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Aprilia
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RS 250 1998-2003
SPARE PARTS CATALOGUE
101 pgs3.26 Mb0

Aprilia RS 250 1998-2003 SPARE PARTS CATALOGUE

SPARE PARTS CATALOGUE
RS 250 1998-2003
Chassis prefix: ZD4LDA
Engine prefix:
RS 250 381W
RS 250 381W - RS 250 1998-2003
Engine prefix:

Index

Products..........................................................................................................................................................................................4
Part reference.................................................................................................................................................................................7
FRAME.......................................................................................................................................................................................... 14
Drawing 28.01 - Frame...........................................................................................................................................................14
Drawing 28.02 - Saddel support - Rear foot rests................................................................................................................. 15
Drawing 28.03 - Front footrests.............................................................................................................................................17
Drawing 28.04 - Front fork I...................................................................................................................................................18
Drawing 28.05 - Front fork II..................................................................................................................................................19
Drawing 28.06 - Swing arm....................................................................................................................................................20
Drawing 28.07 - Rear shock absorber....................................................................................................................................21
Drawing 28.08 - Front body I.................................................................................................................................................22
Drawing 28.09 - Front body II................................................................................................................................................24
Drawing 28.10 - Fuel tank......................................................................................................................................................25
Drawing 28.11 - Central body................................................................................................................................................ 27
Drawing 28.12 - Saddle unit...................................................................................................................................................29
Drawing 28.13 - Door............................................................................................................................................................. 31
Drawing 28.14 - Rear body I.................................................................................................................................................. 32
Drawing 28.15 - Rear body II................................................................................................................................................. 33
Drawing 28.16 - Dashboard....................................................................................................................................................34
Drawing 28.17 - Controls I..................................................................................................................................................... 35
Drawing 28.18 - Controls II.................................................................................................................................................... 36
Drawing 28.19 - Water cooler................................................................................................................................................37
Drawing 28.20 - Thermostat.................................................................................................................................................. 38
Drawing 28.21 - Air box......................................................................................................................................................... 39
Drawing 28.22 - Oil tank........................................................................................................................................................ 40
Drawing 28.25 - Exhaust unit I...............................................................................................................................................41
Drawing 28.26 - Exhaust unit II..............................................................................................................................................42
Drawing 28.27 - Front wheel................................................................................................................................................. 43
Drawing 28.28 - Rear wheel...................................................................................................................................................44
Drawing 28.29 - Rear master cylinder................................................................................................................................... 46
Drawing 28.30 - Lights............................................................................................................................................................47
Drawing 28.31 - Electrical system I........................................................................................................................................48
Drawing 28.32 - Electrical system II.......................................................................................................................................49
Drawing 28.33 - Plate set and handbooks.............................................................................................................................50
Drawing 28.34 - Decal............................................................................................................................................................ 51
Drawing 28.54 - Saddel supp./Swing arm-Chall.Vers............................................................................................................. 54
Drawing 28.55 - Body I - Challenge Version.......................................................................................................................... 56
Drawing 28.56 - Body II - Challenge Version......................................................................................................................... 58
Drawing 28.57 - Front fork - Challenge Version.....................................................................................................................61
Drawing 28.58 - Fairing bow - Challenge Vers.......................................................................................................................64
Drawing 28.59 - Controls - Challenge Version....................................................................................................................... 66
