• No part of this manual may be reproduced in any form.
• All specifications and designs are subject to change without notice.
The products in this manual are controlled based on Japan’s “Foreign Exchange and
Foreign Trade Law”. The export of from Japan subject to an export license by the
government of Japan. Other models in this manual may also be subject to export controls.
Further, re-export to another country may be subject to the license of the government of
the country from where the product is re-exported. Furthermore, the product may also be
controlled by re-export regulations of the United States government.
Should you wish to export or re-export these products, please contact FANUC for advice.
The products in this manual are manufactured under strict quality control. However, when
a serious accident or loss is predicted due to a failure of the product, pay careful attention
to safety.
In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be
done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be
regarded as “impossible”.
B-64604EN-1/01 SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC units.
It is essential that these precautions be observed by users to ensure the safe operation of machines
equipped with a CNC unit (all descriptions in this section assume this configuration). Note that some
precautions are related only to specific functions, and thus may not be applicable to certain CNC units.
Users must also observe the safety precautions related to the machine, as described in the relevant manual
supplied by the machine tool builder. Before attempting to operate the machine or create a program to
control the operation of the machine, the operator must become fully familiar with the contents of this
manual and relevant manual supplied by the machine tool builder.
CONTENTS
DEFINITION OF WARNING, CAUTION, AND NOTE.........................................................................s-1
GENERAL WARNINGS AND CAUTIONS............................................................................................s-2
WARNINGS AND CAUTIONS RELATED TO PROGRAMMING.......................................................s-3
WARNINGS AND CAUTIONS RELATED TO HANDLING ................................................................s-5
WARNINGS RELATED TO DAILY MAINTENANCE .........................................................................s-7
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the machine.
Precautions are classified into Warning and Caution according to their bearing on safety. Also,
supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly
before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a
danger of both the user being injured and the equipment being damaged if the
approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the
approved procedure is not observed.
NOTE
The Note is used to indicate supplementary information other than Warning and
Caution.
•Read this manual carefully, and store it in a safe place.
s-1
SAFETY PRECAUTIONS B-64604EN-1/01
GENERAL WARNINGS AND CAUTIONS
WARNING
1 Never attempt to machine a workpiece without first checking the operation of the
machine. Before starting a production run, ensure that the machine is operating
correctly by performing a trial run using, for example, the single block, feedrate
override, or machine lock function or by operating the machine with neither a tool
nor workpiece mounted. Failure to confirm the correct operation of the machine
may result in the machine behaving unexpectedly, possibly causing damage to
the workpiece and/or machine itself, or injury to the user.
2 Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the machine
behaving unexpectedly, possibly causing damage to the workpiece and/or
machine itself, or injury to the user.
3 Ensure that the specified feedrate is appropriate for the intended operation.
Generally, for each machine, there is a maximum allowable feedrate.
The appropriate feedrate varies with the intended operation. Refer to the manual
provided with the machine to determine the maximum allowable feedrate.
If a machine is run at other than the correct speed, it may behave unexpectedly,
possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
4 When using a tool compensation function, thoroughly check the direction and
amount of compensation.
Operating the machine with incorrectly specified data may result in the machine
behaving unexpectedly, possibly causing damage to the workpiece and/or
machine itself, or injury to the user.
5 The parameters for the CNC and PMC are factory-set. Usually, there is not need
to change them. When, however, there is not alternative other than to change a
parameter, ensure that you fully understand the function of the parameter before
making any change.
Failure to set a parameter correctly may result in the machine behaving
unexpectedly, possibly causing damage to the workpiece and/or machine itself,
or injury to the user.
CAUTION
1 Immediately after switching on the power, do not touch any of the keys on the
MDI unit until the position display or alarm screen appears on the CNC unit.
Some of the keys on the MDI unit are dedicated to maintenance or other special
operations. Pressing any of these keys may place the CNC unit in other than its
normal state. Starting the machine in this state may cause it to behave
unexpectedly.
2 The OPERATOR’S MANUAL and programming manual supplied with a CNC
unit provide an overall description of the machine's functions, including any
optional functions. Note that the optional functions will vary from one machine
model to another. Therefore, some functions described in the manuals may not
actually be available for a particular model. Check the specification of the
machine if in doubt.
