior

d Auxilia

ure electrical

and lubricati

nected and o

ure the inlet

ly full of liqu ration.

is given the d on the

serve

uestions bef

ust either b

upling disco

ork has bee

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above in ca .

to the pump

in captive in

ective 2006/

ners must b to ensure t

ever guardin

all the protec

o start-up

y Supplie

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n systems (

perational.

ipe and pu

id before sta

same

re the

filled nected

carried

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2/EC.

e

at the is ive

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Page 41 of

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b

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e

h

b

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a

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o

a

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c

5.6.1 Minimum su formation.

st

eye

The submer the nominal each pump adequate N different fro Location of t into account also equally distance to sump floor ( to the Flows on minimum before the p

Start

5.7

Pre

5.7.1

Before starti be made. a) Rotate t

pump ro correctl

b) Ensure

lubricat furnishe

c) Ensure

proper r from the

VERTIC

p submerg

mergence i

Bo

N

First

ge imp. location.

ence varies

bowl diamet

odel. The

SH to the fir

the general

he first stage

for minimum

important to

e maintaine

ith or witho

rve supplie

submergen

mp is starte

ing the Pu

starting ch

g the pump

e pump sha

tates freely a

positioned.

hat the elect

d in accorda

with the dri

he electric m

tation. The

driver at the

L TURBIN

nce

required to

l dia

m.

Min. Liq

Min.distanc

from the sump fl

in general fr r and is alw ubmergence

t stage imp rule mention impeller eye priming sub

ake note of t to the sucti t strainer).

general ass

e or contact

.

mp

cks

the following

t by hand to

nd the impell

ic motor has

ce with the i

er.

otor has bee

pump must b

coupling bef

PUMPS (V

revent vorte

id Lvl.

oor.

m 2 to 3 tim

ys specific t

needed for

ller may be

ed earlier.

to be taken

ergence. It

he minimum

n bell from t herefore, ref

mbly drawin lowserve

checks shou

make sure th

rs are

been properl

nstructions

checked fo

e disconnect

re checking.

PS) CENTR

d) C

e) C f) C g) C

h) M

i) Al



s

 E

is

e

r

g

ld

j) O

e

y

d

IFUGAL PU

T

e electric m

w

en looking d eck all conn not overfill

ca

n lead to ove

th

thrust beari eck that all eck all foun eck all boltin

upling bolts,

dr

ver bolts etc

ke sure the

justed and l

se

al spacers a

o

eration. guards mus

p

mp startup t

ro

ating parts. ensure pro

im

portant durin machined

ting faces o an and free

ese surface

h a scraper,

cessary and e file

fin

terior strain

mp. The mo

pect is forci

mp. It is rec

co

nnectors be i

th

pump.

threads sho

aired if nec

ove the pa

ar

ange to catc

o

to other part

wi

h a wire bru

e

ds of shafts

re

oved since

ds butting sq

co

nnections wi

ricant (an a

lu sh

ould be used

pumps equi

flu

id should be

pu

mps under s

a

complished

seal chamb

W

ith pumps no

ch

amber shoul

flu

id to provide

m

chanical se

int

o place. Ins

re

oved prior t

PS ENGLI

tor must rota

own on the t

ctions to th

e grease ca

rheating and

g. iping conne ation bolts f

g connection

mechanical

.

echanical s cked into pla e in the runn

be secured

prevent po

er alignment

g installation

ating surfac

the pump a

rom burrs a

should be cl wire brush a all nicks or b

ust not be t

st common c

g the piping

mmended t

nstalled in th

ld be check

ssary. If filin

t from the pu h all the filin

of the pum h and appro

ust be clea alignment d uarely. Lubr

h a suitable proved anti-

on stainless

pped with m

ut into the s

ction pressu

y bleeding al

r and allowi

under suctio

be flushed li nitial lubricati l is properly

re that all se

operation.

H 7156922

te counter-cl

p of the driv

driver and c

ity. Over gr

remature fai

tions are tig

r tightness.

s for tightne

eal gland b

eal is properl ce. Ensure t

ing position

in position pr sible contact

three items

and they are

s (such as t

d motor) mu

d nicks.

eaned thoro

d emery clo

urrs remove

ansmitted to ause of trou to mate with

at flexible

e piping adja

d for damag

g is necessa

mp if possibl

s so they do

. Clean all t

ed cleaning

ed and any

pends on th

icate all thre

pproved thr alling comp mating thre

chanical seal

al chamber. e, this can b

air and vap

g the fluid to

n pressure, t berally with c on. Make su

djusted and l

l spacers ar

– 02-15

ckwise r.

ntrol.

asing

lure of

t.

s

lts,

y

at all

rior to

ior to

with

re very

:

e

t be

ghly h if with a

the

le in this

the

ent to

e and

y,

, or

not fall

reads

solvent,

urrs shaft ded

ad

und ds) s, clean

With

r out of

enter.

e seal lean

e the ocked

Page 42 of

6

flows

rve.com

7

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5.7.1.1

d

A s

o

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T

the mechani enough liqui subsequent

having a tw flanged cou place prior t contact with shown in se

5.7.2

Stu On the initial packing not must be run and shorteni

The stuffing operation. determined leakage, this HOT - usuall adequate.

When adjus down evenly reduced as

VERTIC

pical safety

fter initi

cal seal will

will remain

startup lubric

creen guard

-piece head ling. This s

pump start

rotating part

tion 5.7.1.1.

fing box adj

starting it is

e tightened

in properly to

g of the pac

ox must be

he proper a

y checking t

should be c y 40 to 60 dr

ing the packi

and in small

equired. The

L TURBIN

uards

IN

l startup, pr

sually not b

in the seal c

ation.

is furnished haft or an ad reen must b p to prevent

. Typical ar

ustment

ery importan

xcessively.

prevent dam

ing life.

llowed to le

ount of leaka

e temperatu ol or just luk

ps per minut

g gland, brin steps until th nuts should

PUMPS (V

G

UARDS

TALLED

-lubrication

required as

amber for

ith all pump ustable secured in

possible angement is

that the

ew packing

ge to the sh

k for proper ge can be e of the

warm - NOT

will be

both nuts

leakage is

nly be

PS) CENTR

f

s

ft

tighte minut Under time. be ad

After proper box sh and re

5.7.3 Open pump (50 ft) lubric water disch before revers when lubric

5.7.4 Enclo extran

The oi qualit opera drops/

Injecti Injecti will va

0.7 to disch

For re lubric see ta oils ar should oxidati to 37 viscos

bearin check requir suppl suppl

IFUGAL PU

ed about on

intervals to proper oper

ccasionally

ed to keep t

dding two or

adjustment

ould be clea

-packed.

Open sha

ineshaft bea

d fluid on sh

long and us

tion. All ope evel is more

rge head sh startup. Th e ratchet on

urning off pu tion is also n

Enclosed

ed lineshaft

eous liquid (

l reservoir m

of light turbi ing temperat minute for e

n systems a n pressure

y. Usually 0

0.14 bar (10

rge pressure

ommended

tion under n

les 5.2.3.1 a available, oi

be obtained. on inhibitors

St (mm

2

sec

ty index of 9

In t

gs, the sourc

d against th

ments for a pressure or before pum

PS ENGLI

half turn at llow the pac

tion, a packi

a new ring of

e box full.

hree rings of annot be ac ed completel

t lubrication

ings are lub

rt-coupled

ally do not r

n lineshaft p

than 15 m (5

uld be adeq se units sho

he driver to mp. If there ecessary.

haft lubric

earings are

sually oil or

st be kept fil

e oil (about re) and adj

ery 30 m (10

re designed

nd quantity

.45 to 0.90

o 20 psi) ov

of clean liqu

ils for enclo

rmal operati nd 5.2.3.2. If l with the foll Turbine typ

dded, visco

at 40 C (10

.

e case of pr

e of product

order. The

external cle

the commen

startup.

H 7156922

time at 20 t

ing to "run-in g set will last packing will

packing, or

ieved, the st

y of all old p

before star

icated by the

nits less tha

quire pre- or

mps where t

0 ft) below th

ately pre-lu

ld have a n

revent back

s no NRR, p

tion before

lubricated by

lean water

led with a go

0 cSt (mm

2

sted to feed

0 ft) of colum

or each inst

f lubricating

3

/h (2 to 4 g

r maximum

d is required

ed lineshaft

g conditions,

none of the

wing specifi oil with rust

ity 30 cSt (m

F) with a

duct-lubricat

upply shoul

e may be

n supply, pa

ement of lu

– 02-15

30 ".

a long

eed to

hen

ffing

cking

up

15 m

post-

e static

e

ricated

n-

st-

tart up

an

d

ec) at

n.

llation.

iquid

m) at

ump

.

earing please

bove

ations

and

2

/sec)

inimum

ed

be

rticular

rication

Page 43 of

6

flows

rve.com

7

a

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E

t

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a

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VERTIC

A

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a

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t

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a

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c

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O

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T

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4

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

Initi

5.7.5

l Starting

Ensure fl heating li starting t

quid supplie

e pump.

a) If the di

open th The dis system maintai

pump a b) OPEN a c) Prime t

operatio

d)

before s e) Check t f) Start pr

required g) Start th

there is

stop the

Trouble

determi

charge line

discharge v harge valve i esistance to pump flow r

d motor coul

ll inlet valves e pump & ch n (check the

nsure all ve

arting.

e motor con

-lubrication l

.

pump and o

ny difficulty,

pump imme

Shooting Ch

e the proba

Do not ru

valve closed

h) Open v

is vente

for a period

nt connectio

of all trapp

vents.

caution whe liquids. Wea caustic, corr Do not breat flames or ho

i) Open th

the unit

j) Check c

connect

If possible, t approximat will allow th parts to "run on future st

venting an

r protective c

sive, volatil e toxic vapo

surfaces in

discharge t its design

mplete pum

ons, or impr

e pump sho

ly one half h

bearings, p

in" and redu

rts.

If abrasiv upon startu the pumpag handling lar

, the pump s

is clean. S

e amounts

shing and/or are turned

as a valve in

lve closest t s intended t the pump. F

tes within th d result in se

.

ck lubricati

liquid level).

t connection

ections. quid flow on

bserve the o

excess nois iately and re

rt (section 7

le cause.

the pump w

onger than

s and ensur

d vapor befo

Observe

or draining

lothing in the

, flammable rs. Do not all he vicinity of

alve as desi

onditions.

p and driver

per operatio

ld be left ru

ur on the ini

cking or sea

e the possi

s or debris a

ould be allo

opping the p

f abrasives (

cooling/

N before

it, partially

the pump.

add sufficie

ilure to limits of th ere damag

n system in

are closed

pump if

eration. If or vibration,

er to the

0) to

ith the outlet 0 seconds.

that the uni

re closing th

xtreme azardous presence of

r hot liquids w sparking,

he equipme

ed to operat

or leaks, loo

.

ning for

ial startup, th

s, and other ility of troubl

re present,

ed to run u

mp when

s is

t

.

t.

is

til

e

somet pump allowe

Every lines, pump.

bearin check requir suppl suppl

5.7.6 The c servic Lubric analy interv

The m consid the dri with th Flows

bases

5.7.7 Pump suppo Machi are ba

pump (N) ta conditi and re pump be tak

5.7.7.

Moto

0.7

7.5

75 to

N = No

imes present

and cause m d to continu

effort should

ump, etc. s

In t

gs the sourc

d against th

ments for a pressure or before pum

Frequenc

aracteristics

will determi

nt and pum

is is useful i

ls.

otor bearing

ered for its l

ver manufac

e pump. If d

rve.

