Fisher & Paykel OR60, OR90 User Manual 2

Installation instructions

and User guide

Freestanding cooker

OR60 & OR90 models

Contents

Safety and warnings

Installation instructions -

OR60 models 6

OR90 models 14

Using your oven

Cooking functions

Using your gas cooktop

Cooktop troubleshooting

Care and cleaning

Warranty and service

Important!

SAVE THESE INSTRUCTIONS

The models shown in this User Guide may not be available in all markets and are subject to change at any time. For current details about model and specification availability in your country, please go to our website www.elba.co.nz or contact your local Fisher & Paykel dealer.

Safety and warnings

Installation

WARNING!

Electrical Shock Hazard

Always disconnect the cooker from the mains electricity supply before

carrying out any maintenance operations or repairs.

Failure to follow this advice may result in death or electrical shock.

WARNING!

Cut Hazard

Take care - panel edges are sharp.

Failure to use caution could result in injury or cuts.

Important safety instructions

General

To avoid hazard, follow these instructions carefully before installing or using this product. Please make this information available to the person installing the product as it could reduce your installation costs. These products are registered: in New Zealand at www.ess.govt.nz in Australia with AGA at www.gas.asn.au. This appliance must be installed in accordance with these installation instructions, local gas fitting regulations, municipal building codes, water supply regulations, electrical wiring regulations, AS5601 / AG 601 and NZS5261 - Gas Installations and any other relevant statutory regulations. Failure to install the cooker correctly could invalidate any warranty or liability claims.

Some appliances have a protective film. Remove this film before using the cooker. Do not modify this appliance. This appliance is to be installed and serviced only by an authorised person. This appliance MUST NOT be installed in marine craft, caravans or mobile homes .

Electrical

This cooker is to be installed and connected to the electricity supply only by an authorised person.

If the installation requires alterations to the domestic electrical system, call a qualified

electrician. The electrician should also check that the electrical system is suitable for the

electricity drawn by the cooker.

Safety and warnings

The appliance must be connected to the mains electricity supply, checking that the voltage

corresponds to the value given in the rating plate and that the electrical cable sections can

withstand the load specified on the plate.

A suitable disconnection switch must be incorporated in the permanent wiring, mounted and

positioned to comply with the local wiring rules and regulations. The switch must be of an

approved type installed in the fixed wiring and provide a 3 mm air gap contact separation in all

poles in accordance with the local wiring rules.

In Australia and New Zealand, a switch of the approved type with a 3 mm air gap must be installed in the active (phase) conductor of the fixed wiring.

The switch must always be accessible.

The power supply cable must not touch any hot parts and must be positioned so that it does not

exceed 75

To connect the cooker to the mains electricity supply, do not use adapters, reducers or branching

devices as they can cause overheating and burning.

If the electrical supply cord is damaged, it must only be replaced by an authorised person.

This cooker must be connected to electrical supply using V105 insulated cable (3 x 1.5 mm

section).

The cooker must be earthed.

Power supply

OR60 models: 230-240V ~ 2460-2680W 50Hz

OR90 models: 230-240V ~ 3345-3640W 50Hz

C at any point.

Safety and warnings

Operation

Your freestanding cooker has been carefully designed to operate safely during normal cooking

procedures. Please keep the following guidelines in mind when you are using it:

WARNING!

Explosion Hazard

Do not store flammable materials such as gasoline near the cooktop.

Do not store flammable material in the oven, drawer or storage compartment.

Do not spray aerosols near the cooktop during use.

Failure to follow this advice may result in death or serious injury.

Electrical Shock Hazard

Switch the cooker off at the wall before replacing fuses or the oven lamp.

Failure to do so may result in death or electrical shock.

WARNING!

Hot Surface Hazard

Accessible parts may become hot when this cooker is in use. To avoid burns and scalds keep children away. Do not touch hot surfaces inside the oven. Use oven mitts or other protection when handling hot surfaces such as oven shelves or dishes. Take care when opening the oven door. Let hot air or steam escape before removing or replacing food. Do not touch the cooktop components, burners, trivets/pan supports or the base when hot. Before cleaning, turn the cooker off and make sure it is cool.

Failure to follow this advice could result in burns and scalds.

