Druck DPI 612 Flex Operating Manual

GE Digital Solutions

© 2014 General Electric Company. All Rights Reserved. Specifications are subject to change without notice. GE is a registered trademark of General Electric Company. Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies, which are not affiliated with GE.

Druck DPI612

Portable Pressure Calibrator

User Manual – 109M4017 Revision A

User Manual Druck DPI612

Page 2 of 108 [EN] English – 109M4017 Revision A

Revision History

This document supersedes all previously issued versions, providing new or revised information. The most recent publication can be determined by comparing the last three characters at the end of the part number and the date issued.

DPI 612 Portable Pressure Calibrator User Manual

Part Number: 109M4017

Revision

Level

Date

Issued

General Description of Changes

Revision -

07/08/15

First Release

Revision A

27/09/16

Updated to include Leak Test procedure

User Manual Druck DPI612

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Contents

1 INTRODUCTION .............................................................................................................................. 9

EQUIPMENT IN THE BOX .................................................................................................. 9

OBSERVANCE OF THE USER MANUAL ....................................................................... 9

GENERAL SAFETY PRECAUTIONS ................................................................................. 9

WARNINGS .......................................................................................................................... 11

ELECTRICAL SAFETY ........................................................................................................ 11

RECHARGABLE BATTERY WARNINGS ..................................................................... 12

PRESSURE WARNINGS ................................................................................................... 15

OVERVOLTAGE CATEGORY ........................................................................................... 16

PREPARING THE INSTRUMENT ................................................................................... 16

1.9.1 Initial Checks ............................................................................................................ 16

1.9.2 Install Rechargeable Battery and Cradle ................................................... 16

1.9.3 Install Dry Cell Batteries ..................................................................................... 18

PARTS ..................................................................................................................................... 20

1.10.1 DPI 612 ....................................................................................................................... 20

1.10.2 Test Port ..................................................................................................................... 22

1.10.3 Pressure Release Valve....................................................................................... 23

1.10.4 SELECTOR DPI 612 pFlex & pFlexPro (20 & 100 bar) ............................ 23

1.10.5 Pump ........................................................................................................................... 23

1.10.6 Volume Adjuster ..................................................................................................... 24

1.10.7 Refill Valve ................................................................................................................. 26

1.10.8 Priming Pump DPI612 hFlexPro (1000 bar) ............................................... 26

ACCESSORIES: .................................................................................................................... 27

1.11.1 Carry Case (P/N IO612-CASE-3) ...................................................................... 27

1.11.2 Rechargeable Battery pack (P/N CC3800GE) ........................................... 27

1.11.3 Rechargeable Battery and adaptor kit (P/N IO61X-BAT-KIT) ............ 27

1.11.4 Rechargeable Desktop Charger (P/N CX6100GE) .................................. 27

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1.11.5 Mains Adaptor (P/N IO620-PSU) ..................................................................... 27

1.11.6 USB Cable (P/N IO620-USB-PC) ....................................................................... 28

1.11.7 IDOS to USB Converter (P/N IO620-IDOS-USB) ........................................ 28

1.11.8 USB to RS 232 Cable (P/N IO620-USB-RS232) .......................................... 28

1.11.9 Dirt Moisture Trap 20 bar (P/N IO620-IDT621) ......................................... 28

1.11.10 Dirt Moisture Trap 100 bar (P/N IO620-IDT622) ...................................... 28

1.11.11 Pneumatic Hose (PN IO620-HOSE-P1 / IO620-HOSE-P2) ................... 29

1.11.12 Hydraulic Hose (PN IO620-HOSE-H1 / IO620-HOSE-H2) .................... 29

1.11.13 Low Pressure Pneumatic Hose (PN IOHOSE-NP1 / IOHOSE-NP2) .. 29

1.11.14 Pressure Adaptor set ........................................................................................... 30

1.11.15 Comparator Adaptor (P/N IO620-COMP) .................................................... 30

1.11.16 Pressure Module (P/N IPM620-***) ................................................................ 30

1.11.17 Pressure Relief Valve (PRV) ................................................................................ 31

DRUCK DPI612, MODES ................................................................................................. 32

1.12.1 Power ON ................................................................................................................... 32

