Fanuc SERVO AMPLIFIER βi Maintenance Manual
FANUC AC SERVO MOTOR #*s series
FANUC AC SPINDLE MOTOR #* series
FANUC SERVO AMPLIF
MAINTENANCE MANUAL
IER #* series
I/O Link Option
B-65395EN/01
Ȧ No part of this manual may be reproduced in any form.
Ȧ All specifications and designs are subject to change without notice.
In this manual we have tried as much as possible to describe all the
various matters.
However , we cannot describe all the matters which must not be done,
or which cannot be done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in
this manual should be regarded as ”impossible”.
B-65395EN/01 SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
The "Safety Precautions" section describes the safety precautions
relating to the use of FANUC servo motors and servo amplifiers (βi
SVM). Users of any servo motor or amplifier model are requested to
read the "Safety Precautions" carefully before using the motor or
amplifier.
The users are also requested to read an applicable specification manual
carefully and understand each function of the motor or amplifier for
correct use.
The users are basically forbidden to do any behavior or action not
mentioned in the "Safety Precautions." They are invited to ask FANUC
previously about what behavior or action is prohibited.
Contents
1.1 DEFINITION OF WARNING, CAUTION, AND NOTE ........s-2
1.2 FANUC AC SERVO MOTOR βis series..................................s-3
1.2.1 Warning.........................................................................s-3
1.2.2 Caution ..........................................................................s-6
1.2.3 Note ..........................................................................s-7
1.3 FANUC SERVO AMPLIFIER βi series ...................................s-9
1.3.1 Warnings and Cautions Relating to Mounting .............. s-9
1.3.1.1 Warning.............................................................s-9
1.3.1.2 Caution............................................................s-11
1.3.1.3 Note ................................................................s-13
1.3.2 Warnings and Cautions Relating to a Pilot Run..........s-14
1.3.2.1 Warning...........................................................s-14
1.3.2.2 Caution............................................................s-15
1.3.3 Warnings and Cautions Relating to Maintenance .......s-16
1.3.3.1 Warning...........................................................s-16
1.3.4.2 Caution............................................................s-18
1.3.4.3 Note ................................................................s-19
s-1
SAFETY PRECAUTIONS B-65395EN/01
1.1 DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and
preventing damage to the machine. Precautions are classified into
Warning and Caution according to their bearing on safety. Also,
supplementary information is described as a Note. Read the Warning,
Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being
injured or when there is a damage of both the user
being injured and the equipment being damaged if
the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment
being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary
information other than Warning and Caution.
* Read this manual carefully, and store it in a safe place.
s-2
B-65395EN/01 SAFETY PRECAUTIONS
1.2 FANUC AC SERVO MOTOR βis series
1.2.1 Warning
WARNING
• Be safely dressed when handling a motor.
Wear safety shoes or gloves when handling a motor as you may
get hurt on any edge or protrusion on it or electric shocks.
• Use a crane or lift to move a motor from one place to another.
A motor is heavy. If you lift the motor by hand, you may get a
backache, or you may be seriously injured when you drop the
motor. A suitable crane or lift must be used to move the motor.
(For the weight of motors, refer to their respective Descriptions.)
When moving a motor using a crane or lift, use a hanging bolt if
the motor has a corresponding tapped hole, or textile rope if it has
no tapped hole.
If a motor is attached with a machine or any other heavy stuff, do
not use a hanging bolt to move the motor as the hanging bolt
and/or motor may get broken.
• Before starting to connect a motor to electric wires, make sure
they are isolated from an electric power source.
A failure to observe this caution is vary dangerous because you
may get electric shocks.
• Be sure to secure power wires.
If operation is performed with a terminal loose, the terminal block
may become abnormally hot, possibly causing a fire. Also, the
terminal may become disconnected, causing a ground fault or
short-circuit, and possibly giving you electric shocks. See the
section in this manual that gives the tightening torque for attaching
power wires and short-bars to the terminal block.
• Be sure to ground a motor frame.
To avoid electric shocks, be sure to connect the grounding
terminal in the terminal box to the grounding terminal of the
machine.
• Do not ground a motor power wire terminal or short-circuit it
to another power wire terminal.
A failure to observe this caution may cause electric shocks or a
burned wiring.
(*) Some motors require a special connection such as a winding
changeover. Refer to their respective motor Descriptions for
details.
s-3
SAFETY PRECAUTIONS B-65395EN/01
WARNING
• Do not supply the power to the motor while any terminal is
exposed.
A failure to observe this caution is very dangerous because you
may get electric shocks if your body or any conductive stuff
touches an exposed terminal.
• Do not bring any dangerous stuff near a motor.
Motors are connected to a power line, and may get hot. If a
flammable is placed near a motor, it may be ignited, catch fire, or
explode.
• Do not get close to a rotary section of a motor when it is
rotating.
You may get your clothes or fingers caught in a rotary section, and
may be injured. Before starting a motor, ensure that there is no
stuff that can fly away (such as a key) on the motor.
• Do not touch a motor with a wet hand.
A failure to observe this caution is vary dangerous because you
may get electric shocks.
• Before touching a motor, shut off the power to it.
Even if a motor is not rotating, there may be a voltage across the
terminals of the motor.