3 Some functions may have been implemented at the request of the machine-tool
builder. When using such functions, refer to the manual supplied by the
machine-tool builder for details of their use and any related cautions.
s-2
B-64604EN-1/01 SAFETY PRECAUTIONS
CAUTION
4 The liquid-crystal display is manufactured with very precise fabrication
technology. Some pixels may not be turned on or may remain on. This
phenomenon is a common attribute of LCDs and is not a defect.
NOTE
1 Programs, parameters, and macro variables are stored in non-volatile memory in
the CNC unit. Usually, they are retained even if the power is turned off.
Such data may be deleted inadvertently, however, or it may prove necessary to
delete all data from non-volatile memory as part of error recovery.
To guard against the occurrence of the above, and assure quick restoration of
deleted data, backup all vital data, and keep the backup copy in a safe place.
2 The number of times to write machining programs to the non-volatile memory is
limited.
You must use "High-speed program management" when registration and the
deletion of the machining programs are frequently repeated in such case that the
machining programs are automatically downloaded from a personal computer at
each machining.
In "High-speed program management", the program is not saved to the
non-volatile memory at registration, modification, or deletion of programs.
WARNINGS AND CAUTIONS RELATED TO PROGRAMMING
This section covers the major safety precautions related to programming. Before attempting to perform
programming, read the supplied OPERATOR’S MANUAL carefully such that you are fully familiar with
their contents.
WARNING
1
Coordinate system setting
If a coordinate system is established incorrectly, the machine may behave
unexpectedly as a result of the program issuing an otherwise valid move
command. Such an unexpected operation may damage the tool, the machine
itself, the workpiece, or cause injury to the user.
2
Positioning by nonlinear interpolation
When performing positioning by nonlinear interpolation (positioning by nonlinear
movement between the start and end points), the tool path must be carefully
confirmed before performing programming. Positioning involves rapid traverse. If
the tool collides with the workpiece, it may damage the tool, the machine itself,
the workpiece, or cause injury to the user.
3
Function involving a rotation axis
When programming polar coordinate interpolation or normal-direction
(perpendicular) control, pay careful attention to the speed of the rotation axis.
Incorrect programming may result in the rotation axis speed becoming
excessively high, such that centrifugal force causes the chuck to lose its grip on
the workpiece if the latter is not mounted securely. Such mishap is likely to
damage the tool, the machine itself, the workpiece, or cause injury to the user.
s-3
SAFETY PRECAUTIONS B-64604EN-1/01
WARNING
4
Inch/metric conversion
Switching between inch and metric inputs does not convert the measurement
units of data such as the workpiece origin offset, parameter, and current
position. Before starting the machine, therefore, determine which measurement
units are being used. Attempting to perform an operation with invalid data
specified may damage the tool, the machine itself, the workpiece, or cause injury
to the user.
5
Constant surface speed control
When an axis subject to constant surface speed control approaches the origin of
the workpiece coordinate system, the spindle speed may become excessively
high. Therefore, it is necessary to specify a maximum allowable speed.
Specifying the maximum allowable speed incorrectly may damage the tool, the
machine itself, the workpiece, or cause injury to the user.
6
Stroke check
After switching on the power, perform a manual reference position return as
required. Stroke check is not possible before manual reference position return is
performed. Note that when stroke check is disabled, an alarm is not issued even
if a stroke limit is exceeded, possibly damaging the tool, the machine itself, the
workpiece, or causing injury to the user.
7
Interference check for each path
Interference check for each path function is performed based on the tool data
specified during automatic operation. If the tool specification does not match the
tool actually being used, the interference check cannot be made correctly,
possibly damaging the tool or the machine itself, or causing injury to the user.
After switching on the power, or after selecting a tool post manually, always start
automatic operation and specify the tool number of the tool to be used.
8
Same address command in same block
The G code or M code including the same address cannot be commanded on
the same block. If you use the same address, it may result in the machine
behaving unexpectedly, possibly causing damage to the workpiece and/or
machine itself, or injury to the user. Command on separate block.(About
address P, refer to the appendix “List of functions include address P in the
program command”)
CAUTION
1
Absolute/incremental mode
If a program created with absolute values is run in incremental mode, or vice
versa, the machine may behave unexpectedly.
2
Plane selection
If an incorrect plane is specified for circular interpolation, helical interpolation, or
a canned cycle, the machine may behave unexpectedly. Refer to the
descriptions of the respective functions for details.
3
Torque limit skip
Before attempting a torque limit skip, apply the torque limit. If a torque limit skip
is specified without the torque limit actually being applied, a move command will
be executed without performing a skip.