1.12.2 Power OFF ................................................................................................................. 32

1.12.3 Power up from Standby Mode ........................................................................ 33

NAVIGATION ....................................................................................................................... 33

1.13.1 Set Date, Time and Language ......................................................................... 33

1.13.2 Themes ....................................................................................................................... 34

1.13.3 DRUCK DPI612 Manual ....................................................................................... 34

SOFTWARE AND FIRMWARE UPGRADES ............................................................... 34

1.14.1 Viewing Software Revision ................................................................................ 34

1.14.2 Upgrading the Software ..................................................................................... 34

1.14.3 Upgrade the Application Software ................................................................ 35

1.14.4 Upgrade the Operating System and Boot Loader Software. ........... 35

MAINTENANCE ................................................................................................................... 36

1.15.1 Cleaning ..................................................................................................................... 36

1.15.2 Replace the Batteries ........................................................................................... 36

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INSTRUMENT RETURN.................................................................................................... 36

1.16.1 Returned Material Procedure .......................................................................... 36

1.16.2 Safety Precautions ................................................................................................ 36

1.16.3 Important Notice ................................................................................................... 37

1.16.4 Instrument Disposal in the European Union ............................................ 37

1.16.5 For more information contact ......................................................................... 37

ENVIRONMENT .................................................................................................................. 37

MARKS AND SYMBOLS ON THE EQUIPMENT ....................................................... 38

2 OPERATIONS ................................................................................................................................. 39

COMMON OPERATIONS ................................................................................................. 39

2.1.1 Attach/Remove the device under test ........................................................ 39

2.1.2 Attach a Pressure Relief Valve ........................................................................ 41

2.1.3 Setting a Pressure Relief Valve ....................................................................... 42

DPI 612 PFLEX & PFLEXPRO PNEUMATIC PRESSURE OPERATIONS .......... 43

2.2.1 Introduction .............................................................................................................. 43

2.2.2 Release the Pressure ........................................................................................... 43

2.2.3 Vacuum or Pressure Operation DPI 612 pFlex (20 bar) .................... 44

2.2.1 Release Pressure DPI 612 pFlex (20 bar) ................................................... 44

2.2.2 Vacuum or Pressure Operation DPI 612 pFlexPro (100 bar) ............. 45

2.2.3 Release pressure DPI 612 pFlexPro (100 bar pump) ............................ 47

DPI 612 HFLEXPRO (1000 BAR) HYDRAULIC OPERATIONS. .......................... 47

2.3.1 First Use ..................................................................................................................... 48

2.3.2 Filling and Priming the Pump ........................................................................... 48

2.3.3 Topping up the Hydraulic Fluid ....................................................................... 49

2.3.4 Priming Sequence ................................................................................................. 50

2.3.5 Applying Hydraulic Pressure (1000 bar) ..................................................... 51

2.3.6 Release Hydraulic Pressure (1000 bar pump) ......................................... 52

2.3.7 Drain Excess Hydraulic Fluid ............................................................................ 52

2.3.8 Drain all the Hydraulic Fluid ............................................................................. 53

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CALIBRATOR OPERATIONS ........................................................................................... 55

2.4.1 Basic Calibrator Operation ................................................................................ 55

2.4.2 Set the Function Utility Options ...................................................................... 61

2.4.3 Measurement Display Options ........................................................................ 64

2.4.4 Example Procedures ............................................................................................ 65

PRESSURE CALIBRATION ............................................................................................... 70

2.5.1 Set up a Leak Test ................................................................................................. 71

2.5.2 Set the Pressure Module to Zero .................................................................... 73

2.5.3 Error Indications ..................................................................................................... 73

MEASURE PRESSURE: IDOS OPTION ........................................................................ 73

2.6.1 IDOS Option Assembly Instructions .............................................................. 74

2.6.2 IDOS Function Procedures ................................................................................ 74

3 DATA LOGGING OPERATION .................................................................................................. 76

SET-UP ................................................................................................................................... 77

