Citizen CBM1000–RF120S/A, CBM1000–PF120S/A, CBM1000–RF230S/A, CBM1000–PF230S/A, CBM1000–RF024D Service Manual

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Service Manual
Model: CBM1000
Line Thermal Printer
Rev. 1.00 Newly issued on Sep. 14. 1999
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This manual describes the disassembly, reassembly, and maintenance procedures of the line thermal printer CBM1000. It is intended for field maintenance men.
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The CBM1000 is a compact-siz ed, line t herm al pr int er dev elo ped for a var iety of a pplic atio ns. It has abundant built- in fea tures, and can be u sed as a data commu nicati on term inal, PO S term inal, kitchen terminal and for other applications. Prior to usin g the printer, read this manual thor­oughly to understand its conte nt s.
1. Paper drop-in mechanism; when supplying or replacing paper rolls, all you have to do is just drop a paper roll into the printer and c lose its cover. This will facilitate paper handling and head cleaning greatly.
2. High speed (100 mm/s), and low-noise thermal printing.
3. Front-side paper ejection method, which allows the printer to be installed and used anywher e with few restrictions.
4. Hermetic covering structure, which helps prevent any foreign matter or liquid from getting into the printer.
5. Built-in input buffer.
6. Bar-code printing (Possible using special commands).
7. Page mode, which allows you to lay out pages freely.
8. Registration of user-defined characters and logos into flash memory.
9. Built-in Drawer Kick-Out interface.
10. Auto cutter mechanism provided as a standard unit.
11. Selection possible, as required, from two types: Easy-to-handle, built-in power supply type, and lightweight flat AC adapter type.
12. Use of 58 mm wide pa per rolls possible by using t he partition supp lied.
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1. HANDLING AND MAINTENANCE OF PRINTER ..........................................................................5
2. SPECIFICATIONS...............................................................................................................................6
2.1 Basic Specifications ....................................................................................................................6
3. DISASSEMBL Y AND REASSEMBLY ................................................................................................7
3.1 Disassembly Procedure...............................................................................................................8
3.1.1 Disassembly Procedure for Main Body.........................................................................8
3.1.2 Disassembly Procedure for Mechanism Unit.............................................................12
3.2 Reassembly Procedure..............................................................................................................17
3.3 Lubrication ................................................................................................................................18
3.3.1 Lubricant.......................................................................................................................18
3.3.2 Where to Lubricate.......................................................................................................18
4. TROUBLESHOOTING ......................................................................................................................19
4.1 Troubleshooting Procedure.. ………………………………………………………………..………19
4.2 Troubleshooting Guide.. ..…………………………………………………………………….……..19
5. SERVICE PARTS LIST......................................................................................................................23
5.1 Parts List for Mechanism.........................................................................................................23
5.2 Disassembly Drawing...............................................................................................................25
5.3 Parts List for Control PCB Assy .............................................................................................27
5.3.1 Control PCB Assy ......................................................................................................27
5.4 Parts Layout Drawing ..............................................................................................................30
5.4.1 Control PCB Assy (Serial Interface D-sub 25)............................................................30
5.4.2 Control PCB Assy (Parallel Interface) ........................................................................31
5.4.3 Operation PCB Assy.....................................................................................................32
5.4.4 Sensor PCB Assy...........................................................................................................33
5.4.5 PNE PCB Assy in PNE Lever Assy.............................................................................34
6. DRAWING...........................................................................................................................................35
6.1 Block Diagram..........................................................................................................................36
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6.2 Circuit Diagram ........................................................................................................................37
6.2.1 Control PCB Assy (Serial Interface D-sub 25)............................................................37
6.2.2 Control PCB Assy (Parallel Interface) ........................................................................38
7. OUTER DIMENSION ........................................................................................................................39
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For the auto cutter unit (ACS-130), see the separate Service Manual.
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See the User’s Manual coming with the printer body.