4
Programmable mirror image
Note that programmed operations vary considerably when a programmable
mirror image is enabled.
s-4
B-64604EN-1/01 SAFETY PRECAUTIONS
CAUTION
5
Compensation function
If a command based on the machine coordinate system or a reference position
return command is issued in compensation function mode, compensation is
temporarily canceled, resulting in the unexpected behavior of the machine.
Before issuing any of the above commands, therefore, always cancel
compensation function mode.
WARNINGS AND CAUTIONS RELATED TO HANDLING
This section presents safety precautions related to the handling of machine tools. Before attempting to
operate your machine, read the supplied OPERATOR’S MANUAL carefully, such that you are fully
familiar with their contents.
WARNING
1
Manual operation
When operating the machine manually, determine the current position of the tool
and workpiece, and ensure that the movement axis, direction, and feedrate have
been specified correctly. Incorrect operation of the machine may damage the
tool, the machine itself, the workpiece, or cause injury to the operator.
2
Manual reference position return
After switching on the power, perform manual reference position return as
required.
If the machine is operated without first performing manual reference position
return, it may behave unexpectedly. Stroke check is not possible before manual
reference position return is performed.
An unexpected operation of the machine may damage the tool, the machine
itself, the workpiece, or cause injury to the user.
3
Manual numeric command
When issuing a manual numeric command, determine the current position of the
tool and workpiece, and ensure that the movement axis, direction, and command
have been specified correctly, and that the entered values are valid.
Attempting to operate the machine with an invalid command specified may
damage the tool, the machine itself, the workpiece, or cause injury to the
operator.
4
Manual handle feed
In manual handle feed, rotating the handle with a large scale factor, such as 100,
applied causes the tool and table to move rapidly. Careless handling may
damage the tool and/or machine, or cause injury to the user.
5
Disabled override
If override is disabled (according to the specification in a macro variable) during
threading, rigid tapping, or other tapping, the speed cannot be predicted,
possibly damaging the tool, the machine itself, the workpiece, or causing injury
to the operator.
6
Origin/preset operation
Basically, never attempt an origin/preset operation when the machine is
operating under the control of a program. Otherwise, the machine may behave
unexpectedly, possibly damaging the tool, the machine itself, the tool, or causing
injury to the user.
s-5
SAFETY PRECAUTIONS B-64604EN-1/01
WARNING
7
Workpiece coordinate system shift
Manual intervention, machine lock, or mirror imaging may shift the workpiece
coordinate system. Before attempting to operate the machine under the control
of a program, confirm the coordinate system carefully.
If the machine is operated under the control of a program without making
allowances for any shift in the workpiece coordinate system, the machine may
behave unexpectedly, possibly damaging the tool, the machine itself, the
workpiece, or causing injury to the operator.
8
Software operator's panel and menu switches
Using the software operator's panel and menu switches, in combination with the
MDI unit, it is possible to specify operations not supported by the machine
operator's panel, such as mode change, override value change, and jog feed
commands.
Note, however, that if the MDI unit keys are operated inadvertently, the machine
may behave unexpectedly, possibly damaging the tool, the machine itself, the
workpiece, or causing injury to the user.
9
RESET key
Pressing the RESET key stops the currently running program. As a result, the
servo axes are stopped. However, the RESET key may fail to function for
reasons such as an MDI unit problem. So, when the motors must be stopped,
use the emergency stop button instead of the RESET key to ensure security.
CAUTION
1
Manual intervention
If manual intervention is performed during programmed operation of the
machine, the tool path may vary when the machine is restarted. Before restarting
the machine after manual intervention, therefore, confirm the settings of the
manual absolute switches, parameters, and absolute/incremental command
mode.
2
Feed hold, override, and single block
The feed hold, feedrate override, and single block functions can be disabled
using custom macro system variable #3004. Be careful when operating the
machine in this case.
3
Dry run
Usually, a dry run is used to confirm the operation of the machine. During a dry
run, the machine operates at dry run speed, which differs from the
corresponding programmed feedrate. Note that the dry run speed may
sometimes be higher than the programmed feed rate.
4
Cutter and tool nose radius compensation in MDI mode
Pay careful attention to a tool path specified by a command in MDI mode,
because cutter or tool nose radius compensation is not applied. When a
command is entered from the MDI to interrupt in automatic operation in cutter or
tool nose radius compensation mode, pay particular attention to the tool path
when automatic operation is subsequently resumed. Refer to the descriptions of
the corresponding functions for details.
s-6
B-64604EN-1/01 SAFETY PRECAUTIONS
CAUTION
5
Program editing
If the machine is stopped, after which the machining program is edited
(modification, insertion, or deletion), the machine may behave unexpectedly if
machining is resumed under the control of that program. Basically, do not
modify, insert, or delete commands from a machining program while it is in use.