Especially before touching a power supply connection, take
sufficient precautions.
Otherwise you may get electric shocks.
• Do not touch any terminal of a motor for a while (at least 5
minutes) after the power to the motor is shut off.
High voltage remains across power line terminals of a motor for a
while after the power to the motor is shut off. So, do not touch any
terminal or connect it to any other equipment. Otherwise, you may
get electric shocks or the motor and/or equipment may get
damaged.
• To drive a motor, use a specified amplifier and parameters.
Driving a motor with other than the specified combinations of an
amplifier and parameters may cause the motor to perform an
unexpected operation; for example, the motor may get out of
control, or produce excessively high torque. This may result in the
motor or machine being damaged. Also, an object such as a
workpiece or tool may fly off due to excessive rotation, possibly
causing injury.
• Do not touch a regenerative discharge unit for a while (at least
30 minutes) after the power to the motor is shut off.
A regenerative discharge unit may get hot when the motor is
running.
Do not touch the regenerative discharge unit before it gets cool
enough. Otherwise, you may get burned.
s-4
B-65395EN/01 SAFETY PRECAUTIONS
• When designing and assembling a machine tool, make it
compliant with EN60204-1.
To ensure the safety of the machine tool and satisfy European
standards, when designing and assembling a machine tool, make it
compliant with EN60204-1. For details of the machine tool, refer
to its specification manual.
• Do not touch a motor when it is running or immediately after
it stops.
A motor may get hot when it is running. Do not touch the motor
before it gets cool enough. Otherwise, you may get burned.
• Be careful not get your hair or cloths caught in a fan.
Be careful especially for a fan used to generate an inward air flow.
Be careful also for a fan even when the motor is stopped, because
it continues to rotate while the amplifier is turned on.
• Ensure that motors and related components are mounted
securely.
If a motor or its component slips out of place or comes off when
the motor is running, it is very dangerous.
s-5
SAFETY PRECAUTIONS B-65395EN/01
1.2.2 Caution
CAUTION
• FANUC motors are designed for use with machines. Do not
use them for any other purpose.
If a FANUC motor is used for an unintended purpose, it may cause
an unexpected symptom or trouble. If you want to use a motor for
an unintended purpose, previously consult with FANUC.
• Ensure that a base or frame on which a motor is mounted is
strong enough.
Motors are heavy. If a base or frame on which a motor is mounted
is not strong enough, it is impossible to achieve the required
precision.
• Be sure to connect motor cables correctly.
An incorrect connection of a cable cause abnormal heat generation,
equipment malfunction, or failure. Always use a cable with an
appropriate current carrying capacity (or thickness). For how to
connect cables to motors, refer to their respective Descriptions.
• Ensure that motors are cooled if they are those that require
forcible cooling.
If a motor that requires forcible cooling is not cooled normally, it
may cause a failure or trouble. For a fan-cooled motor, ensure that
it is not clogged or blocked with dust and dirt. For a liquid-cooled
motor, ensure that the amount of the liquid is appropriate and that
the liquid piping is not clogged.
For both types, perform regular cleaning and inspection.
• When attaching a component having inertia, such as a pulley,
to a motor, ensure that any imbalance between the motor and
component is minimized.
If there is a large imbalance, the motor may vibrates abnormally,
resulting in the motor being broken.
• Be sure to attach a key to a motor with a keyed shaft.
If a motor with a keyed shaft runs with no key attached, it may
impair torque transmission or cause imbalance, resulting in the
motor being broken.
s-6
B-65395EN/01 SAFETY PRECAUTIONS
1.2.3 Note
NOTE
• Do not step or sit on a motor.
If you step or sit on a motor, it may get deformed or broken. Do not
put a motor on another unless they are in packages.
• When storing a motor, put it in a dry (non-condensing) place
at room temperature (0 to 40°C).
If a motor is stored in a humid or hot place, its components may
get damaged or deteriorated. In addition, keep a motor in such a
position that its shaft is held horizontal and its terminal box is at
the top.
• Do not remove a nameplate from a motor.
If a nameplate comes off, be careful not to lose it. If the nameplate
is lost, the motor becomes unidentifiable, resulting in maintenance
becoming impossible.
For a nameplate for a built-in spindle motor, keep the nameplate
with the spindle.
• Do not apply shocks to a motor or cause scratches to it.
If a motor is subjected to shocks or is scratched, its components
may be adversely affected, resulting in normal operation being
impaired. Be very careful when handling plastic portions, sensors,
and windings, because they are very liable to break. Especially,
avoid lifting a motor by pulling its plastic portion, winding, or
power cable.
• Do not conduct dielectric strength or insulation test for a
sensor.
Such a test can damage elements in the sensor.
• When testing the winding or insulation resistance of a motor,
satisfy the conditions stipulated in IEC60034.
Testing a motor under a condition severer than those specified in
IEC60034 may damage the motor.
• Do not disassemble a motor.
Disassembling a motor may cause a failure or trouble in it.
If disassembly is in need because of maintenance or repair, please
contact a service representative of FANUC.
• Do not modify a motor.
Do not modify a motor unless directed by FANUC. Modifying a
motor may cause a failure or trouble in it.
s-7
SAFETY PRECAUTIONS B-65395EN/01
NOTE
• Use a motor under an appropriate environmental condition.
