Banner SLLVR23-350, SLLVP23-420, SLLVP23-630, SLLVR23-630, SLLVE23-910 Instruction Manual

...
0 (0)
EZ-SCREEN®
204120
Instruction Manual
LS Basic Safety Light Screen
Original Instructions 204120 Rev. A 4 January 2018
Banner Engineering Corp. All rights reserved
EZ-SCREEN® LS Basic Safety Light Screen

Contents

1 About This Document
1.1 Important . . . Read This Before Proceeding! .....................................................................................................................4
1.2 Use of Warnings and Cautions ...........................................................................................................................................4
1.3 EU Declaration of Conformity (DoC) ..................................................................................................................................4
1.4 Banner Engineering Corp Limited Warranty ......................................................................................................................4
1.5 Contact Us ......................................................................................................................................................................... 5
.............................................................................................................................................4
2 Standards and Regulations ..................................................................................................................................... 7
2.1 Applicable U.S. Standards ................................................................................................................................................. 7
2.2 Applicable OSHA Regulations ............................................................................................................................................7
2.3 International/European Standards ..................................................................................................................................... 8
3 Product Overview .................................................................................................................................................... 9
3.1 Appropriate Applications and Limitations ....................................................................................................................... 10
3.1.1 Appropriate Applications .....................................................................................................................................10
3.1.2 Examples: Inappropriate Applications ................................................................................................................ 10
3.1.3 Control Reliability: Redundancy and Self-Checking ........................................................................................... 11
3.2 Components .....................................................................................................................................................................11
3.2.1 Models .................................................................................................................................................................11
3.2.2 Replacement Parts ...............................................................................................................................................13
3.3 Operating Features ...........................................................................................................................................................13
3.3.1 Trip Output .......................................................................................................................................................... 13
3.3.2 External Device Monitoring (EDM) ........................................................................................................................13
3.3.3 Fault Output ........................................................................................................................................................ 13
3.3.4 Scan Code Configuration
3.3.5 Wiring Options .....................................................................................................................................................13
3.3.6 EZ-LIGHT® Indication ......................................................................................................................................... 14
3.3.7 Status Indicators ................................................................................................................................................. 14
....................................................................................................................................13
4 Specifications ....................................................................................................................................................... 16
4.1 General Specifications .................................................................................................................................................... 16
4.2 Receiver Specifications ...................................................................................................................................................16
4.3 Emitter
4.4 Dimensions .......................................................................................................................................................................18
Specifications ..................................................................................................................................................... 17
5 Mechanical Installation .......................................................................................................................................... 20
5.1 Mechanical Installation Considerations ...........................................................................................................................20
5.1.1 Calculating the Safety Distance (Minimum Distance) .......................................................................................... 20
5.1.2 Reducing or Eliminating Pass-Through Hazards ................................................................................................ 22
5.1.3 Supplemental Safeguarding ................................................................................................................................23
5.1.4 Reset Switch Location ......................................................................................................................................... 23
5.1.5 Adjacent Reflective Surfaces .............................................................................................................................. 24
5.1.6 Use of Corner Mirrors
5.1.7 Emitter and Receiver Orientation ........................................................................................................................ 26
5.1.8 Installation of Multiple Systems ...........................................................................................................................27
5.2 Mounting System Components ........................................................................................................................................28
5.2.1 Mounting Hardware .............................................................................................................................................28
5.2.2 Mounting the End-Mount Brackets .....................................................................................................................29
5.2.3 Mounting the Center- and Side-Mount Brackets ................................................................................................30
5.2.4 EZLSA-MBK-16 Side-Mount Bracket .................................................................................................................. 30
5.2.5 Sensor Mounting and Mechanical Alignment ..................................................................................................... 31
5.2.6 Mounting Dimensions ...........................................................................................................................................32
..........................................................................................................................................25
6 Electrical Installation and Testing ..........................................................................................................................34
6.1 Routing Cordsets ............................................................................................................................................................. 34
6.2 Initial Electrical Connections ........................................................................................................................................... 35
6.3 Initial Checkout Procedure ...............................................................................................................................................35
6.3.1 Configuring the System for Initial Checkout ........................................................................................................35
6.3.2 Initial Power-Up
6.3.3 Optical Alignment ................................................................................................................................................36
6.3.4 Optical Alignment Procedure with Mirrors .......................................................................................................... 37
6.3.5 Trip Test ............................................................................................................................................................... 38
6.4 Electrical Connections to the Guarded Machine .............................................................................................................39
6.4.1 OSSD Output Connections ................................................................................................................................. 39
6.4.2 FSD Interfacing Connections .............................................................................................................................. 40
6.4.3 Machine Primary Control Elements and EDM Input .............................................................................................41
6.4.4 External Device Monitoring ................................................................................................................................. 41
6.4.5 Fault Output ........................................................................................................................................................ 42
....................................................................................................................................................36
EZ-SCREEN® LS Basic Safety Light Screen
6.4.6 Scan Code Select ................................................................................................................................................42
6.4.7 Preparing for System Operation
6.4.8 Sensor Interchangeability .....................................................................................................................................42
6.5 Wiring Diagrams ............................................................................................................................................................... 43
6.5.1 Reference Wiring Diagrams .................................................................................................................................43
..........................................................................................................................42
7 System Operation .................................................................................................................................................49
7.1 Security Protocol .............................................................................................................................................................49
7.2 Status Indicators .............................................................................................................................................................. 49
7.2.1 Emitter ................................................................................................................................................................. 49
7.2.2 Receiver ...............................................................................................................................................................49
7.3 Normal Operation ............................................................................................................................................................50
7.3.1 System Power-Up ............................................................................................................................................... 50
7.3.2 Run Mode .............................................................................................................................................................50
7.4 Periodic Checkout Requirements ................................................................................................................................... 50
8 Checkout Procedures ............................................................................................................................................52
8.1 Schedule of Checkouts ................................................................................................................................................... 52
8.2 Commissioning Checkout ............................................................................................................................................... 52
9 Troubleshooting ....................................................................................................................................................54
9.1 Lockout Conditions .......................................................................................................................................................... 54
9.2 Recovery Procedures ......................................................................................................................................................54
9.2.1 Receiver Error Codes .......................................................................................................................................... 54
9.2.2 Emitter Error Codes .............................................................................................................................................56
9.3 Electrical and Optical Noise ............................................................................................................................................ 56
9.3.1 Checking for Sources of Electrical Noise ............................................................................................................56
9.3.2 Check for Sources of Optical Noise ....................................................................................................................56
10 Maintenance ....................................................................................................................................................... 57
10.1 Cleaning ........................................................................................................................................................................ 57
10.2 Warranty Service ........................................................................................................................................................... 57
10.3 Manufacturing Date .......................................................................................................................................................57
10.4 Disposal ..........................................................................................................................................................................57
11 Accessories ......................................................................................................................................................... 58
11.1 Cordsets ........................................................................................................................................................................58
11.1.1 Single-Ended (Machine Interface) Cables ......................................................................................................... 59
11.1.2 Double-Ended Cordsets .....................................................................................................................................60
11.1.3 Splitter Cordsets ............................................................................................................................................... 61
11.1.4 Bulkhead Connector ..........................................................................................................................................62
11.2 AC Interface Boxes ....................................................................................................................................................... 63
11.3 Universal (Input) Safety Modules ...................................................................................................................................63
11.4 Safety Controllers ..........................................................................................................................................................63
11.5 Muting Module .............................................................................................................................................................. 64
11.6 Interface Modules ...........................................................................................................................................................64
11.7 Contactors ......................................................................................................................................................................64
11.8 Optional Mounting Brackets ...........................................................................................................................................65
11.8.1 ............................................................................................................................................................................65
11.9 Alignment Aids .............................................................................................................................................................. 67
11.10 Snap-On Lens Shields ................................................................................................................................................ 67
11.11 Tubular Enclosures ......................................................................................................................................................67
11.12 EZ-LIGHTS® for EZ-SCREEN® ...................................................................................................................................68
11.13 MSM Series Corner Mirrors .........................................................................................................................................69
11.14 SSM Series Corner Mirrors ......................................................................................................................................... 70
11.15 MSA Series Stands ..................................................................................................................................................... 71
12 Glossary ..............................................................................................................................................................72
WARNING
CAUTION
EZ-SCREEN® LS Basic Safety Light Screen