WARNINGS RELATED TO DAILY MAINTENANCE
WARNING
1
Memory backup battery replacement
When replacing the memory backup batteries, keep the power to the machine
(CNC) turned on, and apply an emergency stop to the machine. Because this
work is performed with the power on and the cabinet open, only those personnel
who have received approved safety and maintenance training may perform this
work.
When replacing the batteries, be careful not to touch the high-voltage circuits
(marked and fitted with an insulating cover).
Touching the uncovered high-voltage circuits presents an extremely dangerous
electric shock hazard.
NOTE
The CNC uses batteries to preserve the contents of its memory, because it must
retain data such as programs, offsets, and parameters even while external
power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the
machine operator's panel or screen.
When a low battery voltage alarm is displayed, replace the batteries within a
week. Otherwise, the contents of the CNC's memory will be lost.
Refer to the Section "METHOD OF REPLACING BATTERY" in the Chapter,
"ROUTINE MAINTENANCE" of OPERATOR’S MANUAL (Common to
Lathe/Machining Center System) for details of the battery replacement
procedure.
WARNING
2
Absolute pulse coder battery replacement
When replacing the memory backup batteries, keep the power to the machine
(CNC) turned on, and apply an emergency stop to the machine. Because this
work is performed with the power on and the cabinet open, only those personnel
who have received approved safety and maintenance training may perform this
work.
When replacing the batteries, be careful not to touch the high-voltage circuits
(marked and fitted with an insulating cover).
Touching the uncovered high-voltage circuits presents an extremely dangerous
electric shock hazard.
s-7
SAFETY PRECAUTIONS B-64604EN-1/01
NOTE
The absolute pulse coder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the
machine operator's panel or screen.
When a low battery voltage alarm is displayed, replace the batteries within a
week. Otherwise, the absolute position data held by the pulse coder will be lost.
Refer to the FANUC SERVO MOTOR
i
series Maintenance Manual for details
α
of the battery replacement procedure.
WARNING
3
Fuse replacement
Before replacing a blown fuse, however, it is necessary to locate and remove the
cause of the blown fuse.
For this reason, only those personnel who have received approved safety and
maintenance training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the
high-voltage circuits (marked and fitted with an insulating cover).
Touching an uncovered high-voltage circuit presents an extremely dangerous
electric shock hazard.
B.1 LIST OF FUNCTIONS INCLUDE ADDRESS P IN THE ARGUMENT OF
G CODE ....................................................................................................410
B.2 LIST OF FUNCTIONS INCLUDE ADDRESS P IN THE ARGUMENT OF
M AND S CODE ........................................................................................414
c-4
I. GENERAL
B-64604EN-1/01 GENERAL 1.GENERAL
1 GENERAL
This manual consists of the following parts:
About this manual
I. GENERAL
Describes chapter organization, applicable models, related manuals, and notes for reading this
manual.
II. PROGRAMMING
Describes each function: Format used to program functions in the NC language, characteristics, and
restrictions.
III. OPERATION
Describes the manual operation and automatic operation of a machine, procedures for inputting and
outputting data, and procedures for editing a program.
APPENDIX
Lists parameters.
NOTE
1 This manual describes the functions that can operate in the CNC model for lathe
system (path control type). For other functions not specific to the lathe system,
refer to the Operator's Manual (Common to Lathe System/Machining Center
System) (B-64604EN).
2 This manual does not detail the parameters not mentioned in the text. For details
of those parameters, refer to the Parameter Manual (B-64610EN).
Parameters are used to set functions and operating conditions of a CNC
machine tool, and frequently-used values in advance. Usually, the machine tool
builder factory-sets parameters so that the user can use the machine tool easily.
3 This manual describes not only basic functions but also optional functions. Look
up the options incorporated into your system in the manual written by the
machine tool builder.
Applicable models
This manual describes the models indicated in the table below.
In the text, the abbreviations indicated below may be used.