Using a motor in an adverse environment may cause a failure or
trouble in it.
Refer to their respective Descriptions for details of the operating
and environmental conditions for motors.
• Do not apply a commercial power source voltage directly to a
motor.
Applying a commercial power source voltage directly to a motor
may result in its windings being burned. Be sure to use a specified
amplifier for supplying voltage to the motor.
• For a motor with a terminal box, make a conduit hole for the
terminal box in a specified position.
When making a conduit hole, be careful not to break or damage
unspecified portions.
Refer to an applicable Descriptions.
• Before using a motor, measure its winding and insulation
resistances, and make sure they are normal.
Especially for a motor that has been stored for a prolonged period
of time, conduct these checks. A motor may deteriorate depending
on the condition under which it is stored or the time during which
it is stored. For the winding resistances of motors, refer to their
respective Descriptions, or ask FANUC. For insulation resistances,
see the following table.
• To use a motor as long as possible, perform periodic
maintenance and inspection for it, and check its winding and
insulation resistances.
Note that extremely severe inspections (such as dielectric strength
tests) of a motor may damage its windings. For the winding
resistances of motors, refer to their respective Descriptions, or ask
FANUC. For insulation resistances, see the following table.
MOTOR INSULATION RESISTANCE MEASUREMENT
Measure an insulation resistance between each winding and
motor frame using an insulation resistance meter (500 VDC).
Judge the measurements according to the following table.
Insulation resistance Judgment
100MΩ or higher Acceptable
10 to 100 MΩ The winding has begun deteriorating. There is no
problem with the performance at present. Be sure
to perform periodic inspection.
1 to 10 MΩ The winding has considerably deteriorated.
Special care is in need. Be sure to perform
periodic inspection.
Lower than 1 MΩ Unacceptable. Replace the motor.
s-8
B-65395EN/01 SAFETY PRECAUTIONS
1.3 FANUC SERVO AMPLIFIER βi series
1.3.1 Warnings and Cautions Relating to Mounting
1.3.1.1 Warning
WARNING
• Check the specification code of the amplifier.
Check that the delivered amplifier is as originally ordered.
• Mount a ground fault interrupter.
To guard against fire and electric shock, fit the factory power
supply or machine with a ground fault interrupter (designed for
use with an inverter).
• Securely ground the amplifier.
Securely connect the ground terminal and metal frame of the
amplifier and motor to a common ground plate of the power
magnetics cabinet.
• Be aware of the weight of the amplifier and other components.
Some amplifiers, AC reactors and AC line filters are heavy. When
transporting them or mounting them in the cabinet, therefore, be
careful not to injured yourself or damage the equipment. Be
particularly careful not to jam your fingers between the cabinet
and amplifier.
• Never ground or short-circuit either the power supply lines or
power lines.
Protect the lines from any stress such as bending. Handle the ends
appropriately.
• Ensure that the power supply lines, power lines, and signal
lines are securely connected.
A loose screw, loose connection, or the like will cause a motor
malfunction or overheating, or a ground fault.
Be extremely careful with power supply lines, motor power lines,
and DC link connections through which a large amount of current
passes, because a loose screw (or poor contact in a connector or
poor connection between a connector terminal and a cable) may
cause a fire.
• Insulate all exposed parts that are charged.
• Never touch the regenerative discharge resistor or radiator
directly.
The surface of the radiator and regenerative discharge unit become
extremely hot. Never touch them directly. An appropriate
structure should also be considered.
s-9
SAFETY PRECAUTIONS B-65395EN/01
WARNING
• Close the amplifier cover after completing the wiring.
Leaving the cover open presents a danger of electric shock.
• Do not disassemble the amplifier.
• Ensure that the cables used for the power supply lines and
power lines are of the appropriate diameter and temperature
ratings.
• Do not apply an excessively large force to plastic parts.
If a plastic section breaks, it may cause internal damage, thus
interfering with normal operation. The edge of a broken section is
likely to be sharp and, therefore, presents a risk of injury.
s-10
B-65395EN/01 SAFETY PRECAUTIONS
1.3.1.2 Caution
CAUTION
• Do not step or sit on the amplifier.
Also, do not stack unpacked amplifiers on top of each other.
• Use the amplifier in an appropriate environment.
See the allowable ambient temperatures and other requirements,
given in the corresponding Descriptions.
• Protect the amplifier from corrosive or conductive mist or
drops of water.
Use a filter if necessary.
• Protect the amplifier from impact.
Do not place anything on the amplifier.
• Do not block the air inlet to the radiator.
A deposit of coolant, oil mist, or chips on the air inlet will result in
a reduction in the cooling efficiency. In some cases, the required
efficiency cannot be achieved. The deposit may also lead to a
reduction in the useful life of the semiconductors. Especially,
when outside air is drawn in, mount filters on both the air inlet and
outlet. These filters must be replaced regularly.
So, an easy-to-replace type of filter should be used.
• Connect the power supply lines and power lines to the
appropriate terminals and connectors.
• Connect the signal lines to the appropriate connectors.
• Before connecting the power supply wiring, check the supply
voltage.