Nev

thickeners

Normal vi

generally fa

t machines

ery standar

sed on thos

Ala should be b en on the pu

on. Measuri cording will or operating

n at the pu

Typical

for verti types

rating kW (hp)

-to 7.5 (1-10)

o 75 (10 -100) 750 (100 -1000)

mal; Alarm = N

on initial sta

ore damage

operation.

be made to that abrasiv

e case of pr

of product

order. The

external cle

the commen

start-up.

of lubricati

of the install

ne the frequ

/motor beari

optimizing l

emperature brication req

urer’s user i

cuments ar

er mix greas

r additives.

ration level

ll under clas

ithin the Int

and maxim

standards

m and trip v

ased on the

mp in a fully

g vibration

elp to track

onditions. p/motor inte

llowable fie al turbines-

Vibration velocityunfiltered

N N

N

X1.25; TRIP =

ting) may lo han the pum

eep abrasiv

s will not en

duct lubricat upply should e may be

n supply, pa

ement of lu

n

tion and se

ncy of lubric

ng temperat

bricant chan

imitations sh

uirements.

structions su

not found c

s containing

, alarm and

ification of ri rnational Ro

m vibration l

lues for insta

ctual measu

commission

t regular inte ny deteriorat

easurement

face.

d vibration sump or we

Vibration

mm/sec (in./s

6.1 (0.2

6.1 (0.24)-7.1

X 2.0.

k the

p is

s out of er the

d

be

rticular

rication

erity of

tion.

re

ge

ould be

efer to

pplied

ntact

different

trip

id

ating

evels

lled rements

d (new) rvals ion in

shall

alues pit

c) rms

) )

(0.28)

Page 44 of

6

flows

rve.com

7

y

r

W

0

l

o

h

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r

V

e

a

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s

VERTIC

A

b

Vib

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;

n

q

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b

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p

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P

t

m

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E

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

5.7.7.2

T

fo

Motor rating k

0.75-to 7.5

7.5 to 75 (1

75 to 750 (1

750 to 2250 (1

N = Normal; A

5.7.8

Mot Even thoug two consec only after co of 15 minut temperature refer to driv Flowserve

in any given



If th

starts in any user instruct operation.

Ope

5.8

5.8.1

en

Mak all trapped hazardous after the pu be unneces

DI

SUCTION SOURCE

pical allowa

vertical tur

(hp)

(1-10)

0-100)

0-1000)

00-3000)

arm = N X 1.25

ve u

r start/stop

motors are

tive starts, it asting to rest s gap), with t . If more fre

r manufactu

ith details.

The num

time affects

motor is ex

given time,

ions before t

ating the

ing the pu

sure that th ir to escape, r hot liquids.

p is fully ve

ary to re-ve

SCHARGE VENT LI

SUCTION VENT LI

le field vib ines with s

ration

locity-

filtered

N N N 5. N 6.

TRIP = N X 2.0

frequency

ormally suit

is recommen

between sta

he motor initi

uent starting

er’s instructi

er of motor s

otor life.

ected to ex

lease refer t

e pump is p

ump

p

pump is ve

taking due c

Under norm

ted and prim

t the pump.

E

NE

ation value

ction barre

ration

/sec (in./sec)

5.1 (0.20)

5.1 (0.20) 1 (0.20)-6.1(0.2 1 (0.24)-7.1(0.2

.

ble for at lea

ded to restar

ts (minimum

ally at ambie

is necessar ns or contac

tart and stop

erience multi

the driver’s

t into

ted to enabl re with the

l conditions

ed, it should

S

EALING LIQUID

st

,

5.8.2 If the leaka be fin after t

Pumps fitt

ump has a e from the gl er-tight only.

e stuffing bo

ed with pac

acked gland,

and. Gland

Leakage sh

x is pressuri

ed glands

there must

uts should i

uld take pla

ed.

e some itially

e soon

)

visible

)

ring to takes

he gland mu

leakage and

avoid exces

lace, the pa

st be adjuste concentric a

temperatur king will be

d evenly to g lignment of t

. If no leaka

in to overhe

ive

e gland

ge

t.

If over

heating take

stopp

d and allow

When

the pump is

leaka

t

e is taking pl

place, the p

d to cool bef

e-started, ch

ace at the p

ump should

re being re-

eck to ensur

cking gland.

e

tarted.

If hot l to loo

quids are be en the gland

ing pumped i

nuts to achi

may be nec ve leakage.

essary

The p leaka at a ti level, is req

mp should

e and the gl

e until leak

ormally a mi

ired.

e run for 30

nd nuts tight

ge is reduce

nimum of 40

inutes with

ened by 10 d

to an acce

60 drops pe

teady

egrees

table

minute

gland

ential.

g

t be

te.

on an Loose caugh replac

are must b

operating pu

clothing mu by the pum

d after the

taken when

p. Safety g

t not be wor

shaft. Shaf

land adjust

adjusting the loves are es

to avoid bei

guards mus

ent is compl

Nev

er run gland

a shor

t time.

acking dry,

ven for

5.8.3 Mech initial l

Pumps fitt

nical seals r

eakage will s

ed with mec

quire no adj

top when the

hanical seal

stment. An

seal is run i

slight .

Befor possi clean l

pumping dir

le, to run in t iquid to safe

y liquids, it i

e pump me uard the se

advisable, i

hanical seal l face.

using

ld be

flow for

starte a peri

Ext before the d after the p

rnal flush or ump is run a

mp has sto

quench shou nd allowed t

ped.

Page 45 of

6

even f

Nev

r a short tim

er run a mec

e.

anical seal

flows

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rve.com

7

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5.8.4

If the explosive at monitoring

If pump bea bearings) ar benchmark commissioni temperature  Record

ambient

 Estimat

tempera

 Set the

and the and 105

It is importa keep a clos

fter startup reaching a hours. This constant or

5.8.5

Mul

dditional p can pump s idle. Contac

Stop

5.9

a) Close th

runs in t

second b) Stop th c) Switch

supplies

especially w drop below and flushing otherwise p

Hydr

5.10

This produc performanc however it i product the help the use

t the bearing

ing temperat

emperature i ng stage an

he bearing t

ture (tb)

watch on th

temperature

ocedures m

Flowserve f

e outlet valv

.

pump.

ff flushing an

at a time ap

reezing point

otected.

aulic, me

du

y

has been su

specificatio

understood e may chang r decide how

VERTIC

p and moto

umps are w

osphere, te

to be monit

has stabilize

temperature the likely m

larm at (t+tb

rip at 100  C (220 F)

t, particularl

he tempera

aximum aft

arginally re

iple Can Pu

stems when

ing and

is condition

For prolo

en ambient

arrangemen

L TURBIN

r bearing te

rking in a po

perature or

is recomm

ures (such a

red it is ess

recorded a

after the be

d.

mperature (t

(ta)

ximum ambi

-ta+5) C [(t+ (212 F) for or grease lu

with grease

bearing te

ure rise sho

r approximat

rise should t

uce with tim

p Operati

y be require one or more

r details.

hutdown

, but ensure

for no more t

d/or cooling/

ropriate to t

ged shutdo

emperature

, the pump a

s must be dr

hanical a

pplied to me

s of your pu hat during th

e. The follo

to evaluate t

PUMPS (V

perature

tentially

vibration

nded.

thrust

ntial that a

the

ring

) and the

ent

tb-ta+10) F]

oil lubricatio

rication

lubrication, t

peratures. ld be gradu

ly 1.5 to 2

en remain

.

n

in multiple

pump remai

that the pum

han a few

eating liquid

e process.

ns and are likely to

d any coolin

ined or

d electric

t the chase order, e life of the

ing notes m

e implicatio

PS) CENTR

of any Flows

5.10.1

Pump chang press absor theref will no the pu

5.10.2

For a increa viscos absor reduc check if cha

5.10.3

l,

Chang absor direct ratio s The n syste theref pressu

s

NPSH within

5.10.4

NPSH availa press

NPSH requir pressu import NPSH chang are no

g

perfor partic

If in d

l

office margi

5.10.5

Flow

y

maxi

s

perfor

IFUGAL PU

change. If i

rve office.

Specific g

capacity and

with SG, h

re gauge is

ed is also di

re important t overload th mp.

Viscosity

iven flow rat

ed viscosity

ity. Also for

ed increase s with reduc

are made

ges in visco

Pump spe

ing pump sp

ed, NPSHR,

roportion to

uared and p

w duty, how

curve. If inc

re to ensure

re is not exc

> NPSHR, a

ocal require

Net positi

available (N

le in the pu

re, at the pu

required (NP d in the pum

re, to prevent

nt that NPS

> NPSHR sh in NPSHA i

t significantl

ance curve

larly if flow h

ubt please c or advice an

for your ap

Pumped fl

ust not fall

um continuo

ance curve

PS ENGLI

doubt conta

avity (SG)

total head in

wever press

irectly propo ectly proport to check tha

pump drive

e the total h

and increas

given flow r with increa

d viscosity.

ith your near

ity are plann

d

ed effects flo

oise and vibr ump speed,

wer varies a

ver, will also

easing the s

he maximum

eded, the dri

d that noise

ents and reg

e suction h

SHA) is a m

ped liquid,

p suction b

HR) is a me

ed liquid, ab

the pump fro

A

> NPSHR.

ould be as la

proposed,

eroded. Re to determine

as changed.

nsult your n details of t

lication.

w

utside the m

s safe flow

and or data

H 7156922

ct your near

metres (feet

re displaye rtional to SG ional to SG.

any change

or over-pre

ad reduces

s with reduc

ate the powe

ed viscosity,

It is importa

est Flowserv

d.

, total head,

tion. Flow v

ead varies a

speed ratio

e dependent

eed, it is imp

pump workin

er is not over

nd vibration lations.

ad (NPSHA)

asure of the

bove its vap

anch.

sure of the h

ve its vapour

cavitating.

he margin b

ge as possibl

nsure these er to the pu

exact requir

arest Flows

e minimum

nimum and

hown on the heet.

– 02-15

st

do not on a Power

It is

in SG surize

ith

d

r

and

t that

office

power

ries in

speed ubed. on the

rtant

oaded,

re

head

ur

ad

It is

tween . If any

margins

p ments

rve

llowable

pump

Page 46 of

6

flows

rve.com

7

6 MAIN

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Gen

6.1

It is t ensure that assembly w qualified pe themselves manual in d

ny work on is at a stand for shutting described in

Guard faste dismantling

On completi must be re-i

Before resta instructions

up, operatio

Oil and slippery. begin and exterior of

If platforms, maintenanc areas wher carried out. must not lim be serviced.

When air or maintenanc vicinity must protection.

Do not spra

Do not direc

Never use a clothes.

Before work prevent an on the starti

"Machine u

VERTIC

ENANCE

ral

e plant oper ll maintenan rk is carried

sonnel who

ith the subj

tail. (See al

the machin

till. It is imp own the ma

section 5.9.

ers must re

f guards as

n of work all stalled and

rting the ma

isted in secti

and shut d

se leaks m

achine mai

nish by cle

he machine

stairs and gu

, they must

maintenanc

The positioni

it access or

compressed

process, th be careful a

air or comp

an air or ga

ir or compre

ng on the pu ncontrolled

g device wit

der repair:

L TURBIN

ator's respon

ce, inspectio out by autho

ave adequat

ct matter by

o section 1.

must be per

rative that t

hine is follo

ain captive

escribed in

guards and

ade operati

hine, the rel

n 5, Commi

wn must be

make the tenance mu ning the gr

ard rails are

e placed for

and inspect

ng of these

inder the lifti

inert gas is u

operator an

d have the

essed inert

jet towards

sed inert ga

p, take me

tart. Put a w

the words:

do not start

PUMPS (V

sibility to

and

ized and

ly familiariz

studying this

.)

ormed when

e procedure ed, as

uring

ection 5.5

afety device e again.

vant

sioning, sta

bserved.

round

t always

und and th

equired for easy access ion are to be

ccessories

g of the part

ed in the

anyone in t

ppropriate

as on skin.

other people

to clean

sures to

rning board

.

PS) CENTR

With e open on the

"Mac

Never carbo fumes

d

it

and s Instru

a) A

b) Gl

s

c) C

t

d) C

e) C

f) C

g) C

to

h) C

to

Our s preve conditi

e

identif

If any action a) R

b) E

Conta

IFUGAL PU

lectric drive

nd withdraw fuse box or

ine under r

clean equip

tetrachlorid

when using

M6.2

aintena

It is recom

hedule is ad tions, to incl

y auxiliary s

nitored, if n

c

rrectly.

and packing

gi

e visible lea

gland follo

perature of

eck for any l

co

rrect functio

ch

ecked regul

eck bearing

show a lub

eck that the

erating rang

eck vibratio

perature at

sa

tisfactory op

eck dirt and

und close cl

tors.

eck couplin

cessary.

ecialist servi

tative maint

on monitorin

the onset o

roblems ar

should tak

fer to sectio

fault diagno

sure equipm

ommendati t Flowserve

PS ENGLI

quipment, lo any fuses.

ain switch

pair: do no

ent with infl . Protect yo leaning age

ce Sched

ended that a

pted, in line

de the follo

stems instal

cessary, to

must be adj

age and co er to preven

the packing

eaks from g

ing of the sh

rly.

lubricant lev

icant chang

duty conditio

for the pum

, noise level

the bearings

ration. dust is remo earances, b

alignment a

ce personnel

nance recor

for temper

potential pr

found the fo place:

8, Faults; c

is.

ent complies

ns in this m

if the proble

H 7156922

ck the main

ut a warning ith the word

connect".

mmable sol

urself agains

ts.

le

maintenanc

with these U

ing:

ed must be

nsure they f

usted correct

centric align

excessive

r follower.

skets and se

ft seal must

l, and if the

is required. n is in the sa p.

and surface

to confirm

ed from are

aring housin

d re-align if

can help wit

s and provi

ture and vibr

blems.

lowing sequ

uses and re

with the

nual.

persists.

