For purposes of improvement, specications and design are subject to change without notice.
•
Please use this service manual with referring to the operating instructions without fail.
•
Some illustrations using in this service manual are slightly different from the actual set.
•
D&M Holdings Inc.
S0144-1V03DM/DG1009
Copyright 2010 D&M Holdings Inc. All rights reserved.
WARNING: Violators will be prosecuted to the maximum extent possible.
SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis
resistance check. if the leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the
power cord is less than 460 kohms, the unit is defective.
Be sure to test for leakage current with the AC plug in both polarities, in addition, in each power ON, OFF and STANDBY
mode, if applicable.
CAUTION
Heed the cautions!
◎
Spots requiring particular attention when servicing, such
as the cabinet, parts, chassis,etc., have cautions indicated
on labels. be sure to hee d these cau sions an d the
cautions indicated in the handling instructions.
Caution concerning electric shock!
◎
(1) An AC voltage is impressed on this set, so touching
internal metal parts when the set is energized could
cause electric shock. Take care to avoid el ectric
shock, by for example using an isolating transformer
and gloves when servicing while the set is energized,
unplugging the power cord when replacing parts, etc.
(2) Tere are high voltage parts inside. Handle with extra
care when the set is energized.
Please heed the points listed below during servicing and inspection.
◎ Caution concerning disassembly and
assembly!
Through great care is taken when manufacturing parts
from sheet metal, there may in some rare cases be burrs
on the edges of parts which could cause injury if ngers
are moved across them. Use gloves to protect your hands.
Only use designated parts!
◎
The set's parts have spe cific safety properties (fire
resistance, voltage resistance, etc.). For replacement
parts, be su re t o us e pa rt s wh ic h ha ve the same
poroperties. In particular, for the important safety parts
that are marked z on wiring diagrams and parts lists, be
sure to use the designated parts.
◎ Be sure to mount parts and arrange the wires
as they were originally!
For safety seasons, some parts use tape, tubes or other
insulating materials, and some parts are mounted away
from the surface of printed circuit boards. Care is also
taken with the positions of the wores omsode amd clamps
are used to keep wires away from heating and high
voltage parts, so be sure to set everything back as it was
originally.
Inspect for safety after servicing!
◎
Ch eck that al l screws , parts and wi res remove d or
disconnected for servicing have been put back in their
original positions, inspect that no parts around the area
that has been serviced have been negatively affected,
condu ct an insl at ion ch eck on t he ext er nal metal
connectors and between the blades of the power plug,
and otherwise check that safety is ensured.
(Insulation check procedure)
Unplug the power cord from the power outlet, disconnect
the antenna, plugs, etc., and turn the power switch on.
Using a 500V insulation resistance tester, check that the
inplug and the externally exposed metal parts (antenna
terminal, headphones terminal, input terminal, etc.) is
1MΩ or greater. If it is less, the set must be inspected and
repaired.
CAUTION
Concerning important safety
parts
Many of the electric and structural parts used in the set
have special saf ety properties. In most cases these
properties are difficult to distinguish by sight, and using
replacement parts with higher ratings (rated power and
withstand voltage) does not necessarily guarantee that
safety performance will be poreserved. Parts with safety
properties are indicated as shown below on the wiring
diagrams and parts lists is this service manual. Be sure to
replace them with parts with the designated part number.
(1) Schematic diagrams ......Indicated by the z mark.
(2)
Parts lists ......Indicated by the z mark.
Using parts other than the designated
parts could result in electric shock, res
or other dangerous situations.
2
NOTE FOR SCHEMATIC DIAGRAM
NOTE FOR PARTS LIST
WARNING:
Parts marked with this symbol z have critical characteristics. Use ONLY replacement parts recommended by the manufacture
CAUTION:
Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis resistance check. If the
leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the power cord is less than 460 kohms, the unit is defective.
WARNING:
DO NOT return the unit to the customer until the problem is located and corrected.