Check that the supply voltage is within the range specified in the
Descriptions, then connect the power supply lines.
• Ensure that the combination of motor and amplifier is
appropriate.
• Ensure that valid parameters are specified.
Specifying an invalid parameter for the combination of motor and
amplifier may not only prevent normal operation of the motor but
also result in damage to the amplifier.
• Ensure that the amplifier and peripheral equipment are
securely connected.
Check that the magnetic contactor, circuit breaker, and other
devices mounted outside the amplifier are securely connected to
each other and that those devices are securely connected to the
amplifier.
s-11
SAFETY PRECAUTIONS B-65395EN/01
CAUTION
• Check that the amplifier is securely mounted in the power
magnetics cabinet.
If any clearance is left between the power magnetics cabinet and
the surface on which the amplifier is mounted, dust entering the
gap may build up and prevent the normal operation of the
amplifier.
• Apply appropriate countermeasures against noise.
Adequate countermeasures against noise are required to maintain
normal operation of the amplifier. For example, signal lines must
be routed away from power supply lines and power lines.
• Attachment and detachment of connectors
When power is on, avoid attaching and detaching connectors
unless otherwise noted. Otherwise, the amplifier can become
faulty.
s-12
B-65395EN/01 SAFETY PRECAUTIONS
1.3.1.3 Note
NOTE
• Keep the nameplate clearly visible.
• Keep the legend on the nameplate clearly visible.
• After unpacking the amplifier, carefully check for any
damage.
• Mount the amplifier in a location where it can be easily
accessed periodic inspection and daily maintenance.
• Leave sufficient space around the machine to enable
maintenance to be performed easily.
Do not place any heavy objects such that they would interfere with
the opening of the doors.
• Keep the parameter table and spare parts at hand.
Also, keep the Descriptions at hand. These items must be stored in
a location where they can be retrieved immediately.
• Provide adequate shielding.
A cable to be shielded must be securely connected to the ground
plate, using a cable clamp or the like.
s-13
SAFETY PRECAUTIONS B-65395EN/01
1.3.2 Warnings and Cautions Relating to a Pilot Run
1.3.2.1 Warning
WARNING
• Before turning on the power, check that the cables connected
to the power magnetics cabinet and amplifier, as well as the
power lines and power supply lines, are securely connected.
Also, check that no lines are slack.
A loose screw, loose connection, or the like will cause a motor
malfunction or overheating, or a ground fault. Be extremely
careful with power supply lines, motor power lines, and DC link
connections through which a large amount of current passes,
because a loose screw (or poor contact in a connector or poor
connection between a connector terminal and a cable) may cause a
fire.
• Before turning on the power, ensure that the power magnetics
cabinet is securely grounded.
• Before turning on the power, check that the door of the power
magnetics cabinet and all other doors are closed.
Ensure that the door of the power magnetics cabinet containing the
amplifier, and all other doors, are securely closed. During
operation, all doors must be closed and locked.
• Apply extreme caution if the door of the power magnetics
cabinet or another door must be opened.
Only a person trained in the maintenance of the corresponding
machine or equipment should open the door, and only after
shutting off the power supply to the power magnetics cabinet (by
opening both the input circuit breaker of the power magnetics
cabinet and the factory switch used to supply power to the cabinet).
If the machine must be operated with the door open to enable
adjustment or for some other purpose, the operator must keep his
or her hands and tools well away from any dangerous voltages.
Such work must be done only by a person trained in the
maintenance of the machine or equipment.
• When operating the machine for the first time, check that the
machine operates as instructed.
To check whether the machine operates as instructed, first specify
a small value for the motor, then increase the value gradually. If
the motor operates abnormally, perform an emergency stop
immediately.
• After turning on the power, check the operation of the
emergency stop circuit.
Press the emergency stop button to check that the motor stops
immediately, and that the power being supplied to the amplifier is
shut off by the magnetic contactor.
s-14
B-65395EN/01 SAFETY PRECAUTIONS
WARNING
• Before opening a door or protective cover of a machine to
enable adjustment of the machine, first place the machine in
the emergency stop state and check that the motor has
stopped.
s-15
SAFETY PRECAUTIONS B-65395EN/01
1.3.2.2 Caution
CAUTION
• Note whether an alarm status relative to the amplifier is
displayed at power-up or during operation.
If an alarm is displayed, take appropriate action as explained in
this manual. If the work to be done requires that the door of the
power magnetics cabinet be left open, the work must be carried out
by a person trained in the maintenance of the machine or
equipment. Note that if some alarms are forcibly reset to enable
operation to continue, the amplifier may be damaged. Take
appropriate action according to the contents of the alarm.
• Before operating the motor for the first time, mount and
adjust the position and speed sensors.
Following the instructions given in this manual, adjust the position
and speed sensors for the spindle so that an appropriate waveform
is obtained.
If the sensors are not properly adjusted, the motor may not rotate
normally or the spindle may fail to stop as desired.
• If the motor makes any abnormal noise or vibration while
operating, stop it immediately.
Note that if operation is continued in spite of there being some
abnormal noise or vibration, the amplifier may be damaged. Take
appropriate corrective action, then resume operation.
• Observe the ambient temperature and output rating
requirements.