Model name Abbreviation
FANUC Series 0i-TF 0i-TF Series 0i-F Series 0i
NOTE
1 For explanatory purposes, the following descriptions may be used according to
the CNC model :
- 0i-TF : Lathe system (T series)
2 For the FANUC Series 0i-MODEL F, parameters need to be set to enable or
disable some basic functions. For these parameters, refer to "PARAMETERS
OF 0i-F BASIC FUNCTIONS" in the PARAMETER MANUAL (B-64610EN).
- 3 -
1.GENERALGENERAL B-64604EN-1/01
Special symbols
This manual uses the following symbols:
- IP
Indicates a combination of axes such as X_ Y_ Z_
In the underlined position following each address, a numeric value such as a coordinate value is placed
(used in PROGRAMMING.).
- ;
Indicates the end of a block. It actually corresponds to the ISO code LF or EIA code CR.
Related manuals of Series 0i- MODEL F
The following table lists the manuals related to Series 0i-F. This manual is indicated by an asterisk(*).
Macro Executor PROGRAMMING MANUAL B-63943EN-2
Macro Compiler PROGRAMMING MANUAL B-66263EN
C Language Executor PROGRAMMING MANUAL B-63943EN-3
PMC
PMC PROGRAMMING MANUAL B-64513EN
Network
PROFIBUS-DP Board CONNECTION MANUAL B-63993EN
Fast Ethernet / Fast Data Server OPERATOR’S MANUAL B-64014EN
DeviceNet Board CONNECTION MANUAL B-64043EN
CC-Link Board CONNECTION MANUAL B-64463EN
Operation guidance function
MANUAL GUIDE i (Common to Lathe System/Machining Center System)
OPERATOR’S MANUAL
MANUAL GUIDE i (For Machining Center System) OPERATOR’S MANUAL
MANUAL GUIDE i (Set-up Guidance Functions) OPERATOR’S MANUAL
MANUAL GUIDE 0i OPERATOR’S MANUAL
TURN MATE i OPERATOR’S MANUAL
Dual Check Safety
Dual Check Safety CONNECTION MANUAL B-64483EN-2
B-63874EN
B-63874EN-2
B-63874EN-1
B-64434EN
B-64254EN
Related manuals of SERVO MOTOR αi/βi series
The following table lists the manuals related to SERVO MOTOR αi/βi series
Table 1 (b) Related manuals
Manual name Specification number
FANUC AC SERVO MOTOR αi series DESCRIPTIONS
FANUC AC SPINDLE MOTOR αi series DESCRIPTIONS
FANUC AC SERVO MOTOR βi series DESCRIPTIONS
FANUC AC SPINDLE MOTOR βi series DESCRIPTIONS
- 4 -
B-65262EN
B-65272EN
B-65302EN
B-65312EN
B-64604EN-1/01 GENERAL 1.GENERAL
Manual name Specification number
FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
FANUC SERVO AMPLIFIER βi series DESCRIPTIONS
FANUC SERVO MOTOR αis series
FANUC SERVO MOTOR αi series
FANUC AC SPINDLE MOTOR αi series
FANUC SERVO AMPLIFIER αi series
MAINTENANCE MANUAL
FANUC SERVO MOTOR βis series
FANUC AC SPINDLE MOTOR βi series
FANUC SERVO AMPLIFIER βi series
MAINTENANCE MANUAL
FANUC AC SERVO MOTOR αi series
FANUC AC SERVO MOTOR βi series
FANUC LINEAR MOTOR LiS series
FANUC SYNCHRONOUS BUILT-IN SERVO MOTOR DiS series
PARAMETER MANUAL
FANUC AC SPINDLE MOTOR αi/βi series,
BUILT-IN SPINDLE MOTOR Bi series
PARAMETER MANUAL
B-65282EN
B-65322EN
B-65285EN
B-65325EN
B-65270EN
B-65280EN
The above servo motors and the corresponding spindles can be connected to the CNC covered in this
manual. In the αi SV, αi SP, αi PS, and βi SV series, however, they can be connected only to 30
i-B-compatible versions. In the βi SVSP series, they cannot be connected.
This manual mainly assumes that the FANUC SERVO MOTOR αi series of servo motor is used. For
servo motor and spindle information, refer to the manuals for the servo motor and spindle that are actually
connected.
1.1 GENERAL FLOW OF OPERATION OF CNC MACHINE
TOOL
When machining the part using the CNC machine tool, first prepare the program, then operate the CNC
machine by using the program.
(1) First, prepare the program from a part drawing to operate the CNC machine tool.
How to prepare the program is described in the Part II, "PROGRAMMING".
