Please use this service manual with referring to the
operating instructions without fail.
Some illustrations using in this service manual are
slightly different from the actual set.
16-11, YUSHIMA 3-CHOME, BUNKYOU-KU, TOKYO 113-0034 JAPAN
Telephone: 03 (3837) 5321
本機の仕様は性能改良のため、予告なく変更する
ことがあります。
補修用性能部品の保有期間は、製造打切後8年です。
修理の際は、必ず取扱説明書を参照の上、作業を
行ってください。
本文中に使用しているイラストは、説明の都合上
現物と多少異なる場合があります。
X0171V.01 DE/CDM 0303
SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis
resistance check. If the leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the
power cord is less than 460 kohms, the unit is defective.
LASER RADIATION
Do not stare into beam or view directly with optical instruments, class 3A laser product.
500V
1M
1DN-D4000
(1)
(2)
(1)
(2)
1
DISASSEMBLY
(Follow the procedure below in reverse order when reassembling)
1. TOP COVER
(1)Remove 4 screws on the both sides, and 1 screw on rear side, then remove 1 upper screw.
(2)Pull up Top Cover.
2DN-D4000
2. FRONT PANEL
(1)Detach 2 Blind Labels on the bottom chassis.
(2)Move CD Mecha Rack in the arrow direction through the label detached chassis opening. Loader Frame comes out.
(3)Pull up Loader Panel while pulling it towards front.
(4)Remove 2 upper screws and 3 lower screws, and 2 screws on both sides.
(5)Detach Front Panel.
(a)Do notpull out aslant to prevent the FFC cable from damage.
(b)Do not fail to pull out AC cord from wall outlet befor disconnecting the FFCcable. If the ACcord is remained
plugged into wall outlet, the power is kept supplied in the unit, which may cause danger.
3DN-D4000
4. MAIN P.W.B.
(1)Remove 4 screws.
(2)Disconnect Connector.
(3)Detach Main P.W.B.
3
5. CD MECHA.
(1)A gear is turned and a tray is opened.
(2)Remove 4 upper screws.
(3)Detach CD Mecha.
4DN-D4000
6. COVER ( REMOTE CONTROL UNIT )
(1)Remove 5 screws.
NOTE:
(a)Remote Control Unit and its back panel are connected with cables, so pay attention when removing the back pan-
el.
Gear
4
BLOCK DIAGRAM
DN-D4000
6
LIMIT SW
SPINDLE
MOTOR
CLOSE
SW
OPEN SW
FOCUS COIL
TRACKING COIL
MONITOR DIODE
LASER DIODE
DETECT
E
OR
CD MECHA
UNIT 1
LED1
UNIT
A B
D C
<DN-D4000 DOUBLE CD
PLAYER>
MAIN UNIT 1
MSLIDE MOTOR
M
DRIVER
[AN8785SB]
MLOADING MOTOR
F
IC202
HEAD AMP
[AN22002A]
IC203
8M FLASH MEMORY
[ M29W800DB70]
IC 111
DIGITAL SERVO PROCESSOR
[MN6627911AC]
IC201
SYSTEM uCOM
[MN102H60KDA]
IC101
16M DRAM
[M11L1644SA-50T]
IC204
[TC74HCT7007AF]
IC112
[PCM1748E]
[M11L1644SA-50T]
DAC
IC206
16M DRAM
IC210
+9VP
[NJM78L05AT]
IC118
[BU2618FV]
IC113
VCO
[TC9246F]
IC114
PULSE
TRANS
DIG OUT 1
ANA OUT 1TR MUTE
FADER 1
[14-MT-35GN]
FL601
FL DRIVER
[M66005FP]
IC601
PITCH
SLIDE VR
<DN-D4000 REMOTE
CONTROLLER>
PANEL UNIT 1
LED BLOCKFLT
LED CONTROL
[BU2090F]
IC602
REMOTE CPU
KEY
JOG SHUTTLE
TR.SEL
KEY MATRIX
BLOCK
UNIT
AC
CD MECHA
UNIT 2
LED2
UNIT
POWER UNIT
POWER
TRANS
+5V REG (AUDIO)
-5V REG (AUDIO)
-HB REG-HB
+5V REG
+3.3V REG
+1.8V REG
F2
F1
+9VP
+5VD
+3.3VD
+1.8V
+5VA
-5VA
RESET
[PST600C]
IC301
MAIN UNIT 2
BSY , MBSY
[SN74AHCT08PW]
IC302
+9V,-HB,F1,F2
RC TXD,RC RXD
FADER 2
DIG OUT 2
ANA OUT 2
8P MD
CABLE
+9V,-HB,F1,F2
+9V
[NJM7805FA(S)]
IC404
RESET
[PST600C]
IC403
[SN74AHCT08PW]
IC302
PANEL
UNIT 2
REMOTE uCOM
[TMP86CM47U]
IC402
6
SERVICE PROGRAM
Required Measuring Implement
1. Reference disc (TCD784 or CO-74176)
1. What is Service Program
Service program is a special program intended for confirming servo functions etc.