The continuous output rating or continuous operation period of
some amplifiers may fall as the ambient temperature increases. If
the amplifier is used continuously with an excessive load applied,
the amplifier may be damaged.
• Unless otherwise specified, do not insert or remove any
connector while the power is turned on. Otherwise, the
amplifier may fail.
s-16
B-65395EN/01 SAFETY PRECAUTIONS
1.3.3 Warnings and Cautions Relating to Maintenance
1.3.3.1 Warning
WARNING
• Read this manual carefully and ensure that you are totally
familiar with its contents.
This manual describes daily maintenance and the procedures to be
followed in the event of an alarm being issued. The operator must
be familiar with these descriptions.
• Notes on replacing a fuse or PC board
1) Before starting the replacement work, ensure that the circuit
breaker protecting the power magnetics cabinet is open.
2) Check that the red LED that indicates that charging is in
progress is not lit.
The position of the charging LED on each model of amplifier
is given in the Descriptions. While the LED is lit, hazardous
voltages are present inside the unit, and thus there is a danger
of electric shock.
3) Some PC board components become extremely hot. Be
careful not to touch these components.
4) Ensure that a fuse having an appropriate rating is used.
5) Check the specification code of a PC board to be replaced. If
a modification drawing number is indicated, contact FANUC
before replacing the PC board.
Also, before and after replacing a PC board, check its pin
settings.
6) After replacing a fuse, make sure that the fuse is inserted into
the socket all the way to the root.
7) After replacing the PC board, ensure that it is securely
connected.
8) Ensure that all power lines, power supply lines, and
connectors are securely connected.
• Take care not to lose any screws.
When removing the case or PC board, take care not to lose any
screws. If a screw is lost inside the nit and the power is turned on,
the machine may be damaged.
s-17
SAFETY PRECAUTIONS B-65395EN/01
WARNING
• Notes on replacing the battery of the absolute Pulsecoder
Replace the battery only while the power is on. If the battery is
replaced while the power is turned off, the stored absolute
positioning data will be lost. A battery may be mounted on the
servo amplifier of the βi series servo amplifier module. In this
case, before starting to replace the battery, you must open the
power magnetics cabinet door and take the machine to an
emergency stop to shut down the power to the amplifier without
turning off the control power. Replacement work should be done
only by a person who is trained in the related maintenance and
safety requirements. The power magnetics cabinet in which the
servo amplifier is mounted has a high-voltage section. This section
presents a severe risk of electric shock.
• Check the number of any alarm.
If the machine stops upon an alarm being issued, check the alarm
number. Some alarms indicate that a component must be replaced.
If the power is reconnected without first replacing the failed
component, another component may be damaged, making it
difficult to locate the original cause of the alarm.
• Before resetting an alarm, ensure that the original cause of the
alarm has been removed.
• Contact FANUC whenever a question relating to maintenance
arises.
• Notes on removing the amplifier
Before removing the amplifier, first ensure that the power is shut
off. Be careful not to jam your fingers between the power
magnetics cabinet and amplifier.
s-18
B-65395EN/01 SAFETY PRECAUTIONS
1.3.3.2 Caution
CAUTION
• Ensure that all required components are mounted.
When replacing a component or PC board, check that all
components, including the snubber capacitor, are correctly
mounted. If the snubber capacitor is not mounted, for example, the
IPM will be damaged.
• Tighten all screws firmly.
• Check the specification code of the fuse, PC board, and other
components.
When replacing a fuse or PC board, first check the specification
code of the fuse or PC board, then mount it in the correct position.
The machine will not operate normally if a fuse or PC board
having other than the correct specification code is mounted, or if a
fuse or PC board is mounted in the wrong position.
• Mount the correct cover.
The cover on the front of the amplifier carries a label indicating a
specification code. When mounting a previously removed front
cover, take care to mount it on the unit from which it was removed.
• Notes on cleaning the heat sink and fan
1) A dirty heat sink or fan results in reduced semiconductor
cooling efficiency, which degrades reliability. Periodic
cleaning is necessary.
2) Using compressed air for cleaning scatters the dust. A deposit
of conductive dust on the amplifier or peripheral equipment
will result in a failure.
3) To clean the heat sink, do so only after turning the power off
and ensuring that the heat sink has cooled to room
temperature. The heat sink becomes extremely hot, such that
touching it during operation or immediately after power-off
is likely to cause a burn. Be extremely careful when touching
the heat sink.
s-19
SAFETY PRECAUTIONS B-65395EN/01
1.3.3.3 Note
NOTE
• Ensure that the battery connector is correctly inserted.
If the power is shut off while the battery connector is not
connected correctly, the absolute position data for the machine
will be lost.
• Store the manuals in a safe place.
The manuals should be stored in a location where they can be
accessed immediately it so required during maintenance work.
• Notes on contacting FANUC
Inform FANUC of the details of an alarm and the specification
code of the amplifier so that any components required for
maintenance can be quickly secured, and any other necessary
action can be taken without delay.
s-20
B-65395EN/01 PREFACE
PREFACE
Organization of this manual
This manual describes information necessary to maintain FANUC
SERVO AMPLIFIER βi series products, such as a βi SVM and
FANUC SERVO MOTOR βis series products.