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Model
Item
CBM1000
RF120S/A
CBM1000
PF120S/A
CBM1000
RF230S/A
CBM1000
PF230S/A
CBM1000
RF024D
CBM1000
PF024D
Printing system Line thermal dot pri nt ing method Printing width 72 mm/576 dots, (54 mm/432 dots) *
1
Dot density 8 × 8 dots/mm (203 dpi) Printing speed 100 mm/sec (Fastest, print density level 2), (800 dot lines/sec)
Printing columns
Font A: 48/42/36/30 columns (12 × 24)
Font B: 64/56/48/40 columns (9 × 24) Character size Font A: 1. 25 × 3. 00 mm; Font B: 0.88 × 3.00 mm Character types Alphanumeric characters, unternational characters, Codepages PC437,
Katakana, PC850, PC860, PC863, PC865, PC852, PC866, PC857, and
Window s c odepage Logo registration/print
Capable of registering user-defined characters and logos into flash mem-
ory. Bar code types
UPC-A/E, JAN(EAN) 13/8 column, I TF, CODE 39, CODE 128, CODE-
BAR, CODE 9 3 Line spacing 4.23 mm (1/6 inch); sele ct able using commands. Paper Thermal paper roll: 80 mm (58 mm) × ø83 Interface Serial (RS-232C)
Parallel (IEEE 1284 an d Centronics compliant) Input buffer 4K bytes (72 bytes selectable with a DIP switch) Supply voltage S type: AC 120/230 V ±10%; A type/D type: DC 24 V ±7% Power consumption 100 W (Max.) AC adapter spec. Rated input : AC 120 ~ 240 V, 50/60 Hz, 120 VA
Rated output: DC 24 V, 1.9 A
Type 31AD-U 31AD-E — Weight S type: Approx. 2.0 Kg; A type/D type: Approx. 1.4 Kg Outer dimensions S type: 145(W) × 190 (D) × 157 (H) mm
A type/D type: 145(W) × 190 (D) × 114 (H) mm Operating temperature and humidity
5 ~ 40ºC, 35 ~ 85 % RH (No dew condensation) Storage temperature
and humidity
-20 ~ 60ºC, 10 ~ 90% RH (No dew condensation)
Reliability Printing head life:
Pulse resistance: 1 × 10
8
pulses (Print ratio 12.5%)
Wear resistance: 100 km (At normal temperature/humidity with re-
commended thermal paper)
Auto cutter life:
500,000 times of cutting (At normal temperature/humidity with re­commended thermal paper)
Safety Standard *
2
UL, C-UL, FCC Class-A
TUV, GS, CE marking
UL, C-UL, FCC Class-A, TUV, GS, CE marking
*1 Represents the value when a 58 mm wide paper roll is used (User selectable). *
2
Represents the safety standards acquired when CBM-made adapters (31AD series) are used.
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For maintenance operations, note the following: Notes: (1) Do not disassemble/reassemble or adjust the machine, if it functions properly. Particularly,
do not loosen screws on any component, unless n e cessary.
(2) After completing an inspection and before turning on the power , be sure to check that there is
no abnormality.
(3) During maintenance, be careful not to leave parts or screws unattached or loose inside the
printer.
(4) When handling the thermal head or electronic component, do not use gloves or other aids
which can easily cause static electricity.
(5) When disassembling or reassembling, check wires and cables for any damage. Do not run
them into a narrow space or set t hem in improper positions.
(6) After reassembling, apply lubricant as required.
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Disassembly proced ure consists of the following t w o sections.
• Main body
• Mechanism
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1. Removing the Power Case SA (for AC Adap­trer Built-in Type) (1) Disconnect the power connector from
the unit.
(2) Remove the four screws M3 ×8 (ST)
and detach the power case SA.
2. Removing the Printer Cover SA (1) Open the printer cov er S A. (2) Unhook the parts “A” and detach the
printer cover SA.
(3) Remove the two screws M3 × 8 (BT).
While opening the parts “B”, remove the p a r t “C”.
Power Connector
Power Case SA
M3
×
8 (ST)
Printer Cover SA
M3
×
8 (BT)
B
A
C
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3. Removing the Top Cover SA (1) Remove the printer cover SA. (2) Remove the two screws M3 × 6 (ST).
While unhooking the part “B” of the frame from the top cover SA, lift the top cover. At this time, avoid the power switch.
(3) Unhook the operation panel cable from
the cable holder, disconnect the opera­tion panel connector from the control PCB assy , an d remove the top cover SA.
Note on reassembling:
When reassembling the top cover SA, be sure that the part “B” of the frame is securely inserted into the square hole at the back of the top cover SA as shown in the figure.
4. Removing the Mechanism Unit (1) Remove the top cover SA. (2) Remove the two screws M3 × 6 (ST). (3) Disconnect the five connectors “A to E”
from the control PCB assy.
(4) Lift the front part of the mechanism
unit a little and remove the mechanism unit by disengaging it from two square holes on the bottom cha ssis.
Operation Panel Connector
M3×6 (ST)
Top Cover SA
Power Switch
Cable Holder
Mechanism Unit
M3
×
6 (ST)
Bottom Chassis
Square Hole
Square Hole
B
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5. Removing the Control PCB Assy (1) Remove the mechanism unit. (2) Remove the two screws M3 × 6 (ST). (3) Lift the front part of the control PCB
assy to disengage the power switch from the switch guide of the bottom chassis SA. Then pull the control PCB assy toward you to remove it.
6. Removing the AC Adapter (1) Remove the power case SA. (2) Cut the tie for the power cord. (3) Detach the AC adapter from the power
case by lifting it upward.
