Casio CTK-501 Service Manual

CTK-501
100 RHYTHMS
100 SONG BANNK100 TONES
CHORD BOOK TONE
TRANSPOSE/
TUNE/MIDI
ACCOMP VOLUME
SYNCHRO/
START/
FILL-IN
STOP
SONG BANK
MAIN VOLUME
TONE
RHYTHM
STATUS
TEMPO
MUSICAL INFORMATION SYSTEM
100 SONG BANNK KEYBOARD MUSICAL INFORMATION SYSTEM SONG BANK CONTROLLER
FINGERED CASIO CHORD
ON
NORMAL
OFF
ELECTRONIC KEYBOARD
FINGERING/PART
LEFT/ ACCOMP
:1 OCTAVE UP :PEDAL(SUSTAIN)
7
add9
SONG BANK CONTROLLER
STOP
REW
PLAY/ PAUSE
LEFT RIGHT
ON/OFF
FF
Mm
789
M7 dim aug
RHYTHM
SONG BANK
456
sus4 -5
123
CLEAR
0
RIGHT/ MELODY
CTK-501
CONTENTS
Specifications................................................................................................................................... 1
Block Diagram.................................................................................................................................. 2
Circuit Description............................................................................................................................ 3
Adjustment ....................................................................................................................................... 7
Major Waveforms ............................................................................................................................. 8
Printed Circuit Boards ...................................................................................................................... 9
Schematic Diagrams ...................................................................................................................... 11
Exploded View ............................................................................................................................... 16
Parts List ........................................................................................................................................ 17
SPECIFICATIONS
GENERAL
Keyboard: 61 standard-size keys, 5 octaves Tones: 100 Polyphony: 12 notes maximum (6 for certain tones) Auto accompaniment
Rhythm patterns: 100 Tempo: Variable (236 steps, = 20 to 255) Chords: 2 fingering methods (CASIO CHORD, FINGERED) Rhythm controller: START/STOP, SYNCHRO/FILL-IN Accomp volume: 0 to 9 (10 steps)
Song bank
Tunes: 100 Controllers: PLAY/PAUSE, STOP, REW, FF, LEFT (ON/OFF), RIGHT (ON/OFF)
Musical information
Name display: TONE, RHYTHM, SONG BANK name/number Tempo: Tempo value, metronome, synchro standby, beat indicator Chord: Chord name, Chord form Fingering: Fingering indcators, parts, pedal Song bank status: PLAY, PAUSE, REW, FF Staff: 5 octaves with sharp and flat indications
Keyboard: 5 octaves MIDI: 5 multi-timbre receive Other functions
Transpose: 12 steps (–6 semitones to +5 semitones)
Tuning: Variable (A4 = approximately 440 Hz ± 50 cents)
Volume: 0 to 9 (10 steps) Terminals
MIDI terminals: IN, OUT
Sustain terminal: Standard jack
Phones/Output terminal: Stereo standard jack
Output Impedance: 78 Output Voltage: 4 V (RMS) MAX
Power supply terminal: 9 V DC Power supply Dual power supply system
Batteries: Six D-size batteries
Battery life: Approximately 10 hours on manganese batteries
AC adaptor: AD-5
Auto power off: Turns power off approximately six minutes after last key operation. Enabled
under battery power only, can be disabled manually. Speaker output: 2.0 W + 2.0 W Power consumption: 9 V --- 7.7 W Dimensions (HWD): 961 × 381 × 139 mm (37-7/8 × 15-1/16 × 5-1/2 inches) Weight: Approximately 5.4 kg (11.91 lbs) (without batteries)
ELECTRICAL
Current drain with 9 V DC:
No sound output 120 mA ± 20% Maximum volume 750 mA ± 20%
with 12 keys C1 to B1 pressed in Synth-Lead 1 Volume: Maximum
Phone output level (Vrms with 8 load each channel):
with key G2 pressed in Synth-Lead 1 78 mV ± 20%
Speaker output level (Vrms with 4 load each channel):
with key G1 pressed in Synth-Lead 1 1250 mV ± 20%
Minimum operating voltage: 6.0 V
— 1 —
— 2 —
CPU
MSM 6755B-17
LSI2
Keyboard
Buttons
LCD
LCD Driver
SED1278F0A
LSI3
Reset IC
IC1
Oscillator
X1, Q1
Power Supply Circuit
Q201 ~ Q203, Q208, D205
Power Amp.