2. Contents of Service Program
Switch on the power while pushing the CD1’s PITCH BEND + button and CD2’s OPEN/CLOSE button at the same
time. After actuating the servo program, select an aiming process number with the SELECT knob, A1 button, or A3 button.
Press the SELECT knob to execute the selected process, the process number is then displayed on the track indicator of the
display. To exit from the service program, just switch off the power.
7DN-D4000
SELECT knob
Function
(Character-display)
μcom Version check
(Version No.)
Error Code Check
(Error Data)
Total Running Time
(Total_Time)
Automatic
Servo Adjustment
call
Contents
Check Version with JOG dial.
1. System μcom version No.:
2. RC μ
Turn the JOG dial to display the logging error codes in the occurred order.
“ErrXX_E
10 error logs are memorized at maximum.
Kinds of Error Code, displayed
Error Code Table
Pressing SELECT knob enters to data erase mode. (“Err Clear?” is displayed.)
If the SELECT knob is pushed again, the memorized error data are cleared.
Total time span of servo function that counted by the hour is displayed.
“R.Tim XXXXH”
Note: No time is counted if disc tray is opened within 59 minutes.
Pressing SELECT knob enters to data erase mode. (“Time Clear?” is displayed.)
If the SELECT knob is pushed again, the memorized time data are cleared.
Starts automatic servo adjustment when the SELECT knob is pushed, and after
completing the adjustment, sort of the used disc is indicated. Data is selectable with
the JOG dial.
1. Focus gain data
2. Focus balance data
3. Focus offset data
4. Tracking gain data
5. Tracking balance data
6. Tracking offset data
com version No.: “RC_VerXXXX”
” XX : occurred order E
* * *
“Servo_Data”
“SysVerXXXX”
* * *
: error code
7
8DN-D4000
SELECT knob
Function
(Character-display)
Block Error Rate Check
Servo Check
Illumination Check
Contents
Loading a disc by OPEN/CLOSE button.
Press the PLAY/PAUSE button. B.E.R. is displayed.
“E.Rate_XXX XXX : Block Error Rate
You can select the track by the JOG DIAL.
Starts automatic servo checking when the SELECT knob is pushed.
Loading a disc by OPEN/CLOSE button.
“Lchk_Open” : Disc Tray is opened.
“Lchk_Wait” : During check.
“Lchk_OK!!” : Disc Tray is opened.
“LchkErr *** ” : Error(E ***) is occurred.
All illuminations are lit.
All illuminations can be turned off to push the SELECT knob.
Press the SELECT knob again, all illuminations can be lit.
Starting with the PLAY/PAUSE button, it repeats open/close of the tray and
-
-
Heat Run
(H/R1Normal)
Chucking Test
(H/R2_Tray)
playback.
All tracks are played back if the track count is less than 20. Only the first and last
tracks are played back if the tracks are more than 21. When any errors, it stops
and indicates error code (see Error Code Table).
Starting with the PLAY/PAUSE button, it repeats open/close of the tray, servo on,
and TOC read.
The display shows the number of the tray operation. When any errors, it stops and
indicates error code (see Error Code Table).
Contents
8
4. Error Code Table
Error CodeCONTENTS
E001Unable to close the loader tray in the regulation time.
E002Unable to open the loader tray in the regulation time.
E003Inner circle switch ON error even if the time is over.
E004Inner circle switch OFF error even if the time is over.
E005The focus offset adjustment result is outside the regulation range.
E006Unable to adjust the focus offset in the regulation time.