(4) Detach the power cord of the AC adap-
ter from the power case SA.
(5) Remove the power connector of the AC
adapter by passing it through the hole on the power case SA.
(6) Remove the four rubber feet from the
power case.
Note on reassembling:
Run the cable of the AC adapter as shown in the figure. At this time, run it so that the ferrite core is located as shown in the figure (approx. 200 mm from the end of the power connector).
Control PCB Assy
M3×6 (ST)
Power Switch
Switch Guide
Bottom Chassis SA
Cord is fixed.
Tie
Ferrite Core
AC Adapter
Power Connector
Rubber Foot
Power Case
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7. Removing the Tear Bar (1) Open the printer cov er. (2) Remove the tear bar from the printer
cover SA by pulling it as shown in the figure.
Note on reassembling:
When reassembling, press-fit it to the printer cover.
8. Removing the Operation Panel SA and Front Cover (1) Remove the top cover. (2) Remove the operation panel SA to the
front by pushing its back.
(3) Remove the front cover.
9. Removing the Operation PCB Assy (1) Remove the operation panel SA. (2) Remove the one screw M2.6 × 6 (BT)
and detach the operation PCB assy.
(3) Peel off the operation sheet from the
operation panel.
Printer Cover
Tear Bar
M2.6×6 (BT)
Operation PCB Assy
Operation Sheet
Operation Panel
Top Cover
Front Cover
Operation Panel SA
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10. Removing the Serial IF Plate (1) Remove the control PCB assy. (2) Straighten the projections of the serial
IF plate and remove it from the bottom chassis SA. (For serial IF type)
(3) Remove the one screw M3 × 6 for frame
ground (FG) and rubber feet from the bottom chassis.
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1. Removing the Top Chassis SA (1) Remove the Mechanism Unit referring
to 3.1.1-4 “Removing the Mechanism
Unit”. (2) Unhook the head cable assy. (3) Disengage the E-ring 2 at the left end
of the chassis shaft. (4) Pull out the chassis shaft to the right. (5) While disengaging the projection of the
brake from the brake disc of the top
chassis SA, remove the t op chassis SA.
Serial IF Plate
M3
×
6
(ST, EXT, TW)
Bottom Chassis
Projection
Rubber Foot
To p Chassis SA
E-Ring, 2
Head Cable Assy
Chassis Shaft
Brake Disc
To p Chassis SA
Brake
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2. Removing the Platen SA (1) While pushing the pressure arm
downwardly, turn the platen bushing by 90 degrees in either direction. (Then, the flat surfaces of the left side platen bushing are set in vertical.)
(2) Lift the left side platen SA to disengage
it from the U-shaped groove on the main chassis.
(3) Pull the platen SA to the left to remove
it from the main chassis.
3. Removing the Center Frame SA (1) Remove the four screws M3 × 6 (BT). (2) Remove the center frame SA from the
main chassis by liftin g it upward.
Note on reassembling:
Pass the connector A and B through the holes A and B on the main chassis, re­spectively.
Center Frame SA
M3×6 (BT)
Main Chassis
Center Frame SA
Platen Bushing
Platen SA
Flat Surface
Pressure Arm
Main Chassis
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4. Removing the Gears (1) Remove the two screws M3 × 6 (ST)
and remove the gear holder.
(2) Remove the reduction gear and idle
gear from the gear holder, in that order.
Note on reassembling:
Apply grease (Molykote EM-10L) to the shafts of the gear holder.
5. Removing the Auto Cutter SA (1) Remove the four screws M3 × 6 (ST)
and remove auto cutter SA.
6. Removing the Lock Levers (1) Remove the EXT spring-01. (2) Pull out the ejector. (3) Remove the lock lever-R-SA from the
right end of the lock lever-L-SA.
(4) Remove the lock lever-L-SA by pulling
it to the left.
Main Chassis
Idle Gear
Reduction Gear
Gear Holder
M3×6 (ST)
Auto Cutter SA
Main Chassis
M3×6 (ST)
Lock Lever-R-SA
Main Chassis
EXT Spring-01
Ejector
Lock Lever-L-SA
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7. Removing the Pres sure Arms (1) Disengage the EXT spring-01 from the
pressure arm-L and then remove the pressure arm-L from the main chassis.
(2) Disengage the EXT spring-01 from the
pressure arm-R and then remove the pressure arm-R from the main chassis.
(3) Remove the one screw M3 × 6 (ST) from
the main chassis.
Note on reassembling:
Securely insert the pressure arm-L/R into the screw heads.
8. Removing the Stepping Motor and Brake (1) Remove the two screws M3 × 4 and de-
tach the stepping motor.
(2) Remove the one screw M3 × 6 (ST) and
detach the brake.
Notes on reassembli ng :
Reassemble the brake in the direction shown in the figure.