NOTICE:
ALL RESISTANCE VALUES IN OHM. k=1,000 OHM / M=1,000,000 OHM
ALL CAPACITANCE VALUES IN MICRO FARAD. P=MICRO-MICRO FARAD EACH VOLTAGE AND CURRENT ARE MEASURED AT NO SIGNAL
INPUT CONDITION. CIRCUIT AND PARTS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE.
r.
NOTE FOR PARTS LIST
1.
Parts for which "nsp" is indicated on this table cannot be supplied.
2.
When ordering of part, clearly indicate "1" and "I" (i) to avoid mis-supplying.
3.
Ordering part without stating its part number can not be supplied.
4.
Part indicated with the mark "★" is not illustrated in the exploded view.
5.
Not including General-purpose Carbon Film Resistor in the P.W.Board parts list. (Refer to the Schematic Diagram for those parts.)
6.
Not including General-purpose Carbon Chip Resistor in the P.W.Board parts list. (Refer to the Schematic Diagram for those parts.)
WARNING:
● Resistors
Ex.:RN
* Resistance
Capacitors
●
Ex.:CE
* Capacity (electrolyte only)
* Capacity (except electrolyte)
・ When the dielectric strength is indicated in AC,"AC" is included after the dieelectric strength value.
Parts marked with this symbol z have critical characteristics. Use ONLY replacement parts recommended by the manufacturer.
Type
RD : Carbon
RC : Composition
RS : Metal oxide film
RW: winding
RN : Metal film
RK : Metal mixture
2
Indicates number of zeros after effective number.
2-digit effective number.
1-digit effective number.
: Units: ohm
Type
CE : Aluminum foil
electrolytic
CA : Aluminium solid
electrolytic
CS : Tantalum electrolytic
CQ : Film
CK : Ceramic
CC : Ceramic
CP : Oil
CM: Mica
CF : Metallized
CH : Metallized
2
Indicates number of zeros after effective number.
・ Units:μF.
・ Units:pF
2-digit effective number.
2
14K
Shape
and performance
2-digit effective number, decimal point indicated by R.
04W
Shape
and performance
Indicates number of zeros after efective number. (More than 2)
2-digit effective number.
2E
Power
2B : 1/8 W
2E : 1/4 W
2H : 1/2 W
3A : 1 W
3D : 2 W
3F : 3 W
3H : 5 W
1800ohm=1.8kohm1 8
1.2ohm1 R 2
1H
Dielectric
strength
0J : 6.3 V
1A : 10 V
1C : 16 V
1E : 25 V
1V : 35 V
1H : 50 V
2A : 100 V
2B : 125 V
2C : 160 V
2D : 200 V
2E : 250 V
2H : 500 V
2J : 630 V
2200μF2 2
2200pF=0.0022μF2 2
182
Resistance
F : ±1%
G : ±2%
J : ±5%
K : ±10%
M : ±20%
3R2
CapacityMAllowable
G
Allowable
error
P : Pulse-resistant type
NL : Low noise type
NB : Non-burning type
FR : Fuse-resistor
F : Lead wire forming
error
F : ±1%
G : ±2%
J : ±5%
K : ±10%
M : ±20%
Z : ±80%
: - 20%
P : +100%
C : ±0.25pF
D : ±0.5pF
= : Others
FR
Others
BP
Others
HS : High stability type
BP : Non-polar type
HR : Ripple-resistant type
DL : For change and discharge
HF : For assuring high requency
U : UL part
C : CSA part
W : UL-CSA part
F : Lead wire forming
2
・ Units:μF.
1
・ Units:pF
2.2μF2 R
1-digit effective number.