1 About This Document

1.1 Important . . . Read This Before Proceeding!

It is the responsibility of the machine designer, controls engineer, machine builder, machine operator, and/or maintenance personnel or electrician to apply and maintain this device in full compliance with all applicable regulations and standards. The device can provide the required safeguarding function only if it is properly installed, properly operated, and properly maintained. This manual attempts to provide complete installation, operation, and maintenance instruction.
manual in its entirety is highly recommended.
Banner Engineering. For more information regarding U.S. and international institutions that provide safeguarding application and safeguarding
device performance standards, see
WARNING: User Responsibility
The user is responsible to:
Carefully read, understand, and comply with all instructions for this device.
Perform a risk assessment that includes the specific machine guarding application. Guidance on a compliant methodology can be found in ISO 12100 or ANSI B11.0.
Determine what safeguarding devices and methods are appropriate per the results of the risk assessment and implement per all applicable local, state, and national codes and regulations. See ISO 13849-1, ANSI B11.19, and/or other appropriate standards.
Verify that the entire safeguarding system (including input devices, control systems, and output devices) is properly configured and installed, operational, and working as intended for the application.
Periodically re-verify, as needed, that the entire safeguarding system is working as intended for the application.
Failure to follow any of these responsibilities may potentially create a dangerous condition that could result in serious injury or death.
Standards and Regulations
Please direct any questions regarding the application or use of the device to
on page 7.
Reading the

1.2 Use of Warnings and Cautions

The precautions and statements used throughout this document are indicated by alert symbols and must be followed for the safe use of the EZ-SCREEN LS Basic Safety Light Screen. Failure to follow all precautions and alerts may result in unsafe use or operation. The following signal words and alert symbols are defined as follows:
Signal Word Definition Symbol
Warnings refer to potentially hazardous situations which, if not avoided, could result in serious injury or death.
Cautions refer to potentially hazardous situations which, if not avoided, could result in minor or moderate injury.
These statements are intended to inform the machine designer and manufacturer, the end user, and maintenance personnel, how to avoid misapplication and effectively apply the EZ-SCREEN LS Basic Safety Light Screen to meet the various safeguarding application requirements. These individuals are responsible to read and abide by these statements.

1.3 EU Declaration of Conformity (DoC)

Banner Engineering Corp. herewith declares that the EZ-SCREEN LS Basic is in conformity with the provisions of the Machinery Directive 2006/42/EC and all essential health and safety requirements have been met.
Representative in EU: Peter Mertens, Managing Director Banner Engineering Europe. Address: Park Lane, Culliganlaan 2F, 1831 Diegem, Belgium.

1.4 Banner Engineering Corp Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
4 www.bannerengineering.com - Tel: 763.544.3164
EZ-SCREEN® LS Basic Safety Light Screen
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to:
www.bannerengineering.com
.

1.5 Contact Us

Corporate Headquarters
Address: Banner Engineering Corporate 9714 Tenth Avenue North Minneapolis, Minnesota 55441, USA
Europe
Address: Banner Engineering EMEA Park Lane, Culliganlaan 2F, bus 3 1831 Diegem, Belgium
Turkey
Address: Banner Engineering Elk. San. Ve Tic. Ltd. Şti. Şerifali Mah. Münevver Sok. Ekomed Plaza No:10 Kat:4 Ümraniye / İstanbul, Türkiye
India
Address: Banner Engineering India Pune Head Quarters Office No. 1001, 10th Floor Sai Capital, Opp. ICC Senapati Bapat Road Pune 411016, India
Mexico
Phone: +1 763 544 3164 Website:
Phone: +32 (0)2 456 0780 Website: Email: mail@bannerengineering.com
Phone: +90 216 688 8282 Website: Email: turkey@bannerengineering.com.tr
Phone: +91 (0) 206 640 5624 Website: Email: salesindia@bannerengineering.com
www.bannerengineering.com
www.bannerengineering.com
www.bannerengineering.com
www.bannerengineering.com
Address: Banner Engineering de Mexico Monterrey Head Office Edificio VAO Av. David Alfaro Siqueiros No.103 Col. Valle Oriente C.P.66269 San Pedro Garza Garcia, Nuevo Leon, Mexico
Brazil
Address: Banner do Brasil Rua Barão de Teffé nº 1000, sala 54 Campos Elíseos, Jundiaí - SP, CEP.: 13208-761, Brasil
www.bannerengineering.com - Tel: 763.544.3164 5
Phone: +52 81 8363 2714 or 01 800 BANNERE (toll free) Website: Email: mexico@bannerengineering.com
Phone: +55 11 2709 9880 Website: Email: brasil@bannerengineering.com
www.bannerengineering.com
www.bannerengineering.com
EZ-SCREEN® LS Basic Safety Light Screen
China
Address: Banner Engineering Shanghai Rep Office Xinlian Scientific Research Building Level 12, Building 2 1535 Hongmei Road, Shanghai 200233, China
Japan
Address: Banner Engineering Japan Cent-Urban Building 305 3-23-15 Nishi-Nakajima Yodogawa-Ku Osaka 532-0011, Japan
Taiwan
Address: Banner Engineering Taiwan 8F-2, No. 308 Section 1, Neihu Road Taipei 114, Taiwan
Phone: +86 212 422 6888 Website: Email: sensors@bannerengineering.com.cn
Phone: +81 (0)6 6309 0411 Website: Email: mail@bannerengineering.co.jp
Phone: +886 (0)2 8751 9966 Website: Email: info@bannerengineering.com.tw
www.bannerengineering.com
www.bannerengineering.com
www.bannerengineering.com
6 www.bannerengineering.com - Tel: 763.544.3164
EZ-SCREEN® LS Basic Safety Light Screen

2 Standards and Regulations

The list of standards below is included as a convenience for users of this Banner device. Inclusion of the standards below does not imply that the device complies specifically with any standard, other than those specified in the Specifications section of this manual.