Drawing 28.60 - Exhaust unit - Challenge Version.................................................................................................................68
Drawing 28.61 - Electrical system - Challenge Vers...............................................................................................................71
07/05/2010 Page 2 / 101
RS 250
Engine prefix:
381W - RS 250 1998-2003
ENGINE......................................................................................................................................................................................... 74
Drawing 29.23 - Engine/Carburettor I....................................................................................................................................74
Drawing 29.24 - Engine/Carburettor II...................................................................................................................................75
Drawing 29.35 - Crankcase.....................................................................................................................................................76
Drawing 29.36 - Water pump................................................................................................................................................ 78
Drawing 29.37 - Oil pump...................................................................................................................................................... 79
Drawing 29.38 - Drive shaft................................................................................................................................................... 80
Drawing 29.39 - Horizontal cylinder assembly.......................................................................................................................81
Drawing 29.40 - Vertical cylinder assembly........................................................................................................................... 83
Drawing 29.41 - Valves assembly I.........................................................................................................................................85
Drawing 29.42 - Valves assembly II........................................................................................................................................86
Drawing 29.43 - Ignition unit................................................................................................................................................. 87
Drawing 29.44 - Gear control assembly I.............................................................................................................................. 88
Drawing 29.45 - Gear control assembly II............................................................................................................................. 89
Drawing 29.46 - Primary gear shaft....................................................................................................................................... 90
Drawing 29.47 - Driven shaft................................................................................................................................................. 91
Drawing 29.48 - Clutch...........................................................................................................................................................93
Drawing 29.49 - Starter assembly.......................................................................................................................................... 94
Drawing 29.50 - Carburettor flange....................................................................................................................................... 95
Drawing 29.51 - Carburettor I................................................................................................................................................ 96
Drawing 29.52 - Carburettor II............................................................................................................................................... 97
Drawing 29.53 - Carburettor III.............................................................................................................................................. 98
ACCESSORIES................................................................................................................................................................................ 99
Drawing 30.62 - Accessories Kit - Challenge Version.............................................................................................................99
Drawing 30.63 - Acc. - Mechanics anti-theft....................................................................................................................... 101
07/05/2010 Page 3 / 101
Code Validity
664C4US02UNC AP60100ES01 AP66401IT02 AP66402AU01 AP66402AU02 AP66402AU03 AP66402AU05 AP66402AU06 AP66402AU07 AP66402AU09 AP66402BE01 AP66402BE02 AP66402BE03 AP66402BE05 AP66402BE07 AP66402BR01 AP66402BR02 AP66402BR03 AP66402BR04 AP66402DE01 AP66402DE02 AP66402DE03 AP66402DE04 AP66402DE05 AP66402DE06 AP66402DE07 AP66402DK01 AP66402DK02 AP66402DK03 AP66402DK04 AP66402DK05 AP66402DK06 AP66402DK07 AP66402EL01 AP66402EL02 AP66402EL04 AP66402EL07 AP66402ES02 AP66402ES03 AP66402ES05 AP66402ES07 AP66402FR01
RS 250 381W - RS 250 1998-2003
Engine prefix:

Products

07/05/2010 Page 4 / 101
Code Validity
AP66402FR02 AP66402FR03 AP66402FR04 AP66402FR05 AP66402FR07 AP66402GB01 AP66402GB02 AP66402GB03 AP66402GB04 AP66402GB05 AP66402GB06 AP66402GB07 AP66402IT01 AP66402IT02 AP66402IT03 AP66402IT04 AP66402IT05 AP66402IT06 AP66402IT07 AP66402JP01 AP66402JP02 AP66402JP03 AP66402JP04 AP66402JP05 AP66402JP06 AP66402JP07 AP66402JP09 AP66402MX09 AP66402NL01 AP66402NL02 AP66402NL03 AP66402NL04 AP66402NL05 AP66402NL07 AP66402PT02 AP66402PT03 AP66402PT05 AP66402PT07 AP66403ES01 AP66403ES03 AP66403FR03 AP66403FR04 AP66403IT01 AP66403IT02 AP66403IT03
RS 250 381W - RS 250 1998-2003
Engine prefix:
07/05/2010 Page 5 / 101
Code Validity
AP66404US02 AP664A4US02 AP664B4US02 AP664C4US02 AP7999003 AP7999025
RS 250 381W - RS 250 1998-2003
Engine prefix:
07/05/2010 Page 6 / 101
RS 250 381W - RS 250 1998-2003
Engine prefix:
Code Drawing Nr. Pos.
0000000 28.27 1
0000000 28.28 1 AP8101106 28.04 7 AP8101106 28.57 7 AP8101272 28.04 6 AP8101272 28.57 6 AP8101527 28.21 13 AP8101661 28.19 6 AP8101722 28.20 4 AP8101743 28.22 10 AP8101744 28.27 13 AP8101744 28.28 11 AP8101770 28.22 7 AP8101944 28.22 6 AP8102120 28.21 12 AP8102151 28.06 20 AP8102179 28.02 29 AP8102179 28.54 3 AP8102223 28.22 5 AP8102224 28.22 4 AP8102239 29.23 13 AP8102341 28.08 6 AP8102351 28.21 2 AP8102357 28.14 4 AP8102360 28.10 2 AP8102375 28.08 13 AP8102375 28.09 8 AP8102375 28.11 11 AP8102375 28.12 8 AP8102375 28.15 10 AP8102375 28.16 11 AP8102375 28.55 5 AP8102375 28.56 11 AP8102375 28.58 9 AP8102376 28.32 9 AP8102376 28.61 9 AP8102401 28.21 8 AP8102418 29.24 20 AP8102418 29.41 26 AP8102418 29.42 26 AP8102419 29.23 2 AP8102420 29.23 9 AP8102420 29.50 1 AP8102423 29.52 1 AP8102425 29.24 22 AP8102429 28.06 14 AP8102430 28.26 3 AP8102431 29.23 12 AP8102435 28.10 3 AP8102458 28.21 7 AP8102459 28.21 11 AP8102498 29.23 14 AP8102503 28.10 11 AP8102504 28.10 10 AP8102525 28.10 20 AP8102526 28.10 5 AP8102535 28.10 5 AP8102539 29.23 10 AP8102544 28.01 18 AP8102544 28.02 31 AP8102544 28.54 12 AP8102549 28.31 3 AP8102632 28.08 2 AP8102633 28.08 3 AP8102634 28.19 1 AP8102743 28.33 1 AP8102744 28.26 3
Code Drawing Nr. Pos.