– 02-15

witch

board :

ents or toxic

plan

er

nction

ly to

ent of

ls. The

be

ours

e

s

s and

e

ation to

nce of

edies,

Page 47 of

6

flows

rve.com

7

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6.2.1

made and t any deviatio a) Check o

vibratio

b) Check t

lubrican that any operatin

c) Check t

limits.

d) Check t

On grea hours si grease

e) Check a

(if fitted)

f) Refer to

equipm

Peri

6.2.2

a)

security

b) Check p

bearing

c) The cou

alignme



equipment f

6.2.3

Re-l

6.2.3.1 In general, require furth mechanical shaft pumps quantity for flow at the r systems.

6.2.3.2

Refer

Instructions

tine inspect

e appropriat

perating beh

and bearing

leaks (static

ny auxiliary

odic inspec

of attachme ump operati lubricant sha pling should

Ref

r to the man

ubrication

mp lubricat

P

iver lubricat

D

sealant syst

hange.

are operatin the manuals nt if routine

TPs that are

have to be

quired pres

to driver ma

VERTIC

The f

s.

at there are

normally.

at shaft seal

e level and

e lubricated ce last rech

t and worn

r periodic ch

r periodic lu

eal needs fl

n oil lubed s

upplied with

L TURBIN

on (daily/w

llowing che

action take

vior; ensure

temperature

no abnormal

and dynami

ms (if fitted)

leaks are wi

ondition of l pumps, che

rge of greas

upplies eg. h

correctly. of any asso hecks need

ion (every 6

heck founda

t and corrosi n hours to d l be change

e checked f riving eleme

als of any a

ecks needed

on

product lubri

rication. St

w of flush.

rovided with

stem and th

ure for injecti

on

ufacturer’s the pump.

PUMPS (V

ekly)

ks should b to remedy

noise,

are normal.

fluid or

seals) and

are full and

hin acceptab

brication oil. k running

or complet

eating/coolin

iated

d.

Months)

ion bolts for

n.

termine if

.

r correct ts.

sociated

.

cated will no

ffing box an nclosed line

he required

injection lu

on lubed

ser

PS) CENTR

6.2.4 Ordin prope

chang loose compl

6.2.5

6.2.5.

le

Maint the bo occasi installi

6.2.5. Under the st indust

6.2.5. Remo a lant using

Inspe Be su Repai

If wea conce

Oil ins install replac

Repla packin where

il

e

sma

lubric

Packi Packi

IFUGAL PU

Impeller r

rily, impeller

ly set at initi

All

the seal se

ed from the

ted and the

Maintenan

General

nance of the

when requi

onally as the

g new packi

Greasin

ordinary ope ffing box will ial grade # 2

Replacin

e gland and rn ring, remo wo long thre

t shaft or sle

e by-pass ho

or replace b

is minor dre

tric. Clean b

de and outsi

in box, stagg

lantern ring

e gland and

g gland must

leakage fro

ll amount of l

tion.

g ring sizes g ring size in

PS ENGLI

-adjustmen

will not req

l installation.

djustments ting, therefo

haft until the reset.

ce of the st

stuffing box ed, tightenin

leakage bec

g rings or s

the stuffin

ation, once-

be adequate.

grease is rec

packing

all old packin

e this and al

ded machin

ve for score

les (if supplie

dly worn sh

s down until

x bore.

e of replace ring joints 9

in proper po

ighten nuts fi never be tig

the packing

akage is req

ary with the

ormation are

H 7156922

ire re-adjust

f the impelle

e, the seal

adjustment i

ffing box

ill consist of

the packing mes excessi ts as require

box

-month grea

A high quali

ommended.

. If the box

l packing bel

screws.

arks or rou

) are not plu

ft or sleeve.

smooth and

ent rings lig

degrees. B

ition when u

nger tight. T

tened to the

is stopped.

uired for pac

haft diamete

as follows.

– 02-15

ent if

s will

ust be

s

reasing

gland

e, and

.

ing of y

ontains

w it

h spots.

ged.

tly and

sure to

ed.

e

oint

ing

.

Page 48 of

6

flows

rve.com

7

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VERTIC

A

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8

4

5

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

PACKING R

Shaft size

mm (in.)

25 (1.00) 32 (1.25) 38 (1.50) 43 (1.69) 49 (1.93) 56 (2.20) 62 (2.44) 68 (2.68) 75 (2.95) 82 (3.22) 89 (3.50)

95 (3.75) 102 (4.00) 114 (4.50)

6.2.5.4

St

Check to se connected a pump and al tighten the g leakage is e excessive h packing box down and al

Flowserve r the order no instruction li

ll repair w authorized permission disassembl warranty.

Spar

6.3

Ord

6.3.1 Flowserve k supplied. W following inf

1. pump ty

2. serial nu

3. number

4. referenc

in the p

The pump si the pump n

ING SIZES

Packing

Packing rin

mm (in.

9.65 (0.3

11.17 (0.

12.70 (0.

15.74 (0.

rtup with n

that the bynd the packi low it to run land during t

cessive. Sh

ating during

area with col

low to cool.

For all re

presentative

. and unit det

erature.

rk to be carri ersonnel onl

ay be requi

/repair of the

Parts

ring of spa

ep records en ordering rmation:

e and pump

ber of the p f the require number an rt list or in th

ze and serial

meplate.

Dimensions

size Outsi

)

) 4 ) 5

4) 6

0) 6

0)

2) 1

1 1

w packing

ass line (if

g gland is lo

or 20 to 30

is "run-in" p

ould the new

"run-in", flus

d water or s

air instructio

or customer

ails for speci

d out by trai

. Flowserve

ed for any

pump that is

es

f all pumps t

pare parts

ize

mp

spare parts

name of the

sectional d

number are

e diameter of

acking

m (in.)

.4 (1.75) .8 (2.00) .4 (2.38) .3 (2.68)

7

.6 (2.93)

8

.0 (3.19)

8

.3 (3.43)

9

.7 (3.69)

0.0 (3.93)

7.9 (4.24)

0.6 (4.74)

7.0 (5.00)

3.3 (5.24)

6.0 (5.74)

sed) is

se. Start

inutes. Do n

riod even if

packing cau

the shaft a

ut the pump

s please cal service with ic repair

ed and

s written

still under

at have bee

e need the

part as liste

awing

s shown on

ot

d

n

e

6.3.2

Gener pump the foll you d Flows

6.3.2. Sugg handli interru

ptions in ser

6.3.2. Sugge

sted for Dom

handli

ptions in con

interru objecti

onable.

Pleas your a your r

6.3.3 Spare from v

ibration. Ins metalli recom

mended at 6

R6.4

list includ docu pump

and is made event Flows

T6.5

Stand

ard tools ne follo

 O

 S

ra

 Al  St  S

For dri

 C  S  Ti

How to se

lly a list of s

hat shows th

owing two cl

not find suc

rve for the li

Class I

sted for Do

g clean non

Class II

g abrasive o

contact Flo

ea to review quirements.

Storage o

should be

c surfaces (i

ecomme Consum

f spares and

d along with

ents that yo

hat the list i

rve with pu

ools Req

s.

en ended s

ge)

cket spanne

ge)

en keys/wre

ndard rang

ft mallet

ve collet pu

llet driver nd collar (if

down bolt

ect recomm

are parts su

e parts that a

sses of reco

documentat

t.

inimum

estic Servic

corrosive liq ice are not i

verage

stic Service r corrosive liq inuity of servi

serve Sales

the spares b

spare parts

tored in a cl

ection and r

necessary)

month interv

nded Spa

bles

consumable this User In

have receiv

specifically t

not found, p

p type and

uired

ded to mai

anners / wre

s / wrenche

ches

of screw dri

ps:

ot provided

ended spar

plied along

re included i

mended sp

ion please co

when pump

ids and whe

portant.

when pump i

uids and wh

ce are not

Representati

st suited to

an dry area

-treatment o ith preserva

als.

es and

s are genera

tructions an

d along wit

your order. ease contac rder no.

tain this pu

nches (stand

(standard si

ers

n the unit)

s

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each of

res. If

ntact

is

re

re some

e in

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way f tive is

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other

the

In the

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rd size

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Page 49 of

6

flows

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7

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the accesso Flowserve i with any pu

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6.6

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6.6.1

Fas

Nomin

Diame

mm (i

6 (0.2

8 (0.3 10 (0.3 11 (0.4

12 (0. 15 (0.5 16 (0.6 19 (0.7 22 (0.8 25 (1.0 29 (1.1 29 (1.1

32(1.2 32(1.2 35(1.3 35(1.3 38(1.5 38(1.5 41(1.6 41(1.6 44(1.7 44(1.7 50(2.0 50(2.0 57(2.2 63(2.5

VERTIC

er tools ma

ies/ special

general is n

L TURBIN

be required

arts used p

t obligated t

p shipped.

ner Torq

rque values

ricated with

moly-disulph

ener torque

hread Data

Threads

l

er

25 mm (i

.)

) 20 ) 18

7) 16

3) 14 ) 13

6) 12

2) 11

4) 10

7) 9

0) 8

3) 7

) 7 ) 8 ) 6 ) 8 ) 6 ) 8 ) 5.5 ) 8 ) 5 ) 8 ) 4.5 ) 8 ) 8 ) 8

es

hown are fo

igh stress lu

ite, white lea

for bowl a

BOLT TORQ

er

n.)

PUMPS (V

depending o

r contract.

ship the to

standard

bricant such

, etc.

sembly

E VALUES FO

A

316 S

207

(30000

4(3) 7(5) 9(7) 16(12) 23(17) 27(20) 41(30) 81(60) 122(90 190(14 271(20 271(20 366(27 379(28 434(32 461(34 556(41 597(44 719(53 773(57 882(65 971(72 1356(10 1478(10 2143(15 2970(21

163(120) ) 244(180) ) 352 (260 ) 366(270) ) 488(360) ) 502(370) ) 570(420) ) 610(450) ) 746(550) ) 800(590) ) 963(710) ) 1031(760 ) 1180(870 ) 1302(960

0) 1778(131

0) 1968(145

0) 2850(210

0)

B

ASTM B1

UNS

NO440

276

(40000)

5(4)

8(6) 14(10) 20(15) 31(23) 45(33) 60(44)

101(75)

PS) CENTR

IFUGAL PU

ls

as

R CLASS 2 LU

4

pproximate Yi

448(330)

1302(960) 1479(1090

1628(1200 ) 2225(1640 ) 2470(1820 )

Mat

C

Hastalloy

C276

345

(50000)

Torqu

5(4)

11(8) 16(12) 25(19) 39(29) 75(41) 54(73)

127(94) 203(150) 312(230)

461(340) 610(450) 637(470) 719(530) 760(560) 936(690) 990(730)

1207(890)

rial group

ld stress –N/m

1778(1310 1940(1430 2673 (1970 2958(2180

RICATED TRE

D

ASTM A44

GRADE 5

441

(60000)

Nm (lbf·ft)

7(5) 14(10) 20(15) 31(23) 47(35) 66(49) 88(65)

149(110) 258(190) 366(270) 529(390) 556(410) 746(550) 760(560) 855(630)

922(680) 1126(830) 1194(880)

1438(1060 1560(1150

PS ENGLI

ADS

ASTM

A193

Grade B7M

(psi)

(80000)

17(13) 27(20) 42(31) 62(46) 89(66)

118(87) 203(150) 312(250) 488(360) 705(520) 732(540) 990(730)

1017(750) 1140(840)

1221(900) 1506(1110 1587(1170

1927(1420 2076(1530 2375(1750 2592(1910

)

H 7156922

E

552

9(7)

1872(1380) 1995(1470) 2402(1770) 2592(1910) 2958(2180)

– 02-15

F

SAE J429

Grade 8

690

(100000)

12(9) 21(16) 34(25) 53(39) 78(58)

111(82) 149(110) 257(190) 420(310) 610(450) 882(650) 923(680)

1235(910)

1275(940) 1425(1050) 1533(1130)

Page 50 of

6

flows

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7

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L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

Tor

6.6.2

Coupling

size #

1 & 2

3-5

6

Torque values stress lubricant etc.). For stainl

Setti

6.7

Please see impeller adj

Disa

6.8

Ref

dismantling

overhaul, en parts are av Refer to sec identificatio

disassembl the nature o used. Wher are involved to prevent a Contact Flo agency for s

6.8.1

Pu See section a) Disconn

pipe co

b) Carefull

connect that wo

c) Make s

to avoid

d) Disconn

& pump

e) Disconn

pipe co

f) Rig the

lifting m

g) Remov

bolting

ues for cou

Flange di

mm (i

111 or

(4.4 or

156, 18

(6.0, 7.4

25

(10.

re for standard f

(such as, graphi

ss steel bolts,

g Impell

ection 5.3 fo stment.

sembly

r to section 1 he pump.