Safety and warnings

Important safety precautions

Never leave the appliance unattended when in use. Boilover causes smoking and greasy

spillovers that may ignite.

Isolating switch: make sure this cooker is connected to a circuit which incorporates an isolating

switch providing full disconnection from the power supply.

Household appliances are not intended to be played with by children.

Children, or persons with a disability which limits their ability to use the appliance, should have a

responsible person to instruct them in its use. The instructor should be satisfied that they can use

the appliance without danger to themselves or their surroundings.

Safe food handling: leave food in the oven for as short a time as possible before and after

cooking. This is to avoid contamination by organisms which may cause food poisoning. Take

particular care during warmer weather.

Do not place aluminium foil, dishes, trays, water or ice on the oven floor during cooking as this

will irreversibly damage the enamel.

Do not line the walls with aluminium foil.

Do not stand on the door, or place heavy objects on it.

Do not use harsh abrasive cleaners or sharp metal scrapers to clean the oven door glass since

they scratch the surface, which may result in shattering of the glass.

Do not use a steam cleaner to clean any part of the cooker.

Do not use an asbestos mat or decorative covers between the flame and the saucepan as this may

cause serious damage to your cooktop.

Do not place aluminium foil or plastic dishes on the cooktop burners.

Do not let large saucepans or frying pans overlap the bench as this can deflect heat onto your

benchtop and damage the surface.

Do not let large saucepans, frying pans or woks push any other pans aside. This could make them

unstable or deflect heat onto your benchtop and damage the surface.

Saucepan handles may be hot to touch. Ensure saucepan handles do not

overhang other gas burners that are on. Keep handles out of reach of children.

If the electrical supply cord is damaged, it must only be replaced by an authorised person.

This cooker is not to be used as a space heater.

The use of a gas cooking appliance results in the production of heat and moisture in the room in

which it is installed. Ensure the kitchen is well ventilated. Keep natural ventilation holes open or

install a mechanical ventilation device (mechanical extractor hood).

Prolonged intensive use of the appliance may call for additional ventilation, for example opening

of a window, or more effective ventilation, for example increasing the level of mechanical

ventilation where present.

750 mm

500 mm

105 mm

450 mm

Installation instructionsInstallation instructions

Dimensions and clearances

Installation clearances and protection of combustible surfaces shall comply with the current local regulations eg. AG 601 (AS5601/NZS5261) Gas Installations code. Installation shall comply with the dimensions in Fig. 1, bearing in mind the following requirements:

Overhead Clearances

OR60 MODELS

In no case shall the clearance above the highest part of the cooker be less than 600 mm or, for an overhead exhaust fan, 750 mm. AII other downward-facing combustible surfaces less than 600 mm above the cooker surface shall be protected for the full width of the cooking surface in accordance with the standards noted above. In no case shall the clearance be less than 450 mm.

Rear and Side Clearances

Where the distance from the periphery of the nearest burner to any vertical combustible surface is less than 200 mm, the surface shall be protected in accordance with the standards to a height of not less than 150 mm above the cooking surface for the full width or depth of the cooking surface. Where the distance from the periphery of the nearest burner to any horizontal combustible surface is less than 200 mm, the horizontal surface shall be more than 10 mm below the surface of the cooking surface, or the horizontal surface shall be above the trivet (see requirements for vertical combustible surfaces above).

Protection of combustible surfaces

The standards above specify that, where required, protection shall ensure that the surface temperature of combustible surfaces does not exceed 65°C above room temperature. Do not install the cooker near flammable materials (eg curtains).

If you stand the cooker on a pedestal, make sure you provide safety measures to keep it in place.

Fig. 1 Dimensions and distances from cooker

Cooker overall dimensions [mm]

•

height:

•

product width: 598

•

depth: 600

•

cavity width 600

min 900 - max 915

Levelling the cooker

+ 8

+ 8 mm

+ 15 mm

Important!

Using the supplied adjustable feet is MANDATORY. For safety reasons and to ensure adequate ventilation, the cooker chassis MUST NOT sit directly on the floor, a plinth, or other support surface.

To fit the adjustable feet:

Rest the rear of the cooker on a piece of

packaging, exposing the base for fitting the feet.