2-digit effective number, decimal point indicated by R
220pF2 2
Indicates number of zeros after effective numver. (0 or 1)
• Digital coaxial output(Fs: 44.1 kHz, 48 kHz, 96 kHz)
• USB audio outputStereo x 4 (monaural x 8) 24 bit,
44.1 kHz, 48 kHz, 96 kHz USB B
10 kΩ/kohms
Less than –126 dBu (Rs = 150 Ω)
Stereo x 4 (monaural x 8) 24 bit,
segment converter
Balanced 1/4" TRS terminal
Unbalanced 1/4" TS terminal
Stereo RCA terminal, IEC958 Consumer
n GENERALUSB MIDI I/O:IN: 1ch, OUT: 1ch MIDI1.0,
MIDI Clock USB B
MIDI OUT: OUT: 1ch MIDI1.0,MIDI Clock 5pin DIN
Channel level meters:peak display
Cue master level meters:
peak display
Channel Fader:60 mm Slim Type fader
Crossfader:Dimensions:320(W) x 357(D) x 91(H) mm
Weight:6.2 Kg (13.7 lbs)
Supply voltage: AC 120 V, 60 Hz(U.S.A. and Canada
AC 230 V, 50 Hz (European models)
Power consumption: 34 W
Operational temperature:+5ºC to +35ºC(+41 F to +95 F)
Operational humidity: 25% to 85%
Storage temperature: –20ºC to +60ºC(-4 F to +140 F)
n DIMENSION
PPM 16-point LEDs from –40 to +10 dB,
PPM 16-point LEDs from –40 to +10 dB,
45 mm FLEX Fader (Fader Torque Adjustable)
(12”5/8 (W) x 14”1/16 (D) x 3”5/8 (H))
models)
4
DISASSEMBLY
• Disassemble in order of the arrow of the gure of following ow.
• In the case of the re-assembling, assemble it in order of the reverse of the following ow.
• In the case of the re-assembling, observe "attention of assembling" it.
• If wire bundles are untied or moved to perform adjustment or parts replacement etc., be sure to rearrange them neatly
as they were originally bundled or placed afterward.
Otherwise, incorrect arrangement can be a cause of noise generation.
TOP CHASSIS SUB ASSY
Refer to "DISASSEMBLY
1.TOP CHASSIS SUB ASSY"
and "EXPLODED VIEW"
TOP PANEL UNITINPUT UNITFADER UNIT
Refer to "DISASSEMBLY Refer to "DISASSEMBLY Refer to "DISASSEMBLY
2.TOP PANEL UNIT"3. INPUT UNIT"5. FADER UNIT"
and "EXPLODED VIEW"and "EXPLODED VIEW"and "EXPLODED VIEW"
PANEL1 UNITINPUT UNITCH FADER UNIT
(Ref. No. of EXPLODED VIEW : B-1)(Ref. No. of EXPLODED VIEW : D)(Ref. No. of EXPLODED VIEW : C-3~6)
EFFECT UNITFLAX FADER UNIT
(Ref. No. of EXPLODED VIEW : F)(Ref. No. of EXPLODED VIEW : 55)
SPLIT UNITOUTPUT UNIT, MAIN UNIT
(Ref. No. of EXPLODED VIEW : B-2)Refer to "DISASSEMBLY
4. OUTPUT UNIT, MAIN UNIT"HP UNIT
and "EXPLODED VIEW"Refer to "DISASSEMBLY
OUTPUT UNIT6. HP UNIT"
(Ref. No. of EXPLODED VIEW : E-1)and "EXPLODED VIEW"
MAIN UNITHP UNIT
(Ref. No. of EXPLODED VIEW : F)(Ref. No. of EXPLODED VIEW :C-2)
MIC UNIT
Refer to "DISASSEMBLY
7. MIC UNIT"
and "EXPLODED VIEW"
MIC UNIT
(Ref. No. of EXPLODED VIEW : E-2)
AC INPUT UNIT
Refer to "DISASSEMBLY
8. AC INPUT UNIT"
and "EXPLODED VIEW"
AC INPUT UNIT
(Ref. No. of EXPLODED VIEW : A-1)
POWER UNIT
Refer to "DISASSEMBLY
9. POEWR UNIT"
and "EXPLODED VIEW"
POWER UNIT
(Ref. No. of EXPLODED VIEW : A-2)
5
About the photos used for descriptions in the DISASSEMBLY" section.