Befo

sure genuin

ilable.

ional drawin

.

Please take

that there is

the material

ver chemic

, proper safe

y dangers t serve for gu

pecific safet

p disassem

8 for section

ct all cables

nections to t

remove the

ons and rem

ld interfere re that all th any leaks or

ct the coupl

.

ct the sucti

nections to t

otor to a su

chanism in the motor to nd remove t

plings scre

meter

n.)

137

5.4) 213

, 8.4)

)

steners lubricat

e and oil, moly-

ultiply listed torq

r Clearan

r specific ins

.6, Safety, b

e dismantlin

Flowserve r

s for part nu

precaution d

no risk of ex

/ tools/ equi l and hazard y rules have human live

idance, or lo

information.

bly instructi

l drawings.

/wires and c

e driver (if p

flush or lubri

ve any ass ith the dism

valves are

spills.

ng halves [4

n (if used) a

e discharge

table hoist a

eady state.

discharge h e motor fro

s

Nm

(lbf·ft)

122 (90) 237

(175)

424

(313)

d with a high

sulphite, white l

ues by 0.80.

e

ructions on

fore

the pump f

placement

mbers and

ring losion due t

ment/ meth

us material to be followe or livestock.

al regulatory

ons

oling water

ovided).

ant ciated piping ntling. hut complet

1] (the drive

d discharge

head.

d keep the

ad [304] the dischar

ad

r

d

ly

e

ad and plac

h lo

ation.

h) If

he pump is

ca

n) rig the dis mp assembl

p a

uitable hoist

arance befo

i) U

j) Li

e eye bolts

th

lifting mech

ting of short



Remove th head/foun Lift the enti



the dischar

ting of deep

k) Li



Remove th or soleplat Remove st



completely. while lifting Lift the pu



column pip Support th



column pip Disconnec



Now lift the



flange and column pip Remove th



couplings [ column pip Last step i



it on a safe

f shorter len

harge head (see sectio (check the b

e the lifting i nd hooks as

anism in rea

et pumps

fasteners a

ation/solepla re pump ass ge head [30

et pumps

fasteners a

ffing box/M

Protect the the discharg

p just enou

flange con

entire pum

joint [101] the dischar pump again disconnect t

ing

bearing ret

0] and repe

ing is disass

to lift and re

nd appropri

th (with or w

along with th

2.3 for liftin

uilding heigh

attempted)

necessary a

y state.

t the dischar te

mbly by cla

] (See sectio

t the foundat

chanical sea

haft against

e head [304]

h to access t

ection

just below t

e head [304] by using col

e first sectio

iners [307] t the proces

mbled

move the bo

te

ithout

entire

) using

d get

e

ping at

n 2.3)

on plate

l [349] damage

he first

e first

and lift

mn pipe

of

nd shaft

until all

l

assembly

See s inform

6.9

asse prope enhan

ction 2.3, 4.

ation.

xaminati

bly to ensur

ly. In particu

ce pump and

.2 and 4.1.3

n of Part

Us

d parts must

the pump w

lar, fault diag

plant reliabil

for related

be inspecte

ll subsequen nosis is esse ity.

before tly run ntial to

Befor all bol faces.

requir prope

proceeding

s, nuts, thre

Clean up a

Cle

d to guarant

pump opera

ith assembl

ded connect

y burrs with

nliness and

ee ease of r

tion.

y, thoroughl

ons and mat

file or emer

proper lubric

-assembly a

clean

ng

cloth.

tion are

d

Page 51 of

6

flows

rve.com

7

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6.9.1 Check the s Remove all best correct

The shaft m (0.005 in.) to shows the r straightness straightened over a consi straightened the crooked side to defle shaft has a that the shaf always rem straightened

ROLLER

SHAFT

previously s shaft be rehas not occ

6.9.2

Exa Check all be It is recomm wear be repl running clea more than 5

R

when servici

VERTIC

ination of

afts for strai urrs or nick d by replaci

st be straigh

tal indicator r

commended If the shaft i

or replaced.

erable lengt

by supportin

ection and a

t the shaft in

harp crook (

be replaced

in straight, e

.

DIAL INDI

Even if th raightened, i hecked at thi

rred in transi

ination of

rings for tot nded that all ced. In add

ance exceed

% should be

bber bearing

g a pump.

L TURBIN

haft/s

htness, pitti

. Shaft dam

g the shaft.

to within 0.1

ading. The

method for c

not straight,

If the deflecti

, the shaft c

on two bloc

pplying pres

the opposite og-leg), it is since the sh en if satisfac

ATOR

shaft is ne

is recomme s point to en t or handling

earings

l clearance o

bearings ind tion, any bea s "As New" t

replaced (se

should alw

PUMPS (V

g and wear.

ge is usually

7 mm etail below

ecking shaft

it must be

n is gradual

n usually be

s straddling ure to the hig direction. If t ecommende

ft will not

orily

or has been

ded that the

ure damage

er the shaft.

cating visual

ings whose lerances by

table 6.8.2.

ys be replac

PS) CENTR

6.9.2.

h

e

Bronz bearin can ei diame

Some These outsid

If the corrod provid

Repla into h tolera

).

pressi tolera

d

6.9.3

IFUGAL PU

Shaft/be

Shaft

Size

mm (in.)

25.40

(1.000)

31.75

(1.250)

38.10

(1.500)

42.86

(1.690)

49.21

(1.940)

55.56

(2.190)

61.91

(2.440)

68.26

(2.690)

74.61

(2.940)

82.55

(3.250)

88.90

(3.500)

95.25

(3.750)

101.60

(4.000)

114.30

(4.500) 11 (4

127.00

(5.000)

Di

, epoxy, car

s are press

her be press

er until the w

rubber beari

can be remo

of the beari

earing bore

ed, the part s

a true bore

ement beari

usings so bo

ces. Measu

g and ream

ces.

Inspectio

PS ENGLI

ring cleara

Shaft

meter/Toleran

in Dia- Max Di

mm (in.)

2

.35

(0

998)

3

.70

248)

3

.05

(1

498)

4

.81

685)

4

.16

935)

5

.51

185)

6

.86

(2

435)

6

.21

685)

7

.56

935)

8

.47

247)

8

.82

497)

9

.17

747)

1

1.58

997)

4.22

.497)

1

6.92

997)

on and hard d into their r

d out or ma

all is thin eno

gs are the s

ed by prying g to collaps

f the housin

hould be repl

or the bearin

gs are desig es will shrin

e the bore of

s necessary

of bowl as

H 7156922

ce

e

25.4

(1.00

)

31.7

(1.25

)

38.1

(1.50

)

42.8

(1.68

)

49.2

(1.93

)

55.5

(2.18

)

61.9

(2.43

)

68.2

(2.68

)

74.6

(2.93

)

82.5

(3.25

)

88.9

(3.50

)

95.2

(3.75

)

101.6

0

(4.00

)

114.3

0

)

(4.50

127.0

0

(5.00

)

backed rubb

spective bor hined on the

ugh to collap

ap-in or glue inward on th

it.

is heavily sc

ced or rewo

g.

ed to be pre

to "as new"

bearings aft

to assure "a

embly

Bearin

Clearan

(Max/Mi

mm (in.)

0.28/0.1

(0.011/0.0

0.35/0.1

(0.012/0.0

0.33/0.1

(0.013/0.0

0.36/0.1

(0.014/0.0

0.38/0.2

(0.015/0.0

0.41/0.2

(0.016/0.0

0.41/0.2

(0.016/0.0

0.43/0.2

(0.017/0.0

0.43/0.2

(0.017/0.0

0.46/0.2

(0.018/0.0

0.48/0.2

(0.019/0.0

0.53/0.3

(0.021/0.0

0.56/0.3

(0.022/0.0

0.58/0.3

(0.023/0.0

0.61/0.3

(0.024/0.0

– 02-15

e

)

5)

6)

7)

8)

9)

0)

1)

2)

3)

4)

5)

r s. They

inside

e.

in type.

rred or

ked to

sed

r

new"

Page 52 of

6

been i conditi bowls

When repai

service for

on or strengt

and bowl thr

ing a bowl a

everal year

h of all parts

ads must b

sembly that

, the physic

such as cap

carefully ch

flows

has

l

crews,

cked.

rve.com

7

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mating part

The inspecti requires ex correctly. It Flowserve t bowl assem

6.9.3.1

In

a) Clear all

damage impeller

VERTIC

When att

must be ta

and ensure

n, disasse

ertise and to is recommen ained techni

lies.

pection of

passagewa

from abrasi

that shows s

L TURBIN

mpting to re en to mainta

as new” tole

bly of bowl a

ls to perfor

ded to seek t

ians to insp

nclosed im

s and check

n or corrosio

igns of exce

PUMPS (V

ork any par

n alignment

ances.

sembly

the job he services ct and repair

ellers

for signs of

. Replace

sive wear.

PS) CENTR

,

f

n

IFUGAL PU

PS ENGLISH 7156922

– 02-15

b) Check i

new” tol clearan shown should

c) If the ori

impeller machin

Please note skills and it i authorized s repairs.

See wear ri

6.9.3.2

In

a) Clear all

damage

b) Replace

excessi are wor bowl un correcte

0.79 m machin perform

c) The ma

should repair fa

If the impell (side opposi must be che

Please see chart for en

peller runni

rances liste es exceed t y more than e installed to

inal unit wa wear rings, t d off.

that certain r

recommen

ervice center

g tolerance

pection of

passagewa

from abrasi

any impeller

e wear. If th slightly (gro

er 0.79 mm

by re-facin

(1/32 in.) is

d off without

nce of the p

hining must

e re-faced b

cility or repla

r has a bala e pumping v

cked.

ection 6.9.4

losed impell

g clearance in the secti

e maximum

0%, the ne

obtain corre

furnished w

ey may be

pairs may r ed to contac before atte

hart in secti

emi-open i

s and check

n or corrosio

, which show

bowl faces

ves in eithe

(1/32 in.)), th

the impelle

the maximu harm to the

mp.

atch the fa

an authoriz

ed.

ce ring on th

nes) runnin

or wearing ri

rs.

against “as

n 0. If the

olerances

wear rings

t tolerances.

ith bowl and

ressed or

quire specia

t Flowserve

pting any su

n 0.

pellers

for signs of

. signs of

or impellers

impeller or

y can be

and bowl.

that can be

ydraulic

e angle and

d Flowserve

e topside

clearances

ng tolerance

l

h

Page 53 of

6

flows

rve.com

7

a

6.9.4

A

w

aNomm

(

2

(

9

1

2

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3

0

4

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4

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4

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4

0

4

0

4

0

4

0

5

0

5

0

5

0

5

0

5

0

6

0

6

0

6

0

6

0

6

0

6

0

6

0

6

0

6

0

6

0

T

e

a

t

G

5

0

6

0

6

0

6

0

6

0

7

0

7

0

7

0

7

0

8

0

8

0

9

0

9

0

9

0

9

0

2

0

2

0

I

B

e

i

.

.(0.

.

.(0.

.

.(0.

.

.(0.

.

.(0.

M

S

4

e

We

VERTIC

ring ring tol

Bo

di

50

76.

101

127

152

177

203

228

254

279

304

330

355

381

406

431

457

482

508

533

558

584

609

635

660

L TURBIN

erance char

l ring

in

ternal

meter.

minal

(in.)