Parts I, II, III and IV explain the start-up procedure, operation,
troubleshooting, and maintenance for the βi series SVM.
Part V explains the maintenance for βis series servo motor.
The abbreviations listed below are used in this manual.
Product name Abbreviations
FANUC Series 15i FS15i
FANUC Series 16i FS16i
FANUC Series 18i FS18i
FANUC Series 21i FS21i
FANUC Series 0i FS0i
FANUC Series 30i FS30i
FANUC Series 31i FS31i
FANUC Series 32i FS32i
FANUC Power Mate i-D
FANUC Power Mate i-H
FANUC SERVO AMPLIFIER βi series SVM
Power Supply Module
Servo Amplifier Module
* The manuals shown below provide information related to this
manual. This manual may refer you to these manuals.
FANUC SERVO AMPLIFIER βi series Descriptions B-65322EN
FANUC AC SERVO MOTOR βis series Descriptions B-65302EN
FANUC AC SERVO MOTOR αis/αi/βis series Parameter Manual
B-65270EN
WARNING
When maintaining and inspecting the servo
amplifier module, keep the power turned off and
make sure that the LED (red) on the front panel of
the servo amplifier module that indicates whether
electric charge is in progress is off. (See Appendix
A.)
PMi
βi SVM, SVM,
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B-65395EN/01 TABLE OF CONTENTS
TABLE OF CONTENTS
SAFETY PRECAUTIONS............................................................................s-1
PREFACE....................................................................................................p-1
I. START-UP PROCEDURE
1 OVERVIEW ............................................................................................. 3
2 CONFIGURATIONS ................................................................................ 4
2.1 CONFIGURATIONS ...................................................................................... 5
2.2 MAJOR COMPONENTS ............................................................................... 6
2.2.1 Servo Amplifier Modules.........................................................................................6
3 START-UP PROCEDURE.......................................................................7
3.1 START-UP PROCEDURE (OVERVIEW) ......................................................8
3.2 CONNECTING THE POWER........................................................................ 9
3.2.1 Checking the Voltage and Capacity of the Power....................................................9
3.2.2 Connecting a Protective Ground ..............................................................................9
3.2.3 Selecting the Ground Fault Interrupter That Matches the Leakage Current ............9
3.3 INITIALIZING PARAMETERS
(SWITCHES AND DUMMY CONNECTORS) .............................................. 10
3.4 PARAMETER INITIALIZATION ................................................................... 11
4 CONFIRMATION OF THE OPERATION ..............................................15
4.1 CHECK PROCEDURE ................................................................................16
5 PERIODIC MAINTENANCE OF SERVO AMPLIFIER ..........................19
5.1 BATTERY FOR THE ABSOLUTE PULSECODER ...................................... 20
5.2 PERIODIC MAINTENANCE OF SERVO AMPLIFIER ................................. 28
II. HANDLING
1 OVERVIEW ........................................................................................... 33
1.1 SERVO AMPLIFIER MODULE INTERFACE............................................... 34
1.2 FANUC I/O LINK INTERFACE AREA.......................................................... 34
1.3 INTERFACE ................................................................................................35
1.3.1 Peripheral Equipment Control Interface.................................................................35
1.3.2 Direct Command Interface .....................................................................................35
1.3.3 Interface Switching.................................................................................................35
1.4 CAUTIONS ON USING THE POWER MATE CNC .....................................36
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TABLE OF CONTENTS B-65395EN/01
2 SIGNAL DESCRIPTIONS .....................................................................37
2.1 DO/DO SIGNALS ........................................................................................38
2.1.1 Peripheral Equipment Control Interface.................................................................38
2.1.2 Direct Command Interface .....................................................................................40
2.2 SIGNALS (LISTED IN GROUPS) ................................................................ 42
2.3 SIGNAL DETAILS........................................................................................ 44
2.3.1 Preparation Completion..........................................................................................44
2.3.2 Reset and Emergency Stop.....................................................................................45
2.3.3 Alarm ......................................................................................................................46
2.3.4 Mode Selection.......................................................................................................47
2.3.5 Jog Feed..................................................................................................................47
2.3.6 Status Signals .........................................................................................................48
2.3.7 Feedrate ..................................................................................................................52
2.3.8 Interlock .................................................................................................................54
2.3.9 Reference Position Return......................................................................................54
2.3.10 Automatic Operation..............................................................................................55
2.3.11 Clamp and Unclamp (for the Peripheral Equipment Control Interface Only)........56
2.3.12 Servo-off.................................................................................................................57
2.3.13 Peripheral Equipment Control Function Code and Related Information ...............58
2.3.14 Direct Command Function Code and Related Information....................................62
2.3.15 Direct Input Signals ................................................................................................68
3 PERIPHERAL EQUIPMENT CONTROL............................................... 71
3.1 COMMAND FORMAT FOR PERIPHERAL EQUIPMENT CONTROL ......... 72
3.2 PERIPHERAL EQUIPMENT CONTROL PROCEDURE.............................. 73
3.2.1 Specifying Operation Using a Function Code........................................................73
3.2.2 Receiving Response Data .......................................................................................73
3.3 FUNCTION CODES ....................................................................................74
3.3.1 Function Codes.......................................................................................................74
3.4 DETAILS OF FUNCTION CODES............................................................... 76
3.4.1 ATC/Turret Control................................................................................................76
3.4.2 Point Positioning Control .......................................................................................78
3.4.3 Reference Position Return......................................................................................80