• The direction from which the photographs used herein were photographed is indicated at "Direction of photograph:
***" at the left of the respective photographs.
• Refer to the table below for a description of the direction in which the photos were taken.
• Photographs for which no direction is indicated were taken from above the product.
The viewpoint of each photograph
(Photografy direction)
[View from above]
Direction of photograph: C
Direction of photograph: B
Front side
Direction of photograph: D
Direction of photograph: A
6
1. TOP CHASSIS SUB ASSY
Proceeding : TOP CHASSIS SUB ASSY
(1) Remove the screws and the knobs.
KNOB
KNOB
(2) Remove the screws.
Direction of photograph: A
Direction of photograph: B
Direction of photograph: C
Direction of photograph: D
7
(3) Disconnect the connector wire and FFC Cable, and remove the sheet. Open the wire clamper.
SHEET
WIRE CLAMPER
FFC Cable
Direction of photograph: B
CX071
8
2. TOP PANEL UNIT
Proceeding : TOP CHASSIS SUB ASSY
(1) Remove the knobs.
(2) Remove the screws.
TOP PANEL UNIT
→
(3) Remove the Nuts and Lens rings.
LENS RING
LENS RING
9
(4) Disconnect the FFC Cable. Remove the secrews.
FFC Cable
10
3. INPUT UNIT
Proceeding : TOP CHASSIS SUB ASSY
(1) Remove the screws. Remove the Nuts and Washers.
Direction of photograph: A
(2) Remove the screws.Disconnect the FFC Cables.
→
INPUT UNIT
NUT
WASHER
FFC Cable
FFC Cable
11
4. OUTPUT UNIT, MAIN UNIT
Proceeding : TOP CHASSIS SUB ASSY
(1) Remove the screws. Remove the Nuts and Washers.
Direction of photograph: A
(2) Remove the screws. Disconnect the FFC Cables and the connectors.
STAY PWB
INPUT UNIT
→
OUTPUT UNIT, MAIN UNIT
→
NUT
WASHERNUT
CY102
STAY PWB
MAIN UNIT
OUTPUT UNIT
FFC CableCX101
12
5. FADER UNIT
Proceeding : TOP CHASSIS SUB ASSY
(1) Remove the screws.
(2) Remove the screws. Disconnect the connector wires.
→
FADER UNIT
CONNECTOR
CONNECTOR
13
6. HP UNIT
Proceeding : TOP CHASSIS SUB ASSY
(1) Disconnect the connector wire. Remove the Nuts.
→
HP UNIT
NUT
CY102
(2) Remove the screws.
Direction of photograph: D
14
7. MIC UNIT
Proceeding : TOP CHASSIS SUB ASSY
(1) Remove the screw. Disconnect the FFC Cable.
→
MIC UNIT
FFC Cable
(2) Remove the screws. Remove the Nut and Washer.
Direction of photograph: D
(3) Remove the screws.
Direction of photograph: D
NUT
WASHER
NUT
15
8. AC INPUT UNIT
Proceeding : TOP CHASSIS SUB ASSY
(1) Disconnect the connector wires and LINK.
AC INPUT UNIT
→
AC INPUT UNIT
(2) Remove the screws.
Direction of photograph: C
LINK
CX021
CX022
Direction of photograph: D
9. POWER UNIT
Proceeding : TOP CHASSIS SUB ASSY
Please refer to "EXPLODED VIEW" for the disassembly method of POWER P.W.B. UNIT.
POWER UNIT
→
16
SERVICE MODE
1. Launching the service mode and selecting the check mode
Is the fuse normal?See FLOW CHART NO.2 <The fuse blows out.>
O.K.
Is normal state restored when once unplugged
power cord is plugged again after several seconds?
O.K.
Is the +3.3V line voltage normal?
O.K.
Check each rectifying circuit of the secondary
circuit and replace it if defective.
FLOW CHART NO.2 (8U-110068-1, -2:AC INPUT UNIT, POWER UNIT)
The fuse blows out.
N.G.
N.G.