(2) The program is to be read into the CNC system. Then, mount the workpieces and tools on the
machine, and operate the tools according to the programming. Finally, execute the machining
actually.
How to operate the CNC system is described in the Part III, "OPERATION".
Part
drawing
PART II, "PROGRAMMING"
Before the actual programming, make the machining plan for how to machine the part.
Machining plan)
1. Determination of workpieces machining range
2. Method of mounting workpieces on the machine tool
3. Machining sequence in every cutting process
4. Cutting tools and cutting conditions
Part
program
CNC Machine Tool
PART III, "OPERATION"
- 5 -
1.GENERALGENERAL B-64604EN-1/01
Decide the cutting method in every cutting process.
1 2 3 Cutting process
Cutting procedure
1. Cutting method :
Rough
Semi
Finish
2. Cutting tools
3. Cutting conditions :
Feedrate
Cutting depth
4. Tool path
End face cutting Outer diameter cutting Grooving
Outer
Grooving
diameter
cutting
Workpiece
End face cutting
Prepare the program of the tool path and cutting condition according to the workpiece figure, for each
cutting.
1.2 NOTES ON READING THIS MANUAL
CAUTION
1 The function of an CNC machine tool system depends not only on the CNC, but on
the combination of the machine tool, its magnetic cabinet, the servo system, the
CNC, the operator's panels, etc. It is too difficult to describe the function,
programming, and operation relating to all combinations. This manual generally
describes these from the stand-point of the CNC. So, for details on a particular
CNC machine tool, refer to the manual issued by the machine tool builder, which
should take precedence over this manual.
2 In the header field of each page of this manual, a chapter title is indicated so that
the reader can reference necessary information easily.
By finding a desired title first, the reader can reference necessary parts only.
3 This manual describes as many reasonable variations in equipment usage as
possible. It cannot address every combination of features, options and commands
that should not be attempted.
If a particular combination of operations is not described, it should not be
attempted.
- 6 -
B-64604EN-1/01 GENERAL 1.GENERAL
1.3 NOTES ON VARIOUS KINDS OF DATA
CAUTION
1 Machining programs, parameters, offset data, etc. are stored in the CNC unit
internal non-volatile memory. In general, these contents are not lost by the
switching ON/OFF of the power. However, it is possible that a state can occur
where precious data stored in the non-volatile memory has to be deleted,
because of deletions from a maloperation, or by a failure restoration. In order to
restore rapidly when this kind of mishap occurs, it is recommended that you
create a copy of the various kinds of data beforehand.
2 The number of times to write machining programs to the non-volatile memory is
limited.
You must use "High-speed program management" when registration and the
deletion of the machining programs are frequently repeated in such case that the
machining programs are automatically downloaded from a personal computer at
each machining.
In "High-speed program management", the program is not saved to the
non-volatile memory at registration, modification, or deletion of programs.
- 7 -
II. PROGRAMMING
B-64604EN-1/01 PROGRAMMING 1.GENERAL
1 GENERAL
Chapter 1, "GENERAL", consists of the following sections:
Usually, several tools are used for machining one workpiece. The tools have different tool length. It is
very troublesome to change the program in accordance with the tools.
Therefore, the length of each tool used should be measured in advance. By setting the difference between
the length of the standard tool and the length of each tool in the CNC (see Chapter, “Setting and
Displaying Data” in the OPERATOR’S MANUAL (Common to Lathe System/Machining Center
System)), machining can be performed without altering the program even when the tool is changed. This
function is called tool offset.
Standard
tool
Rough
cutting
tool
Finishing
tool
Grooving
tool
Threading
tool
Workpiece
Fig. 1.1 (a) Tool offset
- 11 -
2. PREPARATORY FUNCTION
(G FUNCTION)
PROGRAMMING B-64604EN-1/01
2 PREPARATORY FUNCTION (G FUNCTION)
A number following address G determines the meaning of the command for the concerned block.
G codes are divided into the following two types.
Type Meaning
One-shot G code The G code is effective only in the block in which it is specified.
Modal G code The G code is effective until another G code of the same group is specified.
(Example)
G01 and G00 are modal G codes in group 01.
G01 X_ ;
Z_ ; G01 is effective in this range.
X_ ;
G00 Z_ ; G00 is effective in this range.
X_ ;
G01 X_ ;
:
There are three G code systems in the lathe system : A,B, and C (Table 2 (a)). Select a G code system
using bits 6 (GSB) and 7 (GSC) parameter No. 3401. Generally, OPERATOR’S MANUAL describes the
use of G code system A, except when the described item can use only G code system B or C. In such
cases, the use of G code system B or C is described.
