FANUC Series 30*/300*/300*s-MODEL A FANUC Series 31*/310*/310*s-MODEL A5 FANUC Series 31*/310*/310*s-MODEL A FANUC Series 32*/320*/320*s-MODEL A
Common to Lathe System/Machining Center System
USER’S MANUAL
(Volume 1 of 2)
B-63944EN/02
•No part of this manual may be reproduced in any form.
•All specifications and designs are subject to change without notice.
The export of this product is subject to the authorization of the government of the country from where the product is exported.
In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be regarded as ”impossible”.
This manual contains the program names or device names of other companies, some of which are registered trademarks of respective owners. However, these names are not followed by or in the main body.
B-63944EN/02 |
SAFETY PRECAUTIONS |
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC units.
It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). Note that some precautions are related only to specific functions, and thus may not be applicable to certain CNC units.
Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder. Before attempting to operate the machine or create a program to control the operation of the machine, the operator must become fully familiar with the contents of this manual and relevant manual supplied by the machine tool builder.
|
CONTENTS |
|
1.1 |
DEFINITION OF WARNING, CAUTION, AND NOTE |
........s-2 |
1.2 |
GENERAL WARNINGS AND CAUTIONS ........................... |
s-3 |
1.3 |
WARNINGS AND CAUTIONS RELATED TO |
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|
PROGRAMMING..................................................................... |
s-6 |
1.4 |
WARNINGS AND CAUTIONS RELATED TO HANDLINGs-9 |
|
1.5 |
WARNINGS RELATED TO DAILY MAINTENANCE....... |
s-12 |
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SAFETY PRECAUTIONS |
B-63944EN/02 |
1.1 DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
•Read this manual carefully, and store it in a safe place.
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SAFETY PRECAUTIONS |
1.2 GENERAL WARNINGS AND CAUTIONS
WARNING
1Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
2Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
3Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate.
If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
4When using a tool compensation function, thoroughly check the direction and amount of compensation.
Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
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SAFETY PRECAUTIONS |
B-63944EN/02 |
WARNING
5The parameters for the CNC and PMC are factory-set. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change.
Failure to set a parameter correctly may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
6Immediately after switching on the power, do not touch any of the keys on the MDI panel until the position display or alarm screen appears on the
CNC unit.
Some of the keys on the MDI panel are dedicated to maintenance or other special operations. Pressing any of these keys may place the CNC unit in other than its normal state. Starting the machine in this state may cause it to behave unexpectedly.
7The User’s Manual and programming manual supplied with a CNC unit provide an overall description of the machine's functions, including any optional functions. Note that the optional functions will vary from one machine model to another. Therefore, some functions described in the manuals may not actually be available for a particular model. Check the specification of the machine if in doubt.
8Some functions may have been implemented at the request of the machine-tool builder. When using such functions, refer to the manual supplied by the machine-tool builder for details of their use and any related cautions.
CAUTION
The liquid-crystal display is manufactured with very precise fabrication technology. Some pixels may not be turned on or may remain on. This phenomenon is a common attribute of LCDs and is not a defect.
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SAFETY PRECAUTIONS |
NOTE
Programs, parameters, and macro variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off.
Such data may be deleted inadvertently, however, or it may prove necessary to delete all data from nonvolatile memory as part of error recovery.
To guard against the occurrence of the above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place.
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SAFETY PRECAUTIONS |
B-63944EN/02 |
1.3 WARNINGS AND CAUTIONS RELATED TO PROGRAMMING
This section covers the major safety precautions related to programming. Before attempting to perform programming, read the supplied User’s Manual carefully such that you are fully familiar with their contents.
WARNING
1Coordinate system setting
If a coordinate system is established incorrectly, the machine may behave unexpectedly as a result of the program issuing an otherwise valid move command. Such an unexpected operation may damage the tool, the machine itself, the workpiece, or cause injury to the user.
2Positioning by nonlinear interpolation
When performing positioning by nonlinear interpolation (positioning by nonlinear movement between the start and end points), the tool path must be carefully confirmed before performing programming. Positioning involves rapid traverse. If the tool collides with the workpiece, it may damage the tool, the machine itself, the workpiece, or cause injury to the user.
3Function involving a rotation axis
When programming polar coordinate interpolation or normal-direction (perpendicular) control, pay careful attention to the speed of the rotation axis. Incorrect programming may result in the rotation axis speed becoming excessively high, such that centrifugal force causes the chuck to lose its grip on the workpiece if the latter is not mounted securely. Such mishap is likely to damage the tool, the machine itself, the workpiece, or cause injury to the user.
4Inch/metric conversion
Switching between inch and metric inputs does not convert the measurement units of data such as the workpiece origin offset, parameter, and current position. Before starting the machine, therefore, determine which measurement units are being used. Attempting to perform an operation with invalid data specified may damage the tool, the machine itself, the workpiece, or cause injury to the user.
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SAFETY PRECAUTIONS |
WARNING
5Constant surface speed control
When an axis subject to constant surface speed control approaches the origin of the workpiece coordinate system, the spindle speed may become excessively high. Therefore, it is necessary to specify a maximum allowable speed. Specifying the maximum allowable speed incorrectly may damage the tool, the machine itself, the workpiece, or cause injury to the user.
6Stroke check
After switching on the power, perform a manual reference position return as required. Stroke check is not possible before manual reference position return is performed. Note that when stroke check is disabled, an alarm is not issued even if a stroke limit is exceeded, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.
7Tool post interference check
A tool post interference check is performed based on the tool data specified during automatic operation. If the tool specification does not match the tool actually being used, the interference check cannot be made correctly, possibly damaging the tool or the machine itself, or causing injury to the user. After switching on the power, or after selecting a tool post manually, always start automatic operation and specify the tool number of the tool to be used.
8Absolute/incremental mode
If a program created with absolute values is run in incremental mode, or vice versa, the machine may behave unexpectedly.
9Plane selection
If an incorrect plane is specified for circular interpolation, helical interpolation, or a canned cycle, the machine may behave unexpectedly.
Refer to the descriptions of the respective functions for details.
10Torque limit skip
Before attempting a torque limit skip, apply the torque limit. If a torque limit skip is specified without the torque limit actually being applied, a move command will be executed without performing a skip.
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SAFETY PRECAUTIONS |
B-63944EN/02 |
WARNING
11 Programmable mirror image
Note that programmed operations vary considerably when a programmable mirror image is enabled.
12 Compensation function
If a command based on the machine coordinate system or a reference position return command is issued in compensation function mode, compensation is temporarily canceled, resulting in the unexpected behavior of the machine.
Before issuing any of the above commands, therefore, always cancel compensation function mode.
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SAFETY PRECAUTIONS |
1.4 WARNINGS AND CAUTIONS RELATED TO HANDLING
This section presents safety precautions related to the handling of machine tools. Before attempting to operate your machine, read the supplied User’s Manual carefully, such that you are fully familiar with their contents.
WARNING
1Manual operation
When operating the machine manually, determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and feedrate have been specified correctly. Incorrect operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the operator.
2Manual reference position return
After switching on the power, perform manual reference position return as required.
If the machine is operated without first performing manual reference position return, it may behave unexpectedly. Stroke check is not possible before manual reference position return is performed. An unexpected operation of the machine may
damage the tool, the machine itself, the workpiece, or cause injury to the user.