3.4.4 Reference Position Setting
(when the Reference Position External Setting Function is Used).........................82
3.4.5 Positioning Control (Absolute/Incremental Specification, for Skip Function) ......84
3.4.6 Speed Control.........................................................................................................86
3.4.6.1 Overview ........................................................................................................... 86
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B-65395EN/01 TABLE OF CONTENTS
3.4.6.2 System configuration ......................................................................................... 86
3.4.6.3 Peripheral equipment control command format................................................. 87
3.4.6.4 Command timing chart ......................................................................................89
3.4.6.5 Parameter ........................................................................................................... 92
3.4.6.6 Signal ................................................................................................................ 94
3.4.6.7 Alarm ................................................................................................................ 94
3.4.6.8 Others ................................................................................................................ 95
3.4.7 Coordinate System Setting .....................................................................................96
3.4.8 Rewriting of Parameters .........................................................................................97
3.4.8.1 Overview ........................................................................................................... 97
3.4.8.2 System configuration ......................................................................................... 97
3.4.8.3 Peripheral equipment control command format................................................. 98
3.4.8.4 Command timing chart ......................................................................................99
3.4.8.5 Alarm ................................................................................................................ 99
3.4.8.6 Parameter ........................................................................................................... 99
3.4.9 Control of the Point Data External Setting Function............................................100
3.4.10 Teaching-based Data Setting Control...................................................................101
3.5 REFERENCE POSITION RETURN FUNCTION WITH DOGS.................. 102
3.5.1 Explanation of Function .......................................................................................102
3.5.1.1 Reference position return operation (grid method).......................................... 102
3.5.1.2 Deceleration limit switch installation condition .............................................. 103
3.5.1.3 Tip .............................................................................................................. 104
3.5.2 Parameter..............................................................................................................105
3.6 UPGRADING OF THE ROTATION AXIS CONTROL FUNCTION ............ 106
3.6.1 Function for Specifying the Direction of Rotation Axis High-speed Reference
Position Return.....................................................................................................106
3.6.1.1 Explanation of function ................................................................................... 106
3.6.1.2 Parameter ......................................................................................................... 106
3.6.2 Rotation Axis Rotation Direction Sign Specification Function ...........................107
3.6.2.1 Explanation of function ................................................................................... 107
3.6.2.2 Example of program ........................................................................................ 107
3.6.2.3 Parameter ......................................................................................................... 107
3.7 UPGRADING OF THE CLAMP/UNCLAMP CONTROL FUNCTION .........108
3.7.1 Start of the Timer Counting Until Servo-off in Clamp Processing ......................108
3.7.1.1 Explanation of function ................................................................................... 108
3.7.1.2 Parameter ......................................................................................................... 108
3.7.2 Disabling of Clamp Processing When Jog Operation is Stopped ........................108
3.7.2.1 Explanation of function ................................................................................... 108
3.7.2.2 Parameter ......................................................................................................... 108
3.8 UPGRADING OF THE RESPONSE DATA READ FUNCTION .................109
3.8.1 Overview ..............................................................................................................109
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3.8.2 Details of Function ...............................................................................................109
3.8.3 DI/DO Signals ......................................................................................................110
3.8.4 Parameter..............................................................................................................111
3.8.5 Notes ....................................................................................................................112
3.9 IMPROVEMENT OF TURRET/MAGAZINE NUMBER OUTPUT............... 114
3.9.1 Overview ..............................................................................................................114
3.9.2 Details of Function ...............................................................................................114
3.9.3 Signal ....................................................................................................................118
3.9.4 Parameter..............................................................................................................120
3.9.4.1 Related parameters........................................................................................... 121
3.10 MANUAL HANDLE INTERFACE ............................................................... 124
3.10.1 Overview ..............................................................................................................124
3.10.2 Details of Function ...............................................................................................124
3.10.3 Signal ....................................................................................................................125
3.10.3.1 Signal on the servo amplifier module .............................................................. 125
3.10.3.2 Signal on the CNC (host)................................................................................. 126
3.10.4 Parameter..............................................................................................................127
3.10.4.1 Parameter on the servo amplifier module ........................................................ 127
3.10.4.2 Parameter on the CNC (host)........................................................................... 127
4 DIRECT COMMANDS......................................................................... 128
4.1 DIRECT COMMAND FORMAT .................................................................129