.8-76.2

2-3)

-101.6

3-4)

.6-127.0

4-5)

.0-152.4

5-6)

.4-177.8

6-7)

.8-203.2

7-8)

.2-228.2

8-9)

.2-254.0

-10)

(

.0-279.4

0-11)

(

.4-304.8

1-12)

(

.8-330.2

2-13)

(

.2-355.6

3-14)

(

.6-381.0

4-15)

(

.0-406.4

5-16)

(

.4-431.8

6-17)

(

.8-457.2

7-18)

(

.2-482.6

8-19)

(

.6-508.0

9-20)

(

.0-533.4

0-21)

(

.4-558.8

1-22)

(

.8-584.2

2-23)

(

.2-609.6

3-24)

(

.6-635.0

(

4-25)

.0-660.4

5-26)

(

.4-685.8

6-27)

(

PUMPS (V

for enclos

Cl

earance betwe

d impeller we

a

S

andard

0.

30/0.229

(0.

13/0.009)

0.

56/0.229

(0.

14/0.009)

0.

81/0.279

(0.

15/0.011)

0.

06/0.305

(0.

16/0.012)

0.

06/0.305

(0.

16/0.012)

0.

32/0.330

(0.

17/0.013)

0.

57/0.356

(0.

18/0.014)

0.

57/0.356

(0.

18/0.014)

0.

57/0.356

(0.

18/0.014)

0.

57/0.356

(0.

18/0.014)

0.

08/0.356

(0.

20/0.014)

0.

08/0.356

(0.

20/0.014)

0.

08/0.356

(0.

20/0.014)

0.

59/0.406

(0.

22/0.016)

0.

59/0.406

(0.

22/0.016)

0.

10/0.457

(0.

24/0.018)

0.

10/0.457

(0.

24/0.018)

0.

10/0.457

(0.

24/0.018)

0.

60/0.508

(0.

26/0.020)

0.

60/0.508

(0.

26/0.020)

0.

60/0.508

(0.

26/0.020)

0.

60/0.508

(0.

26/0.020) 60/0.508

0.

(0.

26/0.020)

0.

60/0.508

(0.

26/0.020)

0.

60/0.508

(0.

26/0.020)

PS) CENTR

d impellers

n bowl

r rings

alled

0.

33/0.432

(0.

21/0.017)

0.

35/0.483

(0.

25/0.019)

0.

35/0.533

(0.

25/0.021)

0.

60/0.559

(0.

26/0.022)

0.

86/0.584

(0.

27/0.023)

0.

11/0.610

(0.

28/0.024)

0.

37/0.635

(0.

29/0.025)

0.

62/0.660

(0.

30/0.026)

0.

88/0.686

(0.

31/0.027)

0.

13/0.711

(0.

32/0.028)

0.

90/0.737

(0.

35/0.029)

0.

14/0.762

(0.

36/0.030)

0.

40/0.788

(0.

37/0.031)

0.

65/0.813

(0.

38/0.032)

0.

90/0.838

(0.

39/0.033)

1.

10/0.864

(0.

40/0.034)

1.

41/0.889

(0.

41/0.035)

1.

70/0.914

(0.

42/0.036)

1.

92/0.934

(0.

43/0.037)

1.1

18/0.965

(0.

44/0.038)

1.1

43/0.990

(0.

45/0.039)

1.1

68/1.020

(0.

46/0.040)

94/1.041

1.1

(0.

47/0.041)

1.

20/1.066

(0.

48/0.042)

1.

44/1.092

(0.

49/0.043)

IFUGAL PU

owl ring

int

rference fit

mm (

n.)

0

101/0.050

(0

004/0.002)

0

127/0.050 005/0.002)

0

152/0.076

(0

006/0.003)

0

178/0.076 007/0.003)

0

178/0.076

(0

007/0.003)

0

203/0.076 008/0.003)

0

254/0.102 010/0.004)

0

254/0.102 010/0.004)

0

254/0.102 010/0.004)

0

280/0.102 011/0.004)

0

280/0.102 011/0.004)

0

305/0.102 012/0.004)

0

305/0.127 012/0.005)

0

305/0.127 012/0.005)

0

305/0.127 012/0.005)

0

305/0.127 012/0.005)

0

330/0.406

(0

013/0.016)

0

330/0.406

(0

013/0.016)

0

356/0.152 014/0.006)

0

356/0.152 014/0.006)

0

356/0.152

(0

014/0.006)

0

381/0.179

(0

015/0.007) 406/0.179

0

(0

016/0.007)

0

406/0.203 016/0.008)

0

406/0.203 016/0.008)

PS ENGLI

Impeller ring

interference fit

0.076/0.025

(0.003/0.001)

0.102/0.025

(0.004/0.001)

0.127/0.038

(0.005/0.002)

0.127/0.038

(0.005/0.002)

0.127/0.038

(0.005/0.002)

0.152/0.051

(0.006/0.002)

0.178/0.051

(0.007/0.002)

0.229/0.051

(0.009/0.002)

0.229/0.076

(0.009/0.003)

0.229/0.076

(0.009/0.003)

0.229/0.076

(0.009/0.003)

0.254/0.102

(0.010/0.004)

0.254/0.102

(0.010/0.004)

0.254/0.102

(0.010/0.004)

0.254/0.102

(0.010/0.004)

0.254/0.102

(0.010/0.004)

0.279/0.127

(0.011/0.005)

0.279/0.127

(0.011/0.005)

0.305/0.127

(0.012/0.005)

0.304/0.127

(0.012/0.005)

0.304/0.127

(0.012/0.005)

0.330/0.152

(0.013/0.006)

0.330/0.152

(0.013/0.006)

0.356/0.179

(0.014/0.007)

0.356/0.179

(0.014/0.007)

H 7156922

– 02-15

Page 54 of

6

flows

rve.com

7

e

s

n

x

f

y

o

u

m

o

VERTIC

A

o

h

m

c

a

s

u

m

e

h

d

e

o

s

E

c

r

s

a

n

o

l

s

h

d

o

e

p

e

y

T

h

n

e

o

I

M

4

e

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLISH 7156922

– 02-15

Ass

6.10

To a ss em bl drawings.

Th have order configuratio reflect the e from Flowse purchase an

It is recomm technicians

Refer

disassembl

assembly pr explosion d equipment/ hazardous must be foll lives or lives agency requ

mbly

the pump c

e pump that

pecific asse

s. Specific act pump/p

rve. Contact

d cost inform

ended to call

or all your a

to seal man

and re-asse

Please tak cess such t

e to the natu

ethods use

aterials are i

wed to prev tock. Refer t irements for

nsult the se

as been pu bly and part

ross section

rts details ca

Flowserve f

ation.

for trained F

sembly need

facturer’s in

bly of mec

precaution

at there is n

re of the mat

. Wherever

nvolved, pro

nt any dang

applicable l

pecific safet

tional

chased may

l drawings t

be purchas

r drawings

owserve

s.

tructions for anical seals.

uring

risk of rials/ tools/

chemicals a

er safety rul

rs to human

ocal regulat

information

at

ed

d

s

ry

.

Page 55 of

6

flows

rve.com

7

T

M

h

c

M

VERTIC

A

E

e

i

e

i

s

i

u

E

i

c

v

t

u

a

o

U

b

o

a

m

a

b

n

w

g

p

h

t

q

v

h

e

n

s

T

e

r

o

u

g

n

h

a

e

y

i

o

I

O

A

S

A

M

E

M

c

v

t

p

e

k

e

r

o

s

p

l

k

a

L

e

s

f

g

w

S

p

s

t

a

m

p

e

u

m

n

e

h

o

c

s

4

e

m

s

n

e

b

u

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

7 FAUL

FAULT SY

Pump over

Bearings



Pump





 



 

    



  

    

Me



 

   

S; CAUS

PTOM

eats and s

have short

vibrates or

hanical seal

echanical s

Pump requ

Pump lo



Insuff



 



 

   

 



 

  

Ins



 

  

 

  

 

  

 

  

S AND R

izes

life

s noisy

has short l

al leaks ex

res excessi

es prime af

cient press

fficient cap

P

ump does n

POSSIBLE CA



Pump not su

Impeller not a

Suction lift to

Insufficient m pressure and

Excessive a



Line check v



Unit running

Air or vapor p

Air leaks into

Intake straine in mud or san

Inlet of suctio submerged.

Speed too lo

Speed too hi

Total head of head of pum

Tot a l sy s t em design head.

Specific gravi design.

Viscosity of li

Operation at

Misalignment

Improperly d fasteners.

Shaft bent.

Rotating part

Bearings wor

Wearing ring

MEDIES

fe

essively

e power

er starting

re develop

city delive

t deliver liq

SES

merged.

djusted or loose

high or level to

rgin between s

vapor pressure.

ount of air or ga

lve backward/st

ackwards.

ocket in suction

suction line.

r or impeller plu d.

pipe insufficie

.

h.

system higher t .

ead is lower th

y of liquid differ

uid differs from

ery low capacit

igh capacity.

due to pipe stra

signed foundati

rubbing on stati

.

urfaces worn.

d

ed

uid

. SY

on shaft.

low.

ction

s in liquid.

ck.

line.

ged or pump

tly

an differential

n pump

nt from

the designed.

.

B. MECH

n.

n./Loose

nary part.

P

SSIBLE REM

TEM PROBLE

Check requirem

See PART/2-Se

Check NPSHa> strainers/fittings

Check and purg

Reverse chuck

See start up ins

Check suction li

Check suction

Start and stop s available to bac

Check out syst

Consult Flowse

Check system l

Check and con Check the pum

handled. Consu

Measure. Chec

Measure value Flowserve.

NICAL PROB

Check the flang elastic coupling

Check setting o required. Check

Check shaft run

Check. Consult

Replace bearin

Replace worn

DIES

S

ents/liquid level.

ction A7 for pro

NPSHr, proper

.

e pipes and sys

alve /free the v

ruction. Check

ne design for va

ipe is airtight.

veral times or

flush or pull pu

m design.

ve.

sses or consult

ult Flowserve.

design for the t

lt Flowserve.

minimum perm

nd check maxi

EMS

connections a

or a method p

base plate. Tig

fasteners and t

outs. Consult Fl

Flowserve, if ne

s.

ear ring/surface

Vent and/or pri

er impeller adju

ubmergence, lo

em.

lve.

otor phase/wiri

por pockets.

se line pressur

mp to clean.

Flowserve.

ype of liquid to

itted. Consult Fl

um permitted.

d eliminate stra

rmitted.

ten, adjust, gro rque.

owserve.

essary.

.

e.

tment.

ses at

g

if

e

owserve.

Consult

ins using

t base as

Page 56 of

6

flows

rve.com

7

M

h

c

M

VERTIC

A

e

i

e

i

s

i

u

E

i

c

v

t

u

a

o

U

a

e

w

e

m

v

i

e

i

n

u

t

e

a

o

n

w

r

g

T

e

r

j

s

u

n

g

m

b

s

n

d

n

I

O

j

L

M

E

s

n

w

n

r

m

c

o

n

c

n

o

n

s

o

n

O

s

a

m

r

n

r

S

s

o

m

s

g

t

e

p

h

d

O

m

n

e

4

e

m

e

t

g

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

FAULT SY

Pump over

Bearings



Pump





   

  



Me



 

  

 

  

 



 

PTOM

eats and s

have short

vibrates or

hanical seal

echanical s

Pump requ

Pump lo



Insuff



 



   



izes

life

s noisy

has short l

al leaks ex

res excessi

es prime af

cient press

Ins

fficient cap

P

ump does n



POSSIBLE CA



Impeller dam

Leakage und

Shaft sleeve center.

Mechanical s

Incorrect type

Shaft running bearings or

Impeller out o vibration.

Solids/Abrasi

Internal misal seal ring and

Mechanical s

Internal misal repairs causi

Excessive thr failure inside

Excessive gr

Lack of lubric

Improper inst during assem type of bearin

Damaged be

Wrong directi

Motor Protect

Line voltage box/wiring/lo

Blown fuse/b or loose conn

Motor runnin

fe

essively

e power

er starting

re develop

city delive

t deliver liq

SES

ged or eroded.

r sleeve due to

orn, scored, or

al improperly in

of mechanical

off center beca

isalignment.

f balance resulti

e particles in liq

gnment of parts

seat from matin

al was run dry.

gnment due to i g impeller to ru

st caused by a

he pump.

ase in ball beari

tion for bearing

llation of bearin bly, incorrect as g etc).

rings due to co

n of rotation.

or open.

ot correct/faulty

voltage.

eaker open/dea ection.

on 2 phases o

too slow.

d

ed

uid

oint failure.

running off

stalled.

eal.

se of worn

g in

uid pumped.

preventing properly.

proper

.

mechanical

ngs.

.

gs (damage

embly, wrong

tamination.