3Manual numeric command
When issuing a manual numeric command, determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and command have been specified correctly, and that the entered values are valid.
Attempting to operate the machine with an invalid command specified may damage the tool, the machine itself, the workpiece, or cause injury to the operator.
4Manual handle feed
In manual handle feed, rotating the handle with a large scale factor, such as 100, applied causes the tool and table to move rapidly. Careless handling may damage the tool and/or machine, or cause injury to the user.
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SAFETY PRECAUTIONS |
B-63944EN/02 |
WARNING
5Disabled override
If override is disabled (according to the specification in a macro variable) during threading, rigid tapping, or other tapping, the speed cannot be predicted, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.
6Origin/preset operation
Basically, never attempt an origin/preset operation when the machine is operating under the control of a program. Otherwise, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the tool, or causing injury to the user.
7Workpiece coordinate system shift
Manual intervention, machine lock, or mirror imaging may shift the workpiece coordinate system. Before attempting to operate the machine under the control of a program, confirm the coordinate system carefully.
If the machine is operated under the control of a program without making allowances for any shift in the workpiece coordinate system, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.
8Software operator's panel and menu switches
Using the software operator's panel and menu switches, in combination with the MDI panel, it is possible to specify operations not supported by the machine operator's panel, such as mode change, override value change, and jog feed commands. Note, however, that if the MDI panel keys are operated inadvertently, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.
9RESET key
Pressing the RESET key stops the currently running program. As a result, the servo axes are stopped. However, the RESET key may fail to function for reasons such as an MDI panel problem. So, when the motors must be stopped, use the emergency stop button instead of the RESET key to ensure security.
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SAFETY PRECAUTIONS |
WARNING
10 Manual intervention
If manual intervention is performed during programmed operation of the machine, the tool path may vary when the machine is restarted.
Before restarting the machine after manual intervention, therefore, confirm the settings of the manual absolute switches, parameters, and absolute/incremental command mode.
11 Feed hold, override, and single block
The feed hold, feedrate override, and single block functions can be disabled using custom macro system variable #3004. Be careful when operating the machine in this case.
12 Dry run
Usually, a dry run is used to confirm the operation of the machine. During a dry run, the machine operates at dry run speed, which differs from the corresponding programmed feedrate. Note that the dry run speed may sometimes be higher than the programmed feed rate.
13 Cutter and tool nose radius compensation in
MDI mode
Pay careful attention to a tool path specified by a command in MDI mode, because cutter or tool nose radius compensation is not applied. When a command is entered from the MDI to interrupt in automatic operation in cutter or tool nose radius compensation mode, pay particular attention to the tool path when automatic operation is subsequently resumed. Refer to the descriptions of the corresponding functions for details.
14 Program editing
If the machine is stopped, after which the machining program is edited (modification, insertion, or deletion), the machine may behave unexpectedly if machining is resumed under the control of that program. Basically, do not modify, insert, or delete commands from a machining program while it is in use.
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1.5 WARNINGS RELATED TO DAILY MAINTENANCE
WARNING
1Memory backup battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine.
Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high-voltage circuits (marked and fitted with an insulating cover).
Touching the uncovered high-voltage circuits presents an extremely dangerous electric shock hazard.
NOTE
The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator's panel or screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC's memory will be lost.
Refer to the Section “Method of replacing battery” in the User’s Manual (Common to T/M series) for details of the battery replacement procedure.
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SAFETY PRECAUTIONS |
WARNING
2Absolute pulse coder battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine.
Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high-voltage circuits (marked and fitted with an insulating cover).
Touching the uncovered high-voltage circuits presents an extremely dangerous electric shock hazard.
NOTE
The absolute pulse coder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator's panel or screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost.
Refer to the FANUC SERVO MOTOR αi series Maintenance Manual for details of the battery replacement procedure.
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SAFETY PRECAUTIONS |
B-63944EN/02 |
WARNING
3Fuse replacement
Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse.
For this reason, only those personnel who have received approved safety and maintenance training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the high-voltage circuits (marked and fitted with an insulating cover).
Touching an uncovered high-voltage circuit presents an extremely dangerous electric shock hazard.
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B-63944EN/02 |
TABLE OF CONTENTS |
TABLE OF CONTENTS
SAFETY PRECAUTIONS............................................................................ |
s-1 |
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I. GENERAL |
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1 GENERAL.............................................................................................................. |
3 |
|
1.1 |
NOTES ON READING THIS MANUAL.......................................................... |
8 |
1.2 |
NOTES ON VARIOUS KINDS OF DATA ...................................................... |
8 |
II. PROGRAMMING |
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1 GENERAL ............................................................................................. |
11 |
1.1TOOL MOVEMENT ALONG WORKPIECE PARTS
|
FIGURE-INTERPOLATION ......................................................................... |
12 |
1.2 |
FEED-FEED FUNCTION............................................................................. |
14 |
1.3 |
PART DRAWING AND TOOL MOVEMENT................................................ |
15 |
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1.3.1 Reference Position (Machine-specific Position) .................................................... |
15 |
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1.3.2 Coordinate System on Part Drawing and Coordinate System Specified by CNC - |
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Coordinate System ................................................................................................. |
16 |
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1.3.3 How to Indicate Command Dimensions for Moving the Tool (Absolute, |
|
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Incremental Commands) ........................................................................................ |
22 |
1.4 |
CUTTING SPEED - SPINDLE FUNCTION.................................................. |
25 |
1.5SELECTION OF TOOL USED FOR VARIOUS MACHINING - TOOL
|
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FUNCTION .................................................................................................. |
26 |
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1.6 |
COMMAND FOR MACHINE OPERATIONS - AUXILIARY FUNCTION ...... |
27 |
|
1.7 |
PROGRAM CONFIGURATION ................................................................... |
28 |
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1.8 |
TOOL MOVEMENT RANGE - STROKE...................................................... |
31 |
2 |
CONTROLLED AXES ........................................................................... |
33 |
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2.1 |
NUMBER OF CONTROLLED AXES ........................................................... |
34 |
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2.2 |
NAMES OF AXES ....................................................................................... |
35 |
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2.3 |
INCREMENT SYSTEM................................................................................ |
36 |
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2.4 |
MAXIMUM STROKE.................................................................................... |
37 |
3 |
PREPARATORY FUNCTION (G FUNCTION) ...................................... |
38 |
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3.1 |
G CODE LIST IN THE MACHINING CENTER SYSTEM ............................ |
40 |
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3.2 |
G CODE LIST IN THE LATHE SYSTEM .................................................... |
43 |
4 |
INTERPOLATION FUNCTIONS............................................................ |
47 |
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4.1 |
POSITIONING (G00)................................................................................... |
48 |
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4.2 |