OPERATION.......................................................................................................................... 78

FILE REVIEW ........................................................................................................................ 79

FILE MANAGEMENT ......................................................................................................... 79

3.4.1 Transfer ...................................................................................................................... 79

3.4.2 Erase ............................................................................................................................ 80

3.4.3 Memory Status ........................................................................................................ 80

DATA FORMAT .................................................................................................................... 80

4 DOCUMENTATION ...................................................................................................................... 82

ANALYSIS .............................................................................................................................. 82

SET-UP ................................................................................................................................... 83

4.2.1 Define the Reference Channel ........................................................................ 83

4.2.2 Define each Input Channel ............................................................................... 83

ANALYSIS FUNCTION ...................................................................................................... 85

RUN PROCEDURE ............................................................................................................. 85

4.4.1 Sequence to Upload and Download file ..................................................... 86

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5 CALIBRATION ................................................................................................................................ 87

GENERAL .............................................................................................................................. 87

CALIBRATION CHECK ...................................................................................................... 87

CALIBRATION ADJUSTMENTS ..................................................................................... 88

BEFORE STARTING ........................................................................................................... 88

PROCEDURES: CURRENT (MEASURE) ....................................................................... 89

PROCEDURES: CURRENT (SOURCE) .......................................................................... 90

PROCEDURES: DC MV/VOLTS (MEASURE) ............................................................. 91

PROCEDURES: DC VOLTS (SOURCE) ......................................................................... 92

PROCEDURES: PRESSURE INDICATOR .................................................................... 93

PROCEDURES: IDOS UPM ............................................................................................. 94

6 ACCESSORY INSTRUCTIONS .................................................................................................. 95

DIRT MOISTURE TRAP 20 BAR (P/N IO620-IDT621) ........................................... 95

6.1.1 Specification: ........................................................................................................... 95

6.1.2 Pressure connections: ......................................................................................... 95

6.1.3 Operation: ................................................................................................................. 95

6.1.4 Cleaning: .................................................................................................................... 96

DIRT MOISTURE TRAP 100 BAR (P/N IO620-IDT622) ........................................ 97

6.2.1 Specification: ........................................................................................................... 97

6.2.2 Pressure connections: ......................................................................................... 97

6.2.3 Operation: ................................................................................................................. 97

6.2.4 Cleaning: .................................................................................................................... 98

7 LEAK TEST PROCEDURES ........................................................................................................ 99

LEAK TEST PROCEDURE FOR DPI612 PFX (UP TO 20BAR) PNEUMATIC ... 99

VACUUM .............................................................................................................................................. 99

LEAK TEST PROCEDURE FOR DPI612 PFP (UP TO 100BAR) PNEUMATIC ......

................................................................................................................................................ 100

VACUUM ............................................................................................................................................ 100

LEAK TEST PROCEDURE FOR DPI612 HFP (UP TO 1000BAR) HYDRAULIC ....

................................................................................................................................................ 101

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8 GENERAL SPECIFICATION .................................................................................................... 102

9 TROUBLESHOOTING ............................................................................................................... 104

DPI 612 PFLEX ................................................................................................................. 104

DPI 612 PFLEXPRO ........................................................................................................ 105

DPI 612 HFLEXPRO ....................................................................................................... 106

GENERAL ........................................................................................................................... 107

10 MANUFACTURER ...................................................................................................................... 108

User Manual Druck DPI612

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1 INTRODUCTION

The Druck DPI612 is a battery-powered instrument for performing pressure and electrical calibration operations. The Druck DPI612 also supplies the power and user interface functions for all optional items. The DPI612 uses the PM620 pressure module to allow user selection of the most suitable pressure range for the task.

EQUIPMENT IN THE BOX

The following are the common items supplied with the Druck DPI612

 1/8” NPT & BSP pressure adaptors  Set of four test leads  Safety and Quick Start Guide  Stylus  Hand & Shoulder straps

Refer to DPI612 datasheet for full list of accessories supplied with each DPI612 model.