E007The tracking offset adjustment result is outside the regulation range.
E008Unable to adjust the tracking offset in the regulation time.
E009The FE peak is outside the regulation range.
E00AThe FE peak is outside the regulation range.
E00BUnable to adjust the focus rough gain in the regulation time.
E00CThe focus rough gain is outside the regulation range.
E00DUnable to actuate focus in the regulation time.
E00EUnable to actuate tracking in the regulation time.
E00FUnable to adjust the tracking rough gain in the regulation time.
E010The tracking rough gain is outside the regulation range.
E011Unable to adjust the tracking balance in the regulation time.
E012The tracking balance adjustment result is outside the regulation range.
E013Focus servo down during automatic adjustment.
E014Focus servo down during automatic adjustment.
E015Unable to adjust the focus balance in the regulation time.
E016The focus balance adjustment result is outside the regulation range.
E017Track servo down during automatic adjustment.
E018Unable to adjust the focus fine gain in the regulation time.
E019The focus fine gain is outside the regulation range.
E01AUnable to adjust the tracking fine gain in the regulation time.
E01BThe tracking fine gain is outside the regulation range.
E01CUnable to adjust automatically in the regulation time.
E01DUnable to read the subcode Q in the regulation time.
E01EUnable to read the TOC in the regulation time.
E01FFocus servo down during search (over the regulation time).
E020Track servo down during search (over the regulation time).
E0216 *Servo error during search.
E0213 *Search error (over the regulation time).
E022Discontinuity occurred, during write to the DRAM.
E023The error which cannot be corrected to the read data.
E024Unable to do the level detect.
E025Unable to join data in the regulation time.
E026The error rate when recording on the memory is over the regulation value.
E027The subcode jump more than regulation.
E028Servo error when power is turned on.
E029Subcode Q error.
E030Inter face error for both drives.
9DN-D4000
9
μCOM VERSION UPGRADE
System µcom can be upgraded in the following manner.
Version Upgrade Method
1.Record the version upgrade software on a CD-R or CD-RW disc,
only as one file with the format ISO9660 Mode-1.
The file name of the supplied version upgrade software should be used as is and this disc needs
to finalize.
2.Hold the disc by the edges and place it on the disc tray.
3.Press the OPEN/CLOSE button to start the version upgrade.
"
Version Up
xxxx : current version
XXXX : upgrade version
4.Press the PLAY/PAUSE button.
"
Now Writing
5.When the version upgrade is finished, "
6.Turn off the power once and turn on again.
Press the OPEN/CLOSE button and remove the disc.
NOTE:
"→"
Push Play!
" → "
Writing-XXX
When the power is turned off before "
" "
xxxx->XXXX
" are displayed.
XXX : count up from 000 to161
Complete!
" are displayed.
" is indicated.
Complete!
" is displayed,
µcom
version is not written correctly.
10DN-D4000
10
SEMICONDUCTORS
IC’s
MN102H60KDA
(IC101)
11DN-D4000
75
76
100
1
51
50
26
25
MN102H60KDA Terminal Function
Pin
Pin NameSymbolI/ODET ExtResIni Function
No.
1P60, WAIT, SBT2PCDMUTEO-PdLLMute for analog 'L': Mute ON
2P61, _RERD-O-PuH-Read signal
3P62, _WELWR-O-PuH-Write signal
4P63, _WE, _WEHReservedO--Hi-ZLNot used.
5_CS0,TM13OAFLASHROMCS-O-PuH-Chip select signal
(MASK ROM operation : Input port)
6_CS1, TM13OBReservedO--Hi-ZLNot used.
7_CS2, TM14OAReservedO--Hi-ZLNot used.
8_CS3, TM14OBPLOADO--Hi-ZH OPEN/CLOSE signal (PWM out put)
(During Pnrst=
'L', out put PWM(50%))
9P54, _BREQReservedO--Hi-ZLNot used.
10P55, _BRACKReservedO--Hi-ZLNot used.