SINGLE DIRECTION POSITIONING (G60) ................................................ |
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50 |
4.3 |
LINEAR INTERPOLATION (G01)................................................................ |
|
53 |
4.4 |
CIRCULAR INTERPOLATION (G02, G03).................................................. |
|
56 |
4.5 |
HELICAL INTERPOLATION (G02, G03) ..................................................... |
|
62 |
4.6 |
HELICAL INTERPOLATION B (G02, G03).................................................. |
|
64 |
4.7 |
SPIRAL INTERPOLATION, CONICAL INTERPOLATION (G02, G03)........ |
65 |
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4.8 |
POLAR COORDINATE INTERPOLATION (G12.1, G13.1) ......................... |
|
73 |
4.9 |
CYLINDRICAL INTERPOLATION (G07.1) .................................................. |
|
82 |
4.10CUTTING POINT INTERPOLATION FOR CYLINDRICAL
|
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INTERPOLATION (G07.1)........................................................................... |
87 |
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4.11 |
EXPONENTIAL INTERPOLATION (G02.3, G03.3)..................................... |
99 |
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4.12 |
SMOOTH INTERPOLATION (G05.1) ........................................................ |
107 |
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4.13 |
NANO SMOOTHING ................................................................................. |
111 |
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4.14 |
NURBS INTERPOLATION (G06.2) ........................................................... |
118 |
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4.15 |
HYPOTHETICAL AXIS INTERPOLATION (G07) ...................................... |
123 |
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4.16 |
VARIABLE LEAD THREADING (G34)....................................................... |
125 |
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4.17 |
CIRCULAR THREADING (G35, G36) ....................................................... |
126 |
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4.18 |
SKIP FUNCTION (G31)............................................................................. |
131 |
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4.19 |
MULTI-STEP SKIP (G31) .......................................................................... |
133 |
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4.20 |
HIGH-SPEED SKIP SIGNAL (G31) ........................................................... |
134 |
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4.21 |
THREE-DIMENSIONAL CIRCULAR INTERPOLATION............................ |
135 |
5 |
FEED FUNCTIONS ............................................................................. |
140 |
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5.1 |
OVERVIEW ............................................................................................... |
141 |
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5.2 |
RAPID TRAVERSE ................................................................................... |
143 |
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5.3 |
CUTTING FEED ........................................................................................ |
144 |
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5.4 |
CUTTING FEEDRATE CONTROL ............................................................ |
150 |
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5.4.1 Exact Stop (G09, G61), Cutting Mode (G64), Tapping Mode (G63) .................. |
151 |
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5.4.2 Automatic Corner Override.................................................................................. |
152 |
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5.4.2.1 Automatic override for inner corners (G62) .................................................... |
152 |
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5.4.2.2 Internal circular cutting feedrate change ......................................................... |
154 |
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5.5 |
DWELL ...................................................................................................... |
155 |
6 |
REFERENCE POSITION..................................................................... |
157 |
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6.1 |
REFERENCE POSITION RETURN........................................................... |
158 |
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6.2 |
FLOATING REFERENCE POSITION RETURN (G30.1)........................... |
165 |
7 |
COORDINATE SYSTEM..................................................................... |
167 |
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7.1 |
MACHINE COORDINATE SYSTEM.......................................................... |
168 |
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7.2 |
WORKPIECE COORDINATE SYSTEM .................................................... |
170 |
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7.2.1 Setting a Workpiece Coordinate System.............................................................. |
170 |
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7.2.2 Selecting a Workpiece Coordinate System .......................................................... |
173 |
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7.2.3 Changing Workpiece Coordinate System ............................................................ |
174 |
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7.2.4 Workpiece Coordinate System Preset (G92.1)..................................................... |
178 |
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7.2.5 Addition of Workpiece Coordinate System Pair (G54.1 or G54) ........................ |
181 |
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7.2.6 Automatic Coordinate System Setting ................................................................. |
183 |
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7.2.7 Workpiece Coordinate System Shift .................................................................... |
184 |
7.3 |
LOCAL COORDINATE SYSTEM .............................................................. |
186 |
7.4 |
PLANE SELECTION.................................................................................. |
188 |
8 COORDINATE VALUE AND DIMENSION ......................................... |
189 |
|
8.1 |
ABSOLUTE AND INCREMENTAL PROGRAMMING................................ |
190 |
8.2 |
INCH/METRIC CONVERSION (G20, G21) ............................................... |
192 |
8.3 |
DECIMAL POINT PROGRAMMING .......................................................... |
193 |
8.4 |
DIAMETER AND RADIUS PROGRAMMING ............................................ |
195 |
8.5 |
DIAMETER AND RADIUS SETTING SWITCHING FUNCTION................ |
196 |
9 SPINDLE SPEED FUNCTION (S FUNCTION) ................................... |
200 |
|
9.1 |
SPECIFYING THE SPINDLE SPEED WITH A CODE............................... |
201 |
9.2SPECIFYING THE SPINDLE SPEED VALUE DIRECTLY (S5-DIGIT
|
COMMAND) .............................................................................................. |
201 |
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9.3 |
CONSTANT SURFACE SPEED CONTROL (G96, G97) .......................... |
202 |
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9.4 |
SPINDLE POSITIONING FUNCTION ....................................................... |
207 |
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9.4.1 |
Spindle Orientation............................................................................................... |
208 |
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9.4.2 |
Spindle Positioning .............................................................................................. |
209 |
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9.4.3 |
Canceling Spindle Positioning ............................................................................. |
211 |
9.5 |
SPINDLE SPEED FLUCTUATION DETECTION....................................... |
213 |
10 TOOL FUNCTION (T FUNCTION) ...................................................... |
218 |
|
10.1 |
TOOL SELECTION FUNCTION ................................................................ |
219 |
10.2 |
TOOL MANAGEMENT FUNCTION........................................................... |
221 |
10.3 |
TOOL MANAGEMENT EXTENSION FUNCTION ..................................... |
240 |
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10.3.1 Customization of Tool Management Data Display .............................................. |
240 |
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10.3.2 Setting of Spindle Position / Standby Position Display ....................................... |
245 |
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10.3.3 Input of Customize Data with the Decimal Point................................................. |
247 |
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10.3.4 Protection of Various Tool Information Items with the KEY Signal................... |
250 |
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10.3.5 Selection of a Tool Life Count Period.................................................................. |
250 |
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10.3.6 Individual Data Screen ......................................................................................... |
251 |
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10.3.7 Total Life Time Display for Tools of The Same Type......................................... |
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251 |