When reassembling t he ste pping mo tor, position it so that its cable runs down­ward as shown in the figure.
M3×6 (ST)
Main Chassis
Pressure Arm-R
EXT Spring-01
Pressure Arm-L
M3×6 (ST)
Main Chassis
Brake
M3×4
Stepping Motor
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9. Removing the Top Chassis SA (1) Unhook the head cable assy from the
cable holder. (2) Detach the wire. (3) Remove the two screws M2.6 × 6 (BT)
and detach the head cover. (4) Remove the two screws M3 × 4 and de-
tach the thermal head. Then, discon-
nect the two connectors from the ther-
mal head. (5) Remove the head cable assy by passing
its connectors A and B from the holes A
and B on the top cha ssis. (6) Remove the one screw M3× 6 (BT) and
detach the damper block. (7) Remove the roller from the damper.
10. Removing the Platen (1) Disengage the two E-ring 4 from both
ends of the platen shaft.
(2) Pull out platen gear from the left side
platen bushing.
(3) Pull out both platen bushings and dis-
engage the two E-ring 4 from the platen.
Notes on reassembli ng :
Insert the two platen bushings so that their flat surfaces face inw ard.
When inserting the platen gear, align its hole with the D-cut on the platen shaft.
Platen Gear
Platen
Platen Bushing
E-Ring, 4
Head Cover
M3×6 (ST)
Cable Holder
M3×4
Damper
Wire Cover
M2.6×6 (BT)
Thermal Head
Roller
To p Chassis
Head Cable Assy
Head Cover
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11. Removing the Center Frame (1) Remove the PNE lever assy, sensor
plate, guide roller and DIP SW cover block.
(2) Remove the one screw M2.6 × 6 (BT)
and detach the senso r PC B assy.
(3) Remove the slider from the DIP SW
cover.
Note on reassembling:
When reassembling the sensor PCB assy, hook its one end and then install it with the screw .
12. Removing the Auto Cutter and Its Peripheral Parts (1) Remove the two screws M3 × 4 an d pu ll
out the auto cutter in the direction shown by the arrow.
(2) Pull out safety cover shaft from the cut-
ter plate and safety cover . (3) Remove the EXT spring-03. (4) Detach the safety cover from the cutter
plate.
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Reassemble each part in t he reverse or der of the disasse mbly procedure describe d in Sect ion 3.1. If notes on reassembling are written, follow them.
PNE Lever Assy
Slider
Center Frame
Guide Roller
DIP SW Cover
Sensor Plate
M2.6
×
6 (BT)
Sensor PCB Assy
Safety Cover
M3×4
EXT Spring-03
Auto Cutter
Cutter Plate
Safety Cover Shaft
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Apply the specified lubricant to the indicated places.
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Grease: Molykote EM-10L
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(See the following figure.)
E. Sliding parts of the pressure arm-R/L (3 places on both sides)
(See the following figure.)
F. U-shaped grooves of the main chassis, where the platen bushings are engaged (2 places
on both sides) (See the following figure.)
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When a trouble occurs, confirm its phenomenon, locate a defective part in accordance with 4.2 Troubleshooting Guide, and troubleshoot as described below.
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Phenomenon: Find a trouble phenomenon in this column. If there are multiple
phenomena, take all the corresponding items into consideration. This allows you to specify a hidden defect iv e part.
l
Cause: Lists as many possible causes as possible. Guess a trouble cause out
of them and take its check method to specify the trouble cause.
l
Check Method: Describes a check method to specify a trouble cause.
l
Remedy: Tro ubleshoot by taking a remedy described in this col umn. By troubleshooting in accordance with the above-mentioned procedure, you can troubleshoot ef­ficiently with fewer misjudgments.
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Phenomenon Cause Check Method Remedy
The AC adapter is not connected.
Connect the specified
AC adapter. Check whether any un­specified power has been used so far.
Use the specified AC
adapter.
No power (POWER lamp not illuminated)
The fuse is gone.
Check whether the specified fuse is us ed.
Use the specified fus e.
The control PCB assy is defective.
Replace the control P CB
assy.
The fuse immedi­ately goes again after replacing with new one.
The circuit drive power is abnormal.
With a DC voltmeter, measure the circuit drive voltage.
Replace the control P CB
assy.
T
If the fuse is gone with the specified AC voltage supplied to the AC adapter, it is likely that the thermal head unit or control PCB assy is defective. Replace either defective one. Incidentally, check the wiring of the drawer and interface cable.
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Phenomenon Cause Check Method Remedy
Faulty DC output volt­age from the AC adapter
Check whether the specified AC adapter is used.
Use the specified AC
adapter.
Faulty control PCB a ssy Replace the control PC B
assy.
Faulty connection of the thermal head connector
Check connection of the thermal head connector.