Explanation
1. When the clear state (bit 6 (CLR) of parameter No. 3402) is set at power-up or reset, the modal G
codes are placed in the states described below.
(1) The modal G codes are placed in the states marked with
(2) G20 and G21 remain unchanged when the clear state is set at power-up or reset.
(3) Which status G22 or G23 at power on is set by bit 7 (G23) of parameter No. 3402. However,
G22 and G23 remain unchanged when the clear state is set at reset.
(4) The user can select G00 or G01 by setting bit 0 (G01) of parameter No. 3402.
(5) The user can select G90 or G91 by setting bit 3 (G91) of parameter No. 3402.
When G code system B or C is used in the lathe system, setting bit 3 (G91) of parameter No.
3402 determines which code, either G90 or G91, is effective.
2. G codes other than G10 and G11 are one-shot G codes.
3. When a G code not listed in the G code list is specified, or a G code that has no corresponding
option is specified, alarm PS0010, “IMPROPER G-CODE” occurs.
4. Multiple G codes can be specified in the same block if each G code belongs to a different group. If
multiple G codes that belong to the same group are specified in the same block, only the last G code
specified is valid.
5. If a G code belonging to group 01 is specified in a for drilling, the canned cycle for drilling is
cancelled. This means that the same state set by specifying G80 is set. Note that the G codes in
group 01 are not affected by a G code specifying a canned cycle.
6. When G code system A is used, absolute or incremental programming is specified not by a G code
(G90/G91) but by an address word (X/U, Z/W, C/H, Y/V). Only the initial level is provided at the
return point of the canned cycle for drilling..
G04 G04 G04 Dwell
G04.1 G04.1 G04.1 G code preventing buffering
G05.1 G05.1 G05.1 AI contour control
G05.4 G05.4 G05.4 HRV3 on/off
G07.1
(G107)
G08 G08 G08
G09 G09 G09 Exact stop
G10 G10 G10 Programmable data input
G10.6 G10.6 G10.6 Tool retract and recover
G11 G11 G11
G12.1
(G112)
G13.1
(G113)
G17 G17 G17 XpYp plane selection
G18 G18 G18 ZpXp plane selection
G19 G19 G19
G20 G20 G70 Input in inch
G21 G21 G71
G22 G22 G22 Stored stroke check function on
G23 G23 G23
G25 G25 G25 Spindle speed fluctuation detection off
G26 G26 G26
G27 G27 G27 Reference position return check
G28 G28 G28 Return to reference position
G28.2 G28.2 G28.2 In-position check disable reference position return
G29 G29 G29 Movement from reference position
G30 G30 G30 2nd, 3rd and 4th reference position return
G30.2 G30.2 G30.2
G31 G31 G31
G32 G33 G33 Threading
G34 G34 G34 Variable lead threading
G35 G35 G35 Circular threading CW
G36 G36 G36
G37 G37 G37
G37.1 G37.1 G37.1
G37.2 G37.2 G37.2
G38 G38 G38 Tool radius/tool nose radius compensation: with vector held
G39 G39 G39
G07.1
(G107)
G12.1
(G112)
G13.1
(G113)
G07.1
(G107)
G12.1
(G112)
G13.1
(G113)
Group Function
01
Circular interpolation CCW or helical interpolation CCW
Cylindrical interpolation
00
21
16
06
09
08
00
01
AI contour control (advanced preview control compatible
command)
Programmable data input mode cancel
Polar coordinate interpolation mode
Polar coordinate interpolation cancel mode
YpZp plane selection
Input in mm
Stored stroke check function off
Spindle speed fluctuation detection on
In-position check disable 2nd, 3rd, or 4th reference position
return
Skip function
Circular threading CCW (When bit 3 (G36) of parameter No.