OBSERVANCE OF THE USER MANUAL

This manual contains safety and battery installation information for the Druck DPI612. It is the responsibility of the customer to make sure that all personnel operating and maintaining the equipment are correctly trained and qualified. Before using the equipment, read all sections of this User Manual paying particular attention to all WARNINGS and CAUTIONS given in the Quick Start Guide.

GENERAL SAFETY PRECAUTIONS

Read and obey all the operator's local health and safety regulations and safe working procedures or practices when doing a procedure or task.

 Use only the approved tools, consumable materials and spares to

operate and maintain the equipment.

 Use equipment only for the purpose for which it is provided.

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 Wear all applicable Personal Protective Equipment (PPE).  Do not use sharp objects on the touch-screen.  Observe absolute cleanliness when using the instrument.  Severe damage can be caused if equipment connected to this

instrument is contaminated.

 Connect only clean equipment to the instrument. To avoid any

contamination, an external Dirt Moisture Trap (See Section 1.11.9) is recommended

 Some liquid and gas mixtures are dangerous. This includes

mixtures that occur because of contamination. Make sure that the equipment is safe to use with the necessary media.

 Read and obey all applicable WARNING and CAUTIONS signs.  Make sure that:

o All work areas are clean and clear of unwanted tools,

equipment and materials.

o All unwanted consumable materials are disposed in

accordance with local health and safety and environmental regulations.

o All equipment is serviceable.

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WARNINGS

 Do not ignore the specified limits for the instrument or its related

accessories. This can cause injuries.

 If the equipment is used in a manner not specified by the

manufacturer, the protection provided by the equipment may be impaired.

 Do not use the instrument in locations with explosive gas, vapour

or dust. There is a risk of an explosion.

ELECTRICAL SAFETY

 The DC input to the DPI612 is rated at 5V (+/-5%) 4 Amps.  External circuits should have appropriate insulation to the mains.  To prevent electrical shocks or damage to the instrument, do not

connect more than 30V CAT I between the terminals or between the terminals and the ground (earth).

 This instrument uses a rechargeable battery pack or standard AA

size batteries. To prevent an explosion or fire do not short circuit.

 The power supply input range to the optional power supply unit is

100 – 260Vac, 50 to 60Hz, 250mA, installation category CAT II.

 When using the optional power supply unit, position the power

supply so as not to obstruct the supply disconnecting device.

 Note that the operating and storage temperature range of the

optional PSU does not match that of the DPI612. Mains PSU operating temperature range 0°C to +40°C, storage temperature range -40°C to +70°C.

 To make sure the display shows the correct data, disconnect the

test leads before power is set to ON or changing to another measure or source function.

 Keep the leads free from all contaminants.

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RECHARGABLE BATTERY WARNINGS

 Do not disassemble or modify the battery pack. The battery pack

can leak electrolyte, overheat, emit smoke, burst and/or ignite.

 Do not short-circuit the battery.  Do not transport or store the battery pack together with metal

objects. If short-circuiting occurs, over-current will flow, causing the battery pack to leak electrolyte, overheat, emit smoke, burst and/or ignite.

 Do not discard the battery pack into fire or heat it.  Do not expose cells or batteries to heat or fire. Avoid storage in

direct sunlight.

 Do not use or leave the battery pack near a heat source (+80ºC or

higher).

 Do not immerse the battery pack in water. Do not allow it to get

wet.

 Do not recharge the battery pack near fire or in extremely hot

weather.

 To recharge the battery use the DPI611 and DPI612 internal

charging function or the CX6100GE desktop charger. Do not use any other charger.

 Do not subject the battery pack to mechanical shock.  Do not use an apparently damaged or deformed battery pack.  Do not directly solder the battery pack.  Do not reverse the positive (+) and negative (-) terminals.

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Otherwise, during recharging, the battery pack will be reversecharged, abnormal chemical reactions then may occur, or excessively high current can flow during discharging, leading to electrolyte leakage, overheating, smoke emission, bursting and/or ignition.

 Do not force the connection if you cannot easily connect the

battery pack terminals to the battery pack charger. Confirm that the terminals are correctly oriented.