Screw the four feet to the cooker.

Stand the cooker and level it by screwing or unscrewing the feet with an adjustable spanner. Use the

supplied nuts if necessary, see Figs. 2b and 2c.

Installation instructions

Fig. 2a Fitting the adjustable feet

(supplied with the cooker in the feet kit)

OR60 MODELS

Fig. 2b Do not use the supplied nuts for height

adjustments between 0 and 8 mm.

Fig. 2c Use the supplied nuts for height

adjustments between 8 and 15 mm.

Installation instructions

Fitting the anti-tilt bracket

Important!

To restrain the appliance and prevent it tipping accidentally, fit a bracket to its rear to fix it securely to the wall. Make sure you also fit the

OR60 MODELS

supplied lock pin to the anti-tilt bracket.

To fit the anti-tilt bracket:

After you have located where the cooker

is to be positioned, mark on the wall the place where the two screws of the anti-tilt bracket have to be fitted. Please follow the indications given in Fig. 3a.

Drill two 8 mm diameter holes in the wall

and insert the plastic plugs supplied.

Important!

Before drilling the holes, check that you will not damage any pipes or electrical wires.

Loosely attach the anti-tilt bracket with the

two screws supplied.

Move the cooker to the wall and adjust the

height of the anti-tilt bracket so that it can engage in the slot on the cooker’s back, as shown in Fig.3a.

Tighten the screws attaching the anti-tilt

bracket.

Push the cooker against the wall so that the

anti-tilt bracket is fully inserted in the slot on the cooker’s back.

Access the bracket and fit the lock pin:

Remove the drawer (Fig. 3b). Fit the lock pin through the bracket,

as shown (Fig.3c).

Refit the drawer.

+ 15

Lock pin

600 mm

(Cavity width)

365

235

Fig. 3a Fitting the anti-tilt bracket

Fig. 3b Removing the drawer

Anti-tilt bracket attached on the rear wall

Cooker’s back

Slot on the cooker’s back

min 105

max 120

Lock pin correctly  tted

Fig. 3c Fitting the lock pin through the bracket

Installation instructions

Connecting the cooker to the gas supply

The gas connection must be carried out by an authorised person according to the relevant standards. Before connecting the appliance to the gas main, mount the brass conical adaptor onto the gas inlet pipe, upon which the washer has been placed (see Figs. 4-5 following). Conical adaptor and washer are supplied with the appliance (packed with conversion kit for use with Natural gas or LPG). This appliance is suitable for use with Natural gas or LPG gas. (Check the “gas type” sticker attached to the appliance). For Natural gas, connect the gas supply to the gas pressure regulator which is supplied with the appliance (Fig.5). Adjust the regulator to obtain a test point pressure of 1 kPa with the two semirapid burners operating at the maximum. For LPG, connect the gas supply to the test point adaptor which is supplied with the appliance (Fig.4). Ensure that the supply pressure is regulated to 2.75 kPa. The connection must be made at the rear of appliance (left or right); the pipe is not to cross the cooker. Close off the unused inlet with the cap and sealing washer supplied (Fig. 7).

IMPORTANT: Use two spanners to tighten or loosen the connecting pipe (Fig.6).

Installation with a flexible hose assembly

If this appliance has to be installed with a hose assembly, the installer shall refer to the network operator or gas supplier for confirmation of the gas type, if in doubt. When used with a flexible hose, the connector on the wall should be between 450 mm to 500 mm from the floor and 200 mm to 300 mm from the left-hand side of the appliance as viewed from the front. The hose connection on the appliance shall face downwards.

OR60 MODELS

Gas connection for

LPG

Gas inlet pipe

Nipple

Washer

Brass conical adaptor

(Thread tight: use suitable seal)

Test point adaptor

Test point

Gas connection for

NATURAL GAS

Test point

Gas inlet pipe

Nipple

Washer

Brass conical adaptor

(Thread tight: use suitable seal)

Gas pressure

regulator

Fig. 5 Natural gas connectionFig. 4 LPG connection

Cap

Installation instructions

It is important that the hose does not come in contact with the metal of the appliance and is secured as per appropriate gas installation codes. A chain 80% of the length of the flexible gas hose must be used to prevent stress being applied to the hose. The chain should be attached securely to the product where shown (see Fig.7), and on the wall. Flexible hose assemblies should be AS/NZS 1869 Class B or Class D certified. The thread connection shall be Rp ½ ” (ISO 7-1) male.