4.2 DIRECT COMMAND CONTROL PROCEDURE .......................................131
4.2.1 Direct Command Control Procedure ....................................................................131
4.2.2 Instruction Command Control (EBUF, EBSY, and ECNT).................................132
4.2.3 Response Command Control (EOREND, EOSTB, EOPC, USR1, and ECONT)133
4.2.4 Command Completion Notification (ECF) ..........................................................133
4.2.5 Alarm (DAL)........................................................................................................134
4.2.6 Direct Command Execution Result ......................................................................134
4.3 LIST OF DIRECT COMMANDS................................................................. 135
4.4 DETAILS OF DIRECT COMMAND FUNCTIONS ...................................... 136
4.4.1 Signal Operation Commands................................................................................136
4.4.2 Parameter..............................................................................................................137
4.4.3 Status Read...........................................................................................................140
4.4.4 Axis Movement Commands.................................................................................154
4.5 THIRTY-TWO-BLOCK BUFFERING OPERATION ................................... 167
4.5.1 Overview ..............................................................................................................167
4.5.2 Memory Registration Procedure...........................................................................167
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4.5.3 Operation Procedure.............................................................................................168
5 EXTERNAL PULSE INPUT FUNCTION ............................................. 169
5.1 OVERIVIEW ..............................................................................................170
5.2 DETAILED DESCRIPTION........................................................................ 171
6 UNEXPECTED DISTURBANCE TORQUE DETECTION FUNCTION
(OPTIONAL FUNCTION) ....................................................................172
6.1 OVERVIEW ...............................................................................................173
6.2 SERIES AND EDITIONS OF APPLICABLE SERVO SOFTWARE............ 174
6.3 SETUP METHOD ...................................................................................... 175
6.3.1 Overview ..............................................................................................................175
6.3.2 Details of the Setup Method .................................................................................176
6.4 SIGNAL .....................................................................................................180
6.5 PARAMETER ............................................................................................181
6.6 ALARM ...................................................................................................... 183
6.7 DIAGNOSIS............................................................................................... 183
7 QUICK STOP FUNCTION...................................................................184
7.1 OVERVIEW ...............................................................................................185
7.2 SERIES AND EDITIONS OF APPLICABLE SERVO SOFTWARE............ 185
7.3 SETTING METHOD................................................................................... 185
7.4 PARAMETER ............................................................................................186
III. TROUBLESHOOTING
1 OVERVIEW ......................................................................................... 189
2 ALARM NUMBERS AND BRIEF DESCRIPTIONS ............................190
3 ACTION AGAINST NOISE..................................................................201
3.1 NOTES ON CONNECTING THE GROUND SYSTEMS ............................ 203
3.2 NOTES ON SELECTING THE SPARK KILLER ........................................206
IV. MAINTENANCE OF SERVO AMPLIFIER MODULES
1 HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT
BOARDS .............................................................................................211
1.1 HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT BOARDS..... 212
1.1.1 Ordering Number of Printed Circuit Board..........................................................214
1.1.2 Fuse Locations......................................................................................................214
1.2 HOW TO REPLACE THE FAN MOTOR.................................................... 215
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TABLE OF CONTENTS B-65395EN/01
1.2.1 For Fan Motors for Internal Agitation for SVM1-4i and SVM1-20i ...................215
1.2.2 For Fan Motors for Internal Agitation for SVM1-40i and SVM1-80i .................216
1.2.3 External-Fan Motor ..............................................................................................217
V. SERVO MOTOR MAINTENANCE
1 SERVO MOTOR MAINTENANCE ......................................................221
1.1 RECEIVING AND KEEPING AC SERVO MOTORS ................................. 222
1.2 DAILY INSPECTION OF AC SERVO MOTORS ....................................... 223
1.3 PERIODIC INSPECTION OF AC SERVO MOTORS ................................ 225
1.4 REPLACING THE PULSECODER ............................................................ 228
1.5 SPECIFICATION NUMBERS OF REPLACEMENT PARTS...................... 230
APPENDIX
A SERVO AMPLIFIER MODULE FRONT VIEW .................................... 233
B PARAMETER LIST .............................................................................235
B.1 CONTROLLED-AXIS PARAMETERS .......................................................242
B.2 COORDINATE SYSTEM AND STROKE LIMIT PARAMETERS ............... 243
B.3 FEEDRATE PARAMETERS ...................................................................... 247
B.4 ACCELERATION/DECELERATION CONTROL PARAMETERS .............. 250
B.5 INPUT/OUTPUT SIGNALS PARAMETERS .............................................. 253
B.6 SERVO PARAMETERS ............................................................................ 264
B.7 DIGITAL SERVO STANDARD PARAMETER TABLE ............................... 286
C DIAGNOSIS LISTS .............................................................................288
C.1 SIGNALS SENT FROM CNC (HOST) TO SERVO AMPLIFIER
MODULE ................................................................................................... 289
C.1.1 Peripheral Equipment Control Interface (DRC = 0).............................................289
C.1.2 Direct Command Interface (DRC = 1).................................................................289
C.2 SIGNALS SENT FROM SERVO AMPLIFIER MODULE TO CNC (HOST) 290
C.2.1 Peripheral Equipment Control Interface (DRC = 0).............................................290
C.2.2 Direct Command Interface (DRC = 1).................................................................290
C.3 SERVO POSITIONAL DEVIATION AMOUNT
(SERVO AMPLIFIER MODULE)................................................................ 291
C.4 ACCELERATION/DECELERATION DELAY AMOUNT
(SERVO AMPLIFIER MODULE)................................................................ 291
C.5 FUNCTION BIT (SERVO AMPLIFIER MODULE)...................................... 291
C.6 DIRECT INPUT SIGNAL STATUSES (SERVO AMPLIFIER MODULE).... 291
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