BECKHOFF C3620 User Manual

Installation- and Operating instructions for
Build-in Industrial PCs C3620, C3640
Version: 2.1 Date: 2014-11-19
Table of contents
1.
General instructions 3
Notes on the Documentation 3 Liability Conditions 3 Description of safety symbols 3 Basic safety measures 4 Operator's obligation to exercise diligence 5 Operator requirements 5
2.
Product Description 6
Appropriate Use 6 Structure of the C3620 6 Structure of the C3640 7 CD/DVD-Drive (optional) 7 Interfaces up to C3620/ C3640-0040 8
PS/2 connections 8 Parallel interface 8 Serial interfaces 8 VGA connection 8 USB interfaces 8 Network connection 8 Sound-On-Board 8 Additional plug-in cards (optional) 8
Interfaces from C3620/ C3640-0050 9
PS/2 connections 9 Serial interfaces 9 USB interfaces 9 Network connection 9 Sound-On-Board 9 DVI-I (Digital Visual Interface) 9 DVI-D (Digital Visual Interface) 9 DisplayPort 9 Additional plug-in cards (optional) 9
3.
Installation Instructions 10
Transport and Unpacking 10
Transport 10 Unpacking 10
Installation of the PC in the control cabinet 11
Earthing measures 11
Power Supply Connection 12
Power Supply Configuration 12 Pin assignment and cable requirements 13 Fitting the Power Supply Cable 14
Connecting devices 15
Connecting cables 15 Check voltage rating and connect. 15
4.
Operating Instructions 16
Switching the Industrial PC on and off 16
First switching on and driver installation 16
Maintenance 17
Cleaning the Industrial PC 17 Replacing the battery on the motherboard 17 Servicing 17 Replacing the fluorescent lamps in the display 17 Lamp sets 18
Shutting down 18
Disposal 18
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Table of contents
5.
Troubleshooting 19
Fault correction 19 Service and Support 20
Beckhoff's branch offices and representatives 20 Beckhoff headquarters 20 Beckhoff Support 20 Beckhoff Service 20
6.
Assembly dimensions 21
Industrial PC C3620 21 Industrial PC C3640 22 Mounting Opening 23
7.
Appendix 24
Technical data 24 Approvals 24
FCC: Federal Communications Commission Radio Frequency Interference Statement 24 FCC: Canadian Notice 24
2 C3620, C3640
General instructions

General instructions

Notes on the Documentation

This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components.

Liability Conditions

The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described are, however, constantly under development. For that reason the documentation is not in every case checked for consistency with performance data, standards or other characteristics. None of the statements of this manual represents a guarantee (Garantie) in the meaning of § 443 BGB of the German Civil Code or a statement about the contractually expected fitness for a particular purpose in the meaning of
§ 434 par. 1 sentence 1 BGB. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.
© This documentation is copyrighted. Any reproduction or third party use of this publication, whether in whole or in part, without the written permission of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

i
Danger
Warning
Note
The following safety symbols are used in this operating manual. They are intended to alert the reader to the associated safety instructions.
This symbol is intended to highlight risks for the life or health of personnel.
This symbol is intended to highlight risks for equipment, materials or the environment.
This symbol indicates information that contributes to better understanding.
C3620, C3640 3
General instructions

Basic safety measures

Only switch the PC off after closing the software
Warning
Danger
Danger
Before the Industrial PC is switched off, software that is running must be properly closed.
Otherwise it is possible that data on the hard disk is lost. Please read the section Switching the Industrial PC on and off.
Switch off all parts of the equipment, then uncouple the fieldbus!
Before opening the housing of the PC, and whenever the PC is being used for purposes other than plant control, such as during functional tests following repair, all parts of the equipment must first be switched off, after which the Industrial PC can be uncoupled from the plant.
Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against being switched on again.
Displays used for the PCs LC-display are operated with a voltage of up to 1000 V, depending on type. For that reason:
The supply voltage must be disconnected before the housing of the Control Panel is opened.
The Industrial PC’s power supply unit must be supplied with 100 V
- 240 VAC or 24VDC (optional).
AC
Do not open the power supply unit while voltage is applied!
The supply voltage must be switched off before the power supply unit housing is opened.
Do not exchange any parts when under power!
When components are being fitted or removed, the supply voltage must be switched off.
Fitting work on the Industrial PC can result in damage:
If metal objects such as screws or tools fall onto operating circuit boards.
If connecting cables internal to the PC are removed or inserted during operation.
If plug-in cards are removed or inserted when the PC is switched on.
4 C3620, C3640
General instructions

Operator's obligation to exercise diligence

National regulations depending on the machine type
Warning
Procedure in the event of a fault
The operator must ensure that
the Industrial PC is only used for its intended use (see also chapter
Product Description).
the Industrial PC is in a sound condition and in working order during operation.
the operation manual is in good condition and complete, and always available for reference at the location of the Industrial PC.
the Industrial PC is operated, maintained and repaired only by sufficiently qualified and authorized personnel.
the personnel is instructed regularly about relevant occupational safety and environmental protection aspects, and is familiar with the operating manual and in particular the safety notes contained herein.
none of the safety and warning notes attached to the Industrial PC are removed, and that all notes remain legible.
Depending on the type of machine and plant in which the Industrial PC is being used, there will be national regulations for the control of such machines and plant that the operator must observe. These regulations cover, amongst other things, the intervals between inspections of the controller.
The operator must initiate such inspections in good time.
Only trained persons may open the Industrial PC housing!
The operator is responsible for ensuring that only trained electrical staff opens the housing of the Industrial PC.
In the event of a fault in the Industrial PC, appropriate measures can be determined with the aid of the list in the Fault correction section.

Operator requirements

Read the operating instructions
Software knowledge
Every user of the Industrial PC must have read these operating instructions.
Every user must be familiar with any of the functions of the software installed on the PC that he can reach.
C3620, C3640 5
Product Description
A

Product Description

Appropriate Use

View of the open PC C3620
The C3620 and C3640 Industrial PCs are designed for mounting in control cabinets in machine and plant engineering applications.

Structure of the C3620

100-240 VAC­full range power supply
3½“ hard disk
12“ TFT-display
7-Slot-
TX motherboard
card holder
Slimline CD/ DVD­ROM-drive (optional)
Opening the housing
After loosening the two screws (see arrows) the front of the PC with TFT­display can be opened, thus providing access to the drive (optional), 3½“ hard disk, processor, memory and plug-in cards.
An ATX motherboard with seven slots for plug-in cards is located behind the removable card holder and the swivel-mounted power supply unit.
The connections of the Industrial PC to the outside are located on top of the housing.
6 C3620, C3640
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