OR60 MODELS

Important!

After connection the installer must check that the hose is not kinked, subjected to abrasion or permanently deformed. The installer must check also that the hose is not near (or in contact with) any hot surfaces.

The hose assembly shall be as short as practicable and comply with relevant AS5601 / NZS5261

requirements.

Leak-testing and flame-testing the cooker

After installing the freestanding cooker and connecting the gas supply:

Using a suitable leak detection fluid solution, check each gas connection one at a time by

brushing the solution over the connection. The presence of bubbles will indicate a leak. If there is a leak, tighten the fitting and then recheck for leaks.

Important!

Adjust the test point pressure or supply pressure to the value that is appropriate for the gas

type.

Test the operation of the appliance:

Turn on the appliance gas controls and light each burner individually and in combination.

Check for a well-defined blue flame without any yellow tipping. If any abnormality is

maximum to the minimum position. The flame must not go out. If you need to adjust the setting, see ‘Adjusting the minimum burner setting’ following.

If satisfacfory performance cannot be obtained, the installer shall check the installation and

evident, then check that the burner cap is located properly and the injector nipple is

aligned correctly.

Check the minimum burner setting by quickly rotating the gas control knob from the

notify the local gas supply authority for a gas supply problem, or if it is an appliance problem, our Customer Service Centre should be called to obtain the nearest authorized Service Agent.

Do not use a naked flame to test for leaks.

Fig. 6 Adjusting the connection pipe

Fig. 7 Gas supply inlets

Installation instructions

Converting to a different gas type

This appliance is suitable for use with Natural gas or LPG (check the “gas type” sticker attached to the appliance). To convert from one gas type to another, you need to replace the injectors, and then adjust the minimum burner setting.

Replacing the injectors

Remove the trivets and burners from the cooktop.

Using a spanner, remove the injector (shown in Figs. 8-9 following) and replace it with one

according to the gas type (see the ‘Table for the choice of injectors’).

Fix the warning label (supplied with the conversion kit) at the back of the cooker, near the gas

inlet connections. This label states that the gas cooktop has been converted for use with LPG/ Natural gas.

Adjusting the minimum burner setting

Follow the instructions on Page 12, ‘Adjusting the minimum burner setting’.

Important!

If you are converting the cooker from Natural gas to LPG,remove the gas pressure regulator before connecting the cooker to the gas supply and replace with the test point adaptor supplied with the conversion kit. If you are converting the cooker from LPG to Natural gas, remove the test point adaptor before connecting the cooker to the gas supply and replace with the gas pressure regulator supplied with the conversion kit.

OR60 MODELS

Notes:

- The burners are designed so that regulation of primary air is not required.

Injector

Fig. 8 Auxiliary and semi-rapid burners Fig. 9 Triple-ring wok burner

Injector

Installation instructions

Adjusting the minimum burner setting

Check whether the flame spreads to all burner ports when the burner is lit with the gas valve set to the minimum position. If some ports do not light, increase the minimum gas rate setting. Check whether the burner remains lit even when the gas valve is turned quickly from the

OR60 MODELS

maximum to the minimum position. If the burner does not remain lit, increase the minimum gas rate setting. To adjust the minimum gas rate setting:

Turn on the burner.

Turn the valve to the MINIMUM position.

Take off the knob.

Using a small flat screwdriver, turn the screw inside the valve rod to the correct regulation

(Fig. 10).

Note: for LPG, the regulation screw is normally tightened up.

Fig. 10 Adjusting the minimum burner setting

Table for the choice of injectors

Natural gas LPG

Test Point Pressure [kPa] 1.0 2.75

BURNER

Auxiliary

Semi-rapid

Triple-ring wok

Injector

Orifice Dia.

[mm]

0.85 3.60 0.53 3.60

1.12 6.30 0.70 6.30

1.60 12.70 0.95 11.90

Gas

Consumption

[MJ/h]

Injector

Orifice Dia.

[mm]

Gas

Consumption

[MJ/h]

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