3405 is set to 1) or Automatic tool offset (X axis) (When bit 3
(G36) of parameter No. 3405 is set to 0)
Automatic tool offset (Z axis) (When bit 3 (G36) of parameter
No. 3405 is set to 0)
Automatic tool offset (X axis) (When bit 3 (G36) of parameter
No. 3405 is set to 1)
Automatic tool offset (Z axis) (When bit 3 (G36) of parameter
No. 3405 is set to 1)
Tool radius/tool nose radius compensation: corner rounding
interpolation
(G FUNCTION)
- 13 -
2. PREPARATORY FUNCTION
(G FUNCTION)
PROGRAMMING B-64604EN-1/01
Table 2 (a) G code list
G code system
A B C
G40 G40 G40 Tool radius/tool nose radius compensation : cancel
G41 G41 G41 Tool radius/tool nose radius compensation : left
G42 G42 G42 Tool radius/tool nose radius compensation : right
G43.7
(G44.7)
G49
(G49.1)
G50 G92 G92 Coordinate system setting or max spindle speed clamp
G50.3 G92.1 G92.1
G50.1 G50.1 G50.1 Programmable mirror image cancel
G51.1 G51.1 G51.1
G50.2
(G250)
G51.2
(G251)
G50.4 G50.4 G50.4 Cancel synchronous control
G50.5 G50.5 G50.5 Cancel composite control
G50.6 G50.6 G50.6 Cancel superimposed control
G51.4 G51.4 G51.4 Start synchronous control
G51.5 G51.5 G51.5 Start composite control
G51.6 G51.6 G51.6 Start superimposed control
G52 G52 G52 Local coordinate system setting
G53 G53 G53
G54
(G54.1)
G55 G55 G55 Workpiece coordinate system 2 selection
G56 G56 G56 Workpiece coordinate system 3 selection
G57 G57 G57 Workpiece coordinate system 4 selection
G58 G58 G58 Workpiece coordinate system 5 selection
G59 G59 G59
G61 G61 G61 Exact stop mode
G62 G62 G62 Automatic corner override mode
G63 G63 G63 Tapping mode
G64 G64 G64
G65 G65 G65 00 Macro call
G66 G66 G66 Macro modal call A
G66.1 G66.1 G66.1 Macro modal call B
G67 G67 G67
G68 G68 G68 04 Mirror image on for double turret or balance cutting mode
G68.1 G68.1 G68.1 17
G69 G69 G69
G69.1 G69.1 G69.1 17
G43.7
(G44.7)
G49
(G49.1)
G50.2
(G250)
G51.2
(G251)
G54
(G54.1)
G43.7
(G44.7)
G49
(G49.1)
G50.2
(G250)
G51.2
(G251)
G54
(G54.1)
Group Function
07
00
22
20
00
14
15
12
04 Mirror image off for double turret or balance cutting mode
Tool offset
(Bit 3 (TCT) of parameter No. 5040 must be "1".)
Tool length compensation cancel
(Bit 3 (TCT) of parameter No. 5040 must be "1".)
Workpiece coordinate system preset
Programmable mirror image
Polygon turning cancel
Polygon turning
Machine coordinate system setting
Workpiece coordinate system 1 selection
Workpiece coordinate system 6 selection
Cutting mode
Macro modal call A/B cancel
Coordinate system rotation start or 3-dimensional coordinate
system conversion mode on
cancel
Coordinate system rotation cancel or 3-dimensional
coordinate system conversion mode off
Polar coordinate interpolation is a function that exercises contour control in converting a command
programmed in a Cartesian coordinate system to the movement of a linear axis (movement of a tool) and
the movement of a rotary axis (rotation of a workpiece). This function is useful for grinding a cam shaft.
NOTE
When bit 5 (NPI) of parameter No.8137 is 0, this function can be used.
Specify linear or circular interpolation using coordinates in a Cartesian
coordinate system consisting of a linear axis and rotary axis (hypothetical
axis).
G13.1; Polar coordinate interpolation mode is cancelled (for not performing polar
coordinate interpolation).
Specify G12.1 and G13.1 in Separate Blocks.
Explanation
- Polar coordinate interpolation mode (G12.1)
The axes of polar coordinate interpolation (linear axis and rotary axis) should be specified in advance,
with corresponding parameters. Specifying G12.1 places the system in the polar coordinate interpolation
mode, and selects a plane (called the polar coordinate interpolation plane) formed by one linear axis and a
hypothetical axis intersecting the linear axis at right angles. The linear axis is called the first axis of the
plane, and the hypothetical axis is called the second axis of the plane. Polar coordinate interpolation is
performed in this plane.
In the polar coordinate interpolation mode, both linear interpolation and circular interpolation can be
specified by absolute or incremental programming.
Tool radius compensation can also be performed. The polar coordinate interpolation is performed for a
path obtained after tool radius compensation.
The tangential velocity in the polar coordinate interpolation plane (Cartesian coordinate system) is
specified as the feedrate, using F.