Check if there is any leak or short-circuiting on
the primary circuit component, and replace it if
defective.
(C901,C902,C903,C906,C907,C908,L901,L902,T901
)
O.K.
Check the presence that the primary component
is leaking or shorted and replace it if defective.
O.K.
After servicing, replace the fuse.
N.G.
20
O.K.
Check the presence that the rectifying diode
or circuit is shorted in each rectifying circuit of
secondary side, and replace it if defective.
O.K.
FLOW CHART NO.3 (8U-110068-1, -2:POWER UNIT)
+1.2V is not outputted.
O.K.
Is the +5V line voltage normal?
O.K.
Check IC903 and the periphery circuit, and replace
it if defective
FLOW CHART NO.4 (8U-110068-1, -2:POWER UNIT)
+3.3V is not outputted.
O.K.
See FLOW CHART
NO.1 <Is the +3.3V line voltage normal?>
N.G.
Check if there is any leak or short-circuiting on the
primary circuit component, and replace it if
defective.
(C901,C902,C903,C906,C907,C908,L901,L902,T901)
FLOW CHART NO.5 (8U-110068:POWER UNIT)
+15VA is not outputted.
O.K.
Is the fuse normal?See FLOW CHART NO.2 <The fuse blows out.>
O.K.
Is the voltage of +15V or more supplied to IN
terminal of IC907
O.K.
Check IC907 and the periphery circuit, and replace
it if defective.
N.G.
N.G.
Check D924 and replace it if defective.
21
FLOW CHART NO.6 (8U-110068:POWER UNIT)
-15VA is not outputted.
O.K.
Is the fuse normal?See FLOW CHART NO.2 <The fuse blows out.>
O.K.
Is the voltage of -15V or less supplied to IN terminal
of IC906?
O.K.
Check IC906 and the periphery circuit, and replace
it if defective.
FLOW CHART NO.7 (8U-310012:MAIN UNIT, 8U-110068:POWER UNIT)
The VFD display does not light up.
N.G.
N.G.
Check D925 and replace it if defective.
O.K.
Is +5V voltage supplied to 1pin of CX071 on
POWER UNIT?
O.K.
Is +3.3V voltage supplied to 3pin of CX071 on
POWER UNIT?
O.K.
Ia signal outputted from FL_CLK,FL_DATA,FL_
CS,FL_RST terminals of IC104 on MAIN UNIT?
O.K.
Replace the VFD display.
N.G.
N.G.
N.G.
Check the +5V line and service it if defective.
Check the +3.3V line and service it if defective.
Replace IC104.
22
FLOW CHART NO.8 (8U-110069-1:PANEL UNIT)
The key operation is not functioning.
O.K.
Are the contact point and the installation state of
the key switches (S401,S402,S404~S426,S441),
rotary switches (S433~S436), slide switches
(S427,S428,S438,S439), encoder switches (S442
S445) nomal?
~
O.K.
N.G.
Re-install the switches correctly or replace the poor
switch.
Does LED(LD101~LD107, LD109~LD231,
LD401) light correctly ?
O.K.
When pressing each key switches, turning rotary
switches and switching slide switches, do the
voltage of each pin of IC406, IC407(shown below)
increase?
Check the TR101~TR116 and their periphery, and
service it if detective.
Check the key switches (S401,S402,S404
S426,S441), and rotary switches (S433~S436),
slide switches (S427,S428,S438,S439), encoder
switches (S442~S445) and their periphery, and
service it if detective.
~
Replace IC406 or IC407.
O.K.
23
FLOW CHART NO.9 (8U-110070-1:EFECT UNIT)
The key operation is not functioning.
O.K.
Are the contact point and the installation state of
the key switches (S601~S611, S613) normal?
O.K.
Does LED (LD601~LD616) light correctly?
O.K.
When pressing each key switches, pressing and
turning encoder switches, do the voltage of each pin
of IC406, IC407on the 8U-110069-1 board (shown
below) increase?
Re-install the switches correctly or replace the poor
switch.