C. MOTOR/E

control

motor/short

ly.

P

SSIBLE REM

Replace. or con

Replace joint a

Check and rene

Check alignme

Consult Flowse

Check misalign satisfactory che

Check. Consult

Check mechani

Check method cleanliness duri Flowserve, if ne

Check wear co passages.

Check method

Check hours ru schedule and it

Check method cleanliness duri Remedy and co

Check contami

ECTRICAL PR

Reverse 2 pha

Check namepl Replace faulty

Check wiring di

Check/repair o

Check supply a

Check motor te

DIES

ult Flowserve f

d check for da

w defective part

t of faces/dama

ve.

ent and correc

k bearings for

Flowserve for p

al seal/flush su

f assembly, pos

g assembly. C

cessary.

dition of impelle

f re-greasing.

since last chan basis.

f assembly, pos

g assembly an

nsult Flowserve,

ation source an

BLEMS

es at motor ter

te for voltage a

otor protectors

agram.

replace fuses/b

d fuses.

minal box conn

r an upgrade.

age.

.

ed parts/asse

if necessary. If

xcessive wear.

roblem resolutio

ply/pump and r

sible damage or

eck and consult

r, its clearances

ge of lubricant,

sible damage or

type of bearing

if necessary.

replace bearin

inal box.

d current rating.

.

reakers.

ctions and volta

bly

alignment

n ideas.

pair.

state of

and liquid

he

state of

used.

s.

ge.

Page 57 of

6

flows

rve.com

7

W

e

VERTIC

A

D

a

s

p

E

L

T

O

A

S

T

I

e

n

o

p

s

e

p

t

n

F

n

o

M

a

c

r

e

u

m

n

p

g

S

n

o

g

c

n

4

e

s

e

c

f

h

v

w

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

8 DRA

Pl

part number

Cros

8.1

Typical

INGS AN

ase refer to

equivalents.

Section:

wet pit pum

PARTS

ppendix for

Product

SEE SECTION

8.1.1 FOR PAR DETAILS

ISTS

Europump

ubricated

VTP

See s

sectio comm

urpo

The d

ump sectio from orderi and d

ctions 8.1.1

All the se

are typical

n pump typ es of basic tails shown

that has bee

al drawings

lowserve se

g and pricin cumentation

and 8.1.2 for

tional drawi

epresentatio

s and are pr

nderstandin

ay not refle

purchased.

and parts list

arately. Co

information

.

parts details

gs provided

s of the mo

vided for th

of the equip

t the specifi

Order-speci

can be purc

tact Flowser

on such dra

in this

t

ment.

s of the

ic cross

ased

e for ings

SEE SECTI

8.1.2 FOR P DETAIL

Page 58 of

6

N

RT

flows

rve.com

7

t

8.1.1

a

A

i

u

h

s

E

-

E

L

R

A

G

A

E

a

T

d

u

I

s

P

7

M

X

-

E

H

X

-

I

-

R

S

B

F

S

X X

X

B

X

D

E

O

4

e

L

Par

Typi

VERTIC

s identificat

cal wet pit/s

304

418

326

416

L TURBIN

on: Dischar

mp type desi

131

417

327A

PUMPS (V

ge head an

gn-product l

PS) CENTR

column as

bricated VT

IFUGAL PU

embly

ELE

(AS RE

425

349

355

416

348

PS ENGLI

CTRIC MOTOR

EMBLY)

. NO. 471

314

424

354

347

117

H 7156922

– 02-15

8.1.1.1

Ref no.

12A

101 117 131 304 307 314 325 326

326A

14 39

rts list-Disc

P

as

Description

SHAFT-TOP SLEEVE-LINES BEARING-SLE COLUMN-PIPE BEARING-SLE GUARD-COUP HEAD-DISCHA RETAINER-BE SPACER-FLAN SCREW-CAP-H STUD-THREAD STUD-THREAD

embly

327

326

arge head

HAFT

VE-LINESHAF

REG

VE-THROTTLE ING

GE

RING

ED EX HEAD ED ED

nd column

BUSHING

431

307

39

14

366

12A

325

327

101

307

39

14

366

32

7 NUT-HE

32

A NUT-HE

34

7 O-RING

34

8 HOUSIN

34

9 SEAL-M

35

4 STUD-T

35

5 NUT-HE

36

6 SCREW

41

6 PLUG-P

41

7 SCREW

41

8 WASHE

42

4 NAMEP

42

5 DRIVE

43

1 O-RING

47

1 ASSEM

STUFFING BO G-THROTTLE

ECHANICAL

READED

SET

IPE

CAP-HEX HEA

LATE-FLS

CREW FOR S

LY, MOTOR T

USHING

RIAL PLATE

PUMP COUP

ING

Page 59 of

6

flows

rve.com

7

t

8.1.2

A

i

p

e

E

s

T

I

1

2

6

5

470

01230

23232

2

3

5

53536363642

M

t

E

P

U

R

N

G

D

T

W

E

W

E

L

W

S

m

R

D

C

L

A

4

ebly

A

70

360

321

356

311

Par

Typical lubricat

361

2

VERTIC

s identificat

wet pit/sum

d VTP

L TURBIN

on: Bowl a

type desig

PUMPS (V

sembly

n-product

101

320

337

PS) CENTR

6

309

357

310

369

8.1.2.

Ref

IFUGAL PU

Parts lis

no. Descrip

IMPELL SHAFT-

5

BELL-S

6

COLLA COUPLI

1

1 COLUM 5 PLUG9 CASE-

31

0 BOWL

31

1 COLLE

31

6 STRAIN

3

0 BEARIN 1 BEARIN 3 BEARIN

3

8 SCRE

3

7 PLUG-P

3

6 SCRE

3

7 NUT-H 8 SCRE 0 SCRE 1 NUT-H 9 RING-F 2 SCRE

PS ENGLI

t-Bowl asse

tion

R

PUMP

CTION

-PROTECTIVE

NG-SHAFT-TH

N-PIPE-REG

REASE ISCHARGE

-DRIVE ER G-THREADEDG-SLEEVE-DIS G-SLEEVE-BE

-SET IPE

-CAP-HEX HE

X

-CAP-HEX HE

X

OW

-CAP-HEX HE

H 7156922

EADED

ISCHARGE C HARGE CASE

L

D

D D

D

– 02-15

SE

358

311

2

358

311

2

358

64

323

310

55

422

328

316

125

Page 60 of

6

flows

rve.com

7

a

VERTIC

A

s

u

E

c

C

D

A

T

P

I

e

n

o

p

s

e

p

t

n

F

n

o

M

a

c

r

e

u

m

n

p

g

S

n

o

g

c

n

4

e

.

s

e

c

f

h

v

w

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

8.2

Cros

Typic

Section:

l enclosed t

Enclosed

be/oil lubri

SEE SE PARTS

Tube VT

ated VTP

TION 8.2.1 FOR ETIALS

See s

ctions 8.2.1

and 8.2.2 for

parts details

All the se

urpo ump

that has bee

lowserve se

are typical

n pump typ es of basic tails shown

al drawings

g and pricin cumentation

sectio comm

The d sectio

from orderi and d

tional drawi

epresentatio

s and are pr

nderstandin

ay not refle

purchased.

and parts list

arately. Co

information

.

gs provided

s of the mo

vided for th

of the equip

t the specifi

Order-speci

can be purc

tact Flowser

on such dra

in this

t

ment.

s of the

ic cross

ased

e for ings

SEE SECTIO PARTS DET

Page 61 of

6

N 8.2.2 FOR

ILS

flows

rve.com

7

t

8.2.1

i

a

D

S

P

B

O

B

E

S

B

G

E

T

H

R

S

N

V

R

E

S

A

i

d

o

E

U

E

L

U

N

R

A

E

F

I

E

8

B

8

7

Y

83434

8

E

b

n

T

4

T

h

P

c

I

u

M

i

B

X

B

X

A

-

F

R

P

O

185

5

S

D

E

O

R

D

R

L

4

e

Par

Typ

VERTIC

s identificat

cal enclose

(ASSEM

384

77

386

131

89

387

(ASSEMBL

REF. N O. 34

L TURBIN

on: Typical

tube/oil lu

LY)

3

9

3

5

1

2

3

8

9

3

396

)

4

302

PUMPS (V

enclosed s

ricated VT

382

381

17

397

354

418

PS) CENTR

aft and oil l

IFUGAL PU

be connect

PS ENGLI

ons

ELECTRIC MOTO

469

(ASSEMB REF . NO .

304

343

425

424

301

39

(ASSE

414

3

H 7156922

Y)

71

MBLY)

– 02-15

8.2.1.1

Ref no.

12A

13 39 77 79 85

89 103 131 301 302 304 307 326 327 341 342 343 354

P

rts list-Encl

escription

HAFT-TOP ACKING SET EARING-SLE IL TANK RACKET NCLOSING T EAL-OIL EARING-THR UARD-COUP NCLOSING T

UBE-TENSIO

EAD-DISCHA ETAINER-BE TUD-THREAD UT-HEX ALVE-SHUTO EGULATOR-S LBOW-VENT TUD-THREAD

12A

85

103

374

327

326

103

sed shaft a

VE-LINESHAF

BE

ADED-LINE SH

ING

BE NUT

GE

RING

D

F

GHT FEED

D

d oil lube

AFT

onnections

374 381 382 383 384 385 386 387 388 389 396 397 414 417 418

424

425 431 469

O-RINGSCREWNUT-HE CAP BAND STOVE NUT-HE LUBRIC FITTING FITTING CLIP-SA SCREWPLUG-PI SCREWWASHE SERIAL TANEYT DRIVE S O-RING SCREW-

43

1

307

8

BARREL

CAP-HEX HEA

OLT

TION LINE ELBOW ADAPTER

ETY CAP-HEX HEA PE CAP-HEX HEA

LATE-FLOWS

WN

CREW FOR SE

CAP-HEX HEA

RVE

IAL PLATE

Page 62 of

6

flows

rve.com

7

t

8.2.2

i

a

D

S8 R

S

K

B

C

E

S

C

B

P

C

B

C

R

A

i

d

l

s

P

O

E

U

R

E

R

S

E

n

b

0

535

242

5

231

3

1

3

2

i

T

N

T

P

I

6

9

1322

3328354

7

A361369422

6427428429430431

M

5

0

5

542

6

E

G

H

X

H

X

O

S

1

)

3

)

C

W

L

O

D

4

e

G

Par

Typ

VERTIC

s identificat

cal enclose

(ASS REF.

L TURBIN

on: Bowl a

tube/oil lu

361

427

321

426

EMBLY)

NO. 492

358A

322

EMBLY)

NO. 492

358A

64

323

PUMPS (V

d enclosing

ricated VT

1

3

1

3

4

2

8

3

7

6

3

2

8

3

7

4

6

3

8

1

5

PS) CENTR

tube assem

IFUGAL PU

bly

101

431

89

430

369

430

429

428

430

429

428

316

PS ENGLI

8

3

9

3

7

31

0

2

31

0

(ASSEMBLY

REF. NO. 49

31

9

2

5

(ASSEMBLY

REF. NO. 49

31

9

2

H 7156922

)

– 02-15

8.2.2.1

Ref no.