 Do not use the battery pack for a purpose other than powering

either DPI611/DPI612 products.

 Do not use any battery which is not designed for use with the

equipment.

 Do not connect the battery pack to any other electrical outlet.  Do not mix batteries of different manufacture, capacity, size or

type within the DPI611 or DPI612.

 If recharging operation fails to complete even when a specified

recharging time has elapsed, immediately stop further recharging.

 Do not put the battery pack into a microwave oven. Rapid heating

or disrupted sealing can lead to electrolyte leakage, overheating, smoke emission, bursting and/or ignition.

 If electrolyte leaks from the battery pack or gives off a bad odour,

remove it from any exposed flame. Otherwise, the leaking electrolyte may catch fire and the battery pack may emit smoke, burst or ignite.

 If the battery pack gives off an odour, generates heat, becomes

discoloured or deformed, or in any way appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery pack charger and stop using it. Otherwise, the problematic battery pack can develop electrolyte leakage, overheating, smoke emission, bursting and/or ignition.

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 Remove the battery from the equipment when not in use.

 Do not remove the battery from its original packaging until

required for use.

 Secondary batteries need to be charged before use. Always use

the correct charger and refer to the user manual for proper charging instructions.

 Do not leave a battery on prolonged charge when not in use.  After extended periods of storage, it may be necessary to charge

and discharge the battery several times to obtain maximum performance.

 Do not subject the battery pack to intense sunlight or hot

temperatures, for example in a car during hot weather. Otherwise, electrolyte leakage, overheating and/or smoke emission can occur. Also, its guaranteed performance will be lost and/or its service life will be shortened.

 The battery pack incorporates built-in safety devices. Do not use it

in a location where static electricity is present.

 The guaranteed recharging temperature range is 0°C to +45ºC. A

recharging operation outside this temperature range can lead to electrolyte leakage and/or overheating of the battery pack and may cause damage to it.

 In the event of a cell leaking, do not allow the liquid to come in

contact with the skin or eyes. If contact has been made, wash the affected area with copious amounts of water and seek medical advice.

 Seek medical advice immediately if material or content from a

battery has been swallowed

 Keep the battery out of the reach of children.  Keep batteries clean and dry.

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 Wipe the battery terminals with a clean dry cloth if they become

dirty.

 If you find rust, a bad odour, overheating and/or other irregularities

when using the battery pack for the first time, return it to your supplier or vendor.

 For further information contact the nearest distributor or

representative.

 Retain the original product literature for future reference.

PRESSURE WARNINGS

 It is dangerous to attach an external source of pressure to a

DPI612 pressure station. Use only the internal mechanisms to set and control pressure in the pressure station.

 To prevent a dangerous release of pressure, isolate and bleed the

system before disconnecting a pressure connection.

 To prevent a dangerous release of pressure, make sure that all the

related pipes, hoses and equipment have the correct pressure rating, are safe to use and are correctly attached.

 To prevent damage to the DPI612 calibrator, only use it within the

specified pressure limits.

 Do not exceed the maximum pressures stated in the appropriate

component manual for the unit under test.

 Reduce pressure at a controlled rate when venting to atmosphere.  Carefully de-pressurize all pipes to atmospheric pressure before

disconnecting and connecting to the unit under test.

 Always wear appropriate eye protection when working with

pressure.

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OVERVOLTAGE CATEGORY

The following summary of installation and measurement overvoltage categories are derived from IEC61010-1. The overvoltage categories indicate the severity of overvoltage transients.

Table 1-1

Overvoltage

Category

Description

CAT I

Overvoltage category I has the least severe overvoltage transients. Generally CAT I equipment is not designed to be directly connected to the mains supply. Examples of CAT I equipment are process loop powered devices.

CAT II

Overvoltage category II describes an electrical installation where typically single phase equipment is connected. Examples of such equipment are appliances and portable tools.

PREPARING THE INSTRUMENT

On receipt of the instrument check the contents in the box, listed in accessories See Section 1.11. It is recommended to retain the box and packaging for future use.

1.9.1 Initial Checks

Before you use the instrument for the first time:

 Make sure that there is no damage to the instrument, and that

there are no missing items; See Section 1.11.

