Emerson Fisher 685SE, Fisher 685SR Installation Instructions

Instruction Manual

D103799X012

685SE/685SR Piston Actuator

Fisherr 685SE and 685SR Piston Actuator

September 2014

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 1.................................

Specifications 2...............................

Principle of Operation 3.........................

Installation 6..................................

Three-Way Valve Applications Note 6.............

Actuator Mounting 7..........................

Handwheel Operation 8.........................

Maintenance 9.................................

Actuator Removal 9...........................

685SE Seal and O-ring Replacement 10...........

685SR Seal and O-ring Replacement 12...........

Parts Ordering 14...............................

Parts Kits 14...................................

Parts List 15...................................

Introduction

Figure 1. Fisher 685SE Piston Actuator

X0993

Scope of Manual

This instruction manual provides information on the installation, maintenance, and parts ordering for Fisher 685SE and 685SR piston actuators. Refer to separate instruction manuals for information regarding other equipment and accessories used with these actuators.

Do not install, operate, or maintain 685SE or 685SR actuators without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.

Description

The 685SE and 685SR are medium to large springreturn doubleacting piston actuators that provide accurate, high thrust output for short to long travel applications. These actuators are designed for use with a variety of medium to large Fisher slidingstem control valves including the easye™, FB, TBX, CVX, HP, EH, and 461.

These actuators feature an internal bias spring that forces the actuator piston rod to extend (685SE) or retract (685SR) upon a loss of supply pressure, thereby ensuring a failclosed or failopen mode of operation. This effectively eliminates the need for a trip valve and volume tank in most constructions.

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685SE/685SR Piston Actuator

September 2014

Table 1. Specifications

Operating Pressure

(1)

Minimum: 2.7 bar (40psig) Maximum Allowable: 10.3 bar (150 psig)

Consult your Emerson Process Management sales office for supply pressures under 2.7 bar (40 psi)

(2)

Travel

25 mm (1 inch) through 610 mm (24 inch). See table 2

Thrust Capabilities

Designed to meet the application requirements

Piston Diameter and Area

(2)

Available in 51 mm (2 inch) increments between 254 mm (10 inch) and 711 mm (28 inch). See table 2

Operative Temperature Limits

Standard: -40 to 93_C (-40 to 200_F) Low Temperature: -54 to 93_C (-65 to 200_F) High Temperature: -32 to 204_C (-25 to 400_F)

(3)

Pressure Connections

See table 3

Instruction Manual

D103799X012

with 32 mm (11/4 inch) stem boss with 51 mm (2 inch) stem

Instrument Mounting

Mounting kits are available for use with the FIELDVUE™ DVC6200 series digital valve controller

Construction Materials

PART MATERIAL

Yoke ASTM A36 (steel)

Piston ASTM A36 (steel)

254 to 559 mm (10 to 22 inch) cylinder:

Cylinder

Upper/Lower Heads ASTM A36 (steel)

Outer Spring Cartridge ASTM A36 (steel)

Tie Bolt ASTM A311 1045, Class B (steel)

Piston Rod S31603 (316L Stainless Steel)

Stem Connector ASTM A36 (steel)

1026 DOM (steel) with chromeplated bore

610 to 711 mm (24 to 28 inch) cylinder:

Manual Override (optional)

Size 10 to 26: Handwheel Size 28: Hydraulic Hand-pump

J 178mm(7inch)yoke

ASTM A516 Grade 70 (steel) with

fluoropolymer coated bore

(4)

Yoke Boss and Valve Stem Diameter

J 90.5 mm (39/16 inch) yoke boss with 19.1 mm (3/4

inch) stem (1 inch) stem mm (11/4 inch) stem

1. The pressure/temperaturelimits in this instruction manual and any otherapplicable standard or code should not be exceeded.

2. Contact your Emerson Process Management sales office for larger travels or cylinder diameters. The Fisher 657, 667, and 585C family of actuators can be used for smaller travels or cylinder diameters.

3. Contact your Emerson Process Management salesoffice for applications requiring low or high temperature requirements.

4. Contact your Emerson Proc ess Management sales officefor applications requiring a manual override on a size 28 actuator.

J 127 mm (5 inch) yoke boss with 25.4 mm

J 127mm(5inch)yokebosswith31.8

J 127 mm (5H inch) yoke boss

Weights

See tables 4 and 5

Lifting Point Load Ratings

See table 6

Specifications

Specifications for the 685SE and 685SR piston actuators areshownintable1.Refertothenameplateaffixedtothe actuator yoke for specifications specific to individual constructions.

Instruction Manual

D103799X012

685SE/685SR Piston Actuator

September 2014

Principle of Operation

685SE and 685SR piston actuators utilize a piston that moves inside of a cylinder to generate thrust. A seal contained on the circumference of the piston provides a seal between the piston and the cylinder, preventing supply pressure leakage. A bias spring that is either below or above the piston, depending on construction, will retract or extend the piston rod upon a loss of supply pressure.Thisfailactionwillresultinforcing an attached control valve to either failopen or failclosed.

From an equilibrium state, the actuator operates by reacting to a force unbalance that is created by increasing supply pressure on one side of the piston, and decreasing it on the other. This moves the piston up or down, and results in a repositioning of the attached control valve. Travel can be adjusted using travel limits within a valve positioner, which limit the travel range of the actuator. The optional handwheel manual override does not have the ability to act as a hard travel stop.

An optional handwheel or hydraulic hand-pump manual override is capable of extending or retracting the actuator manually and can be engaged at any position from full open to full close. This handwheel override utilizes a worm gear assembly that is attached to the stem connector and not attached to the cylinder or piston rod. This enables the handwheel manual override function to reposition the control valve even if the actuator cylinder or piston is removed for maintenance. The hydraulic hand-pump override utilizes a hydraulic cylinder that is connected to the piston rod, which is controlled by a manual hand-pump.

Table 2. Standard Constructions

ACTUATOR

SIZE

10 254 10 16 2.41 507 79

12 305 12 16 2.41 730 113

14 356 14 32 4.91 993 154

16 406 16 32 4.91 1297 201

18 457 18 32 4.91 1642 254

20 508 20 46 7.07 2027 314

22 559 22 46 7.07 2452 380

24 610 24 62 9.62 2919 452

26 660 26 62 9.62 3425 531

28 711 28 62 9.62 3973 616

1. Consult your Emerson Process Management salesoffice for additional sizes.

PISTON

DIAMETER

mm Inch mm Inch cm2Inch

(1)

PISTON ROD PISTON AREA

VALVE STEM

CONNECTOR SIZE

mm Inch mm Inch mm Inch mm Inch

19 3/4 90 3-9/16 25 1 203 8 25 1 127 5 25 1 203 8