11P56, ALE, _ALE,
MON2I--Hi-Z-Monitor signal 2
_BSTRE, TM15IA
12P57,_WORDWORD-I-LL-Data bit bus width select 'L': 16bit
13P20,A00,SBT2A00A/O--Unfix-Address bus
14P21,A01,SBI2A01A/O--Unfix-Address bus
15P22,A02,SBO2A02A/O--Unfix-Address bus
16P23,A03A03A/O--Unfix-Address bus
17VddVdd-----Power supply(+3.3V)
18BOSC,BIBT1,BIBT2,
26P24,A04,TM15IAA04A/O--Unfix-Address bus
27P25,A05A05A/O--Unfix-Address bus
28P26,A06A06A/O--Unfix-Address bus
29P27,A07A07A/O--Unfix-Address bus
30P30,A08,_KI0A08A/O--Unfix-Address bus
31P31,A09,_KI1A09A/O--Unfix-Address bus
32P32,A10,_KI2A10A/O--Unfix-Address bus
33P33,A11,_KI3A11A/O--Unfix-Address bus
34AVDDAVDD-----Analog power supply terminal
35P34,A12,_KI4A12A/O--Unfix-Address bus
36P35,A13,_KI5A13A/O--Unfix-Address bus
37P36,A14,_KI6A14A/O--Unfix-Address bus
38P37,A15,_KI7A15A/O--Unfix-Address bus
39P40,A16A16A/O--Unfix-Address bus
40P41,A17A17A/O--Unfix-Address bus
41P42,A18A18A/O--Unfix-Address bus
42P43,A19A19A/O--Unfix-Address bus
43Vref-Vref------Standard analog power supply
44P44,AN4,A20POPENI--Unfix-OPEN switch 'L': Switch ON
45P45,AN5,A21PCLOSEI--Unfix-CLOSE switch 'L': Switch ON
46P46,AN6,STOP,A22PLIMITSWI--Hi-Z-Inner circle SW 'L': Switch ON
47P47,AN7,WDOUT,
A23
48P80,TM14OAPEJECTSWI-PuH-Eject switch 'L': Switch ON
49P81,TM14OBPTLEDO-PdLLToray LED 'H': Light 1 / 'L': Turn Off
50P82,TM0IO,SBI2,
SBT3,SCL3
51P83,TM4IO,SBI3RxDI-PuH-Serial port (Receive)
52P84,TM7IO,SBO3,
SDA3
53P85,TM9IOA,SBO2,
SBT4,SCL4
54Vref+Vref+-----Standard analog power supply
55P86,TM9IOB,SBI4PMECHRxDI--Hi-Z-Serial port (Receive)
56P87,TM9IC,SBO4,
(clock synchronous formula)
70P73,SBT1,DUMXPTXTCLKO--Hi-ZH Use during CD-TEXT data read
(clock synchronous formula)
71P74,SBI1PTXTDI--Hi-Z-Use during CD-TEXT data read
(clock synchronous formula)
72P75,SBO1PMLDO--Hi-ZH DSP interface latch
73TEST1TEST1I-Pu--Pull up 33 - 50K
74TEST2TEST2I-Pu--Pull up 33 - 50K
75_NMI_NMIILvPuH-Need to pull up
76PA0,_IRQ0PBLKCKIEd-Hi-Z-Sub code clock interruption
77PA1,_IRQ1PDQSYIEd-Hi-Z-CD-TEXT DQSY Interruption
78PA2,_IRQ2PFADECUEI-PuH-Fader signal input (CUE)
'L' : Input YES
79PA3,_IRQ3PFADER STI-PuH-Fader signal input (PLAY)
'L' : Input YES
80PA4,_IRQ4,TM15IBPCHGOFTO-PuHL Off track signal
81PA5,ADSEPADSEPI-HHH H': Address data separation mode /
'L': Address data common mode
82_RSTRST-ILv-L-Reset signal 'L': RESET
83VddVdd-----Power supply(+3.3V)
84P00,D00,AD00D00D/O--Hi-Z-Data bus
85P01,D01,AD01D01D/O--Hi-Z-Data bus
86P02,D02,AD02D02D/O--Hi-Z-Data bus
87P03,D03,AD03D03D/O--Hi-Z-Data bus
88P04,D04,AD04D04D/O--Hi-Z-Data bus
89P05,D05,AD05D05D/O--Hi-Z-Data bus
90P06,D06,AD06D06D/O--Hi-Z-Data bus
91P07,D07,AD07D07D/O--Hi-Z-Data bus
92VssVss-----GND(0V)
93P010,D08,AD08,TM
8IOB
94P011,D09,AD09,TM
8IC
95P012,D10,AD10,TM
11IOA
96P013,D11,AD11,TM
11IOB
97P014,D12,AD12,TM
11IC
98P015,D13,AD13,TM
12IOA
99P016,D14,AD14,TM
12IOB
100 P017,D15,AD15,TM
12IC
D08D/O--Hi-Z-Data bus
D09D/O--Hi-Z-Data bus
D10D/O--Hi-Z-Data bus
D11D/O--Hi-Z-Data bus
D12D/O--Hi-Z-Data bus
D13D/O--Hi-Z-Data bus
D14D/O--Hi-Z-Data bus
D15D/O--Hi-Z-Data bus
13DN-D4000
13
MN6627911AC
(IC201)
61
60
14DN-D4000
41
40
80
1
20
MN6627911AC Terminal Function
Pin No.Pin NameI/OFunction
1DRVDDIPower supply for DRAM interface (Pin No.2 - 18, 80)
2D0I/O Data I/O signal 0 for DRAM
3D1I/O Data I/O signal 1 for DRAM
4WEOWrite enable signal for DRAM
5RASORAS control signal for DRAM
6D2I/O Data I/O signal 2 for DRAM
7D3I/O Data I/O signal 3 for DRAM
8CASOCAS control signal 0 for DRAM
9A10OAddress signal 10 for DRAM
10A8OAddress signal 8 for DRAM
11A7OAddress signal 7 for DRAM
12A6OAddress signal 6 for DRAM
13A5OAddress signal 5 for DRAM
14A4OAddress signal 4 for DRAM
15A9OAddress signal 9 for DRAM
16A0OAddress signal 0 for DRAM
17A1OAddress signal 1 for DRAM
18A2OAddress signal 2 for DRAM
19A3OAddress signal 3 for DRAM
20DVSS2IGND for digital
21DVDD2IPower supply for digital
22SPOUTOSpindle motor drive signal
23TRVPOTraverse drive signal
24TRVMONot used
25TRPOTracking drive
26GCNTLOGain control signal for CD-RW
27FOPOFocus drive
28CHGICOOEQ select signal
29IOVDD1IPower supply for IO
30TBALOTracking balance adjust
31FBALOFocus balance adjust
32FEIFocus error signal (Analog input)
33TEITracking error signal (Analog input)
34RFENVIRF envelope signal (Analog input)
35OFTIOff track signal H : OFF TRACK
36NRFDETIRF detect signal H : DETECT
37BDOIDrop out signal H : DROP OUT
38LDONOLaser ON signal H : ON
39ARFIRF signal
40IREFIStandard current input terminal
41ADPVCCIVoltage for power supply monitor
21
14
Pin No.Pin NameI/OFunction
42DSLFOLoop filter for DSL
43RFSWILoop filter for DSL
44PLLFOLoop filter for PLL
45PLLFOOLoop filter for PLL
46AVDD2IPower supply for analog (DSL, PLL, AD)
47AVSS2IGND for analog (DSL, PLL, AD)
48OUTLONot used
49AVSS1IGND for analog (Audio output)
50OUTRONot used
51AVDD1IPower supply for analog (Audio output)
52DVSS3IGND for digital
53DVDD3IPower supply for digital
54TMOD2ITest terminal L : Normal
55MON2OSerial monitor signal 2
56BCLKOBit clock for serial data
57SRDATAOSerial data signal
58LRCKOL, R discernment signal
59IOVDD2IPower supply for IO
60TXODigital audio interface signal
61MCLKIucon command clock signal
62MDATAIucon command data signal
63MLDIucon command load signal L : LOAD
64BLKCKOSub code block clock signal (f=75Hz : Normal speed playback)
65PWMSELIPWM output mode select L : Direct H : 3 values
66SMCKONot used
67SBCKINot used
68STATOStatus signal
69NRSTIReset L : RESET
70SPPOLONot used
71PMCKONot used
72DQSYOPack signal for CD TEXT data
73TXTDOCD TEXT data signal
74TXTCKOExt. clock signal input for CD TEXT resister
75NTESTITest terminal H : Normal
76X2ONot used
77X1I16.9344MHz input terminal
78DVSS1IGND for digital
79DVDD1IPower supply for digital
80MON1OSerial monitor signal
15DN-D4000
15
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