 Remove the plastic film that protects the display.

1.9.2 Install Rechargeable Battery and Cradle

For a new unit steps 1-4 will have been completed in the factory prior to delivery.

1. Remove the battery cover by loosening the captive battery cover

fixing screw and lifting the cover upwards.

2. If fitted, remove white battery holder by pulling straight up to

reveal charging cable. Remove foam block from battery cover.

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3. Connect the charging cable to the rechargeable battery cradle.

4. Push the cradle firmly into the battery compartment.

5. Insert the rechargeable battery into the cradle.

6. Replace the battery cover by pressing the lugs inside

the slots (A) and bring down the cover, securing by tightening the fixing screw. (See Figure 1-1).

7. The battery can be charged by connecting the wall adapter to the

unit or by using the optional desktop charger.

Figure 1-1 Fit Rechargeable Pack

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1.9.3 Install Dry Cell Batteries

1. Remove the battery cover by loosening the captive battery cover

fixing screw and lifting the cover upwards.

2. If the rechargeable battery has been fitted, remove it.

3. If the rechargeable battery cradle has been fitted, remove it by

gently pulling it straight up. Avoid touching the metal contacts on the cradle. Note the cradle is attached to the unit with the charging cable.

4. Disconnect the charging cable from the back of the cradle and

keep it loose in the small compartment then fit battery holder.

5. Fit the foam block to the battery cover.

6. Place the batteries in the battery compartment with the correct

+/– position.

Incorrect Insertion of batteries can cause battery failure.

7. Replace the battery cover by pressing the lugs inside

the slots (A) and bring down the cover, securing by tightening the fixing screw. (See Figure 1-2).

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Figure 1-2 Fit Dry Cell Batteries

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PARTS

1.10.1 DPI 612

5.1

2.1

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Figure 1-3 DPI612 Pressure Calibrator

Table 1-2

Item

No.

Description

ON or OFF button.

2 PFX only: Pneumatic volume adjuster.

2.1

PFP, HFP models only: Volume adjuster wheel with fold-in handle.

3 Pump mechanism.

3.1

PFX, PFP models only: Pressure/vacuum selector to set the pump operation: pressure (+), vacuum (-).

4 Test port: To attach the device under test.

5 Pneumatic pressure release valve to release pressure in the system.

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Item

No.

Description

5.1

PFP models only: Pneumatic refill valve. Close it to seal off the device pressure and refill the pressure mechanism.

6 CH1 connectors for: Voltage (V); Current (mA+, mA-); Switch operation.

7 Isolated CH2 connectors for: Voltage (V); 24 V loop power supply (24

Vo).

8 Liquid Crystal Display (LCD): Color display with touch-screen. To make

a selection, lightly tap on the applicable display area.

9 Optional accessory (not shown): Pressure connection for a relief valve

(PRV). A blanking plug is standard.

Pressure and electrical connections for a PM620 module (not shown):

DPI612 models PFX and PFP: Seal the pressure connection with a blanking plug (Part: IO620-BLANK) or a PM 620 module.

DPI612 HFP models only: The pressure connection seals itself.

HFP models only: Hydraulic refill valve (not shown): Close it to seal off the device pressure and refill the pressure mechanism with fluid.

Hand straps

+5 V DC power input socket. This supply also charges the optional battery pack.

USB type A connector for connections to external peripherals (USB flash memory or optional external modules).

USB mini-type B connector for communication with a computer.

1.10.2 Test Port

To attach the device under test, the test port uses “Quick fit” pressure adaptors; See Section 1.11.12. These are easy

to remove, change and install; See Section 2.1.1 (Attach/Remove the device under test).

Figure 1-4

Test port

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1.10.3 Pressure Release Valve

This is a needle point valve that lets you release the pressure or vacuum, or seal the system.

Figure 1-5

Pressure

Release Valve

1.10.4 SELECTOR DPI 612 pFlex & pFlexPro (20 & 100 bar)

Before you turn the pressure/vacuum selector to + or -, release all the pressure. Sudden high pressure in the pump mechanism can cause damage.