2.1 Applicable U.S. Standards

ANSI B11.0 Safety of Machinery, General Requirements, and Risk Assessment
ANSI B11.1 Mechanical Power Presses ANSI B11.2 Hydraulic Power Presses ANSI B11.3 Power Press Brakes ANSI B11.4 Shears ANSI B11.5 Iron Workers ANSI B11.6 Lathes ANSI B11.7 Cold Headers and Cold Formers ANSI B11.8 Drilling, Milling, and Boring ANSI B11.9 Grinding Machines ANSI B11.10 Metal Sawing Machines ANSI B11.11 Gear Cutting Machines ANSI B11.12 Roll Forming and Roll Bending Machines ANSI B11.13 Single- and Multiple-Spindle Automatic Bar
and Chucking Machines ANSI B11.14 Coil Slitting Machines

2.2 Applicable OSHA Regulations

ANSI B11.15 Pipe, Tube, and Shape Bending Machines ANSI B11.16 Metal Powder Compacting Presses ANSI B11.17 Horizontal Extrusion Presses ANSI B11.18 Machinery and Machine Systems for the
Processing of Coiled Strip, Sheet, and Plate ANSI B11.19 Performance Criteria for Safeguarding ANSI B11.20 Manufacturing Systems ANSI B11.21 Machine Tools Using Lasers ANSI B11.22 Numerically Controlled Turning Machines ANSI B11.23 Machining Centers ANSI B11.24 Transfer Machines ANSI/RIA R15.06 Safety Requirements for Industrial Robots
and Robot Systems ANSI NFPA 79 Electrical Standard for Industrial Machinery ANSI/PMMI B155.1 Package Machinery and Packaging-
Related Converting Machinery — Safety Requirements
OSHA Documents listed are part of: Code of Federal Regulations Title 29, Parts 1900 to 1910 OSHA 29 CFR 1910.212 General Requirements for (Guarding of) All Machines OSHA 29 CFR 1910.147 The Control of Hazardous Energy (lockout/tagout) OSHA 29 CFR 1910.217 (Guarding of) Mechanical Power Presses
www.bannerengineering.com - Tel: 763.544.3164 7
EZ-SCREEN® LS Basic Safety Light Screen

2.3 International/European Standards

EN ISO 12100 Safety of Machinery – General Principles for Design — Risk Assessment and Risk Reduction
ISO 13857 Safety Distances . . . Upper and Lower Limbs ISO 13850 (EN 418) Emergency Stop Devices, Functional
Aspects – Principles for Design EN 574 Two-Hand Control Devices – Functional Aspects –
Principles for Design IEC 62061 Functional Safety of Safety-Related Electrical,
Electronic and Programmable Control Systems EN ISO 13849-1 Safety-Related Parts of Control Systems EN 13855 (EN 999) The Positioning of Protective Equipment
in Respect to Approach Speeds of Parts of the Human Body ISO 14119 (EN 1088) Interlocking Devices Associated with
Guards – Principles for Design and Selection
EN 60204-1 Electrical Equipment of Machines Part 1: General Requirements
IEC 61496 Electro-sensitive Protection Equipment IEC 60529 Degrees of Protection Provided by Enclosures IEC 60947-1 Low Voltage Switchgear – General Rules IEC 60947-5-1 Low Voltage Switchgear – Electromechanical
Control Circuit Devices IEC 60947-5-5 Low Voltage Switchgear – Electrical
Emergency Stop Device with Mechanical Latching Function IEC 61508 Functional Safety of Electrical/Electronic/
Programmable Electronic Safety-Related Systems
8 www.bannerengineering.com - Tel: 763.544.3164
EZ-SCREEN® LS Basic Safety Light Screen

3 Product Overview

EZ-SCREEN LS Basic Safety Light Screen
Banner EZ-SCREEN LS Basic is a two-piece (emitter and receiver), redundant, microprocessor-controlled, opposed-mode optoelectronic "light curtain" or "safety light screen". Models are available in 23 mm resolution.
Emitters have a row of synchronized modulated infrared (invisible) light-emitting diodes (LEDs) in a robust, compact metal housing. Receivers have a corresponding row of synchronized photodetectors. The sensing field created by the emitter and receiver is called the "defined area"; its width and height are determined by the length of the sensor pair and the distance between them. The sensing range spans from 100 mm to 8 m (4 in to 26 ft), which decreases if corner mirrors or lens shields are used.
The length of the sensor pair (housing) is dependent on the model, with lengths available from 350 mm to 1820 mm (13.8 in to 71.6 in). The end to end sensing design of the EZ-SCREEN LS Basic, also known as "no blind zone" and "no dead zone," allows mounting with minimal or no gaps in detection when using EZLSA-MBK-12 center-mount or EZLSA-MBK-16 side­mount brackets.
The EZ-SCREEN LS Basic models have trip output (auto power-up and automatic reset). In typical operation, if any part of an operator's body (or any opaque object) of more than a pre-determined cross section is detected, the solid-state output signal switching device (OSSD) safety outputs turn Off. These safety outputs are connected to the guarded machine's final switching devices (FSDs) that control the machine primary control elements (MPCEs), which immediately stop the motion of the guarded machine. When the defined
EZ-SCREEN LS Basic sensors are extensively FMEA (Failure Mode and Effects Analysis) tested to establish an extremely high degree of confidence that when properly installed, no system component (even if it should ever fail) can cause a failure to danger. Because of the dual scan technology, EZ-SCREEN LS Basic sensors are also highly immune to EMI, RFI, ambient light, weld
Eight-conductor EZ-SCREEN LS Basic systems (receivers with 8-pin pigtail QD or flying leads) do not require an external controller when using the external device monitoring (EDM) function. This function ensures the fault detection capability required by U.S. Control Reliability and ISO 13849-1 Categories 3 or 4 and PL d or e for controlling final switching devices (FSDs) or Machine Primary Control Elements (MPCEs).
When
configured with a five-conductor hookup, the EZ-SCREEN LS Basic requires a self-checking safety module, safety controller, or safety PLC/PES that conforms to the level of performance required by the risk assessment. Examples include the UM-FA-9A/-11A safety module, SC22-3/-3E or XS/SC26-2 safety controller for applications requiring Control Reliability and/or ISO 13849-1 Categories 3 or 4 and PL d or e.
flash, and strobe light.
area becomes clear, the OSSD outputs are allowed to turn ON.
www.bannerengineering.com - Tel: 763.544.3164 9
EZ-SCREEN® LS Basic Safety Light Screen
Electrical connections (power, ground, inputs and outputs) are made via unique RD (removable disconnect) cordsets. A "System" as referred to in this manual, is defined as an emitter and its receiver, plus their cabling.
Available features include selectable scan code via hookup, an auxiliary fault output, a recessed exit window, and robust metal housing and end-caps for industry leading durability.
Both emitter and receiver feature 7-segment Diagnostic Displays and individual LEDs to provide continuous indication of operating status, configuration and error conditions. An adhesive Diagnostics label is provided that includes a summary of the operational and error codes. Active Alignment (Segment) Indicators provide beam block information and easier installation. See
Status Indicators
on page 49 for more information.

3.1 Appropriate Applications and Limitations

WARNING: Read this Section Carefully Before Installing the System
If all mounting, installation, interfacing, and checkout procedures are not followed properly, the Banner device cannot provide the protection for which it was designed. The user is responsible for ensuring that all local, state, and national laws, rules, codes, or regulations relating to the installation and use of this control system in any particular application are satisfied. Ensure that all legal requirements have been met and that all technical installation and maintenance instructions contained in this manual are followed.
The user has the sole responsibility to ensure that this Banner device is installed and interfaced to the guarded machine by Qualified Persons regulations. Failure to follow these instructions could result in serious injury or death.
The EZ-SCREEN LS Basic ability to perform its safeguarding function depends upon the appropriateness of the application and upon its proper mechanical and electrical installation and interfacing to the guarded machine. If all mounting, installation, interfacing, and checkout procedures are not followed properly, the EZ-SCREEN LS Basic cannot provide the protection for which it was designed.
1
, in accordance with this manual and applicable safety
CAUTION: Install System Only on Appropriate Applications
Banner EZ-SCREEN LS Basic is for use only on machinery that can be stopped immediately after a stop signal is issued at any point in the machine's stroke or cycle, such as part-revolution clutched machines. Under no circumstances may the EZ-SCREEN LS Basic be used on full-revolution clutched machinery or in unsuitable applications as those listed. If there is any doubt about whether or not your machinery is compatible with the EZ-SCREEN LS Basic, contact Banner Engineering.

3.1.1 Appropriate Applications

EZ-SCREEN LS Basic is typically used for, but is not limited to, the following applications:
Automated production equipment
Robotic work cells
Molding and power presses
Assembly and packaging machines
Lean manufacturing systems

3.1.2 Examples: Inappropriate Applications

Do not use EZ-SCREEN LS Basic in the following applications:
With any machine that cannot be stopped immediately after a stop signal is issued, such as single-stroke (or full­revolution) clutched machinery
With any machine with inadequate or inconsistent machine response time and stopping performance
With any machine that ejects materials or component parts through the defined area
In any environment that is likely to adversely affect photoelectric sensing efficiency. For example, corrosive chemicals or
As a tripping device to initiate or reinitiate machine motion (PSDI applications), unless the machine and its control system fully comply with the relevant standard or regulation (see OSHA 29CFR1910.217, ANSI/NFPA 79, ANSI B11.19, ISO 12100, IEC 60204-1, IEC 61496-1, or other appropriate standard)
fluids or unusually severe levels of smoke or dust, if not controlled, may degrade sensing efficiency
1
A person who, by possession of a recognized degree or certificate of professional training, or who, by extensive knowledge, training and experience, has successfully demonstrated the ability to solve problems relating to the subject matter and work.
10 www.bannerengineering.com - Tel: 763.544.3164
Defined
Area
Test
RD Cordset
Emitter
Receiver
Status Indicators visible on sensor face
Euro QD Termination Pigtail; requires mating QD cordset for machine connection
RD cordset with flying leads
Cable pivots as it exits housing; bends to fit against perpendicular surfaces.
R 13 mm [0.5"] min. bend
EZ-SCREEN® LS Basic Safety Light Screen
If an EZ-SCREEN LS Basic is installed for use as a perimeter guard (where a pass-through hazard may exist, see
or Eliminating Pass-Through Hazards
on page 22), the dangerous machine motion can be initiated by normal means only
Reducing
after the safeguarded area is clear of individuals and the safety related part of the control system that is providing the latching function has been manually reset.

3.1.3 Control Reliability: Redundancy and Self-Checking

Redundancy requires that EZ-SCREEN LS Basic circuit components be backed up to the extent that, if the failure of a single component will prevent effective machine stopping action when needed, that component must have a redundant counterpart which will perform the same function. The EZ-SCREEN LS Basic is designed with redundant microprocessors.
Redundancy must be maintained whenever the EZ-SCREEN LS Basic is in operation. Because a redundant system is no longer redundant after a component has failed, EZ-SCREEN LS Basic is designed to monitor itself continuously. A component failure detected by or within the self-checking system causes a stop signal to be sent to the guarded machine and puts the EZ-SCREEN LS Basic into a Lockout condition.
A recovery from this type of Lockout condition requires:
Replacement of the failed component (to restore redundancy)
The appropriate reset procedure
The Diagnostic Display is used to diagnose causes of a Lockout condition. See
Troubleshooting
on page 54.

3.2 Components

3.2.1 Models

An EZ-SCREEN LS Basic “System” refers to a compatible emitter and receiver of equal length and resolution (available in pairs or separately) and their cordsets. Mounting hardware is ordered separately for each emitter and receiver. Special­purpose mounting brackets are also available. Depending on the connection option, interfacing solutions include IM-T-.. modules, redundant positively guided contactors, safety modules/controllers, and muting modules.
The 13 mm (0.5 in) minimum bend radius for all cordset models accommodates low-clearance installations; cords can exit to the left, right, or back of the sensor, when mounting. The pigtail QD option is useful for connection to splitter cables or other QD cordsets.
Figure 1. EZ-SCREEN LS Basic System: Emitter, Receiver, Interconnecting
EZ-SCREEN LS Basic Pair model numbers include the following items:
www.bannerengineering.com - Tel: 763.544.3164 11
Cordsets
Qty Description
1 EZ-SCREEN LS Basic Receiver
1 EZ-SCREEN LS Basic Emitter
Figure 2. EZ-SCREEN LS Basic cordset options
EZ-SCREEN® LS Basic Safety Light Screen
Qty Description
1 Test Rod STP-19 for 23 mm models
1 Literature packet with CD-ROM and Diagnostic Label
Table 1: EZ-SCREEN LS Basic Model Key
Product Family System Type Resolution - Defined Area Termination
Options:
SLLV
Example: SLLVP23-350
Options:
E = Emitter only R = Receiver only P = Pair (Emitter
and Receiver)
Options:
23 = 23 mm
- Options:
350 = 350 mm 420 = 420 mm 630 = 630 mm 910 = 910 mm 1050 = 1050 mm 1190 = 1190 mm 1260 = 1260 mm 1330 = 1330 mm 1540 = 1540 mm 1820 = 1820 mm
Options:
Blank = no pigtail, RD connection
To determine the components required for an EZ-SCREEN LS Basic system using the Model Key:
1.
Choose an Emitter (E), a Receiver (R), or a Pair (P).
2. Choose a
3. Model number(s) can be
4. See
defined area.
Cordsets
verified in the models tables.
on page 58 for mating cordsets:
Models with RD connection use either RDLS-8..D, DELS-11..E, DELSE-81D, or DELSE-51D
5. See
Accessories
on page 58 for additional cordsets, interfacing solutions, and accessories.
Models Table
Table 2: EZ-SCREEN LS Basic23 mm Resolution Models
Recovery Time, Typ, OSSDs OFF
Emitter Receiver Pair Defined Area
Response Time,
Tr (ms)
Non-sync beam
blocked
SLLVE23-350 SLLVR23-350 SLLVP23-350 350 mm 9.1 36 124
SLLVE23-420 SLLVR23-420 SLLVP23-420 420 mm 9.9 40 135
SLLVE23-630 SLLVR23-630 SLLVP23-630 630 mm 12.5 51 175
SLLVE23-910 SLLVR23-910 SLLVP23-910 910 mm 15.9 67 225
SLLVE23-1050 SLLVR23-1050 SLLVP23-1050 1050 mm 17.5 74 249
SLLVE23-1190 SLLVR23-1190 SLLVP23-1190 1190 mm 19.2 82 274
SLLVE23-1260 SLLVR23-1260 SLLVP23-1260 1260 mm 20.1 86 288
SLLVE23-1330 SLLVR23-1330 SLLVP23-1330 1330 mm 20.9 89 300
SLLVE23-1540 SLLVR23-1540 SLLVP23-1540 1540 mm 23.5 101 339
SLLVE23-1820 SLLVR23-1820 SLLVP23-1820 1820 mm 26.9 116 391
to ON (ms)
All beams
blocked
12 www.bannerengineering.com - Tel: 763.544.3164
EZ-SCREEN® LS Basic Safety Light Screen

3.2.2 Replacement Parts

Model Description
STP-19 23 mm test piece (23 mm resolution systems)
SMA-MBK-1 SSM mirror bracket kit. Includes 2 replacement brackets for one mirror
204120 EZ-SCREEN LS Basic Instruction Manual
89919 CD ROM EZ-SCREEN LS

3.3 Operating Features

The Banner EZ-SCREEN LS Basic models described in this manual feature several functions (depending on model).

3.3.1 Trip Output

The System is configured for Trip Output which allows the System to enter Run mode automatically. Other measures must be taken to prevent a pass-through hazard; see warning below for more information.
The OSSD outputs turn ON after power is applied, and the receiver passes its internal self-test/synchronization and recognizes that all beams are clear. The Trip Output also automatically resets after all beams are cleared.
Reducing or Eliminating Pass-Through Hazards
on page 22 and the
WARNING: Use of Automatic Start/Restart (Trip Output)
Application of power to the Banner device, the clearing of the sensing field, or the reset of an error condition must not initiate dangerous machine motion. Machine control circuitry must be designed so that one or more initiation devices must be engaged to start the machine (a conscious act), in addition to the Banner device entering Run mode. Failure to follow these instructions could result in a serious injury or death.

3.3.2 External Device Monitoring (EDM)

The External Device Monitoring (EDM) feature allows the EZ-SCREEN LS Basic to monitor the status of external devices, such as MPCEs. The choices are 1-channel monitoring or no monitoring. EDM is used when the EZ-SCREEN LS Basic OSSD outputs directly control the MPCEs or other external devices.
This feature is only available with the 8-conductor models.

3.3.3 Fault Output

The current sourcing (PNP) solid-state output (70 mA maximum) is used for control functions that are not safety related; a typical use is to signal a lockout (fault) to a programmable logic controller (PLC). Available on both the receiver and emitter, the output provides a fault signal (lockout = On). Interrupting (blocking) the sensing field is not considered a lockout, so the Fault Output does not change state.
This feature is available only with 8-conductor models.
3.3.4 Scan Code Configuration
Use the scan code to allow operation of multiple pairs of emitters and receivers in close proximity without the effects of cross-talk. The emitter and receiver may be configured to use one of two scan codes (1 or 2); a receiver recognizes light only from an emitter with the same scan code. Set the scan code using the wiring on each sensor (see page 42). The scan code is configured at power-up and remains set until the input is changed and power is cycled. Both the emitter and its corresponding receiver must have the same setting.
This feature is only available with the 8-conductor models.
Scan Code Select
on

3.3.5 Wiring Options

The Machine Interface connection has several options, including:
A 300 mm (1 ft) pigtail cable with an 8-pin M12/Euro-style male quick disconnect (QD) (DELSE-81D)
A 300 mm (1 ft) pigtail cable with a 5-pin M12/Euro-style male quick disconnect (QD) (DELSE-51D)
The Removable Disconnect (RD) that can mate with an 8-wire flying lead RD cordset (RDLS-8..D)
www.bannerengineering.com - Tel: 763.544.3164 13
EZ-SCREEN® LS Basic Safety Light Screen
Each connection option is intended for maximum
flexibility to solve unique application requirements such as directly connecting the EZ-SCREEN LS Basic to remotely located safety I/O blocks. For interfacing modules or remotely located safety I/O blocks where pin 5 of a 5-pin M12 QD is not earth ground, a 4-pin cordset where pin 5 is not physically present or is not electrically connected can be used (such as MQDEC-406SS double-ended cordset). In such situations, earth ground must be provided via the mounting brackets.
Additionally, an EZ-SCREEN LS Basic emitter can be connected either to its own power supply or to the receiver cable, color-for-color. The color-for-color wiring allows the emitter and receiver positions to be interchanged (swapped) without rewiring.
Figure 3. 300 mm Pigtail with M12/Euro-style QD Figure 4. RD Connection with 8-wire Flying Lead Cordset

3.3.6 EZ-LIGHT® Indication

For the EZ-SCREEN LS Basic, a CSB-M128..M1281 splitter cable and optional DEE2R-8..D double-ended cables can be used with specific models of EZ-LIGHTs at the machine interface connection. The EZ-LIGHT can be remotely mounted on the machine frame or another convenient mounting surface and provides clear, 360° indication of the EZ-SCREEN LS Basic receiver’s OSSD output status.
Figure 5. EZ-SCREEN LS with M18 EZ-LIGHT

3.3.7 Status Indicators

Status indicators on both the emitter and receiver are visible on each sensor's front panel.
14 www.bannerengineering.com - Tel: 763.544.3164
Status Indicator
Diagnostic Display
Run Mode Indicator
Status Indicator
Diagnostic Display
Alignment Indicator(s)
EZ-SCREEN® LS Basic Safety Light Screen
Emitter
Bi-color red/green Status indicator
—shows whether power is applied, and whether the emitter is in RUN mode (green) or Lockout condition (flashing red) .
1-Digit Diagnostic Display
—indicates configuration or specific error
conditions.
Figure 6. Status Indicators—Emitter
Receiver
Bi-color red/green Status indicator
—shows system status:
outputs are ON or OFF (green ON or red OFF), or
the System is in Lockout condition
Amber RUN mode indicator
—shows system status:
(flashing red)
RUN mode (ON), or
Lockout (OFF)
1-Digit Diagnostic Display
—indicates configuration or specific error
conditions, or the total number of blocked beams.
Bi-color red/green Alignment indicators
—show status of a group of beams
(+/- 35 mm of indicator) along the length of the exit window:
aligned and clear (green ON), or
blocked and/or misaligned (red ON),
fixed
blanked area (flashing green),
Figure 7. Status Indicators—Receiver
lockout (all OFF), or
Beam 1 (sync) is blocked (Alignment Indicator 1 is red and all others are OFF).
www.bannerengineering.com - Tel: 763.544.3164 15
EZ-SCREEN® LS Basic Safety Light Screen
Specifications
4
4.1 General Specifications
Supply Current (mA)
Emitter Receiver
Length Max
350 30 25 115 72
420 30 25 117 74
630 30 25 124 80
910 31 26 134 89
1050 31 26 139 93
1190 31 26 144 97
1260 32 26 146 99
1330 32 26 149 101
1540 32 27 156 108
1820 32 27 166 116
3
Typical Max
3
Supply Voltage at the Device
24 V dc ±15% (use a SELV-rated power supply according to EN IEC
60950). The external voltage supply must be capable of buffering brief mains interruptions of 20 ms, as specified in IEC/EN 60204-1.
Residual Ripple
±10% maximum
Short Circuit Protection
All inputs and outputs are protected from short circuits to +24 V dc or dc common
Electrical Safety Class
III (per IEC 61140: 1997)
Operating Range
0.1m to 8 m (4 in. to 26.2 ft) — Range decreases with use of mirrors and/or lens shields:
Lens shields — approx 10% less range per shield
Glass-surface mirrors — approx 8% less range per mirror
See the
specific mirror datasheet for more information.
2
Typical
Resolution
23 mm
Effective Aperture Angle (EAA)
Meets Type 4 requirements per IEC 61496-2, Section 5.2.9
Enclosure
Extruded aluminum housing with yellow polyester powder finish standard and well-sealed, rugged die-cast zinc end caps, acrylic lens cover
Mounting Hardware
All mounting hardware is ordered separately. Models longer than 910 mm should use an additional center-mount bracket for support. Mounting brackets are 8-gauge cold-rolled steel, black zinc finish.
Cables and Connections
See
Cordsets
on page 58
Safety Rating
Type 4 per IEC 61496-1, -2 Category 4 PL e per EN ISO13849-1 SIL3 per IEC 61508; SIL CL3 per IEC 62061 PFHd: 1.30 × 10 Proof Test Interval: 20 years
-10
Operating Conditions
–20 °C to +55 °C (–4 °F to +131°F) 95% maximum relative humidity (non-condensing)
Environmental Rating
IEC IP65/IEC IP67
Shock and Vibration
Components have passed vibration and shock tests according to IEC 61496-1. This includes vibration (10 cycles) of 10-55 Hz at 0.35 mm (0.014 in) single amplitude (0.70 mm peak-to-peak) and shock of 10 g for 16 milliseconds (6,000 cycles).
Certifications
4.2 Receiver Specifications
Response Time
Dependent on the number of sensing beams; for the response time, see
Models Table
on page 12
EDM Input (Available with 8-Conductor Models)
+24 V dc signals from external device contacts can be monitored (one­channel or no monitoring) via the EDM terminal in the receiver. High Signal: 10 to 30 V dc at 30 mA typical Low Signal: 0 to 3 V dc
Recovery Time
Blocked to Clear (OSSDs turn On): Dependent on the number of beams and whether the first beam (CH 1 synchronization beam) has been blocked. For specific values, see
2
Supply current exclusive of OSSD1 and OSSD2 loads (up to additional 0.5 A each) and Fault Output load (up to 0.070 A).
3
Maximum current occurs at a supply voltage of 20 V dc.
4
The maximum voltage allowed on the OSSDs in the OFF-state without a lockout occurring. This voltage may occur, for example, from the input structure of a safety relay module connected to the EZ-SCREEN LS Basic OSSDs.
Models Table
on page 12.
16 www.bannerengineering.com - Tel: 763.544.3164
Output Signal Switching Devices (OSSDs)
Two redundant solid-state 24 V dc, 0.5 A max. sourcing OSSD (Output Signal Switching Device) safety outputs (Use optional interface solutions for ac or larger dc loads) ON-State voltage: > Vin – 1.5 V dc OFF-State voltage: 0 V dc typical, 1 V dc maximum (no load) OFF-State, maximum allowed external voltage: 1.5 V dc Maximum load capacitance: 1.0 µF Maximum cable resistance to load: 5 ohms per wire Maximum leakage current: 50 µA (with open 0 V) OSSD test pulse width: 200 µs typical OSSD test pulse period: 200 ms typical Switching current: 0 A minimum; 0.5 A maximum (per OSSD)
4
Fault Output Switching Capacity (Available with 8-Conductor Models)
Current-sourcing (PNP) solid-state output, 24 V dc at 70 mA maximum
EZ-SCREEN® LS Basic Safety Light Screen
Scan Code Input (Available with 8-Conductor Models)
High Signal: 10 to 30 V dc at 30 mA typical Low Signal: 0 to 3 V dc Scan Code Selection: 8-pin/8-wire connection only (5-pin systems are Scan Code 1)
Select Scan Code 1 by connecting pin 8 (violet wire) to 0 V dc or leaving it open (not connected)
Select Scan Code 2 by connecting pin 8 (violet wire) to +24 V dc
4.3 Emitter Specifications
Emitter Elements Wavelength
Infrared LEDs, 850 nm at peak emission
Fault Output Switching Capacity
Current-sourcing (PNP) solid-state output, 24 V dc at 70 mA maximum
Position ID Input (Available with 8-Conductor Models)
Input connected to +24 V dc to identify emitter's position as a stand­alone
Status Indicators
One bi-color (Red/Green) Status Indicator: indicates operating mode, lockout or power Off condition 7-Segment Diagnostic indicator (1 digit): indicates proper operation, scan code, or error code
Status Indicators
Amber Run Mode Indicator: indicates the System is ready for operation Bi-color (red/green) Status indicator: indicates general system and output status Bi-color (red/green) Alignment Status indicators: indicate condition (clear or blocked beam) of a defined group of beams (±35 mm of indicator) 7-Segment Diagnostic indicator (1 digit): indicates proper operation, scan code, error code, or total number of blocked beams
Ambient Light Immunity
10,000 lux at 5° angle of incidence
Strobe Light Immunity
Totally immune to one Federal Signal Corp. "Fireball" model FB2PST strobe
Scan Code Input (Available with 8-Conductor Models)
High Signal: 10 to 30 V dc at 30 mA typical Low Signal: 0 to 3 V dc Scan Code Selection: 8-pin/8-wire connection only (5-pin systems are Scan Code 1)
Select Scan Code 1 by connecting pin 8 (violet wire) to 0 V dc or leaving it open (not connected)
Select Scan Code 2 by connecting pin 8 (violet wire) to +24 V dc
www.bannerengineering.com - Tel: 763.544.3164 17
End Brackets Mounted Outward
End Brackets Mounted Inward
EZ-SCREEN® LS Basic Safety Light Screen

4.4 Dimensions

Emitter/Receiver Model Housing Length (L1)
SLL...-350… 355 mm (14.0 in) 397.1 339.1 350
SLL...-420… 425 mm (16.7 in) 466.6 408.6 420
SLL...-630… 634 mm (25.0 in) 676.1 618.1 630
SLL...-910… 914 mm (36.0 in) 955.6 897.6 910
SLL...-1050… 1053 mm (41.5 in) 1095.1 1037.1 1050
5
Nominal measurement
18 www.bannerengineering.com - Tel: 763.544.3164
Hole to Hole Length with
Brackets Out (L2) (mm)
Hole to Hole Length with
Brackets In (L3) (mm)
Defined Area 5 (mm)
EZ-SCREEN® LS Basic Safety Light Screen
Emitter/Receiver Model Housing Length (L1)
SLL...-1190… 1193 mm (47.0 in) 1235.1 1177.1 1190
SLL...-1260… 1263 mm (49.7 in) 1304.6 1246.6 1260
SLL..-1330… 1333 mm (52.5 in) 1374.6 1316.6 1330
SLL...-1540… 1542 mm (60.7 in) 1584.1 1526.1 1540
SLL...-1820… 1821 mm (71.7 in) 1863.1 1805.1 1820
Hole to Hole Length with
Brackets Out (L2) (mm)
Hole to Hole Length with
Brackets In (L3) (mm)
Defined Area 5 (mm)
5
Nominal measurement
www.bannerengineering.com - Tel: 763.544.3164 19
EZ-SCREEN® LS Basic Safety Light Screen

5 Mechanical Installation

The EZ-SCREEN LS Basic system performance as a safety guarding device depends on:
The suitability of the application
The proper mechanical and electrical installation and interfacing to the guarded machine
WARNING: Read this Section Carefully Before Installing the System
If all mounting, installation, interfacing, and checkout procedures are not followed properly, the Banner device cannot provide the protection for which it was designed. The user is responsible for ensuring that all local, state, and national laws, rules, codes, or regulations relating to the installation and use of this control system in any particular application are satisfied. Ensure that all legal requirements have been met and that all technical installation and maintenance instructions contained in this manual are followed.
The user has the sole responsibility to ensure that this Banner device is installed and interfaced to the guarded machine by Qualified regulations. Failure to follow these instructions could result in serious injury or death.
Persons

5.1 Mechanical Installation Considerations

6
, in accordance with this manual and applicable safety
The two primary factors that Distance (Minimum Distance) (see safeguarding/eliminating pass-through hazards (see considerations include:
Emitter and Receiver Orientation
Adjacent Reflective Surfaces
Use of Corner Mirrors
Installation of Multiple Systems
WARNING: Position Components Carefully
The emitter and receiver must be positioned such that the hazard cannot be accessed by reaching over, under, around, or through the sensing field. Additional and supplemental guarding may be required.
influence the layout of the EZ-SCREEN LS Basic system mechanical installation are the Safety
Calculating the Safety Distance (Minimum Distance)
Reducing or Eliminating Pass-Through Hazards
on page 20) and the supplemental
on page 22). Other

5.1.1 Calculating the Safety Distance (Minimum Distance)

Safety Distance (Ds), also called Minimum Distance (S), is the minimum distance required between the defined closest reachable hazard point. The distance is calculated so that when an object or a person is detected (by blocking a sensing beam), the EZ-SCREEN LS Basic sends a stop signal to the machine, causing it to stop by the time the object or person can reach any machine hazard point.
The distance is calculated differently for U.S. and European installations. Both methods take into account several factors, including a calculated human speed, the total system stopping time (which itself has several components), and the depth penetration factor. After the distance has been determined, record the calculated distance on the Daily Checkout Card.
WARNING: Safety Distance (Minimum Distance)
The Banner emitters and receivers must be mounted at a distance from the nearest hazard such that an individual cannot reach the hazard before cessation of hazardous motion or situation. This distance can be calculated using the formulas in this section, as described by ANSI B11.19 and ISO 13855, and must be greater than 100 mm (4 in) regardless of calculated value. Failure to establish and maintain the minimum distance could result in serious injury or death.
area and the
6
A person who, by possession of a recognized degree or certificate of professional training, or who, by extensive knowledge, training and experience, has successfully demonstrated the ability to solve problems relating to the subject matter and work.
20 www.bannerengineering.com - Tel: 763.544.3164
Hard (fixed) Guarding
Reset Switch
Nearest Hazard Point
Robot
Turn­T
able
Hard (fixed) Guar
ding
Safety Light Curtain/Screen
EZ-SCREEN® LS Basic Safety Light Screen
Figure 8. Safety distance (minimum distance) and hard (fixed) guarding
Formula and Examples
U.S. Applications European Applications
The Safety (Separation) Distance formula for U.S. applications:
The Minimum Distance formula for European applications:
Ds = K × (Ts + Tr) + Dpf
Ds
the Safety Distance, in inches
K
1600 mm per second (or 63 in per second), the OSHA 29CFR1910.217, and ANSI B11.19 recommended hand-speed constant (see Note 1 below)
Ts
the overall stop time of the machine (in seconds) from the initial stop signal to the final ceasing of all motion, including stop times of all relevant control elements (for example, IM-T-.. Interface Modules) and measured at maximum machine velocity (see Note 3 below)
Tr
the maximum response time, in seconds, of the EZ-SCREEN LS Basic emitter/receiver pair (depending on model)
Dpf
the added distance due to the depth penetration factor as prescribed in OSHA 29CFR1910.217, and ANSI B11.19 for U.S. applications. See Depth Penetration Factor (Dpf) table below or calculate using the formula (in mm): Dpf = 3.4 × (S - 7) where S is the resolution of the light curtain (for S ≤ 63 mm).
Table 3: Depth Penetration Factor (Dpf)
23 mm System
54 mm (2.14 in)
S = (K × T) + C
S
the Minimum Distance, in mm, from danger zone to light screen center line
K
hand-speed constant (see Note 2 below); 2000 mm/s (for Minimum Distances < 500 mm) 1600 mm/s (for Minimum Distances > 500 mm)
T
the overall machine stopping response time (in seconds), from the physical initiation of the safety device and the machine coming to a stop (or the hazard removed). This can be broken down into two parts: Ts and Tr where T = Ts + Tr
C
the additional distance, in mm, based on intrusion of a hand or object towards the danger zone prior to actuation of a safety device. Calculate using the formula (in mm):
C = 8 × (d - 14)
where d is the resolution of the light curtain (for d ≤ 40 mm).
Table 4: Intrusion Factor (C)
23 mm System
72 mm (2.8 in)
www.bannerengineering.com - Tel: 763.544.3164 21
EZ-SCREEN® LS Basic Safety Light Screen
Notes:
The OSHA-recommended hand speed constant K has been determined by various studies and, although
1. these studies indicate speeds of 1600 mm/sec. (63 in/sec.) to more than 2500 mm/sec. (100 in/sec.), they are not conclusive determinations. Consider all factors, including the physical ability of the operator, when determining the value of K to be used.
2. The recommended hand speed constant K, derived from data on approach speeds of the body or parts of the body as stated in ISO 13855.
3. Ts is usually measured by a stop-time measuring device. If the machine manufacturer's specified stop time is used, at least 20% should be added to allow for possible clutch/ brake system deterioration. This measurement must take into account the slower of the two MPCE channels, and the response time of all devices or controls that react to stop the machine.
US Application example: Model SLLVP23-560
K = 63 in per second
Ts = 0.32 (0.250 seconds is specified by the machine manufacturer; plus 20% safety factor; plus 20 ms interface module IM-T-9A response)
Tr = 0.0116 second (the specified SLLVP23-560 response time)
Dpf = 2.14 in (for 23 mm resolution)
Ds = 63 × (0.32 + 0.0116) + 2.14 = 23 in
Mount the EZ-SCREEN LS Basic emitter and receiver so that no part of the defined area is closer than 23 inches to the closest reachable hazard point on the guarded machine.
WARNING: Determine Correct Stop Time
European Application example: Model SLLVP23-560
K = 1600 mm per second
T = 0.3316 (0.250 seconds is specified by the machine manufacturer; plus 20% safety factor; plus 20 ms interface module IM-T-9A response), plus 0.0116 seconds (the specified SLLVP23-560 response time)
C = 8 × (23 - 14) = 72 mm (for 23 mm resolution)
S = (1600 × 0.3316) + 72 = 603 mm
Mount the EZ-SCREEN LS Basic emitter and receiver so that no part of the defined area will be closer than 602 mm to the closest reachable hazard point on the guarded machine.
Stop time (Ts) must include the response time of all devices or controls that react to stop the machine. If all devices are not included, the calculated safety distance (Ds or S) will be too short. Failure to follow these instructions could result in serious injury or death. Be sure to include the stop time of all relevant devices and controls in your calculations.
If required, each of the two Machine Primary Control Elements (MPCE1 and MPCE2) must be capable of immediately stopping the dangerous machine motion, regardless of the state of the other. These two channels of machine control need not be identical, but the stop time performance of the machine (Ts, used to calculate the safety distance) must take into account the slower of the two channels.

5.1.2 Reducing or Eliminating Pass-Through Hazards

A
pass-through
SCREEN LS Basic Safety Light Screen (which issues a stop command to remove the hazard), and then continues into the guarded area. This is common in access and perimeter guarding applications. Subsequently, their presence is no longer detected, and the related danger becomes the unexpected start or restart of the machine while personnel are within the guarded area.
In the use of light screens, a pass-through hazard typically results from large safety distances calculated from long stopping times, large minimum object sensitivities, reach-over, reach-through, or other installation considerations. A pass-through hazard can be generated with as little as 75 mm (3 in) between the sensing field and the machine frame or hard (fixed) guarding.
Eliminate or reduce pass-through hazards whenever possible. While it is recommended to eliminate the pass-through hazard altogether, this may not be possible due to machine layout, machine capabilities, or other application considerations.
One solution is to ensure that personnel are continually sensed while within the hazardous area. This can be accomplished by using supplemental safeguarding, such as described by the safety requirements in ANSI B11.19 or other appropriate standards.
An alternative method is to ensure that once the safeguarding device is tripped it will latch and will require a deliberate manual action to reset. This method of safeguarding relies upon the location of the reset switch as well as safe work practices and procedures to prevent an unexpected start or restart of the guarded machine. The EZ-SCREEN LS Basic Safety Light Screen provides a configurable Manual Start/Restart (Latch Output) function for these applications.
hazard is associated with applications where personnel may pass through a safeguard, such as the EZ-
22 www.bannerengineering.com - Tel: 763.544.3164
Hard (fixed) Guarding
Reset Switch
Conveyor
Opening
Area
Guar
ding
Robot
Turn­T
able
Hard (fixed) Guar
ding
Area
Guar
ding
Safety Light Curtain/Screen
EZ-SCREEN® LS Basic Safety Light Screen
WARNING: Use of the Banner device for Access or Perimeter Guarding
If a Banner device is installed in an application that results in a pass-through hazard (for example, perimeter guarding), either the Banner device or the Machine Primary Control Elements (MPCEs) of the guarded machine must cause a Latched response following an interruption of the defined area.
The reset of this Latched condition may only be achieved by actuating a reset switch that is separate from the normal means of machine cycle initiation.
Lockout/Tagout procedures per ANSI Z244.1 may be required, or additional safeguarding, as described by ANSI B11.19 safety requirements or other appropriate standards, must be used if a passthrough hazard cannot be eliminated or reduced to an acceptable level of risk. Failure to follow these instructions could result in serious injury or death.

5.1.3 Supplemental Safeguarding

As described in
Distance)
Calculating the Safety Distance (Minimum
on page 20, the EZ-SCREEN LS Basic must be properly positioned such that an individual cannot reach through the defined area and access the hazard point before the machine has stopped.
Additionally, the hazard cannot be accessible by reaching around, under, or over the defined area. To accomplish this, supplemental guarding (mechanical barriers, such as screens or bars), as described by ANSI B11.19 safety requirements or other appropriate standards, must be installed. Access will then be possible only through the defined area of the EZ-SCREEN LS Basic System or through other safeguarding that prevents access to the hazard (see
Figure 9
on page 23).
The mechanical barriers used for this purpose are typically called "hard
(fixed) guarding"; there must be no gaps between the hard (fixed) guarding and the defined area. Any openings in the hard (fixed) guarding must comply with the safe opening requirements of ANSI B11.19 or other appropriate standard.
Figure 9
on page 23 shows an example of supplemental safeguarding inside a robotic work cell. The EZ-SCREEN LS Basic,
Figure 9. An example of supplemental safeguarding
in conjunction with the hard (fixed) guarding, is the primary safeguard. Supplemental safeguarding (such as a horizontal­mounted safety light screen as an area guard) is required in areas that cannot be viewed from the reset switch (for example, behind the robot and the conveyor). Additional supplemental safeguarding may be required to prevent clearance or trapping hazards (for example, a safety mat as an area guard between the robot, the turntable, and the conveyor).
WARNING: The Hazard Must Be Accessible Only through the Sensing Field
The installation of the EZ-SCREEN LS Basic must prevent any individual from reaching around, under, over or through the sensing field and into the hazard without being detected. Mechanical barriers (for example, hard (fixed) guarding) or supplemental safeguarding may be required to comply with this requirement, and is described by ANSI B11.19 safety requirements or other appropriate standards. Failure to follow these instructions could result in serious injury or death.

5.1.4 Reset Switch Location

The EZ-SCREEN LS Basic has a trip output (auto power-up and automatic reset) that turns the OSSD outputs ON when the
defined
condition or after an interruption has cleared the defined area might be required. The latch function can be provided by interfacing the EZ-SCREEN LS Basic OSSD outputs to the machine's safety-related control system, a safety controller
area is unobstructed (clear). Per application requirements, a latch response requiring a manual reset to a power-up
(such as SC22-3 or XS/SC26-2), or safety module (such as the UM-FA-9A/11A). The system or device providing the latch/reset function must conform to the level of performance required by the risk
assessment. In applications requiring Control Reliability and/or ISO 13849-1 Categories 3 or 4 and PL d or e, it is recommended that a monitored manual reset (for example, open-closed-open action), such that a shorted or tied-down button cannot cause a reset be used.
www.bannerengineering.com - Tel: 763.544.3164 23
Loading...
+ 53 hidden pages