TA8248K
IC201
Filter (L)
Q206
Filter (R)
Q205
Output
VC VCC DVDD
APO
DC + 9V IN
DB4 ~ DB7
MIDI IN MIDI OUT
COM1 ~ COM16
SEG1 ~ SEG40
RS R/W E
KO8 ~ KO12
KI0 ~ KI6
KO0 ~ KO7
MD0 ~ MD7
MA0 ~ MA18
ROM(2M-bit)
LC372100PM-
G48
LSI1
BLOCK DIAGRAM
CIRCUIT DESCRIPTION
KEY MATRIX
KI0 KI1 KI2 KI3 KI4 KI5 KI6 KI7
KO0 C2 G#2 E3 C4 G#4 E5 C6 G#6
KO1 C#2 A2 F3 C#4 A4 F5 C#6 A6
KO2 D2 A#2 F#3 D4 A#4 F#5 D6 A#6
KO3 D#2 B2 G3 D#4 B4 G5 D#6 B6
KO4 E2 C3 G#3 E4 C5 G#5 E6 C7
KO5 F2 C#3 A3 F4 C#5 A5 F6
KO6 F#2 D3 A#3 F#4 D5 A#5 F#6
KO7 G2 D#3 B3 G4 D#5 B5 G6
KO8 —+0
KO9 321
KO10 6 5 4 Rhythm Tone
Tempo
Down
Start/
Stop
Transpose/
Tune/MIDI
KO11 9 8 7 Fingered Normal Off
KO12 FF Right Stop Left REW
Play/
Pause
Tempo
Up
Synchro/
Fill-In
Song Bank
CASIO
Chord
Volume
Down
Chord
Book
Accomp
NOMENCLATURE OF KEYS
C#2
C2 D2E2F2G2A2 B2 C3 D3
F#2D#2
C#3A#2G#2
F#3 G#3
D#3
E3
F3 G3 A3 B3 C4 D4 E4 F4 G4 A4 B4 C5 D5 E5 F5 G5 A5 B5
A#3 C#4 D#4
F#4 G#4
A#4
C#5
D#5
F#5 G#5
A#5
C#6
C6
Volume
Up
Volume
G#6F#6D#6
A#6
B6A6G6F6E6D6
C7
— 3 —
CPU (LSI2: MSM6755B-17)
The CPU reads sound data from the ROM in accordance with the pressed key and the selected tone; the CPU can read rhythm data simultaneously when a rhythm pattern is selected. Then it provides the left and the right channels’ waveforms separately, by converting the data into the waveforms with two built-in DACs. The CPU also controls key and button input. The following table shows the pin functions of LSI2.
Pin No. Terminal In/Out Function
1 MA14 Out Address bus
2, 3 NCO Not used
4 ~ 19 MA0 ~ MA13 Out Address bus
13 MRDB Out Read enable signal 17 MCSB Not used
20 ~ 27 MD0 ~ MD7 In/Out Data bus
28, 29 NC1, NC2 Not used
30 DGND In Ground (0 V) source 31 DVCC In +5 V source
32, 33 XTLO, XTLI In/Out 20 MHz clock input/output
34 NC3 Not used 35 RSTB In Reset signal input 36 P24/RXD In MIDI signal input 37 P25/TXD Out MIDI signal output 38 NMI In Power ON signal input. Connected to +5 V. 39 APO Out APO (Auto Power Off) signal output 40 NC4 Not used 41 REFH Out Terminal for the internal DAC
42, 43 NC5, NC6 Not used
44 DAOR Out Right channel sound waveform output 45 NC7 Not used 46 AVdac In +5 V source for the internal DAC 47 DAOL Out Left channel sound waveform output 48 REFL Out Terminal for the internal DAC and ADC 49 AGdac In Ground source for internal DAC 50 AGadc In Ground source for internal ADC 51 ANI In APO cancellation signal 52 AVadc In +5 V source for the internal ADC 53 NC8 Not used 54 MOD0 In Mode selection terminal. Connected to +5 V.
55, 56 MOD1, MOD2 In Mode selection terminal. Connected to ground.
57 P40 In Pedal signal input
58 ~ 64 KI0/P30 ~ KI7/P36 In Terminals for key/button input signal
65 KI7/P37 Not used
66 ~ 73 KO0/P50 ~ KO7/P57 Out Terminals for key scan signal
— 4 —
Pin No. Terminal In/Out Function
74 ~ 77 DB4 ~ DB7 Out Data bus for the LCD driver
78 NC9 Not used
79 LVCC In +5 V source 80 ~ 84 KO8 ~ KO12 Out Terminals for button scan signal 85 ~ 87 P65 ~ P67 Not used
88 RS Out Control signal for the LCD driver
89 R/W Out Read/Write signal for the LCD driver
90 E Out Chip enable signal for the LCD driver 91 ~ 95 P73 ~ P77 Not used
96 LGND In Ground source 97, 100 MA18, MA15 Out Address bus
LCD DRIVER (LSI3: SED1278F0A)
The LCD driver can drive a dot matrix LCD having 40 segment and 16 common lines. The LSI contains 240 graphic symbols in the built-in character generator ROM, and stores 80 characters in the built-in display data RAM. In accordance with command from the CPU, the LSI is capable of displaying up to 16 characters simultaneously. The following table shows the pin functions of LSI3.
Pin No. Terminal In/Out Function
1 ~ 22,
63 ~ 80
23 VSS GND (0 V) source
24, 25 OSC1, OSC2 In/Out
26 ~ 30 V1 ~ V5 In Those voltages are used for generating the stepped pulse of
31, 32 LP, XCLS Not used
33 VDD In DVDD (+5 V) source
34, 35 FR, DO Not used
36 RS In
37 R/W In Read/Write terminal. High: read, Low: write
38 E In High: enable, the writing is done at fall edge.
39 ~ 42 DB0 ~ DB3 Not used. Connected to GND (0 V) 43 ~ 46 DB4 ~ DB7 In/Out Data bus 47 ~ 62 COM1 ~ COM16 Out Common signal/output
SEG1 ~ SEG40 Out Segment signal output
Terminals for the built-in clock pulse generator. The external resistor connected determines the oscillation frequency.
LCD drive voltage input.
the LCD drive signals.
Data/command determination terminal.
High: data, Low: command
Chip enable signal.
Low: disenable
— 5 —
FILTER BLOCK
Since the sound signals from the CPU is stepped waveforms, the filter block is added to smooth the waveforms.
Amp.
TA8248K
Filter
Block
POWER AMPLIFIER (IC201: TA8248K)
The power amplifier is a two-channel amplifier with standby switch. The following table shows the pin function of IC201.
Pin No. Terminal In/Out Function
1 NC Not used 2 B.S.2 Terminal for a bootstrap capacitor 3 OUT2 Out Channel 2 output 4 VCC In +9 V source 5 OUT1 Out Channel 1 output 6 B.S.1 Terminal for a bootstrap capacitor 7 Power GND In Ground (0 V) source 8 Stand by In Power control signal input. 0 V: Off, +9 V: On
9 DC Terminal for a decoupling capacitor 10 NF1 In Negative feedback input 11 IN1 In Channel 1 input 12 IN2 In Channel 2 input 13 NF2 In Negative feedback input
14, 15 Pre GND In Ground (0 V) source
CPU
MSM6755B-17
— 6 —
MAIN PCB
1) Items to be adjusted:
ADJUSTMENT
Item
Vop voltage setting Voltmeter
2) Adjustment and Test Point Locations
Test point
Measuring Instrument
(TOP VIEW)
3) Equipment connection/Procedure
Input Connection
Input Point
Input Signal
Eye
37°
Vop voltage setting
Set Voltmeter
Output R62
Adjust
VR1 Voltmeter R62
Watching the LCD at a 37° angle to the horizontal, adjust Vop voltage so that unenergized segments are seen dimly.
Output Connection
Output Point
Adjust for
Adjust for 4.4 ±0.1 V reading on voltmeter. Make fine adjustment accord­ing to the next instruction.
LCD
— 7 —
1
MAJOR WAVEFORMS
2
3
1 Clock pulse
MSM6755B-17 pin 32
4
5
4 Sound waveform (R-ch) Tone: Whistle (59)
JC connector pin 5 Key: A4
5 Sound waveform (L-ch) Volume: Max.
JC connector pin 4
2 Power source DVDD
JC connector pin 8
3 APO signal
JC connector pin 2
6
7
6 Button scan signal KO0
MSM6755B-17 pin 66
7 Button scan signal KO1
MSM6755B-17 pin 67
8
9
8 LCD common signal COM9
SED1278F0A pin 55
9 LCD common signal COM10
SED1278F0A pin 56
— 8 —
Main PCB JCM443-MA1M
PRINTED CIRCUIT BOARDS
9
5
34
21
8
67
Top View
Bottom View
— 9 —
Main PCB JCM443-MA1M
SCHEMATIC DIAGRAMS
2
3
1
4
5
9
8
6
7
— 11 —
Sub PCB JCM443-MA2M
— 12 —
Console PCBs JCM443-CN1M/CN2M
— 13 —
Keyboard PCBs JCM6112K-KY1M/KY2M
— 14 —
LCD Common
COM7
COM6
COM5
COM4
COM3
COM2
COM1
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6
SEG7
SEG8
SEG9
SEG10
SEG21
SEG22
SEG23
SEG24
SEG25
SEG26
SEG27
SEG28
SEG29
SEG30
SEG31
SEG32
SEG33
SEG34
SEG35
SEG36
SEG37
SEG38
SEG39
SEG40
Segment
COM11
COM12
SEG39
COM7
COM6
SEG40
COM10
COM5
COM4
COM9
COM14
COM3
COM2
COM15
COM16
COM1
SEG1
SEG11
SEG2
SEG3
SEG12
SEG13
SEG14
SEG4
SEG5
SEG15
SEG6
SEG7
SEG16
SEG17
SEG18
SEG8
SEG9
SEG19
SEG20
SEG10
SEG21
SEG22
SEG21
SEG22
SEG23
SEG23
SEG24
SEG24
SEG25
SEG25
SEG26
SEG27
SEG6
COM16
SEG28
SEG29
COM15
COM14
COM13
SEG30
SEG31
COM12
COM11
SEG32
SEG33
SEG34
COM10
COM9
COM16
SEG35
SEG36
COM15
COM14
SEG37
SEG38
SEG39
COM13
SEG40
COM11
COM12
SEG39
SEG40
COM10
COM9
COM14
COM15
COM16
SEG11
SEG12
SEG13
SEG14
SEG15
SEG16
SEG17
SEG18
— 15 —
SEG19
SEG20
SEG21
SEG22
SEG23
SEG24
SEG25
SEG6
COM16
COM15
COM14
COM13
COM12
COM11
COM10
COM9
COM16
COM15
COM14
COM13
EXPLODED VIEW
13
16
17
22
18
13
R-1
21
8
20
19
14
15
3
9
7
10
2
23
4
1
R-2
12
11
6
R-3
5
— 16 —
PARTS LIST
CTK-501
Notes: This parts list does not include the cosmetic parts, which
parts are marked with item No. "R-X" in the exploded view. Contact our spare parts department if you need these parts for refurbish.
1. Prices and specifications are subject to change with­out prior notice.
2. As for spare parts order and supply, refer to the "GUIDEBOOK for Spare parts Supply", published seperately.
3. The numbers in item column correspond to the same numbers in drawing.
Item Code No. Parts Name Specification Q R
Main PCB
1 6926 0460 PCB/ASS'Y (MA1M) M240626*1 1 B LSI1 2012 5638 LSI/MASK-ROM LC372100PM-G48TE-L 1 A LSI2 2012 5603 LSI/MC MSM6755B-17 1 A LSI3 2012 5569 LSI/LCD DRIVER SED1278F0A 1 A
IC1 2012 1883 IC/MOS RN5VD40AA-TR 1 B
Q1 2252 1239 TRANSISTOR 2SC4081T106Q 1 B
VR1 2775 3286 POTENTIOMETER EVM3SSX50B53 1 B
X1 2590 2100
Sub PCB
2
IC201 2114 5775 IC202
Q201 2250 0168
Q203 2251 0921 TRANSISTOR 2SB1240R-TV2-T 1 A D201 2390 1323 DIODE/SHOTTKY RB100A-T32-T 1 B
D204 D205 2360 1939
J201 3501 7049 JACK (POWER) HEC2305-01-330 1 A J202 3612 0665 JACK (PHONE) YKB21-5006 1 B J203 3612 0789 JACK YKB21-5010 1 B J204 3501 4816 JACK/DIN YKF51-5051 1 B
3 6926 0440 PCB/ASS'Y (CN1M) M240623*1 1 C
D302 - D306
LED301 2370 1383 LED TLR124(TPJ56,KT) 1
4 6926 0450 PCB/ASS'Y (CN2M) M240624*1 1 C
D310 - D316
5 6926 0490 PCB/ASS'Y (KY1M) M240628*1 1
D701 - D732 2390 1344
6 6926 0500 PCB/ASS'Y (KY2M) M240629*1 1
D733 - D761 2390 1344
7 6922 2720 KEY SET/LT WHITE M312118*1 4 A
8 6922 2730 KEY SET/LT WHITE M312118*2 1 A
9 6906 8481 KEY SET/LT BLACK 10P M140369A-3 2
10 6906 8491 KEY SET/LT BLACK 5P M140369A-4 1 A 11 6926 0670 RUBBER/CONTACT M240549-1 4 A 12 6926 0680 RUBBER/CONTACT M240550-1 1 A
13 3831 0833 14 3335 6566 15 6926 0270 16 6921 5031 17 6909 5890 18 6926 0590 19 6926 0600 20 6926 0610 21 6926 0620 22 6926 0650 23 6906 8647 COVER/BATTERY M311164G*13 1
6926 0410 PCB/ASS'Y (MA2M) M140572*1 1 B
2114 1421 IC/PHOTO COUPLER PC900V 1 B
2220 1409
2390 1344 2390 3018 DIODE 1T2
Console PCBs
2390 1344
2390 1344
Keyboard PCBs
Keyboard unit
Panel unit
Notes: Q – Quantity per unit
OSCILLATOR/CERAMIC
IC/LINEAR (POWER AMP.)
TRANSISTOR TRANSISTOR
DIODE
DIODE/ZENER
DIODE
DIODE
DIODE
DIODE
SPEAKER LCD RUBBER/INTERCONNECTOR KNOB SWITCH/SLIDE KONB RUBBER/BUTTON RUBBER/BUTTON RUBBER/BUTTON RUBBER/BUTTON PANEL/DISPLAY
R – Rank
CSACS20.00MX040-TC 1 B
TA8248K 1 A
2SA854-SR-TP-T 2SC1740SR-TP-T 6 B
1SS133T-77-T 5 C
MTZJ5.1C-T77-T 1 A
1SS133T-77-T 5 B
1SS133T-77-T 7 B
1SS133T-77-T 32
1SS133T-77-T 29
S12J49A 2 B LD-B10114A 1 B M440435-2 2 B M311859A-1 1 B CSB-12D 1 B M140524-1 1 B M240560-1 1 B M240561-1 1 B M140525-1 1 B M240574-1 1 C
1A
1C
B
B B B B
A
B
— 17 —
Item Code No. Parts Name Specification Q R
Accessory
6926 1541 STAND/NOTE M340701A*1 1
B
Notes: Q – Quantity per unit
R – Rank
— 18 —
MA0600571A
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