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10.4 |
TOOL MANAGEMENT FUNCTION OVERSIZE TOOLS SUPPORT |
........ |
252 |
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11 |
AUXILIARY FUNCTION...................................................................... |
|
254 |
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11.1 |
AUXILIARY FUNCTION (M FUNCTION)................................................... |
|
255 |
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11.2 |
MULTIPLE M COMMANDS IN A SINGLE BLOCK.................................... |
|
256 |
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11.3 |
M CODE GROUPING FUNCTION ............................................................ |
|
257 |
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11.3.1 Setting an M Code Group Number Using the Setting Screen .............................. |
|
257 |
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11.3.2 Setting an M Code Group Number Using a Program........................................... |
|
259 |
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11.3.3 M Code Group Check Function ........................................................................... |
|
260 |
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11.4 |
SECOND AUXILIARY FUNCTIONS (B CODES) ...................................... |
|
261 |
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12 |
PROGRAM MANAGEMENT............................................................... |
|
264 |
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12.1 |
FOLDERS.................................................................................................. |
|
265 |
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12.1.1 |
Folder Configuration ............................................................................................ |
|
265 |
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12.1.2 |
Folder Attributes ................................................................................................... |
|
268 |
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12.1.3 |
Default Folders ..................................................................................................... |
|
269 |
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12.2 |
FILES |
......................................................................................................... |
|
270 |
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12.2.1 |
File Name ............................................................................................................. |
|
270 |
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12.2.2 |
File Attributes ....................................................................................................... |
|
272 |
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12.3 |
RELATION ....................................WITH CONVENTIONAL FUNCTIONS |
|
273 |
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12.3.1 ........................................................................................... |
Relation with Folders |
|
273 |
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12.3.2 .....................................................................................Relation with File Names |
|
275 |
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12.3.3 ............................................................................................... |
Related Parameters |
|
277 |
13 |
PROGRAM ...........................................................CONFIGURATION |
|
278 |
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13.1 |
PROGRAM .......COMPONENTS OTHER THAN PROGRAM SECTIONS |
280 |
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13.2 |
PROGRAM ................................................SECTION CONFIGURATION |
|
283 |
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13.3 |
SUBPROGRAM .....................................................................(M98, M99) |
|
291 |
|
14 FUNCTIONS ...................................TO SIMPLIFY PROGRAMMING |
|
296 |
|||
|
14.1 |
FIGURE .................................................................COPY (G72.1, G72.2) |
|
297 |
|
|
14.2 |
THREE ...........................-DIMENSIONAL COORDINATE CONVERSION |
|
305 |
|
15 |
COMPENSATION ............................................................FUNCTION |
|
316 |
||
|
15.1 |
TOOL ................................LENGTH COMPENSATION (G43, G44, G49) |
|
317 |
|
|
|
15.1.1 .............................................................................................................. |
Overview |
|
317 |
|
|
15.1.2 ....G53, G28, G30, and G30.1 Commands in Tool Length Compensation Mode |
323 |
||
|
15.2 |
SCALING ................................................................................(G50, G51) |
|
325 |
|
|
15.3 |
PROGRAMMABLE ...............................MIRROR IMAGE (G50.1, G51.1) |
|
335 |
c-4
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|
TABLE OF CONTENTS |
|
15.4 |
TOOL AXIS DIRECTION TOOL LENGTH COMPENSATION................... |
337 |
|
|
15.4.1 Control Point Compensation of Tool Length Compensation Along Tool Axis ... |
343 |
|
16 CUSTOM MACRO............................................................................... |
348 |
||
16.1 |
VARIABLES............................................................................................... |
349 |
|
16.2 |
SYSTEM VARIABLES ............................................................................... |
356 |
|
16.3 |
ARITHMETIC AND LOGIC OPERATION .................................................. |
411 |
|
16.4 |
INDIRECT AXIS ADDRESS SPECIFICATION .......................................... |
419 |
|
16.5 |
MACRO STATEMENTS AND NC STATEMENTS..................................... |
421 |
|
16.6 |
BRANCH AND REPETITION..................................................................... |
422 |
|
|
16.6.1 Unconditional Branch (GOTO Statement)........................................................... |
422 |
|
|
16.6.2 GOTO Statement Using Stored Sequence Numbers ............................................ |
423 |
|
|
16.6.3 Conditional Branch (IF Statement) ...................................................................... |
425 |
|
|
16.6.4 |
Repetition (WHILE Statement)............................................................................ |
427 |
16.7 |
MACRO CALL ........................................................................................... |
430 |
|
|
16.7.1 |
Simple Call (G65) ................................................................................................ |
431 |
|
16.7.2 Modal Call: Call After the Move Command (G66) ............................................. |
442 |
|
|
16.7.3 |
Modal Call: Each Block Call (G66.1) ................................................................. |
447 |
|
16.7.4 Macro Call Using a G Code ................................................................................. |
450 |
|
|
16.7.5 Macro Call Using a G Code (Specification of Multiple Definitions)................... |
452 |
16.7.6Macro Call Using a G Code with a Decimal Point (Specification of Multiple
|
|
Definitions)........................................................................................................... |
453 |
|
16.7.7 |
Macro Call Using an M Code............................................................................... |
454 |
|
16.7.8 |
Macro Call Using an M Code (Specification of Multiple Definitions)................ |
456 |
|
16.7.9 |
Subprogram Call Using an M Code ..................................................................... |
457 |
|
16.7.10 |
Subprogram Call Using an M Code (Specification of Multiple Definitions)....... |
458 |
|
16.7.11 |
Subprogram Calls Using a T Code....................................................................... |
459 |
|
16.7.12 |
Subprogram Calls Using an S Code ..................................................................... |
460 |
|
16.7.13 |
Subprogram Calls Using a Secondary Auxiliary Function .................................. |
461 |
|
16.7.14 |
Subprogram Call Using a Specific Address ......................................................... |
462 |
16.8 |
PROCESSING MACRO STATEMENTS ................................................... |
466 |
|
16.9 |
REGISTERING CUSTOM MACRO PROGRAMS ..................................... |
468 |
|
16.10 |
CODES AND RESERVED WORDS USED IN CUSTOM MACROS ......... |
469 |
|
16.11 |
EXTERNAL OUTPUT COMMANDS.......................................................... |
471 |
|
16.12 |
RESTRICTIONS........................................................................................ |
475 |
|
16.13 |
INTERRUPTION TYPE CUSTOM MACRO............................................... |
477 |
|
|
16.13.1 |
Specification Method ........................................................................................... |
478 |
|
16.13.2 |
Details of Functions.............................................................................................. |
479 |
|
|
c-5 |
|
TABLE OF CONTENTS B-63944EN/02
17 REAL-TIME CUSTOM MACRO .......................................................... |
489 |
|||
17.1 |
TYPES OF REAL TIME MACRO COMMANDS......................................... |
493 |
||
|
17.1.1 Modal Real Time Macro Command / One-shot Real Time Macro Command..... |
493 |
||
17.2 |
VARIABLES............................................................................................... |
|
500 |
|
|
17.2.1 Variables Dedicated To Real Time Custom Macros ............................................ |
501 |
||
|
|
17.2.1.1 |
System variables .............................................................................................. |
501 |
|
|
17.2.1.2 |
Real time macro variables (RTM variables) ................................................... |
503 |
|
17.2.2 |