Check the TR114~TR116 and their periphery, and
service it if detective.
Check the key switches (S601~S611,S613) and
encoder switches (S614) and their periphery, and
service it if detective.
O.K.
Replace IC406 or IC407 on the 8U-110069-1 board.
24
FLOW CHART NO.10 (8U-210093:OUTPUT UNIT)
Function of sound for master output do not operate
normally.
O.K.
Set the line input selector button to "CD".
・
Set the fader assign switch to "THRU".
・
Set the channel fader to "MAX".
・
Set the master level control to "MAX".
・
Are audio signals output to IC101 25pin(left
channel) and 17pin(right channel)when an audio
signal of 1 kHz 0 dBV is input externally to the CD
input?
However, current output.
O.K.
N.G.
Check the input signal from CY232 to IC101 and
their periphery, and service it if detective.
When the input signal is correct, IC101 is replaced.
Are the audio signals outputted to 7pin and 1pin
of IC103(Lch), IC104(Rch), IC105(Lch) and
IC106(Rch)?
O.K.
Are the audio signals outputted to 7pin(COLD) and
1pin(HOT) of IC107(Lch), IC109(Rch)?
O.K.
Is 20pin of CY232 (MUTE control signal)H, and has
been the TR104 collector (MUTE drive signal)
L(-15V)?
O.K.
Check periphery circuit of JK101,JK102 from 7pin
and 1pin of IC107,IC109, and replace it if defective.
N.G.
N.G.
N.G.
Check periphery circuit of IC103,IC104,IC105,IC106
from 25pin、17pin of IC101, and service it if
defective. When the periphery circuit is correct,
IC103,IC104 or IC105,IC106 is replaced.
Check periphery circuit of IC107,IC109 from 7pin
and 1pin of IC105,IC106, and service it if defective.
When the periphery circuit is correct, IC107or
IC109 is replaced.
Check TR111~TR114 and the periphery circuit,
and service it if defective.
25
FLOW CHART NO.11 (8U-210092:INPUT UNIT)
Function of sound for master output do not operate
normally.
O.K.
Set the line input selector button to "CD".
・
Set the fader assign switch to "THRU".
・
Set the channel fader to "MAX".
・
Set the master level control to "MAX".
・
Are audio signals output to IC102 7pin(left channel),
1pin(right channel)when an audio signal of 1 kHz 0
dBV is input externally to the CD input?
O.K.
N.G.
Check the input signal from JK101 to IC108 and
their periphery, and service it if detective.
When the input signal is correct, IC108 is replaced.
Is 2pin of CY231 (RELAY control signal)L, and has
been the TR109 collector (RELAY signal) H(+5V)?
O.K.
Are the audio signals outputted to 5pin(Lch) and
6pin(Rch) of RL101?
O.K.
Are the audio signals outputted to 7pin and 1pin of
IC103(Lch), IC104(Rch)?
O.K.
Are the digital audio signals(0-3.3V) outputted from
15pin(DATA) of IC105(L/Rch)?
N.G.
N.G.
N.G.
N.G.
Check TR109 and the periphery circuit, and service
it if defective.
Check periphery circuit of RL101 from IC108, and
service it if defective.
When the input signal is correct, RL101 is replaced.
Check periphery circuit of IC103,IC104 from 5pin
and 6pin of RL101, and service it if defective.
When the input signal is correct, IC103,IC104 is
replaced.
Check that IC105 9pin is "L" (with Fs: 44.1 k/ 48
k),"H" (with Fs: 96 k) and that 19pin is "H". Check
the signal input to 16pin, 17pin and 18pin.
If there is no input signal, repair the defective part.
When the input signal is correct, IC105 is replaced.
O.K.
Are the digital audio signals outputted from 3pin of
IC206?
O.K.
Check periphery circuit of 12pin of CY231 from
3pin of IC206, and replace it if defective.
N.G.
26
Check IC206 and the periphery circuit, and service
it if defective.
When the input signal is correct, IC206 is replaced.