This control sets the operation of the instrument (pressure or vacuum). To prevent a pressure leak, turn it fully clockwise or counter clockwise.

+: Pressure, - : Vacuum

Figure 1-6

Selector

1.10.5 Pump

DPI 612 pFlex (20 bar) Pump

When you have set the operation to pressure or vacuum (See Section 1.10.4), seal the system (See Section 1.10.3) and use the

pump to set the necessary pressure or vacuum.

You can then make the last adjustments with the volume adjuster (See Section 1.10.6).

Figure 1-7

20 bar Pump

OPEN CLOSE

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DPI 612 pFlexPro (100 bar) Pump

When you have set the operation to pressure or vacuum (See Section 1.10.4), seal the system (See Section 1.10.3) and use the

pump to set the necessary pressure or vacuum.

You can then make the last adjustments with the volume adjuster (See Section 1.10.6).

Figure 1-8

100 bar Pump

DPI 612 hFlexPro (1000 bar) Pump

When you have set the operation to pressure or vacuum (See Section 1.10.4), seal the system (See Section 1.10.3) and use the pump to set the necessary pressure or vacuum.

You can then make the last adjustments with the volume adjuster (See Section 1.10.6).

Figure 1-9

1000 bar

Pump

1.10.6 Volume Adjuster

DPI 612 pFlex (20 bar) Volume Adjuster

This control increases or decreases the pressure/vacuum.

Before you seal the system (See Section 1.10.3), turn this control to the necessary position:

 For equal adjustment, turn it to the middle of

its range.

 For maximum adjustment, turn it fully

clockwise or counter clockwise.

When you have set the necessary pressure or vacuum with the pump (See Section 1.10.5), use the volume adjuster to make the fine adjustments.

Figure 1-10

20 bar

Volume

Adjuster

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DPI 612 pFlexPro (100 bar) Volume Adjuster

This control increases or decreases the pressure/vacuum.

Before you seal the system (See Section 1.10.3), turn this control to the necessary position:

 For equal adjustment, turn it to the middle of

its range.

 For maximum adjustment, turn it fully

clockwise or counter clockwise.

When you have set the necessary pressure or vacuum with the pump (See Section 1.10.5), use the volume adjuster to make the fine adjustments.

Figure 1-11

100 bar Volume

Adjuster

DPI 612 hFlexPro (1000 bar) Volume Adjuster

This control increases or decreases the pressure/vacuum.

Before you seal the system (See Section 1.10.3), turn this control to the necessary position:

 For equal adjustment, turn it to the middle of

its range.

 For maximum adjustment, turn it fully

clockwise or counter clockwise.

When you have set the necessary pressure or vacuum with the pump (See Section 1.10.5), use the volume adjuster to make the fine adjustments.

Figure 1-12

1000 bar

Volume

Adjuster

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1.10.7 Refill Valve

DPI 612 pFlexPro (100 bar) Refill Valve

When pressurising large volumes this can be used to refill the pump without releasing pressure from the UUT (see Section 2.2.2)

Figure 1-13

100 bar Refill

Valve

DPI612 hFlexPro (1000 bar) Refill Valve

When pressurising large volumes this can be used to refill the pump without releasing pressure from the UUT (see Section 0)

Figure 1-14

1000 bar

Refill Valve

1.10.8 Priming Pump DPI612 hFlexPro (1000 bar)

This control is used to fill and generate a priming pressure on the UUT (approx. 10 bar max)

(see Section 0)

Figure 1-15

1000 bar

Priming

Pump

User Manual Druck DPI612

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ACCESSORIES:

1.11.1 Carry Case (P/N IO612-CASE-3)

A tailored fabric carry case with carrying strap allows the DPI612 to be used without removing it from the case.

1.11.2 Rechargeable Battery pack (P/N CC3800GE)

Use in place of AA cells. The battery pack is charged within the instrument.

1.11.3 Rechargeable Battery and adaptor kit (P/N IO61X-BAT-KIT)

Kit contains 3.7V Li-ion battery, Cradle, Battery Cover and power adapter.