Custom Macro Variables...................................................................................... |
505 |
|
|
|
17.2.2.1 |
System variables .............................................................................................. |
505 |
|
|
17.2.2.2 |
Local variables................................................................................................. |
506 |
17.3 |
ARITHMETIC AND LOGICAL OPERATION.............................................. |
507 |
||
17.4 |
CONTROL ON REAL TIME MACRO COMMANDS .................................. |
509 |
||
|
17.4.1 Conditional Branch (ZONCE Statement)............................................................. |
510 |
||
|
17.4.2 Condition Transition (ZEDGE Statement)........................................................... |
511 |
||
|
17.4.3 |
Repetition (ZWHILE Statement) ......................................................................... |
512 |
|
|
17.4.4 |
Multi-statement (ZDO...ZEND Statement) .......................................................... |
513 |
|
17.5 |
MACRO CALL ........................................................................................... |
|
516 |
|
17.6 |
OTHERS.................................................................................................... |
|
518 |
|
17.7 |
AXIS CONTROL COMMAND .................................................................... |
519 |
||
17.8 |
NOTES |
...................................................................................................... |
|
532 |
17.9 |
LIMITATION .............................................................................................. |
|
534 |
|
18 PROGRAMMABLE PARAMETER INPUT (G10)................................ |
536 |
|||
19 HIGH-SPEED CUTTING FUNCTIONS................................................ |
539 |
19.1AI CONTOUR CONTROL FUNCTION I AND AI CONTOUR CONTROL
|
FUNCTION II (G05.1) ................................................................................ |
540 |
19.2 |
JERK CONTROL....................................................................................... |
557 |
|
19.2.1 Speed Control with Change of Acceleration on Each Axis.................................. |
557 |
|
19.2.2 Look-Ahead Smooth Bell-Shaped Acceleration/Deceleration before |
|
|
Interpolation ......................................................................................................... |
560 |
19.3 |
OPTIMUM TORQUE ACCELERATION/DECELERATION........................ |
562 |
20 AXIS CONTROL FUNCTIONS............................................................ |
574 |
|
20.1 AXIS SYNCHRONOUS CONTROL........................................................... |
575 |
|
20.1.1 Axis Configuration for Axis Synchronous Control.............................................. |
576 |
|
20.1.2 |
Synchronous Error Compensation........................................................................ |
579 |
20.1.3 |
Synchronous Establishment ................................................................................. |
581 |
20.1.4 Automatic Setting for Grid Position Matching .................................................... |
585 |
|
20.1.5 |
Synchronous Error Check .................................................................................... |
586 |
|
c-6 |
|
B-63944EN/02 |
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|
TABLE OF CONTENTS |
|
|
20.1.6 Methods of Alarm Recovery by Synchronous Error Check................................. |
588 |
||
|
20.1.7 Axis Synchronous Control Torque Difference Alarm.......................................... |
590 |
||
20.2 |
POLYGON TURNING (G50.2, G51.2)....................................................... |
593 |
||
20.3 |
ROTARY AXIS ROLL-OVER..................................................................... |
599 |
||
|
20.3.1 |
Rotary Axis Roll-over .......................................................................................... |
599 |
|
|
20.3.2 |
Rotary Axis Control ............................................................................................. |
600 |
|
20.4 |
ANGULAR AXIS CONTROL...................................................................... |
601 |
||
20.5 |
TOOL RETRACT AND RECOVER............................................................ |
611 |
||
20.6 |
ELECTRIC GEAR BOX ............................................................................. |
616 |
||
|
20.6.1 |
Electric Gear Box ................................................................................................. |
616 |
|
|
20.6.2 Electronic Gear Box Automatic Phase Synchronization...................................... |
625 |
||
|
20.6.3 Skip Function for EGB Axis ................................................................................ |
630 |
||
|
20.6.4 Electronic Gear Box 2 Pair................................................................................... |
632 |
||
|
|
20.6.4.1 Specification method (G80.5, G81.5).............................................................. |
632 |
|
|
|
20.6.4.2 Description of commands compatible with those for a hobbing machine |
|
|
|
|
|
(G80, G81)....................................................................................................... |
635 |
|
|
20.6.4.3 Controlled axis configuration example............................................................ |
639 |
|
|
|
20.6.4.4 |
Sample programs ............................................................................................. |
640 |
|
|
20.6.4.5 Synchronization ratio specification range........................................................ |
645 |
|
|
|
20.6.4.6 |
Retract function ............................................................................................... |
649 |
21 5-AXIS MACHINING FUNCTION........................................................ |
650 |
|||
21.1 |
TOOL CENTER POINT CONTROL FOR 5-AXIS MACHINING................. |
651 |
||
21.2 |
TILTED WORKING PLANE COMMAND ................................................... |
705 |
||
21.3 |
INCLINED ROTARY AXIS CONTROL ...................................................... |
731 |
||
21.4 |
CUTTER COMPENSATION FOR 5-AXIS MACHINING............................ |
735 |
||
|
21.4.1 Cutter Compensation in Tool Rotation Type Machine ........................................ |
738 |
||
|
|
21.4.1.1 |
Tool side offset ................................................................................................ |
739 |
|
|
21.4.1.2 |
Leading edge offset ......................................................................................... |
759 |
|
|
21.4.1.3 Tool tip position (cutting point) command ...................................................... |
765 |
|
|
21.4.2 Cutter Compensation in Table Rotation Type Machine....................................... |
769 |
||
|
21.4.3 Cutter Compensation in Mixed-Type Machine.................................................... |
777 |
||
|
21.4.4 Interference Check and Interference Avoidance .................................................. |
784 |
||
|
21.4.5 |
Restrictions........................................................................................................... |
788 |
|
|
|
21.4.5.1 Restrictions common to machine configurations............................................. |
788 |
|
|
|
21.4.5.2 Restriction on tool rotation type ...................................................................... |
791 |
|
|
|
21.4.5.3 Restriction on machine configurations having table rotation axes (table |
|
|
|
|
|
rotation type and mixed-type).......................................................................... |
792 |
|
21.4.6 |
Examples .............................................................................................................. |
796 |
c-7
TABLE OF CONTENTS |
B-63944EN/02 |
|
22 MUITI-PATH CONTROL FUNCTION.................................................. |
801 |
|
22.1 |
OVERVIEW ............................................................................................... |
802 |
22.2 |
WAITING FUNCTION FOR PATHS .......................................................... |
804 |
22.3 |
COMMON MEMORY BETWEEN EACH PATH......................................... |
810 |
22.4 |
SPINDLE CONTROL BETWEEN EACH PATH......................................... |
812 |
22.5SYNCHRONOUS CONTROL, MIXTURE CONTROL, AND
|
|
SUPERPOSITION CONTROL................................................................... |
813 |
|
III. OPERATION |
|
|||
1 |
GENERAL |
........................................................................................... |
819 |
|
|
1.1 |
MANUAL OPERATION.............................................................................. |
820 |
|
|
1.2 |
TOOL MOVEMENT BY PROGRAMING - AUTOMATIC OPERATION ..... |
822 |
|
|
1.3 |
AUTOMATIC .......................................................................OPERATION |
824 |
|
|
1.4 |
TESTING ............................................................................A PROGRAM |
826 |
|
|
|
1.4.1 ...........................................................................Check by Running the Machine |
826 |
|
|
|
1.4.2 .........How to View the Position Display Change without Running the Machine |
828 |
|
|
1.5 |
EDITING .............................................................................A PROGRAM |
829 |
|
|
1.6 |
DISPLAYING ..........................................................AND SETTING DATA |
830 |
|
|
1.7 |
DISPLAY ................................................................................................... |
833 |
|
|
|
1.7.1 ................................................................................................... |
Program Display |
833 |
|
|
1.7.2 ...................................................................................... |
Current Position Display |
834 |
|
|
1.7.3 ...................................................................................................... |