AP8102745 28.19 2 AP8102779 28.16 10 AP8102801 28.08 5 AP8102804 28.13 4 AP8102811 28.29 27 AP8102813 28.18 20 AP8102815 28.22 8 AP8102854 28.33 1 AP8102855 28.33 1 AP8102856 28.33 1 AP8102880 28.31 10 AP8102902 28.54 2 AP8102908 28.33 1 AP8102932 30.62 10 AP8102932 30.62 9 AP8102963 28.56 17 AP8104295 28.16 10 AP8104386 28.10 3 AP8105103 28.01 13 AP8106273 29.49 11 AP8106292 29.23 1 AP8106293 29.23 3 AP8106295 28.25 18 AP8106295 28.60 23 AP8106296 29.23 15 AP8106341 29.53 3 AP8106342 29.53 2 AP8106401 29.23 18 AP8106417 29.52 17 AP8106606 30.62 3 AP8106607 30.62 4 AP8107095 28.28 28 AP8107096 28.28 4 AP8107113 28.28 9 AP8107114 28.28 4 AP8107131 30.62 8 AP8107132 30.62 1 AP8107133 30.62 2 AP8108715 28.27 2 AP8108716 28.28 2 AP8110010 28.04 8 AP8110010 28.57 8 AP8110024 28.04 9 AP8110024 28.57 9 AP8110053 28.03 20 AP8110066 28.07 8 AP8110070 28.06 6 AP8110074 28.02 9 AP8110075 28.07 7 AP8110076 28.28 14 AP8112176 28.32 22 AP8112176 28.61 16 AP8112244 28.32 21 AP8112244 28.61 14 AP8112506 28.32 23 AP8112506 28.61 17 AP8112599 28.16 5 AP8112599 28.58 3 AP8112795 28.32 14 AP8112906 28.32 3 AP8112906 28.61 3 AP8112916 28.30 9 AP8112942 28.32 20 AP8112942 28.61 20 AP8112968 28.20 14 AP8112996 28.32 17 AP8113003 28.17 15
Code Drawing Nr. Pos.
AP8113003 28.29 10 AP8113004 28.17 14 AP8113004 28.29 11 AP8113070 28.27 8 AP8113070 28.29 17 AP8113241 28.29 2 AP8113288 28.29 8 AP8113353 28.29 18 AP8113359 28.29 1 AP8113499 28.17 10 AP8113500 28.27 3 AP8113503 28.29 4 AP8113505 28.28 3 AP8113598 28.17 9 AP8113605 28.17 1 AP8113664 28.17 16 AP8113664 28.27 22 AP8113670 28.27 5 AP8113671 28.27 4 AP8113716 28.17 2 AP8113717 28.17 3 AP8113718 28.17 4 AP8113719 28.17 5 AP8113719 28.18 24 AP8113720 28.27 6 AP8113721 28.27 9 AP8113722 28.27 10 AP8113723 28.27 11 AP8113842 30.62 16 AP8114286 28.18 9 AP8114287 28.18 10 AP8114301 29.24 12 AP8114302 29.24 11 AP8114303 29.24 10 AP8114304 29.24 9 AP8114305 28.18 11 AP8114306 28.18 15 AP8114307 28.18 16 AP8114308 28.18 17 AP8114367 28.18 18 AP8114370 28.18 22 AP8114383 28.59 8 AP8114384 28.59 7 AP8117041 28.56 4 AP8117100 28.26 11 AP8117102 28.25 4 AP8117104 28.25 3 AP8117105 28.26 12 AP8118308 28.18 6 AP8118348 28.18 4 AP8118364 28.17 6 AP8118366 28.18 1 AP8118379 28.18 5 AP8118379 28.58 13 AP8118417 28.18 3 AP8118437 28.59 1 AP8118466 28.18 14 AP8118470 28.59 3 AP8118485 28.18 8 AP8118501 28.59 6 AP8118510 28.59 4 AP8118515 28.58 10 AP8119332 28.25 1 AP8119333 28.25 2 AP8119356 28.25 16 AP8119356 28.60 21 AP8119357 28.25 19
07/05/2010 Page 7 / 101
RS 250 381W - RS 250 1998-2003
Engine prefix:
Code Drawing Nr. Pos.
AP8119357 28.60 24 AP8119358 28.25 17 AP8119358 28.60 25 AP8119384 28.26 1 AP8119391 28.25 1 AP8119392 28.25 2 AP8119399 28.26 2 AP8119437 28.26 1 AP8119502 28.60 1 AP8119503 28.60 2 AP8119504 28.60 3 AP8119505 28.60 5 AP8120001 28.14 6 AP8120030 28.14 8 AP8120030 28.17 18 AP8120030 28.19 11 AP8120177 28.14 5 AP8120223 28.15 15 AP8120311 28.02 23 AP8120311 28.54 11 AP8120335 28.60 4 AP8120340 28.07 6 AP8120354 28.19 3 AP8120416 28.17 12 AP8120428 28.31 21 AP8120446 28.19 9 AP8120531 28.06 13 AP8120531 28.11 10 AP8120531 28.56 10 AP8120536 28.20 11 AP8120542 28.04 5 AP8120542 28.57 5 AP8120573 28.02 11 AP8120573 28.03 15 AP8120638 28.26 8 AP8120699 28.11 8 AP8120699 28.56 8 AP8120708 28.56 5 AP8120754 28.32 19 AP8120754 28.61 19 AP8120806 28.28 8 AP8120807 28.28 7 AP8120837 28.21 6 AP8120838 28.07 14 AP8120840 28.20 3 AP8120841 28.20 5 AP8120842 28.19 5 AP8120843 28.20 10 AP8120846 28.06 5 AP8120869 28.10 12 AP8120872 28.06 8 AP8120893 28.10 4 AP8120894 28.10 6 AP8120895 28.02 10 AP8120895 28.59 2 AP8120902 28.01 16 AP8120902 29.23 22 AP8120910 28.31 16 AP8120912 28.03 7 AP8120912 28.29 14 AP8120913 28.10 8 AP8120914 28.10 7 AP8120937 28.01 14 AP8120947 28.25 9 AP8120947 28.60 16 AP8120948 28.25 11 AP8120948 28.60 19
Code Drawing Nr. Pos.
AP8120949 28.28 15 AP8120950 28.21 5 AP8120951 28.32 12 AP8120951 28.56 16 AP8120951 28.61 12 AP8120965 28.08 11 AP8120965 28.55 2 AP8120976 28.17 8 AP8120976 28.29 3 AP8121020 28.31 8 AP8121041 28.02 17 AP8121041 28.57 17 AP8121041 28.58 5 AP8121134 28.03 13 AP8121291 28.02 24 AP8121291 28.54 10 AP8121295 28.15 8 AP8121296 28.15 9 AP8121302 28.04 11 AP8121303 28.08 9 AP8121309 28.31 18 AP8121338 28.57 11 AP8121716 28.26 7 AP8121731 28.19 12 AP8121764 28.10 17 AP8121819 28.15 7 AP8121842 28.29 6 AP8121856 28.29 5 AP8121867 28.11 9 AP8121867 28.56 9 AP8121884 28.06 7 AP8121885 28.07 10 AP8121890 28.54 13 AP8121898 28.06 11 AP8121899 28.06 9 AP8121917 28.03 8 AP8121918 28.02 7 AP8121918 28.03 9 AP8121919 28.07 5 AP8121923 28.06 4 AP8121925 28.06 12 AP8121939 28.03 11 AP8121940 28.03 12 AP8121942 28.29 16 AP8121948 29.23 5 AP8121948 29.35 3 AP8121950 29.23 16 AP8121950 29.35 6 AP8121960 28.03 19 AP8121961 28.07 21 AP8121962 28.07 22 AP8121963 28.25 7 AP8121963 28.60 14 AP8123243 28.04 2 AP8123243 28.57 2 AP8123712 28.07 1 AP8123724 28.05 1 AP8123725 28.05 2 AP8123726 28.04 10 AP8123726 28.57 10 AP8123727 28.04 3 AP8123727 28.57 3 AP8123734 28.04 4 AP8123734 28.57 4 AP8123800 28.05 10 AP8123801 28.05 11 AP8123802 28.05 4
Code Drawing Nr. Pos.
AP8123803 28.05 5 AP8123804 28.05 6 AP8123805 28.05 7 AP8123806 28.05 8 AP8123807 28.05 9 AP8123808 28.05 3 AP8123809 28.05 13 AP8123810 28.05 12 AP8123811 28.05 24 AP8123812 28.05 23 AP8123813 28.05 14 AP8123814 28.05 15 AP8123815 28.05 16 AP8123816 28.05 17 AP8123817 28.05 18 AP8123818 28.05 19 AP8123819 28.05 21 AP8123820 28.05 22 AP8123821 28.05 20 AP8123874 30.62 5 AP8123929 28.19 19 AP8123930 28.19 20 AP8124050 28.32 5 AP8124050 28.61 5 AP8124052 28.18 23 AP8124054 28.31 2 AP8124134 28.30 4 AP8124135 28.30 3 AP8124142 28.30 17 AP8124202 28.32 11 AP8124202 28.61 11 AP8124288 28.31 15 AP8124330 28.18 13 AP8124331 28.18 7 AP8124347 28.32 4 AP8124349 28.32 4 AP8124349 28.61 4 AP8124428 28.32 16 AP8124429 28.30 1 AP8124463 28.16 1 AP8124492 28.30 15 AP8124495 28.31 9 AP8124513 28.30 1 AP8124520 28.22 3 AP8124525 28.30 5 AP8124526 28.18 13 AP8124527 28.30 18 AP8124599 28.59 5 AP8124633 28.32 15 AP8124634 28.30 16 AP8124675 28.31 1 AP8124699 28.61 15 AP8125651 28.06 2 AP8125654 28.28 6 AP8125655 28.28 17 AP8125656 28.28 10 AP8125657 28.28 19 AP8125658 28.28 16 AP8125687 28.28 22 AP8125728 28.27 16 AP8125761 28.27 12 AP8125763 28.28 18 AP8125773 28.28 26 AP8125774 28.28 13 AP8125775 28.28 12 AP8125776 28.28 27 AP8125777 28.27 17
07/05/2010 Page 8 / 101
RS 250 381W - RS 250 1998-2003
Engine prefix:
Code Drawing Nr. Pos.
AP8125778 28.27 18 AP8125779 28.27 19 AP8126115 28.15 4 AP8126415 28.14 2 AP8126583 28.15 3 AP8126631 28.09 10 AP8126640 28.09 4 AP8126641 28.15 5 AP8126655 28.09 4 AP8126662 28.55 9 AP8126731 28.09 4 AP8126751 28.09 4 AP8126846 28.09 4 AP8126846 28.09 4 AP8126849 28.09 4 AP8127164 28.30 23 AP8127230 28.30 20 AP8129188 28.12 2 AP8129189 28.15 1 AP8129203 28.12 3 AP8129212 28.13 2 AP8131905 28.21 3 AP8131906 28.21 1 AP8131907 28.21 4 AP8131925 28.06 3 AP8131932 28.09 3 AP8134186 28.06 17 AP8134283 28.17 11 AP8134309 29.23 6 AP8134310 28.18 12 AP8134322 28.10 13 AP8134328 28.01 15 AP8134332 28.11 3 AP8134332 28.56 3 AP8134334 28.25 8 AP8134334 28.60 15 AP8134355 28.26 5 AP8134438 28.04 14 AP8134438 28.57 14 AP8134446 28.30 6 AP8134461 28.19 4 AP8134462 28.11 13 AP8134462 28.56 13 AP8134463 28.11 12 AP8134463 28.56 12 AP8134464 28.28 5 AP8134538 28.60 6 AP8135508 28.07 15 AP8135509 28.07 3 AP8135513 28.01 4 AP8135514 28.03 3 AP8135516 28.29 15 AP8135517 28.03 2 AP8135518 28.03 6 AP8135608 28.07 11 AP8135617 28.02 8 AP8135628 28.03 1 AP8135735 28.02 15 AP8135735 28.12 10 AP8135735 28.54 6 AP8135781 28.01 3 AP8135803 28.06 1 AP8135842 28.03 4 AP8135860 28.03 10 AP8135861 28.02 5 AP8137693 28.33 5 AP8137695 28.33 2
Code Drawing Nr. Pos.
AP8138192 29.24 13 AP8138249 28.16 2 AP8138403 28.04 1 AP8138403 28.57 1 AP8138893 28.14 1 AP8138894 28.10 1 AP8138896 28.22 1 AP8138898 28.09 1 AP8138899 28.09 2 AP8138900 28.08 1 AP8138902 28.11 1 AP8138904 28.11 2 AP8138907 28.15 2 AP8138909 28.13 1 AP8138915 28.12 1 AP8138916 28.08 4 AP8138916 28.08 4 AP8138916 28.08 4 AP8138917 28.14 3 AP8138941 28.09 5 AP8138942 28.08 8 AP8139065 28.11 6 AP8139123 28.16 3 AP8139380 28.10 1 AP8139380 28.10 1 AP8139380 28.56 6 AP8139381 28.08 1 AP8139382 28.11 1 AP8139383 28.11 2 AP8139384 28.11 6 AP8139385 28.15 2 AP8139670 28.56 18 AP8139671 28.55 10 AP8139672 28.55 6 AP8139673 28.55 1 AP8139674 28.56 1 AP8139675 28.56 2 AP8139676 28.56 19 AP8139724 28.08 4 AP8139779 28.08 1 AP8139780 28.11 1 AP8139781 28.11 2 AP8139782 28.11 6 AP8139782 28.11 6 AP8139782 28.11 6 AP8139783 28.13 1 AP8139784 28.15 2 AP8139785 28.12 1 AP8139965 28.10 1 AP8139966 28.08 1 AP8139967 28.11 1 AP8139968 28.11 2 AP8139969 28.11 6 AP8139970 28.13 1 AP8139971 28.15 2 AP8139972 28.12 1 AP8144104 28.13 3 AP8144109 28.55 3 AP8144110 28.19 8 AP8144139 28.12 4 AP8144140 28.12 5 AP8144141 28.32 18 AP8144141 28.61 18 AP8144144 28.12 6 AP8144145 28.12 7 AP8144194 28.12 6 AP8144195 28.12 7
Code Drawing Nr. Pos.
AP8144233 28.12 6 AP8144234 28.12 7 AP8146017 28.16 4 AP8146018 28.02 1 AP8146024 28.02 3 AP8146026 28.02 2 AP8146030 28.03 5 AP8146052 28.01 1 AP8146054 28.01 2 AP8146203 28.58 1 AP8146204 28.54 1 AP8146205 28.54 15 AP8146205 30.62 6 AP8147129 28.33 3 AP8147491 28.33 4 AP8147545 28.30 19 AP8147546 28.30 8 AP8147563 28.33 4 AP8147564 28.33 5 AP8147565 28.33 2 AP8147642 28.33 4 AP8147673 28.34 1 AP8147674 28.34 1 AP8147674 30.62 12 AP8147675 28.34 2 AP8147676 28.34 2 AP8147676 30.62 13 AP8147677 28.34 3 AP8147678 28.34 3 AP8147678 30.62 14 AP8147679 28.34 4 AP8147680 28.34 4 AP8147680 30.62 15 AP8147681 28.34 5 AP8147787 28.33 3 AP8147838 28.33 4 AP8147954 28.33 6 AP8147956 28.33 4 AP8148663 28.08 4 AP8148998 28.10 1 AP8148999 28.08 1 AP8149001 28.11 1 AP8149002 28.11 2 AP8149003 28.15 2 AP8149004 28.12 1 AP8149006 28.12 6 AP8149007 28.12 7 AP8149008 28.13 1 AP8149014 28.10 1 AP8149015 28.08 1 AP8149016 28.11 1 AP8149017 28.11 2 AP8149018 28.11 6 AP8149019 28.15 2 AP8149160 28.13 1 AP8149161 28.12 1 AP8149162 28.12 6 AP8149163 28.12 7 AP8149889 28.10 1 AP8149890 28.08 1 AP8149891 28.11 1 AP8149892 28.11 2 AP8149893 28.13 1 AP8149894 28.15 2 AP8149895 28.12 1 AP8149896 28.12 6 AP8149897 28.12 7
07/05/2010 Page 9 / 101
RS 250 381W - RS 250 1998-2003
Engine prefix:
Code Drawing Nr. Pos.
AP8150015 28.10 15 AP8150015 28.14 11 AP8150015 28.16 7 AP8150015 28.25 5 AP8150015 28.26 10 AP8150015 28.32 7 AP8150015 28.61 7 AP8150017 28.31 11 AP8150017 28.31 22 AP8150020 28.07 18 AP8150020 29.23 20 AP8150025 28.21 10 AP8150026 28.03 22 AP8150050 28.10 18 AP8150072 28.29 25 AP8150101 28.07 13 AP8150107 28.02 26 AP8150107 28.03 24 AP8150107 28.12 12 AP8150107 28.54 8 AP8150157 28.15 6 AP8150158 28.30 11 AP8150164 28.02 27 AP8150164 28.12 9 AP8150164 28.54 7 AP8150165 28.11 14 AP8150165 28.56 14 AP8150170 28.03 25 AP8150171 28.01 10 AP8150176 28.10 19 AP8150178 28.25 14 AP8150178 28.60 22 AP8150204 28.30 14 AP8150204 28.60 9 AP8150210 28.07 20 AP8150211 28.04 12 AP8150211 28.57 12 AP8150220 28.18 21 AP8150227 28.07 19 AP8150236 28.01 11 AP8150236 28.05 25 AP8150252 28.30 13 AP8150270 28.30 10 AP8150277 28.02 25 AP8150277 28.12 11 AP8150277 28.54 9 AP8150333 28.60 11 AP8150334 28.25 12 AP8150334 28.60 20 AP8150349 28.31 19 AP8150371 28.30 7 AP8150376 28.03 16 AP8150388 28.25 6 AP8150388 28.60 17 AP8150413 28.09 6 AP8150430 28.29 26 AP8150431 28.02 21 AP8150432 28.07 12 AP8150438 29.23 17 AP8150438 29.35 5 AP8150439 29.23 4 AP8150439 29.35 4 AP8150442 28.07 4 AP8150446 28.03 14 AP8150447 28.03 18 AP8150448 28.07 9 AP8150450 28.08 10
Code Drawing Nr. Pos.
AP8150450 28.55 4 AP8150472 28.59 9 AP8152001 28.01 7 AP8152013 28.07 2 AP8152034 28.31 12 AP8152040 28.10 9 AP8152043 28.60 10 AP8152089 28.06 18 AP8152105 28.29 24 AP8152128 28.54 14 AP8152138 28.03 23 AP8152166 28.15 12 AP8152246 28.08 12 AP8152246 28.19 18 AP8152246 28.21 14 AP8152246 28.22 9 AP8152262 28.28 25 AP8152268 28.06 16 AP8152272 28.02 30 AP8152272 28.03 17 AP8152272 28.04 15 AP8152272 28.16 12 AP8152272 28.57 15 AP8152272 28.58 8 AP8152272 29.23 19 AP8152273 28.29 28 AP8152274 28.21 9 AP8152274 28.31 17 AP8152277 28.09 7 AP8152277 28.17 19 AP8152277 28.19 15 AP8152277 28.26 9 AP8152277 28.60 12 AP8152278 28.11 4 AP8152278 28.19 13 AP8152278 28.25 13 AP8152278 28.32 10 AP8152278 28.61 10 AP8152278 29.23 11 AP8152279 28.02 4 AP8152279 28.03 26 AP8152279 28.17 7 AP8152279 28.32 8 AP8152279 28.61 8 AP8152280 28.02 28 AP8152280 28.14 10 AP8152280 28.19 10 AP8152280 28.32 13 AP8152280 28.54 5 AP8152280 28.61 13 AP8152281 28.02 18 AP8152281 28.04 16 AP8152281 28.17 21 AP8152281 28.29 12 AP8152281 28.57 16 AP8152281 28.58 11 AP8152281 28.58 4 AP8152284 28.10 14 AP8152284 28.16 8 AP8152284 28.31 7 AP8152284 28.58 6 AP8152285 28.02 6 AP8152285 28.27 20 AP8152285 28.28 23 AP8152286 28.60 7 AP8152287 28.29 22 AP8152287 28.31 20
Code Drawing Nr. Pos.
AP8152287 29.23 8 AP8152288 28.02 20 AP8152288 28.17 20 AP8152288 28.18 19 AP8152288 28.28 20 AP8152288 28.58 12 AP8152289 28.01 8 AP8152289 28.04 13 AP8152289 28.57 13 AP8152290 28.26 4 AP8152291 28.02 22 AP8152294 28.01 17 AP8152298 28.06 10 AP8152298 28.06 19 AP8152298 28.08 7 AP8152298 28.09 9 AP8152298 28.11 5 AP8152298 28.14 9 AP8152298 28.55 7 AP8152298 28.56 15 AP8152299 28.15 13 AP8152299 28.16 6 AP8152299 28.16 9 AP8152299 28.17 13 AP8152299 28.19 14 AP8152299 28.19 17 AP8152299 28.29 13 AP8152299 28.32 6 AP8152299 28.58 7 AP8152299 28.60 13 AP8152299 28.61 6 AP8152300 28.01 12 AP8152300 28.01 9 AP8152300 28.02 16 AP8152300 28.25 15 AP8152300 28.26 6 AP8152300 28.28 21 AP8152300 28.54 4 AP8152300 28.60 8 AP8152301 28.02 12 AP8152301 28.07 17 AP8152301 29.23 21 AP8152301 29.35 25 AP8152302 28.09 11 AP8152302 28.15 14 AP8152302 28.16 13 AP8152302 28.55 8 AP8152302 28.56 20 AP8152305 28.28 24 AP8152306 28.13 7 AP8152306 28.30 12 AP8152323 28.27 15 AP8152335 28.27 14 AP8152336 28.27 21 AP8152338 28.15 11 AP8152339 28.09 13 AP8156068 28.09 4 AP8156069 28.14 2 AP8157315 28.34 1 AP8157316 28.34 1 AP8157317 28.34 2 AP8157318 28.34 2 AP8157319 28.34 3 AP8157320 28.34 3 AP8157321 28.34 4 AP8157322 28.34 4 AP8157323 28.34 5
07/05/2010 Page 10 / 101
RS 250 381W - RS 250 1998-2003
Engine prefix:
Code Drawing Nr. Pos.
AP8157341 30.62 11 AP8157770 28.04 17 AP8157770 28.57 19 AP8167027 28.34 1 AP8167028 28.34 2 AP8167029 28.34 3 AP8167030 28.34 4 AP8167031 28.34 5 AP8167032 28.34 1 AP8167033 28.34 2 AP8167034 28.34 3 AP8167035 28.34 4 AP8167634 28.34 1 AP8167635 28.34 2 AP8167636 28.34 3 AP8167637 28.34 4 AP8167638 28.34 5 AP8168786 28.10 1 AP8168787 28.08 1 AP8168788 28.11 1 AP8168789 28.11 2 AP8168790 28.11 6 AP8168791 28.13 1 AP8168792 28.15 2 AP8168793 28.12 1 AP8168794 28.12 6 AP8168795 28.12 7 AP8177620 28.34 1 AP8177621 28.34 2 AP8177622 28.34 3 AP8177623 28.34 4 AP8177624 28.34 5 AP8201287 28.11 7 AP8201287 28.56 7 AP8201409 28.20 12 AP8201748 28.13 5 AP8201749 28.13 6 AP8201848 28.13 8 AP8201877 28.02 14 AP8202058 28.09 12 AP8210007 28.03 21 AP8210007 28.29 9 AP8212110 28.32 1 AP8212110 28.61 1 AP8212469 28.31 13 AP8212680 28.30 2 AP8212708 28.20 16 AP8213057 28.29 7 AP8213172 28.29 21 AP8213193 28.27 7 AP8213197 28.29 20 AP8213198 28.29 19 AP8213199 28.29 23 AP8218077 28.18 2 AP8220104 28.07 16 AP8220154 28.22 2 AP8220191 28.19 7 AP8220192 28.10 16 AP8220238 28.02 19 AP8220283 28.31 14 AP8220349 28.12 13 AP8220402 28.19 16 AP8221023 28.14 7 AP8221023 28.17 17 AP8221056 28.25 10 AP8221056 28.60 18 AP8221204 28.01 5
Code Drawing Nr. Pos.
AP8221206 28.02 13 AP8221211 28.01 6 AP8224389 28.30 22 AP8224390 28.30 21 AP8230535 28.32 2 AP8230535 28.61 2 AP8234020 28.06 15 AP8600001 29.39 1 AP8600001 29.40 1 AP8600002 29.39 2 AP8600002 29.40 2 AP8600003 29.39 3 AP8600003 29.40 3 AP8600004 29.39 4 AP8600004 29.40 4 AP8600005 29.39 6 AP8600005 29.40 6 AP8600006 29.39 7 AP8600006 29.40 7 AP8600007 29.39 8 AP8600007 29.40 8 AP8600008 29.39 9 AP8600008 29.40 9 AP8600010 29.39 10 AP8600010 29.40 10 AP8600011 29.35 28 AP8600011 29.39 11 AP8600011 29.40 11 AP8600012 29.39 12 AP8600012 29.40 12 AP8600013 29.39 13 AP8600013 29.40 13 AP8600014 29.39 14 AP8600014 29.40 14 AP8600015 29.39 15 AP8600015 29.40 15 AP8600016 29.39 16 AP8600016 29.40 16 AP8600017 29.39 17 AP8600017 29.40 17 AP8600018 29.39 18 AP8600018 29.40 18 AP8600019 29.39 19 AP8600019 29.40 19 AP8600020 29.39 20 AP8600020 29.40 20 AP8600021 29.39 21 AP8600021 29.40 21 AP8600022 29.39 22 AP8600022 29.40 22 AP8600023 29.39 23 AP8600023 29.40 23 AP8600024 29.39 24 AP8600024 29.40 24 AP8600025 29.39 25 AP8600025 29.40 25 AP8600026 29.39 5 AP8600026 29.40 5 AP8600027 29.24 1 AP8600028 29.24 2 AP8600029 29.24 3 AP8600030 29.24 4 AP8600031 29.24 5 AP8600032 29.24 6 AP8600033 29.24 8 AP8600034 29.24 7 AP8600035 29.41 12
Code Drawing Nr. Pos.