1.11.4 Rechargeable Desktop Charger (P/N CX6100GE)

To Charge the Li-ion battery outside of the unit.

1.11.5 Mains Adaptor (P/N IO620-PSU)

A universal input mains adaptor (Input voltage 100 to 240VAC (50/60Hz) and Mains socket adaptors are provided.

User Manual Druck DPI612

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1.11.6 USB Cable (P/N IO620-USB-PC)

It connects the DPI612 to a PC via a USB port.

1.11.7 IDOS to USB Converter (P/N IO620-IDOS-USB)

It allows connection of an IDOS universal pressure module to the DPI612. USB Cable (P/N IO620-USB-PC) is also required to connect the converter to the DPI612 USB port.

1.11.8 USB to RS 232 Cable (P/N IO620-USB-RS232)

It connects the DPI612 to an RS232 interface.

1.11.9 Dirt Moisture Trap 20 bar (P/N IO620-IDT621)

It prevents contamination of the DPI612 PFLEX pneumatic system and cross contamination from one device under test to another. The trap connects directly to the pressure port and replicates the quick fit connection for compatibility with standard adaptors, adaptor kits and hoses. User instructions are in section 6.1

1.11.10 Dirt Moisture Trap 100 bar (P/N IO620-IDT622)

It prevents contamination of the DPI612 PFlexPro pneumatic system and cross contamination from one device under test to another. The trap connects directly to the pressure port and replicates the quick fit connection for compatibility with standard adaptors, adaptor kits and hoses. User instructions are in section

6.2

User Manual Druck DPI612

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1.11.11 Pneumatic Hose (PN IO620-HOSE-P1 / IO620-HOSE-P2)

A high pressure pneumatic hose rated to 400 bar (5800 psi). The hose connects directly to the DPI612 pressure port and replicates the quick fit connection for compatibility with the standard adaptors supplied and the other adaptor kits.

P/N IO620-HOSE-P1: 1m/3,2ft pneumatic adaptor hose

P/N IO620-HOSE-P2: 2m/6.4ft pneumatic adaptor hose

1.11.12 Hydraulic Hose (PN IO620-HOSE-H1 / IO620-HOSE-H2)

A high pressure Hydraulic hose rated to 1000 bar (15000 psi). The hose connects directly to the DPI612 pressure port and replicates the quick fit connection for compatibility with the standard adaptors supplied and the other adaptor kits.

P/N IO620-HOSE-H1: 1m/3,2ft pneumatic adaptor hose

P/N IO620-HOSE-H2: 2m/6.4ft pneumatic adaptor hose

1.11.13 Low Pressure Pneumatic Hose (PN IOHOSE-NP1 / IOHOSE-NP2)

A low pressure pneumatic hose rated to 20 bar (300 psi). The hose connects directly to the DPI612 pressure port and replicates the quick fit connection for compatibility with the standard adaptors supplied and the other adaptor kits.

P/N IOHOSE-NP1: 1m/3,2ft pneumatic adaptor hose

P/N IOHOSE-NP2: 2m/6.4ft pneumatic adaptor hose

User Manual Druck DPI612

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1.11.14 Pressure Adaptor set

A set of test point adaptors to connect the tool-less quick fit DPI612 pressure port or the extension hoses to the device under test.

P/N IO620-BSP: G1/8 male and G1/4 male, G1/4 female, G3/8 female and G1/2 female.

P/N IO620-NPT: 1/8” male and ¼” male, ¼” female, 3/8” female and ½” female.

P/N IO620-MET: 14mm female and 20mm female.

1.11.15 Comparator Adaptor (P/N IO620-COMP)

For greater efficiency, two test devices can be connected at the same time. The adaptor connects to the pressure port of the DPI612 and provides two outlet ports. It is compatible with the standard adaptors supplied and the adaptor kits.

1.11.16 Pressure Module (P/N IPM620-***)

Select the best pressure range for the job from an extensive list of high accuracy pressure ranges. Ranges available from 25mbar upto 1000 bar (10 In H2O upto 15000 psi)

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