Alarm Display |
835 |
|
|
1.7.4 ..............................................................Parts Count Display, Run Time Display |
835 |
|
2 |
OPERATIONAL ..................................................................DEVICES |
836 |
||
|
2.1 |
SETTING ............................................................AND DEISPLAY UNITS |
837 |
|
|
|
2.1.1 ..............................................................................7.2" LCD CNC Display Panel |
838 |
|
|
|
2.1.2 ..............................................................................8.4" LCD CNC Display Panel |
838 |
|
|
|
2.1.3 ............................................................................10.4" LCD CNC Display Panel |
839 |
|
|
|
2.1.4 ............................................................................12.1" LCD CNC Display Panel |
840 |
|
|
|
2.1.5 ...............................................................................15" LCD CNC Display Panel |
840 |
|
|
|
2.1.6 ...........................................................................Standard MDI Unit (ONG Key) |
841 |
|
|
|
2.1.7 ...................................................................Standard MDI Unit (QWERTY Key) |
842 |
|
|
|
2.1.8 ................................................................................Small MDI Unit (ONG Key) |
843 |
|
|
2.2 |
OPERATIONAL .........................................................................DEVICES |
844 |
|
|
2.3 |
FUNCTION ........................................................KEYS AND SOFT KEYS |
847 |
|
|
|
2.3.1 ................................................................................... |
General Screen Operations |
848 |
|
|
2.3.2 ...................................................................................................... |
Function Keys |
850 |
|
|
|
c - 8 |
|
B-63944EN/02 |
|
|
TABLE OF CONTENTS |
|
2.3.3 |
Soft Keys .............................................................................................................. |
851 |
|
2.3.4 Key Input and Input Buffer .................................................................................. |
861 |
|
|
2.3.5 |
Warning Messages ............................................................................................... |
862 |
2.4 |
EXTERNAL I/O DEVICES ......................................................................... |
863 |
|
2.5 |
POWER ON/OFF....................................................................................... |
865 |
|
|
2.5.1 Turning on the Power........................................................................................... |
865 |
|
|
2.5.2 |
Power Disconnection............................................................................................ |
866 |
3 MANUAL OPERATION....................................................................... |
867 |
||
3.1 |
MANUAL REFERENCE POSITION RETURN........................................... |
868 |
|
3.2 |
JOG FEED (JOG)...................................................................................... |
870 |
|
3.3 |
INCREMENTAL FEED .............................................................................. |
872 |
|
3.4 |
MANUAL HANDLE FEED.......................................................................... |
874 |
|
3.5 |
MANUAL ABSOLUTE ON AND OFF......................................................... |
877 |
|
3.6 |
RIGID TAPPING BY MANUAL HANDLE................................................... |
883 |
|
3.7 |
MANUAL NUMERICAL COMMAND.......................................................... |
886 |
|
3.8 |
MANUAL FEED FOR 5-AXIS MACHINING............................................... |
895 |
3.8.1Tool Axis Direction Handle Feed / Tool Axis Direction JOG Feed / Tool Axis
|
Direction Incremental Feed .................................................................................. |
896 |
3.8.2 |
Tool Axis Right-Angle Direction Handle Feed / Tool Axis Right-Angle |
|
|
Direction JOG Feed / Tool Axis Right-Angle Direction Incremental Feed......... |
898 |
3.8.3Tool Tip Center Rotation Handle Feed / Tool Tip Center Rotation JOG Feed /
Tool Tip Center Rotation Incremental Feed......................................................... |
903 |
3.8.4Table Vertical Direction Handle Feed / Table Vertical Direction JOG Feed /
Table Vertical Direction Incremental Feed .......................................................... |
906 |
3.8.5Table Horizontal Direction Handle Feed / Table Horizontal Direction JOG Feed /
|
|
Table Horizontal Direction Incremental Feed ...................................................... |
908 |
3.9 |
DISTANCE CODED LINEAR SCALE INTERFACE................................... |
912 |
|
|
3.9.1 Procedure for Reference Position Establishment ................................................. |
912 |
|
|
3.9.2 |
Reference Position Return.................................................................................... |
914 |
|
3.9.3 Distance Coded Rotary Encoder .......................................................................... |
914 |
|
|
3.9.4 |
Axis Synchronization Control .............................................................................. |
915 |
|
3.9.5 Axis Control by PMC........................................................................................... |
916 |
|
|
3.9.6 |
Angular Axis Control ........................................................................................... |
917 |
|
3.9.7 |
Note .................................................................................................................... |
917 |
3.10LINEAR SCALE WITH DISTANCE-CODED REFERENCE MARKS
(SERIAL) ................................................................................................... |
919 |
c-9
TABLE OF CONTENTS B-63944EN/02
4 AUTOMATIC OPERATION................................................................. |
925 |
||
4.1 |
MEMORY OPERATION ............................................................................ |
926 |
|
4.2 |
MDI OPERATION...................................................................................... |
929 |
|
4.3 |
DNC OPERATION..................................................................................... |
934 |
|
4.4 |
EXTERNAL SUBPROGRAM CALL (M198)............................................... |
936 |
|
4.5 |
MANUAL HANDLE INTERRUPTION ........................................................ |
939 |
|
4.6 |
MIRROR IMAGE........................................................................................ |
946 |
|
4.7 |
PROGRAM RESTART .............................................................................. |
948 |
|
4.8 |
TOOL RETRACT AND RECOVER............................................................ |
962 |
|
|
4.8.1 |
Retract .................................................................................................................. |
966 |
|
4.8.2 |
Withdrawal ........................................................................................................... |
967 |
|
4.8.3 |
Return ................................................................................................................... |
967 |
|
4.8.4 |
Repositioning ....................................................................................................... |
968 |
|
4.8.5 Tool Retract and Return for Threading ................................................................ |
969 |
|
|
4.8.6 Operation Procedure for a Canned Cycle for Drilling.......................................... |
972 |
5 TEST OPERATION ............................................................................. |
974 |
|
5.1 |
MACHINE LOCK AND AUXILIARY FUNCTION LOCK ............................. |
975 |
5.2 |
FEEDRATE OVERRIDE............................................................................ |
977 |
5.3 |
RAPID TRAVERSE OVERRIDE................................................................ |
978 |
5.4 |
DRY RUN .................................................................................................. |
979 |
5.5 |
SINGLE BLOCK ........................................................................................ |
980 |
6 SAFETY FUNCTIONS......................................................................... |
982 |
||
6.1 |
EMERGENCY STOP................................................................................. |
983 |
|
6.2 |
OVERTRAVEL |
........................................................................................... |
984 |
6.3 |
STORED STROKE .......................................................................CHECK |
986 |
|
6.4 |
STROKE LIMIT .................................................CHECK BEFORE MOVE |
991 |
|
6.5 |
WRONG OPERATION ................................PREVENTION FUNCTIONS |
994 |
|
|
6.5.1 Functions ...........................................................that are Used When Data is Set |
995 |
|
|
6.5.1.1 .....................................................................................Input data range check |
996 |
|
|
6.5.1.2 ..................................................................Confirmation of incremental input |
998 |
|
|
6.5.1.3 .............................................Prohibition of the absolute input by the soft key |
999 |
|
|
6.5.1.4 .................................................Confirmation of the deletion of the program |
1000 |
|
|
6.5.1.5 .........................................................Confirmation of the deletion of all data |
1001 |
|
|
6.5.1.6 ......................Confirmation of a data update during the data setting process |
1002 |
|
|
6.5.2 Functions ....................................that are Used when the Program is Executed |
1003 |
|
|
6.5.2.1 ..........................................................Display of updated modal information |
1004 |
|
|
6.5.2.2 ........................................................................................... |