2 I 6

26 32 39 55 64 85

89 101 103 125 309 310 311 312

312*

Page 63 of

P

rts list-Bow

as

embly.

escription

MPELLER

HAFT-PUMP

ING-WEAR-IM CREW-CAP S EY-STRAIGHT EARING-SLEE ELL-SUCTION

OLLAR-PROT NCLOSING T EAL-OIL

OLUMN-PIPEEARING-THR LUG-GREASE

ASE-DISCHA OWL

OLLET-DRIVE

ING-THRUST-

6

and enclos

ELLER

CKET HEAD

VE-LINESHAF

CTIVE

BE

EG

ADED-LINE SH

GE

PLIT-IMPELLE PLIT-COUPLI

ng tube

AFT

R

G

31

STRAIN

31

RING-W

319

* RING-W

32

BEARIN BEARIN

32

BEARIN SCREW STUD-T

35

NUT-HE

358

STUD-T NUT-HE RING-FL SCREW-

42

SCREW SCREW PIN-ROL PIN-ROL O-RING O-RING

R

AR-BOWL AR-BOWL

-SLEEVE-DIS

-SLEEVE-BO

-SLEEVE-BEL

SET

READED

W CAP-HEX HEA CAP-HEX HEA CAP-HEX HEA L L

HARGE CASE L

(JACKING LU

flows

)

rve.com

7

a

VERTIC

A

s

E

B

T

I

e

n

o

p

s

e

p

t

n

F

n

o

M

a

c

r

e

u

m

n

p

g

S

n

o

g

c

n

4

e

s

e

c

f

h

v

w

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

8.3

Cros

Typic

Section:

l

Suction

arrel VTP

SEE SECTION

8.3.1 FOR PART DETAILS

See s

sectio comm

urpo

The d

ump sectio from orderi and d

ctions 8.3.1

All the se

are typical

n pump typ es of basic tails shown

that has bee

al drawings

lowserve se

g and pricin cumentation

and 8.3.2 for

tional drawi

epresentatio

s and are pr

nderstandin

ay not refle

purchased.

and parts list

arately. Co

information

.

parts details

gs provided

s of the mo

vided for th

of the equip

t the specifi

Order-speci

can be purc

tact Flowser

on such dra

in this

t

ment.

s of the

ic cross

ased

e for ings

Page 64 of

6

SEE SECTION

8.3.2 FOR PART DETAILS

flows

rve.com

7

t

8.3.1

a

D

P

B

C

B

G

H

R

S

N

O

H

S

A

i

u

4418

2

A

h

V

R

V

I

R

E

N

O

C

E

P

c

B

G

T

u

o

i

I

535

737373838

1414141

1424243

M

1307

T

G

W

T

W

E

A

G

S

B

.

A

E

S

4

e

A

Par

Typi

VERTIC

s identificat

cal product l

131

417

326

327A

L TURBIN

on: Dischar

bricated VT

38

381

30

PUMPS (V

ge head/col

with a sucti

PS) CENTR

mn/suction

n barrel

IFUGAL PU

barrel

PS ENGLI

ELECTRI

(ASSEM

REF. NO

425

424

349

354

355

347

416

117

348

H 7156922

C MOTOR

LY)

471

– 02-15

8.3.1.1

Ref no.

23

39 101 117 131 304 307 326

326A

327

327A

347 348 349

P

412

413

23

rts list-Disc

escription LATE-SOLE EARING-SLEE OLUMN-PIPEEARING-SLEE

UARD-COUPL EAD-DISCHA ETAINER-BEA TUD-THREAD TUD-THREAD UT-HEX UT-HEX

-RING-STUFFI OUSING-THR EAL-MECHANI

327

326

arge head/

E-LINESHAFT

EG

E-THROTTLE

NG

GE

ING D D

G BOX

TTLE BUSHIN

AL

olumn/suct

USHING

on barrel

10

3

4 STUD5 NUT-H

3

2 STUD3 NUT-H 4 O-RIN 1 SCRE 2 NUT-H

4

2 STUD3 NUT-H 6 PLUG7 SCRE

4

8 WASH 4 DISPL 5 DRIVE 1 O-RIN

431

39

THREADED EX THREADED EX

-BARREL

-CAP-HEX HE EX THREADED EX PIPE

-CAP-HEX HE

ER

Y NAMEPLAT

SCREW FOR

372

373

374

D

-FLS

ERIAL PLATE

Page 65 of

6

flows

rve.com

7

t

8.3.2

A

i

u

E

P

T

s

c

I

M

R

A

S

R

S

4

e

Par

Typi

VERTIC

s identificat

cal product l

(ASSEMBLY)

REF. NO. 492

(ASSEMBLY)

REF. NO. 492

(ASSEMBLY)

REF. NO. 492

L TURBIN

on: Column

bricated VT

327

326

354

355

426

428

*

8

2

354

322

354

322

354

32

8

355

426

428

*

8

2

32

8

355

426

312

2

32

8

355

426

PUMPS (V

and bowl a

with the su

PS) CENTR

sembly

tion barrel

IFUGAL PU

PS ENGLI

430

309

6

430

310

*

319

429

430

310

429

319

428

*

319

429

430

310

429

319

428

26

430

55

429

319

428

H 7156922

EMBLY)

(AS

REF.

NO. 491

EMBLY)

(AS

REF.

NO. 491

(AS

EMBLY)

REF.

NO. 491

(AS

EMBLY)

REF

. NO. 493

– 02-15

323

315

Page 66 of

6

26

F/ THRUST BAL

*

312

THRUST

312

ING DETAIL

NCED IMPELLE

flows

rve.com

7

a

e

g

w

a

c

t

d

s

c

i

e

VERTIC

A

u

M

O

T

E

N

R

-

O

E

O

E

U

g

d

e

w

r

N

r

d

s

E

w

T

E

N

a

r

e

n

r

c

n

T

y

e

s

e

I

O

D S

e

c

l

i

d

e

a

o

a

C

c

o

n

M

L

T

n

t

c

n

s

e

i

t

o

g

n

m

o

s

S

N

r

e

o

a

p

e

u

w

c

m

4

e

A

o

t

D

h

n

s

n

a

n

p

t

a

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

8.3.2.1

8.4

P

Ref no.

2 6

8 26 32 39 55

309 310 312

312*

315

319*

322 323 326 327 354 355 426 428 429 430 491 492 493

Gen

The typical specific dra to the Purch specifically Instructions. separately, t User Instruc

9 CERT

Certificates requirement where appli marking and of other cert to be retain

rts list- Col

Description

IMPELLER SHAFT-PUMP RING-WEAR-I SCREW-CAP S KEY-STRAIGH BEARING-SLE BELL-SUCTIO CASE-DISCHA BOWL RING-THRUST RING-THRUST BARREL RING-WEAR-B BEARING-SLE BEARING-SLE STUD-THREAD NUT-HEX STUD-THREAD NUT-HEX SCREW-CAP-H PIN-ROLL PIN-ROLL O-RING ASSEMBLY, B ASSEMBLY, W ASSEMBLY, S

ral Arran

eneral arran

ings require

ser separat

alls for thes

If these dra

he purchase

ions.

IFICATIO

etermined f are provide

able. Examp

ATEX marki

ficates sent d along with

mn and bo

PELLER

CKET HEAD

VE-LINESHAF

GE

SPLIT-IMPELL SPLIT-COUPLI

WL VE-BOWL VE-BELL

ED

EX HEAD

WL

ARING RING

CTION BELL &

ement Dr

ement draw by the cont ly unless th

to be includ

ings are sup

should retai

om the Cont

with these i

les are certifi

gs etc. If re

eparately to

these User i

l assembl

R

G

WEAR RING

wing

ing and any

act will be s contract

d into the U

lied

those with t

act nstructions

ates for CE quired, copie the Purchas

structions.

nt

er

he

s

r

10

10.1

Suppl contra Instru contro mount Book. shoul with th

Wher used, by av end of stand

10.2

If any Divisi record User I

.

THER RE

OCUMEN

uppleme

mentary ins

t requireme

tions such a ller, sub-driv ing compone If further cop

be obtained ese user ins

any pre-prin

nd satisfact

iding copyin

these user i

rd clear poly

hange N

hanges, agr

n, are made

of the detail

structions.

EVANT ATION A

tary Use

ructions det

ts for inclusi

for a driver,

r, seals, seal

nt etc are inc

es of these from the su

ructions.

ted set of us

ry quality ca these, they structions s

er software

tes

eed with Flo to the produ

should be

D MANU

Instructi

rmined from

n into user

instrumentat ant system, luded in the

re required t

plier for rete

r instruction n be maintai are included

ch as within

protection e

serve Pump

t after its su

aintained wi

LS

ns

he

ion,

ata

ey

tion

are ed only

at the

velope.

ply, a

h these

Page 67 of

6

flows

rve.com

R

7

o

w

v

d

o

w

s

l

m

n

a

d

r

d

e

d

e

k

s

o

VERTIC

A

s

t

o

e

s

n

e

h

E

c

3

T

s

u

o

a

o

a

e

u

a

o

e

u

e

o

e

u

acol

d

c

h

i

a

u

h

I

m

y

i

g

f

h

i

e

g

e

s

u

M

R

g

S

d

0

l

n

d

p

c

s

r

s

c

s

4

e

d

t

r

L TURBIN

PUMPS (V

PS) CENTR

IFUGAL PU

PS ENGLI

H 7156922

– 02-15

11 APPE

Bill

11.1

NDIX

f Material

ef. #

2 Impel

6 Shaft

8 Ring

10 Shaft

12 Shaft

13 Packi

14 Slee

17 Glan

23 Plate

24 Nut c

26

29 Ring

32 Key i

39 Beari

42 Coup

44 Coup

46

46 Key

55 Bell s

64 Colla

66 Nut a

66 Nut h

70 Coup

71 Stan

73 Gask

73 Oring

77 Tank

79 Brac

83 Box

85 Tube

89

89 Seal

Current sys

ler

pump

head

line

top (12a)

ng

e lineshaft

packing split

base

cap socket/h

Scre Thru

t ring antern

ing half driver

ing half driven

Key

ssembly drive

half

river coupling

uction

protective

ing shaft (thr

ing shaft (key

driver

top column (7

oil

et oil tank

tuffing

enclosing

Oring

f/oil lube disc

case

ear impeller

llet

peller

g sleeve f/tub

g sleeve line

justing

ad shaft

t top column

il

descripti

Referen

em

n

ad f/imp.

e nut

haft

coupling

half

aded)

d)

a)

arge

e Number

Ref. #

2200 Im

2210 Im

2110 P

2300 Im

2130 T

2120

2130 T

4130 P

3400 B

4120 St

6110 B

6579.# S

4134 La

6700.# K

4132 St

3300.# B

7200.1 C

7200.2 C

6700.# K

1310 S

2922

2909 A

7119 S

7020 S

3160 Dr

4590.# G

4610.# O-

3800 Lu

3831 Lu

4110 St

1917.# S

4610.# O-

4305 S

Int sh

S

Europu

terminolog

descript

peller

peller, suction

mp shaft

peller wear rin

p shaft / head

ermediate sha

ft

p shaft / head

cking

aring sleeve

ffing box glan

se plate

cket head cap

ntern ring

y

ffing box bus

aring, bushing

upling half (dr

y

ction bell nd guard prot

lar justing nut

justing nut

rewed couplin

aft coupling

ver pedestal

sket

ring

bricator

bricator brack

ffing box hou

aft enclosing t

ring

aft seal ring

p

1995

on

stage

shaft

ft, drive

shaft

d

screw

ing

ver)

ven)

ction

t

ing

ube

Hy

ef. #

2 Impel

6 Shaft,

8 Ring,

10 Shaft,

12 Shaft,

13 Packi

17 Glan

129 Sole

29 Ring,

32 Key, i

39 Bushi

42 Coupl

44 Coupl

46 Key,

55 Bell,

64 Colla

66 Nut,

70 Coupl

77 Lubri

83 Box,

85 Tube,

raulic insti

2

00 descripti

er / propeller

pump

impeller

head

line

g

late

lantern

mpeller

ng, bearing

ing half, drive

ing half, pump

oupling

uction

, protecting

haft, adjusting

ing, shaft

ator

tuffing

shaft enclosin

ute

on

g

Page 68 of

6

flows

rve.com

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15

99

101 Column pipe 1350 Column pipe 101 Pipe, column

103 Bearing threaded lineshaft 3050.# Connector bearing 103

117

125 Plug pipe grease plug 6578.# Threaded plug

131 Guard coupling 7450 Coupling guard

171 Bushing auxiliary throttle 4140 Auxiliary seal

191 Coupling column threaded 6850 Pipe coupling 191 Coupling, column pipe

301 Nut enclosing tube 4110 Stuffing box housing

301 Nut packing injection/lube 4110 Stuffing box housing

302 Plate tube tension 1220 Cover 185 Plate, tube, tension

304 Head discharge 1370 Discharge head 187 Head, surface discharge

304 Plate surface 1370 Discharge head 105 Elbow, discharge

305 Flange top column 189 Flange, top column

306

307 Retainer bearing 3250 Bearing support 193

308 Tube enclosing top 1917.# Shaft enclosing tube

309 Case discharge 1140 Discharge casing 197 Case, discharge

309 Spool discharge 1140 Discharge casing

310 Bowl 1170.1 Pump bowl 199 Bowl, intermediate

311 Collet drive 2484

311 Collet threaded

312 Ring thrust split coupling 7410 Coupling ring 86 Ring, thrust, split

312

312 Ring thrust split impeller 2520

313 Case suction 1130 Suction casing 203 Case, suction

314 Spacer flanged 88 Spacer, coupling

315 Barrel 1100 Casing 205 Barrel or can, suction

316 Strainer suction 6531 Suction strainer 209 Strainer

319 Ring wear bowl 1500 Casing wear ring 213 Ring, bowl

320

321

322 Bearing sleeve bowl 3300.# Bearing, bushing 39 Bushing, bearing

323 Bearing sleeve suction 3300.# Bearing, bushing 39 Bushing, bearing

325

326

326 Stud threaded packing gland 6572.# Stud

Housing bearing threaded lineshaft

Bearing sleeve throttle/bushing

Coupling column threaded (duplicate to 191)