Connect the thermal
head connector prop-
erly. Or replace the
head cable assy.
No printing
Faulty thermal head Replace the thermal
head.
Faulty connection of the thermal head connector
Check connection of the thermal head connector.
Connect the thermal
head connector prop-
erly. Or replace the
head cable assy.
Partly not printed
Faulty thermal head Replace the thermal
head.
Faulty DC output volt­age from the AC adapter
Check whether the specified AC adapter is used.
Use the specified AC
adapter.
Low DC output voltage from the AC adapter
Check the DC voltage with a DC voltmeter.
Supply the specified AC
voltage to the AC
adapter.
Faulty thermal head Replace the thermal
head.
Foreign substance is adhered to the thermal head.
Check whether any for­eign substances are adhered to the thermal head.
Dip a cotton swab or
soft cloth in ethyl alco-
hol and wipe the foreign
substances with th em .
Non-recommended pa­per is used.
Check whether the pa­per being used meets the specification.
Replace it with the
specified paper.
Faint printout or uneven printout
Faulty mounting of the platen roller
Check mounting condi­tion of the platen roller.
Mount the platen roller
properly.
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Phenomenon Cause Check Method Remedy
Faulty connection of the motor connector
Check connection of the motor connector.
Connect the connector
correctly.
Defective motor Measure the supply
voltage with a DC volt­meter or oscilloscope.
If the supply voltage is
normal, replace the mo-
tor.
Faulty DC output volt­age from the AC adapter
Check whether the specified AC adapter is used.
Use the specified AC
adapter.
Low DC output voltage from the AC adapter
Check the DC voltage with a DC voltmeter.
Supply the specified AC
voltage to the AC
adapter.
Faulty control PCB a ssy Replace the control PC B
assy.
Faulty mounting of the platen roller
Check mounting condi­tion of the platen roller.
Mount the platen roller
properly.
Paper feed failure Check whether or not
the paper is jamming or torn and caught in the paper path.
Eliminate unnecessary
paper in the paper path
and set paper properly.
Foreign substance in the gear
Remove the gear holder and check for any for­eign substance caught in the gears.
Eliminate the foreign
substance.
Paper is not fed or fed irregularly
Broken gear Remove the gear holder
and check for any breakage of the gears.
If the gear is broken,
replace it with new one.
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Phenomenon Cause Check Method Remedy
Faulty paper sensor Check whether the ER-
ROR lamp flickers when paper is out.
Replace the sensor PCB
assy.
Foreign substance is attached to the paper sensor.
Check whether any for­eign substances are adhered to the paper sensor.
Remove the foreign
substance.
Does not detect presence of pape r.
Faulty connection of the paper sensor connector
Check connection of the paper sensor connector.
Connect the connector
correctly.
Faulty paper near-end sensor
Check whether the ER­ROR lamp flickers when paper is out.
Replace the paper near-
end sensor.
Foreign substance is attached to the paper near-end sensor.
Check whether any for­eign substances are adhered to the paper near-end sensor.
Remove the foreign
substance.
Does not detect paper near-end status.
Faulty connection of the paper near-end sensor connector
Check connection of the paper near-end sensor connector.
Connect the connector
correctly.
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Phenomenon Cause Check Method Remedy
Faulty connection of the auto cutter connector
Check connection of the auto cutter connector.
Connect the connector
correctly.
Faulty DC output volt­age from the AC adapter
Check whether the specified AC adapter is used.
Use the specified AC
adapter.
Defective auto cutter Measure the supply
voltage with a DC volt­meter or oscilloscope.
If the supply voltage is
normal, replace the
auto cutter.
The cutter does not function.
Paper feed failure (Paper jam)
Check whether or not the paper is jamming or torn and caught in the paper path.
Eliminate unnecessary
paper in the paper path
and set paper properly.
T
If the no-paper condition is not detected while the printer is running out of the recording paper , it will print without the paper, leading to a trouble of the head, and s o on.
CBM1000 Service Manual
23
CITIZEN
5555....SSSSEEEERRRRVVVVIIIICE
CE CE
CE PPPPAAAARRRRTTTTS
S S
S LLLLIIIISSSSTTTT
5555....1111PPPPaaaarrrrtttts
s s
s LLLLiiiisssst
t t
t ffffoooor M
r Mr M
r Meeeecccchhhhaaaannnniiiissssmmmm
EXPLODED VIEW
1/2
Ref. No. Parts No. Description Q'ty Remarks
1 E 4002-590 Bottom Chassis 1 2 E 6302-370
Rubber Foot (f10´3)
4 3 E 70010990 Control PCB Assy (P) 1 4 E 70010995 Control PCB Assy (R) 5
E 6601-410 Serial IF Plate 1
7 E 4002-600 Main Chassis 1 8 E 8017-110 Stepping Motor 1 9 E 8032-120 Pressure Arm-R 1
10 E 8021-130 Pressure Arm-L 1 11 23G74985 EXT Spring-01 3 12 E 8012-030 Lock Lever-R-SA 1 13 E 8013-040 Lock Lever-L-SA 1 14 E 6602-140 Ejector 1 15 E 6602-150 Brake 1
17 E 8019-200 Reduction Gear 1 18 E 8516-030 Idle Gear 1 19 E 8500-100 Gear Holder 1
22 E 8010-360 Cutter Plate 1 23 ACC-130 Auto Cutter ACC-130 1 24 E 8023-130 Safety Cover 1 25 E 6233-170 Safety Cover Shaft 1 26 23G74992 EXT Spring-03 1
28 E 8031-150 Platen 1 29 E 8025-120 Platen Bushing 2 30 E 8019-210 Platen Gear 1
32 E 6601-410 Center Frame 1 33 E 4019-230 DIP SW Cover 1 34 E 8037-030 Slider 1 35 E 8022-150 Guide Roller 1 36 E 40000350 Sensor PCB Assy 1 37 E 6601-390 Sensor Plate 1 38 E 5071-115 PNE Lever Assy 1
CBM1000 Service Manual
24
CITIZEN
EXPLODED VIEW
2/2
Ref. No. Parts No. Description Q'ty Remarks
41 E 4002-610 Top Chassis 1 42 Thermal Head KF2003-GD30C 1 43 E 4900-650 Head Cable Assy 1 44 E 8023-120 Head Cover 1 45 E 6602-160 Damper 1 46 E 6612-05 Roller 1 47 E 8023-140 Wire Cover 1 48 E 6233-180 Chassis Shaft 1
50 E 66201-090 Top Cover 1 51 E 6200-700 Front Cover 1 52 E 40000340 Operation Panel 1 53 E 40000330 Operation PCB Assy 1 54 E 5200-370 Operation Sheet 1
60 E 62040590 Printer Cover 1 61 E 6220-670 Tear Bar 1
63 E 6601-400 Partition 1
65
E 62020420
Power Case 1 66 31AD AC Adapter 31AD 1 67 E 6100-765 AC Cord-100V 1 68 E 6100-755 AC Cord-120V 69 E 6100-730 AC Cord-230V
70 Caution Label, Paper 1 71 Caution Label, Hot 1 72 Caution Label, Drawer 1
80 23G75069
Screw, PH, M3´4
6
81 23G22579
Screw, PHT (ST), M3´6
15
82 23G22821
Screw, PHT (ST), M3´8
4
83 23G23251
Screw, PHT (BT), M3´6
4
84 23G22796
Screw, PHT (BT), M3´8
2
85 23G23179
Screw, PHT (BT), M2.6´6
4
86 23G42966
Screw, PHT (ST, EXT, TW), M3´6
1 87 23G22829 E-Ring, 4 4 88 23G65865 E-Ring, 2 2
CBM1000 Service Manual
25
CITIZEN
5555....2222DDDDiiiissssaaaass
ssss
sseeeemmmmbbbblllly
y y
y DDDDrrrraaaawwwwiiiinnnngggg
llll
DDDDiiiissssaaaass
ssss
sseeeemmmmbbbblllly
y y
y DDDDrrrraaaawwwwiiiinnnngggg----1111
CBM1000 Service Manual
26
CITIZEN
llll
DDDDiiiissssaaaass
ssss
sseeeemmmmbbbblllly
y y
y DDDDrrrraaaawwwwiiiinnnngggg----2222
CBM1000 Service Manual
27
CITIZEN
5555....3333PPPPaaaarrrrtttts
s s
s LLLLiiiisssst
t t
t ffffoooor
r r
r CCCCoooonnnnttttrrrrooool
l l
l PPPPCB A
CB ACB A
CB Assssssssyyyy
5555....3333....1111CCCCoooonnnnttttrrrrooool
l l
l PPPPCB
CB CB
CB AAAAss
ssss
ssyyyy1
111////333
3
Ref. No Parts No. Description
CBM1000RCBM1000
P
IC1 E 107-390 CPU HD6432350F20 1 1 IC2 E 104-530 Gate Array CBM202LA-00 1 1 IC3 E 107-400 Flash Memory M29F400B-70N1 1 1 IC4 E 107-380 SRAM TC551001CF-55L 1 1 IC5 E4101-720 DC/DC Converter SI-8401L 1 1 IC6 E210-130 Reset IC M51953BPF 1 1 IC7,8 E2020050 I/F IC SP232ACP 2 IC7,8 E2010680 HC-MOS SN74HC05NS 2 IC9 E2010690 HC-MOS SN74HC244NS 1 IC101 Kanji ROM CBM202KG-01 1 1
TA1 E 390-380 Tr. Array SMA7022MU 1 1 TA2 E 390-230 Tr. Array TA8428K 1 1
TR1,6,7 E 358-080 Transistor RN1302 3 3 TR2 E 358-090 FET 2SJ267 1 1 TR3,4,8,9,14 E 358-120 Transistor RN1310 5 5 TR5,10,11,15 16
E 359-210 Transistor 2SC2712 5 5
TR12,13 E 359-180 Transistor 2SC4671 2 2 TR17 E 358-130 Transistor RN2302 1 1
D1 E 400-610 Diode 1SS193 1 1
ZD1 E 406-070 Z. Diode RD6.2FMB2 1 1
C1-4,31 C. Cap. GRM1545B224K630PT 5 5 C5 C. Cap. GRM42-6F474Z50PT 1 1 C6,7,10-13,20 29,117-124
C. Cap. GRM40F104Z50PT 16 16
C8 Ele. Cap. 35ZL1000M 1 1 C9 Ele. Cap. 16ZL470M 1 1 C14,15,18 102
C. Cap. GRM40B471K50PT 4 4
C16,17 C. Cap. GRM40B222K50PT 2 2 C19,21-28 C. Cap. GRM40B102K50PT 9 9 C30 C. Cap. GRM1545B224K630PT 1 C30 C. Cap. GRM42-6F474Z50PT 1 C32-41 C. Cap. GRM40F104Z50PT 10 C32 C. Cap. GRM1545B224K630PT 1 C33,34 C. Cap. GRM40B102K50PT 2 C35 C. Cap. GRM40B471K50PT 1
CBM1000 Service Manual
28
CITIZEN
2222////3333
Ref. No Parts No. Description
CBM1000RCBM1000
P
C101,103-109 C. Cap. GRM40CH101J50PT 8 8 C111,112,115 C. Cap. GRM40CH470J50PT 3 3 C125-127 C. Cap. GRM40F104Z50PT 3
RA1,2 E 3500-370 Re. Array BCN31-8SI332J 2
R1,2,16,18,29 33,34,42
Chip Re. CR10-332J 8 8
R3,15,22,27 47,52
Chip Re. CR10-101J 6 6
R4 Chip Re. CR10-303J 1 1 R5-7,28,31,32 35,36,43,48 53-57
Chip Re. CR10-103J 15 15
R8,9 Chip Re. CR10-473J 2 2 R10,13 Chip Re.
CR01-18W J
22 R11,12 Chip Re. CR10-222J 2 2 R14 Chip Re. CR10-511J 1 1 R17,24,44,49 Chip Re. CR10-181J 4 4 R19 Chip Re.
CR10-0WJ
(1) (1) R20,25,45 Chip Re. CR10-683J 3 3 R21,23,30,37 38,40,41,58 60
Chip Re. CR10-102J 9 9
R26,46,51 Chip Re. CR10-333J 3 3 R39 Chip Re. CR10-223J 1 1 R50 Chip Re. CR10-823J 1 1 R59 Chip Re. CR10-622J 1 1 R61 Chip Re. CR10-101J 1
L1,2,3,11,12 19-27, 43,44 46-49
E 4009-480 Fe. Beads BLM41P600S 20 20
L4-10,13-18 28-42,45 50-68
E 4009-490 Fe. Beads BLM21A121S 48 48
L69-82 E 4009-490 Fe. Beads BLM21A121S 14
DS1,2 E 5103-230 DIP SW. KSD08 2 2 DS3,4 E 5103-390 DIP SW. KSD04 2
CN1 E 48000690 Connector TCS7960-53-2010 1 1 CN2 E 48000940 Connector 53014-0210 1 1
CBM1000 Service Manual
29
CITIZEN
3333////3333
Ref. No Parts No. Description
CBM1000RCBM1000
P
CN3 E 48000945 Connector 53313-3015 1 1 CN4 E 48000755 Connector 53014-0310 1 1 CN5 E 48000765 Connector 53015-0510 1 1 CN6 E 48000955 Connector S6B-PH-K-S 1 1 CN7 E 48000930 Connector 53015-0610 1 1 CN8 E 48000755 Connector 53014-0310 (1) (1)
CN9 E 48000950 Connector 53014-0710 1 1 CN10 E 48000705 Connector TM5RJ3-66 1 1 CN11 E 48000640 Connector 17LE-13250-27 (D3AC) (1)
(JPN,EUR)
E 48000645 or 17LE-13250-27 (D3CC) (1) (USA)
CN11 E 48000830 Connector 57RE-40360-730B (D29A) 1
S1 E 4003-630 SW. SF-W1P1A-01BB2 1 1
F1 E 4005-840 Fuse MS4 1 1 F2 E 4005-770 Fuse MO1.5 1 1 F3 E 4005-815 Fuse 251.500 1 1
X1 E 501-430 X'tal CSTCV20.00MXJ040 1 1
PCB PCB 1000-01 1 PCB PCB 1000-02 1
ROM Label PLD-21 1 1
CBM1000 Service Manual
30
CITIZEN
5555....4444PPPPaaaarrrrtttts
s s
s LLLLaaaayyyyoooouuuut
t t
t DDDDrrrraaaawwwwiiiinnnngggg
5555....4444....1111CCCCoooonnnnttttrrrrooool
l l
l PPPPCB
CB CB
CB AAAAss
ssss
ssy
y y
y ((((SSSSeeeerrrriiiiaaaal
l l
l IIIInnnntttteeeerrrrffffaaaacccce
e e
e DDDD----ssssuuuub 25
b 25b 25
b 25))))
CBM1000 Service Manual
31
CITIZEN
5555....4444....2222CCCCoooonnnnttttrrrrooool
l l
l PPPPCB
CB CB
CB AAAAss
ssss
ssy
y y
y ((((PPPPaaaarrrraaaall
llll
lleeeel
l l
l IIIInnnntttteeeerrrrffffaaaacccceeee))))
CBM1000 Service Manual
32
CITIZEN
5555....4444....3333OOOOppppeeeerrrraaaattttiiiioooon
n n
n PPPPCB
CB CB
CB AAAAss
ssss
ssyyyy
Ref. No Description
LED1 LED SEL-2410E (GREEN) LED2 LED SEL-2110S (RED) R1 Resistor
RD25M10-220W
R2 Resistor
RD25M10-470W
S1 Tact Switch SKHHBV
Operation Cable Assy SEC-2855 PCB 1000-03
CBM1000 Service Manual
33
CITIZEN
5555....4444....4444SSSSeeeennnnssssoooor
r r
r PPPPCCCCB A
B AB A
B Ass
ssss
ssyyyy
Ref. No Description
IC1 Interrupter GP2S24 IC2 Photo Transistor ST-23G-C S1 Micro Switch D3C-2220
Sensor Cable Assy SEC-2853 PCB 1000-04
CBM1000 Service Manual
34
CITIZEN
5555....4444....5555PPPPNNNNE
E E
E PPPPCCCCB A
B AB A
B Ass
ssss
ssy
y y
y iiiin
n n
n PPPPNNNNE
E E
E LLLLeeeevvvveeeer
r r
r AAAAss
ssss
ssyyyy
Ref. No Description
IC1 Interrupter GP2S24
PNE Cable Assy SEC-2854 PCB 1000-05
CBM1000 Service Manual
35
CITIZEN
6666....DDDDRRRRAAAAWWWWIIIINNNNGGGG
The following lists t he reference drawings for maintenance, and so on.
• Block diag ram
• Circuit diagrams for the following circuits
• Control PCB Assy (Serial Interface)
• Control PCB Assy (Parallel Interface)
CBM1000 Service Manual
36
CITIZEN
6666....1111BBBBlllloooocccck
k k
k DDDDiiiiaaaaggggrrrraaaammmm
CBM1000 Service Manual
37
CITIZEN
6666....2222CCCCiiiirrrrccccuuuuiiiit
t t
t DDDDiiiiaaaaggggrrrraaaammmm
6666....2222....1111 CCCCoooonnnnttttrrrrooool
l l
l PPPPCB
CB CB
CB AAAAss
ssss
ssy
y y
y ((((SSSSeeeerrrriiiiaaaal
l l
l IIIInnnntttteeeerrrrffffaaaacccce
e e
e DDDD----ssssuuuub 25
b 25b 25
b 25))))
CBM1000 Service Manual
38
CITIZEN
6666....2222....2222CCCCoooonnnnttttrrrrooool
l l
l PPPPCB
CB CB
CB AAAAss
ssss
ssy
y y
y ((((PPPPaaaarrrraaaalllllllleeeel
l l
l IIIInnnntttteeeerrrrffffaaaacccceeee))))
CBM1000 Service Manual
39
CITIZEN
7777....OOOOUUUUTTTTER
ER ER
ER DDDDIIIIMMMMEEEENNNNSSSSIIIIOOOONNNN
llll
CCCCMMMMBBBB1000
10001000
1000SSSS
Unit: mm
CBM1000 Service Manual
40
CITIZEN
llll
CCCCBBBBMMMM100
100100
1000000AAAA////CCCCBBBBMMMM10
1010
1000000000DDDD
Unit: mm
CBM1000 Service Manual
41
CITIZEN
llll
AC
AC AC
AC AAAAddddaaaapppptttteeeer
r r
r ((((33331
1 1
1 AAAADDDD))))
Unit: mm
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