Start check signal |
1005 |
|
6.5.2.3 ......................................................................................... |
Axis status display |
1006 |
|
|
c - 10 |
|
B-63944EN/02 |
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|
TABLE OF CONTENTS |
||
|
|
|
6.5.2.4 Confirmation of the start from a middle block .............................................. |
1007 |
|
|
|
|
6.5.2.5 |
Data range check ........................................................................................... |
1008 |
|
|
|
6.5.2.6 Maximum incremental value check ............................................................... |
1009 |
|
|
|
6.5.3 |
Setting Screen..................................................................................................... |
1010 |
|
|
|
|
6.5.3.1 Operation confirmation function setting screen............................................. |
1011 |
|
|
|
|
6.5.3.2 Tool offset range setting screen..................................................................... |
1013 |
|
|
|
|
6.5.3.3 Workpiece origin offset range setting screen ................................................ |
1018 |
|
|
|
|
6.5.3.4 Y-axis tool offset range setting screen........................................................... |
1020 |
|
|
|
|
6.5.3.5 Workpiece shift range setting screen............................................................. |
1022 |
|
7 |
ALARM AND SELF-DIAGNOSIS FUNCTIONS................................ |
1024 |
|||
|
7.1 |
ALARM DISPLAY .................................................................................... |
1025 |
||
|
7.2 |
ALARM HISTORY DISPLAY ................................................................... |
1027 |
||
|
7.3 |
CHECKING BY SELF-DIAGNOSIS SCREEN ......................................... |
1028 |
||
8 |
DATA INPUT/OUTPUT ..................................................................... |
1029 |
|||
|
8.1 |
INPUT/OUTPUT ON EACH SCREEN ..................................................... |
1030 |
||
|
|
8.1.1 |
Inputting and Outputting a Program................................................................... |
1031 |
|
|
|
|
8.1.1.1 |
Inputting a program ....................................................................................... |
1031 |
|
|
|
8.1.1.2 |
Outputting a program..................................................................................... |
1032 |
|
|
8.1.2 |
Inputting and Outputting Parameters.................................................................. |
1033 |
|
|
|
|
8.1.2.1 |
Inputting parameters ...................................................................................... |
1033 |
|
|
|
8.1.2.2 |
Outputting parameters ................................................................................... |
1034 |
|
|
8.1.3 |
Inputting and Outputting Offset Data................................................................. |
1035 |
|
|
|
|
8.1.3.1 |
Inputting offset data....................................................................................... |
1035 |
|
|
|
8.1.3.2 |
Outputting offset data .................................................................................... |
1036 |
|
|
8.1.4 |
Inputting and Outputting Pitch Error Compensation Data ................................. |
1041 |
|
|
|
|
8.1.4.1 Inputting pitch error compensation data ........................................................ |
1041 |
|
|
|
|
8.1.4.2 Outputting pitch error compensation data ..................................................... |
1042 |
|
|
|
|
8.1.4.3 Input/output format of pitch error compensation data ................................... |
1043 |
|
|
|
8.1.5 |
Inputting and Outputting Three-dimensional Error Compensation Data ........... |
1044 |
|
|
|
|
8.1.5.1 Inputting three-dimensional error compensation data ................................... |
1044 |
|
|
|
|
8.1.5.2 Outputting three-dimensional error compensation data................................. |
1045 |
|
|
|
|
8.1.5.3 Input/output format of three-dimensional error compensation data .............. |
1046 |
|
|
|
8.1.6 |
Inputting and Outputting Custom Macro Common Variables ........................... |
1048 |
|
|
|
|
8.1.6.1 Inputting custom macro common variables................................................... |
1048 |
|
|
|
|
8.1.6.2 Outputting custom macro common variables ................................................ |
1049 |
|
|
|
8.1.7 |
Inputting and Outputting Workpiece Coordinates System Data ........................ |
1051 |
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8.1.7.1 Inputting workpiece coordinate system data.................................................. |
1051 |
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8.1.7.2 Outputting workpiece coordinate system data............................................... |
1052 |
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8.1.8 |
Inputting and Outputting Operation History Data.............................................. |
1053 |
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8.1.8.1 Outputting operation history data .................................................................. |
1053 |
c-11
TABLE OF CONTENTS |
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B-63944EN/02 |
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8.1.9 |
Inputting and Outputting Tool Management Data ............................................. |
1054 |
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|
8.1.9.1 |
Inputting tool management data .................................................................... |
1054 |
|
8.1.9.2 |
Outputting tool management data.................................................................. |
1055 |
|
8.1.9.3 |
Inputting magazine data................................................................................. |
1056 |
|
8.1.9.4 |
Outputting magazine data .............................................................................. |
1057 |
|
8.1.9.5 |
Inputting tool life status name data................................................................ |
1058 |
|
8.1.9.6 |
Outputting tool life status name data ............................................................. |
1059 |
|
8.1.9.7 |
Inputting name data of customize data .......................................................... |
1060 |
|
8.1.9.8 |
Outputting name data of customize data........................................................ |
1061 |
|
8.1.9.9 |
Inputting customize data displayed as tool management data ....................... |
1062 |
|
8.1.9.10 |
Outputting customize data displayed as tool management data..................... |
1063 |
|
8.1.9.11 |
Inputting spindle waiting position name data ................................................ |
1064 |
|
8.1.9.12 |
Outputting spindle waiting position name data ............................................. |
1065 |
|
8.1.9.13 |
Inputting decimal point position data of customize data ............................... |
1066 |
|
8.1.9.14 |
Outputting decimal point position data of customize data............................. |
1067 |
|
8.1.9.15 |
Inputting tool geometry data.......................................................................... |
1068 |
|
8.1.9.16 |
Outputting tool geometry data ....................................................................... |
1069 |
|
8.2 |
INPUT/OUTPUT ON THE ALL IO SCREEN............................................ |
1070 |
|
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|
8.2.1 |
Inputting/Outputting a Program ......................................................................... |
1071 |
|
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8.2.2 |
Inputting and Outputting Parameters.................................................................. |
1072 |
|
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8.2.3 |
Inputting and Outputting Offset Data................................................................. |
1073 |
|
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8.2.4 |
Inputting/Outputting Pitch Error Compensation Data........................................ |
1074 |
|
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8.2.5 |
Inputting/Outputting Custom Macro Common Variables .................................. |
1076 |
|
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8.2.6 |
Inputting and Outputting Workpiece Coordinates System Data ........................ |
1077 |
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8.2.7 |
Inputting and Outputting Operation History Data.............................................. |
1078 |
|
|
8.2.8 |
Inputting and Outputting Tool Management Data ............................................. |
1079 |
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8.2.9 |
File Format and Error Messages......................................................................... |
1083 |
|
8.3 |
EMBEDDED ETHERNET OPERATIONS................................................ |
1084 |
|
|
|
8.3.1 |
FTP File Transfer Function ................................................................................ |
1084 |
9 |
CREATING PROGRAMS.................................................................. |
1088 |
||
|
9.1 |
CREATING PROGRAMS USING THE MDI PANEL................................ |
1089 |
|
|
9.2 |
AUTOMATIC INSERTION OF SEQUENCE NUMBERS ......................... |
1090 |
|
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9.3 |
CREATING PROGRAMS IN TEACH IN MODE (PLAYBACK) ................ |
1092 |
|
10 |
EDITING PROGRAMS ...................................................................... |
1095 |
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|
10.1 |
EDIT DISABLE ATTRIBUTE.................................................................... |
1096 |
|
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10.2 |
INSERTING, ALTERING AND DELETING A WORD .............................. |