Ring thrust split coupling clamp (312b)

Bearing threaded discharge case Bearing sleeve discharge case

Screw cap hex/head column to column Screw cap hex/head column to head Stud threaded column to head

3240 Bearing carrier

4132 Stuffing box bushing 63 Bushing, stuffing box

6850 Pipe coupling 191 Coupling, column pipe

Clamping ring impeller bushing

2531 Split retaining ring

Loose (shaft) collar shoulder ring

3050.# Connector bearing 103

3300.# Bearing, bushing 39 Bushing, bearing

6570.# Screw

6572.# Stud

Bearing, line shaft,enclosing

Retainer, bearing, open line shaft

84 Collet, impeller lock

82 Ring, thrust, retainer

Bearing, line shaft,enclosing

Page 69 of 76 flowserve.com

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15

326 Stud threaded seal housing 6572.# Stud

327 Nut hex column to column 6581.# Hexagon nut

327 Nut hex column to head 6581.# Hexagon nut

327 Nut hex packing gland 6581.# Hexagon nut

327 Nut hex seal housing 6581.# Hexagon nut

328 Screw set protective collar 6814.# Grub screw

328 Screw set stuffing box sleeve 6814.# Grub screw

330 Liner tube stabilizer

334 Screw lock adjusting nut 6570.# Screw

335 Key gib 6700.# Key

336 Stand driver f/m head

337

340 Housing packing

341

342

343

344

345 Grease zerk stuffing box 3853 Grease nipple

346 Slinger 2540 Oil flinger / oil deflector 40 Deflector

347

348 Housing throttle/bushing 4210 Mechanical seal housing 83 Box, stuffing

349 Housing seal 4212 Seal plate 83 Box, stuffing

350 Stabilizer tube

351

352

353 Nut hex driver stand 6581.# Hexagon nut

354

355

356

357

358

359 Pin lock threaded/bowl 2923.# Pin

360

361

363 Nut hex flanged coupling 6581.# Hexagon nut

364

366 Screw set lineshaft sleeve 6814.# Grub screw

Plug pipe hex/socket f/discharge case

Valve shut/off f/tank oiler assy. Regulator sight feed f/tank oiler assy. Elbow vent f/enclosing tube nut Lubrication line w/fittings f/tank oiler assy.

Oring stuffing box/throttle bush. Hsg.

Screw cap hex/head driver adapter Screw cap hex/head driver stand

Stud threaded throttle bushing housing Nut hex throttle bushing housing Screw cap hex/head bowl to discharge case Nut hex bowl to discharge case Screw cap hex/head bowl to bowl

Screw cap hex/head column to discharge case Nut hex column to discharge case

Screw cap socket/head flanged coupling

6578.# Threaded plug

4610.# O-ring

6570.# Screw

6572.# Stud

6581.# Hexagon nut

6570.# Screw

6581.# Hexagon nut

6570.# Screw

6581.# Hexagon nut

6579.# Socket head cap screw

Page 70 of 76 flowserve.com

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15

369 Ring flow

370 Sleeve stuffing box 2450 Shaft sleeve

371 Oring stuffing box sleeve 4610.# O-ring

372 Stud threaded barrel 6572.# Stud

373 Nut hex barrel 6581.# Hexagon nut

374 Oring barrel 4610.# O-ring

377

378 Gasket discharge 4590.# Gasket

379

380 Nut hex discharge 6581.# Hexagon nut

381 Screw cap hex/head motor 6570.# Screw

382 Nut hex motor 6581.# Hexagon nut

383 Cap lubricator tank

384 Band lubricator tank

385 Bolt stove f/tank oiler assy.

386 Nut hex f/tank oiler assy. 6581.# Hexagon nut

387

388

389

390 Bearing assembly (ag)

392 Nipple pipe pre-lube

393 Valve gate pre-lube

394 Pin lifting f/head 2923.# Pin

395 Ring retaining f/head

396 Clip safety f/tube nut

397 Screw cap hex/head tube nut 6570.# Screw

399

400

401 Nut hex adapter column 6581.# Hexagon nut

402

403

405 Oring ingerseal 4610.# O-ring

409 Adapter driver f/m head

412 Stud threaded base plate 6572.# Stud

413 Nut hex base plate 6581.# Hexagon nut

414 Plug pipe head pre-lube 6578.# Threaded plug

415

416 Plug pipe head pressure tap 6578.# Threaded plug

417

Gasket suction f/adapter column

Screw cap hex/head discharge

Lubrication line f/tank oiler assy. Fitting compression elbow f/tank oiler assy. Fitting compression straight f/tank oiler assy.

Adapter column flanged to flanged Screw cap hex/head adapter column

Bearing rubber cutless discharge case Adapter column flanged to threaded

Plug pipe head inspection hole

Screw cap hex/head coupling guard

4590.# Gasket

6570.# Screw

3840 Lubrication line

1140 Discharge casing

6570.# Screw

3300.# Bearing, bushing

1140 Discharge casing

6578.# Threaded plug

6570.# Screw

Page 71 of 76 flowserve.com

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15

418 Washer flat coupling guard

419

420 Washer flat column

421 Clip strainer

422 Screw cap hex/head strainer 6570.# Screw

422

424 Plate serial

425 Screw drive 6570.# Screw

426 Jackscrew bowl to bowl 6575.# Jack screw

427

428 Pin impeller wear ring 2923.# Pin

429 Pin bowl wear ring 2923.# Pin

430 Oring bowl 4610.# O-ring

431 Oring column 4610.# O-ring

432

433 Key keyed/coupling 6700.# Key

434 Ring retaining keyed/coupling 2530 Retaining ring

435 Stud thrust keyed/coupling 6572.# Stud

436

437 Tube reinforcing

438 Oring reinforcing tube 4610.# O-ring

439 Ring reinforcing

440

441

442 Housing bearing stand

443 Retainer oil

444 Bearing ball 3010 Anti-friction bearing

445 Spacer bearing

446 Bearing ball top

447 Stem bearing

448

449 Spring compression f/4b-100

450 Cap bearing stem

451 Plate lube instructions

452

453 Nipple pipe level indicator

454 Tee pipe level indicator

455 Plug pipe level indicator 6578.# Threaded plug

456 Gauge oil level

457 Cap pipe level indicator

Plug pipe stuffing box relief line

Screw mach submersible strainer

Jackscrew discharge case to column

Oring f/oil lube discharge case

Oring reinforcing tube to suction case

Oring top injection tube to housing Coupling column threaded f/suction

Pin non-reverse f/4b-100 & 100

Screw drive lube instruction plate

6578.# Threaded plug

6570.# Screw

6575.# Jack screw

4610.# O-ring

6850 Pipe coupling

6570.# Screw

Page 72 of 76 flowserve.com

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15

458 Guard bearing stand

459 Sleeve seal 2445 Shaft sleeve

460 Seal mechanical 4200 Mechanical seal 65/80

461 Collar drive

462 Guard cable f/submersible 8361 Cable guard

463 Plug upthrust (submersible)

464 Screw set upthrust plug 6814.# Grub screw

465

466

467 Coupling motor submersible 7010 Drive coupling 70 Coupling, shaft

468

469 Jackscrew motor 6575.# Jack screw

470 Washer flat tail water strainer

471 Coupling flanged assembly 7113 Rigid coupling

472 Cone diffusion

473 Jackscrew stuffing box 6575.# Jack screw

474 Clamp coupling guard

475 Valve check f/submersible 6301 Non-return valve

476 Thrust stand driver/stand 3160 Driver pedestal

477

478 Thrust stand cap upper 3260.2 Bearing cover

479

480 Thrust stand grease zerk cap 3853 Grease nipple

481

482

483 Thrust stand cap lower 3260.1 Bearing cover

484

485

487 Thrust stand key driver 6700.# Key

488 Thrust stand key pump shaft 6700.# Key

489

490 Ring retaining teflon bearings

491 Bowl w/wr 1170.2 Pump bowl 199 Bowl, intermediate

492 Impeller w/wr 2200 Impeller 2 Impeller / propeller

493

494

495 Nut hex bowl to bowl/bell 6581.# Hexagon nut

496 Thrust stand vent plug 6521 Vent plug

Stud threaded submersible dr. Adapter to suct. Case Nut hex submersible dr. Adapter to suct. Case

Key submersible motor coupling

Thrust stand coupling flg flexible

Thrust stand screw cap hex/hd upper/cap

Thrust stand fitng pipe plug upper/cap Thrust stand oil/sleeve or thrust/sleeve

Thrust stand screw cap hex/hd lower/cap Thrust stand fitng pipe plug lower/cap

Thrust stand key thrust sleeve

Bell suction w/wr & case suction w/wr Stud threaded bowl to bowl/bell

6572.# Stud

6581.# Hexagon nut

6700.# Key

7112 Flexible coupling

6570.# Screw

6578.# Threaded plug

2470 Centring sleeve

6570.# Screw

6578.# Threaded plug

6700.# Key

1310/1130

6572.# Stud

Suction bell / suction casing

55 Bell, suction

Seal, mech. Stationary/ rotating elements

Page 73 of 76 flowserve.com

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15

497 Thrust stand sight glass 8221 Sight glass

498 Thrust stand fitng pipe plug 6578.# Threaded plug

499

500 Thrust stand bearing housing 3200 Bearing housing

501

502

503

504

505 Thrust stand bearing spindle 2471 Bearing adapter sleeve

506 Thrust stand lockwasher 6541 Lock washer

507 Thrust stand locknut 6580 Nut

508 Thrust stand oil impeller 4223 Pumping ring

509

510 Thrust stand seal labyrinth 4305 Shaft seal ring

511

Thrust stand fitng pipe plug bush redcr

Thrust stand o-ring f/bearing housing Thrust stand screw cap hex/hd dr/stand to brg/hsg Thrust stand fitng pipe plug hex/sckt flush seal side Thrust stand fitng pipe plug hex/sckt flush seal top

Thrust stand o-ring f/bearing housing cap

Thrust stand screw cap sockt/hd adjusting nut

6578.# Threaded plug

4610.# O-ring

6570.# Screw

6578.# Threaded plug

4610.# O-ring

6579.# Socket head cap screw

Page 74 of 76 flowserve.com

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15

NOTES:

Page 75 of 76 flowserve.com

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15

Your Flowserve factory contacts:

Flowserve Pump Division 5310 Taneytown Pike, PO Box 91 Taneytown, MD 21787-0091, USA

Telephone: +1 (410) 756 2602 Customer Service FAX: +1 (410) 756 2615 Parts inquiry/Order PH: +1 (800) 526 3569

Flowserve Spain S.L. Avenida Fuentemar 26-28 Coslada, Madrid, Spain 28023

Telephone +34 91 660 4600 Fax +34 91 674 0433

Your local Flowserve representative:

Flowserve Pumps Flowserve GB Limited PO Box 17, Lowfield Works Newark, Notts NG24 3EN United Kingdom

Telephone (24 hours) +44 1636 494 600 Sales & Admin Fax +44 1636 705 991 Repair & Service Fax +44 1636 494 833 Email newarksales@flowserve.com

To find your local Flowserve representative please use the Sales Support Locator System found at www.flowserve.com

FLOWSERVE REGIONAL SALES OFFICES:

USA and Canada

Flowserve Corporation

Pump

5215 North O’Connor Blvd.,

Suite 2300

Irving, Texas 75039-5421 USA

Telephone +1 972 443 6500

Fax +1 972 443 6800

Europe, Middle East, Africa

Flowserve FSG - Italy

Worthing S.P.A.

Via Rossini 90/92

20033 Desio (Milan) Italy

Telephone +39 0362 6121

Fax +39 0362 628 882

Latin America and Caribbean

Flowserve Corporation

Pump

6840 Wynnwood Lane

Houston, Texas 77008 USA

Telephone +1 713 803 4434

Fax +1 713 803 4497

Asia Pacific

Flowserve Pte. Ltd

10 Tuas Loop

Singapore 637345

Telephone +65 6771 0600

Fax +65 6862 2329

Page 76 of 76 flowserve.com

Flowserve VTP, VPC User Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual