Bio-Rad HR-S Media User Manual

Nuvia
HR-S Strong Cation Exchange Media
Instruction Manual
Catalog numbers
Please read these instructions before you use Nuvia HR-S cation exchange media. If you have any questions or comments regarding these instructions, please contact your Bio-Rad Laboratories representative.
Table of Contents
Section 1: Introduction ................................................. 1
Section 2 : Technical Description ................................ 2
Section 3 : Preparation ................................................. 3
Section 4 : Column Packing ........................................ 4
Section 5 : Column Packing Evaluation ....................... 6
Section 6 : Operation and Maintenance ..................... 7
Section 7 : Regeneration and Sanitization ................. 9
Section 8 : Cleaning in Place (CIP)
and Sanitization ......................................... 9
Section 9 : Storage ....................................................... 9
Section 10: Regulatory Support ................................. 9
Section 11: Ordering Information .............................. 10
Section 1:
Nuvia™ HR-S cation exchange media is a new high­resolution chromatography media designed for intermediate and final polishing purification steps where separating closely related product impurities (that is, charged variants) is a challenge. Its exceptional selectivity and high recovery meet the biomolecule purification needs at both laboratory and large bioprocess scale.
Nuvia HR-S media joins the family of Nuvia S and Nuvia Q ion exchange media and may be used for the separation of proteins, nucleic acids, viruses, plasmids, and other macromolecules. The unique properties of Nuvia HR-S media, with its smaller particle size and fast mass transfer, allow the media to be effective for the resolution of various biomolecules.
If you have questions about Nuvia media, contact either your local Bio-Rad process chromatography sales representative or the Bio-Rad chromatography Technical Support department for further assistance at 1-510-741-6563.
Introduction
Nuvia HR-S Instruction Manual 1
Section 2
Table 1. Characteristics of Nuvia HR-S media.
Type of ion exchanger Strong cation
Functional group
Total ionic capacity
Dynamic binding capacity*
Shipping counterion
Median particle size 50 ± 10 µm
Recommended linear flow rate range
Chemical stability
1.0 N NaOH (20°C
0.1 N
NaOH
Compression factor 1.25 (settled bed
pH stability**
Shipping solution 20% ethanol
Regeneration 1–2 M NaCl
Sanitization 0.5–1.0 N NaOH
Storage conditions 20% ethanol or 0.1 N NaOH
* 10% breakthrough capacity determined with 5.0 mg/ml human IgG in 20 mM NaOAc pH 5.0
** Data derived under accelerated conditions at 60°C.
: Technical Description
Nuvia HR-S
–SO
3
100–180 µeq/ml
>70 mg/ml at 300 cm/hr
+
Na
50–200 cm/hr
)
(20°C)**
up to 5 weeks
up to 5 years
volume/packed bed volume)
2–14 short term
4–13 long term
2 Nuvia HR-S Instruction Manual
Section
Nuvia HR-S media is supplied fully hydrated in 20% ethanol + 1 M NaCI as a 50% (v/v) slurry. For column packing, removal of the shipping buffer is recommended. Small volumes of Nuvia HR-S media are easily washed in a Büchner funnel with 4–5 volumes of packing buffer. For large volumes, cycling through 3–4 settling and decanting steps using the packing buffer is recommended.
Removal of fines from Nuvia HR-S media is not required due to the narrow particle-size range. If fines have been generated during handling, resuspend the slurry and remove the opaque supernatant before sedimentation is complete. Repeat several times until supernatant is clear.
: Preparation
3
Nuvia HR-S Instruction Manual 3
Section 4
Nuvia HR-S media can be packed using most conventional packing methods. A slurry concentration of 20–50% is recommended. The compression factor for Nuvia HR-S is 1.25. The compression factor is defined as settled bed height divided by packed bed height.
: Column Packing
Packing Laboratory Scale Columns
This slurry packing method was designed to pack Nuvia HR-S media in a conventional column with an internal diameter of 5–15 mm. All buffers should be degassed. Because a relatively large volume of slurry is required, it is recommended that a packing reservoir be used.
1. Prepare degassed 1.0 M NaCl, 20–50 mM buffer salt
(see Table 2), referred to hereunder as the packing buffer.
2. Nuvia media are shipped as a 50% slurry. Measure the
desired amount of suspended slurry into a graduated cylinder. Allow the resin bed to settle. Decant the shipping solution from the settled media.
3. Add sufficient degassed packing buffer to the resin to
make a 20–50% slurry.
4. Mix to suspend the resin. Caution: Do not mix with
a magnetic stir bar as damage may occur. Larger amounts of slurry may be mixed with a low-shear marine impeller at low to moderate speed.
5. Add packing buffer to the column to about 2–5 cm
high. Pour in prepared resin slurry.
6. Once a layer of supernatant has developed, insert the
column flow adaptor and flow pack at a linear velocity of 300–600 cm/hr with packing buffer for at least 10 min. Lower the adaptor to the calculated compressed bed height.
4 Nuvia HR-S Instruction Manual
Packing Process-Scale Columns
After removing the storage buffer (Section 3), prepare a 20–50% slurry (v/v) with packing buffer (see Table 2). Follow the column manufacturer’s recommendations with one major exception: do not recirculate the Nuvia slurry through the packing pump.
Use a low-shear hydrofoil impeller for automated mixing or a plastic paddle for manual mixing. The best overall performance of Nuvia HR-S will be obtained with a compression factor of 1.25, defined as settled bed height divided by the packed bed height.
Bio-Rad recommends using process columns with axial compression capabilities for best results. For stall-packing type columns, additional compression may be required to achieve a compression factor of 1.25.
After the desired compression is achieved, flow condition the column with fresh packing or equilibration buffer for 3 column volumes (CV) in upflow followed by 3 CV in downflow at the process flow rate. After flow conditioning, evaluate column efficiency using your standard operating procedures or the procedure described in Section 5.
Detailed packing procedures for process scale columns can be obtained by contacting your Bio-Rad representative.
Nuvia HR-S Instruction Manual 5
Section 5
: Column Packing
Evaluation
When column packing is complete, equilibrate the column until baseline conductivity is stable. To test the effectiveness of column packing, inject a sample of a low molecular weight, unretained compound (for example, acetone or 1 M NaCl). If acetone is used as the test marker (use a UV absorbance monitor set at 280 nm), the equilibration buffer must have a salt concentration <100 mM. If 1 M NaCl is the test marker (use a conductivity monitor), then the equilibration buffer salt concentration should be 100–200 mM. The sample volume should be 1–3% of the total column volume. Column testing should be operated using the same linear velocity used to load and/or elute the sample.
To obtain comparable height equivalent to a theoretical plate (HETP) values among columns, the same conditions must be applied.
N = Number of theoretical plates N = 5.54(Ve/W½h) L = Bed height, cm HETP = L/N Ve = Peak elution volume or time W½h = Peak width at peak half height in volume or time Ve and W½h should always be in the same units
Peaks should be symmetrical and the asymmetry factor as close as possible to 1.
Peak asymmetry factor calculation:
As = b/a a = Front section of peak width at 10% of peak height
bisected by line denoting V b = Latter section of peak width at 10% of peak height
bisected by line denoting V
As equal to 0.8–2.5 should be easily achieved under normal operating conditions.
6 Nuvia HR-S Instruction Manual
2
e
e
Section 6
: Operation and
Maintenance
A linear flow rate of 100 cm/hr with a 20 cm bed is a recommended starting point for Nuvia HR-S. Purification may be optimized by changing the pH, flow rate, or ionic strength of the elution buffer, modifying the gradient profile, or experimenting with different buffer salts.
Note: Due to the smaller particle size of Nuvia HR-S media, it is recommended to run the process at flow rates no greater than 200 cm/hr to minimize backpressure and headspace formation.
Figure 1 shows the effect of flow rate on backpressure.
Fig. 1. Nuvia HR-S media pressure/flow performance for a 20 cm diameter x 20 cm bed height column packed to a compression
factor of 1.25.
Nuvia HR-S Instruction Manual 7
All
buffers
commonly used for ion chromatography can be used with (see Table functional
2).
Buffering ions
group on the ion
that have
exchanger
results.
exchange
Nuvia
media
the same
charge
will produce the best
as the
Table 2. chr
Buffer Buffering Range
Acetic acid 4.8–5.2
Citric acid 4.2–5.2
HEPES 6.8–8.2
Lactic acid 3.6–4.3
MES 5.5–6.7
MOPS 6.5–7.9
Phosphate 6.7–7.6
PIPES 6.1–7.5
TES 6.8–8.2
Tricine 7.8–8.9
Common
omatography
buffers for
.
ion exchange
8 Nuvia HR-S Instruction Manual
Section 7
: Regeneration and
Sanitization
After each run, the packed bed should be washed with 2–6 bed volumes of 1–2 M NaCl or until absorbance returns to baseline to remove reversibly bound material. The column can then be sanitized in 1.0 N NaOH at 50–100 cm/hr; a minimum contact time of 120 min is recommended.
Section 8
: Cleaning in Place
(CIP) and Sanitization
If a column no longer yields reproducible results, the media may require thorough CIP and sanitization after regeneration to remove strongly bound contaminants. Acceptable CIP agents include 25% acetic acid, 8 M urea, 1% Triton X-100, 6 M potassium thiocyanate, 70% ethanol, 30% isopropyl alcohol, 1 N NaOH, 6 M guanidine hydrochloride, and 1 to 5% SDS.
Section 9
For long-term storage, Nuvia HR-S media should be equilibrated with 0.01–0.1 N NaOH or 20% ethanol (see Table 1).
Section 10
Regulatory support files are available for Nuvia HR-S media. If you need assistance validating the use of Nuvia media in a production process, contact your local Bio-Rad representative.
: Storage
: Regulatory Support
Nuvia HR-S Instruction Manual 9
Section 11
: Ordering
Information
Catalog # Description
156-0511 Nuvia HR-S Media, 25 ml
156-0513 Nuvia HR-S Media, 100 ml
156-0515 Nuvia HR-S Media, 500 ml
156-0517 Nuvia HR-S Media, 10 L
732-4707 Foresight™ Nuvia™ HR-S Plates, 20 µl
732-4831 Foresight Nuvia HR-S RoboColumn Units,
200 µl
732-4832 Foresight Nuvia HR-S RoboColumn Units,
600 µl
732-4723 Foresight Nuvia HR-S Column, 1 ml
732-4743 Foresight Nuvia HR-S Column, 5 ml
Larger volumes are
available
Triton is a
10 Nuvia HR-S Instruction Manual
and
upon request.
trademark
special packaging
of
Union Carbide
Corporation.
for
industrial applications
Life Science Group
Sig 121210033316 Rev A US/EG
Bio-Rad Laboratories, Inc.
Web site www.bio-rad.com USA 80 0 424 6723 Australia 61 2 9914 2800 Austria 01 877 89 01 Belgium 09 385 55 11 Brazil 5 5 11 5044 5699 Canada 905 364 343 5 China 86 21 6169 8500 Czech Re public 42 0 241 430 532 Denma rk 44 52 10 00 Finland 09 804 22 00 France 01 47 95 69 65 Ger many 089 31 884 0 Greece 30 210 9532 220 Hon g Kong 852 2789 330 0 Hungary 36 1 459 6100 India 91 124 4029300 Israel 03 963 6050 Italy 39 02 2160 91 Japan 03 6361 7000 Korea 82 2 3473 4460 Mexico 52 55 5 488 7670 The Netherlands 0318 540666 New Zealand 64 9 415 228 0 Norway 23 3 8 41 30 Poland 48 22 331 99 99 Portugal 351 21 472 7700 Russia 7 495 721 14 04 Singapore 65 6415 3188 South Africa 27 861 246 723 Spain 34 91 59 0 5200 Sweden 08 555 1270 0 Switzerland 026 674 55 05 Taiwan 886 2 2578 7189 Thailand 800 88 22 88 United Kingdom 020 8328 200 0
Loading...