1097 |
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|
10.2.1 |
Word Search....................................................................................................... |
1098 |
|
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10.2.2 |
Heading a Program............................................................................................. |
1100 |
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10.2.3 |
Inserting a Word................................................................................................. |
1101 |
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c-12 |
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B-63944EN/02 |
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TABLE OF CONTENTS |
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10.2.4 |
Altering a Word.................................................................................................. |
1102 |
|
10.2.5 |
Deleting a Word ................................................................................................. |
1103 |
10.3 |
DELETING BLOCKS ............................................................................... |
1104 |
|
|
10.3.1 |
Deleting a Block................................................................................................. |
1104 |
|
10.3.2 |
Deleting Multiple Blocks ................................................................................... |
1105 |
10.4 |
PROGRAM SEARCH .............................................................................. |
1106 |
|
10.5 |
SEQUENCE NUMBER SEARCH ............................................................ |
1107 |
|
10.6 |
DELETING PROGRAMS......................................................................... |
1109 |
|
|
10.6.1 |
Deleting One Program........................................................................................ |
1109 |
|
10.6.2 |
Deleting All Programs........................................................................................ |
1109 |
10.7 |
EDITING OF CUSTOM MACROS........................................................... |
1110 |
|
10.8 |
PASSWORD FUNCTION ........................................................................ |
1111 |
|
10.9 |
EDITING PROGRAM CHARACTERS ..................................................... |
1114 |
|
|
10.9.1 |
Available Keys ................................................................................................... |
1118 |
|
10.9.2 |
Input Mode ......................................................................................................... |
1119 |
|
10.9.3 |
Line Number Display ......................................................................................... |
1119 |
|
10.9.4 |
Search ................................................................................................................. |
1120 |
|
10.9.5 |
Replacement ....................................................................................................... |
1121 |
|
10.9.6 |
Reversing Edit Operations (Undo Function)...................................................... |
1122 |
|
10.9.7 |
Selection ............................................................................................................. |
1122 |
|
10.9.8 |
Copy .................................................................................................................. |
1123 |
|
10.9.9 |
Deletion .............................................................................................................. |
1123 |
|
10.9.10 |
Paste 1123 |
|
|
10.9.11 |
Saving................................................................................................................. |
1123 |
|
10.9.12 |
Creation .............................................................................................................. |
1124 |
|
10.9.13 |
Line Number Search........................................................................................... |
1124 |
10.10 |
PROGRAM COPY FUNCTION................................................................ |
1125 |
|
10.11 KEYS AND PROGRAM ENCRYPTION................................................... |
1127 |
||
11 PROGRAM MANAGEMENT............................................................. |
1131 |
||
11.1 |
SELECTING A DEVICE........................................................................... |
1132 |
|
|
11.1.1 |
Selecting a Memory Card Program as a Device................................................. |
1133 |
11.2 |
CREATING A FOLDER ........................................................................... |
1139 |
|
11.3 |
RENAMING A FOLDER .......................................................................... |
1140 |
|
11.4 |
CHANGING FOLDER ATTRIBUTES....................................................... |
1141 |
|
11.5 |
DELETING A FOLDER............................................................................ |
1142 |
|
11.6 |
SELECTING A DEFAULT FOLDER ........................................................ |
1143 |
|
11.7 |
RENAMING A FILE ................................................................................. |
1144 |
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B-63944EN/02 |
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11.8 |
DELETING A FILE................................................................................... |
1145 |
|
11.9 |
CHANGING FILE ATTRIBUTES.............................................................. |
1146 |
|
11.10 |
SELECTING A MAIN PROGRAM............................................................ |
1147 |
|
11.11 MAKING A PROGRAM COMPACT......................................................... |
1148 |
||
12 SETTING AND DISPLAYING DATA................................................. |
1149 |
||
12.1 SCREENS DISPLAYED BY FUNCTION KEY ....................................... |
1157 |
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|
12.1.1 Position Display in the Workpiece Coordinate System ..................................... |
1158 |
|
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12.1.2 Position Display in the Relative Coordinate System.......................................... |
1160 |
|
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12.1.3 |
Overall Position Display .................................................................................... |
1163 |
|
12.1.4 Workpiece Coordinate System Preset ................................................................ |
1165 |
|
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12.1.5 |
Actual Feedrate Display ..................................................................................... |
1166 |
|
12.1.6 Display of Run Time and Parts Count................................................................ |
1168 |
|
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12.1.7 Setting the Floating Reference Position ............................................................. |
1170 |
|
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12.1.8 |
Operating Monitor Display ................................................................................ |
1171 |
12.1.9Display of Manual Feed for 5-axis Machining (Tool Tip Coordinates, Number
|
|
of Pulses, Machine Axis Move Amount) ........................................................... |
1174 |
12.2 |
SCREENS DISPLAYED BY FUNCTION KEY ....................................... |
1178 |
|
|
12.2.1 |
Program Contents Display.................................................................................. |
1179 |
|
12.2.2 |
Editing a Program............................................................................................... |
1180 |
|
12.2.3 Program Screen for MDI Operation ................................................................... |
1182 |
|
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12.2.4 |
Program Folder Screen....................................................................................... |
1183 |
|
12.2.5 Next Block Display Screen ................................................................................ |
1184 |
|
|
12.2.6 |
Program Check Screen ....................................................................................... |
1185 |
|
12.2.7 |
Background Editing............................................................................................ |
1186 |
|
12.2.8 Stamping the Machining Time ........................................................................... |
1192 |
|
12.3 |
SCREENS DISPLAYED BY FUNCTION KEY ....................................... |
1202 |
|
|
12.3.1 Displaying and Entering Setting Data ................................................................ |
1203 |
|
|
12.3.2 Sequence Number Comparison and Stop ........................................................... |
1206 |
|
|
12.3.3 Displaying and Setting Run Time, Parts Count, and Time ................................ |
1208 |
|
|
12.3.4 Displaying and Setting the Workpiece Origin Offset Value .............................. |
1211 |
|
|
12.3.5 Direct Input of Workpiece Origin Offset value measured ................................. |
1212 |
|
|
12.3.6 Displaying and Setting Custom Macro Common Variables .............................. |
1214 |
|
|
12.3.7 Displaying and Setting Real Time Custom Macro Data .................................... |
1216 |
|
|
12.3.8 Displaying and Setting the Software Operator's Panel....................................... |
1218 |
|
|
12.3.9 Setting and Displaying Tool Management Data ................................................ |
1221 |
|
|
|
12.3.9.1 Displaying and setting magazine screen ........................................................ |
1221 |
|
|
12.3.9.2 Displaying and setting tool management screen............................................ |
1223 |
|
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