AP8600035 29.42 12 AP8600036 29.41 13 AP8600036 29.42 13 AP8600037 29.41 14 AP8600037 29.42 14 AP8600038 29.41 15 AP8600038 29.42 15 AP8600040 29.41 17 AP8600040 29.42 17 AP8600041 29.41 18 AP8600041 29.42 18 AP8600042 29.41 19 AP8600042 29.42 19 AP8600043 29.41 20 AP8600043 29.42 20 AP8600044 29.41 21 AP8600044 29.42 21 AP8600045 29.41 22 AP8600045 29.42 22 AP8600046 29.41 23 AP8600046 29.42 23 AP8600047 29.41 24 AP8600047 29.42 24 AP8600048 29.41 25 AP8600048 29.42 25 AP8600049 29.41 11 AP8600049 29.42 11 AP8600050 29.41 10 AP8600050 29.42 10 AP8600051 29.41 9 AP8600051 29.42 9 AP8600052 29.41 8 AP8600052 29.42 8 AP8600053 29.41 7 AP8600053 29.42 7 AP8600054 29.41 6 AP8600054 29.42 6 AP8600055 29.41 5 AP8600055 29.42 5 AP8600056 29.41 4 AP8600056 29.42 4 AP8600057 29.41 3 AP8600057 29.42 3 AP8600058 29.41 2 AP8600058 29.42 2 AP8600059 29.41 1 AP8600059 29.42 1 AP8600060 29.35 1 AP8600061 29.35 26 AP8600062 29.35 27 AP8600065 29.35 21 AP8600066 29.35 20 AP8600067 29.35 23 AP8600069 29.35 22 AP8600070 29.35 29 AP8600071 29.24 16 AP8600071 29.35 24 AP8600071 29.45 17 AP8600072 29.46 16 AP8600073 29.46 14 AP8600074 29.46 15 AP8600075 29.46 21 AP8600076 29.46 22 AP8600077 29.35 31 AP8600077 29.37 12 AP8600078 29.35 30 AP8600079 29.35 2
07/05/2010 Page 11 / 101
RS 250 381W - RS 250 1998-2003
Engine prefix:
Code Drawing Nr. Pos.
AP8600080 29.50 5 AP8600081 29.50 6 AP8600082 29.50 7 AP8600083 29.50 8 AP8600084 29.50 9 AP8600085 29.50 10 AP8600086 29.50 4 AP8600087 29.50 3 AP8600088 29.50 2 AP8600090 29.35 7 AP8600091 29.35 8 AP8600092 29.35 11 AP8600093 29.35 12 AP8600094 29.35 14 AP8600095 29.35 13 AP8600096 29.35 9 AP8600097 29.35 10 AP8600098 29.35 17 AP8600099 29.35 18 AP8600100 29.35 15 AP8600101 29.35 16 AP8600102 29.43 10 AP8600103 29.43 11 AP8600104 29.43 12 AP8600105 29.38 1 AP8600106 29.38 2 AP8600107 29.38 3 AP8600108 29.38 4 AP8600109 29.38 5 AP8600110 29.38 6 AP8600111 29.38 7 AP8600112 29.38 8 AP8600113 29.38 9 AP8600114 29.38 10 AP8600115 29.38 11 AP8600116 29.38 12 AP8600117 29.38 13 AP8600118 29.38 14 AP8600120 29.38 16 AP8600121 29.38 17 AP8600122 29.38 18 AP8600123 29.38 19 AP8600124 29.38 20 AP8600125 29.38 21 AP8600126 29.38 22 AP8600128 29.39 26 AP8600128 29.40 26 AP8600129 29.39 29 AP8600129 29.40 29 AP8600130 29.39 28 AP8600130 29.40 28 AP8600131 29.38 23 AP8600132 29.38 24 AP8600133 29.51 2 AP8600134 29.51 1 AP8600135 29.52 5 AP8600136 29.52 6 AP8600137 29.52 4 AP8600137 29.53 11 AP8600138 29.52 2 AP8600139 29.52 3 AP8600140 29.52 7 AP8600141 29.52 8 AP8600142 29.52 9 AP8600143 29.52 10 AP8600144 29.52 11 AP8600145 29.53 2
Code Drawing Nr. Pos.
AP8600146 29.53 3 AP8600147 29.53 7 AP8600148 29.53 8 AP8600149 29.53 5 AP8600150 29.53 4 AP8600151 29.53 6 AP8600152 29.53 9 AP8600153 29.53 13 AP8600154 29.53 14 AP8600155 29.53 15 AP8600156 29.53 12 AP8600157 29.51 5 AP8600159 29.53 10 AP8600160 29.53 19 AP8600161 29.53 16 AP8600162 29.53 17 AP8600163 29.53 18 AP8600164 29.51 7 AP8600165 29.52 15 AP8600166 29.52 14 AP8600167 29.52 13 AP8600168 29.52 12 AP8600169 29.23 7 AP8600169 29.51 10 AP8600170 29.51 4 AP8600171 29.51 3 AP8600172 29.52 17 AP8600175 29.51 12 AP8600176 29.51 9 AP8600177 29.53 1 AP8600178 29.52 19 AP8600180 29.51 6 AP8600181 29.52 16 AP8600182 29.52 18 AP8600184 29.24 25 AP8600184 29.51 8 AP8600193 29.24 14 AP8600194 29.24 15 AP8600195 29.24 24 AP8600196 29.24 18 AP8600197 29.24 17 AP8600198 29.24 23 AP8600199 29.24 26 AP8600200 29.24 19 AP8600200 29.51 11 AP8600201 29.24 21 AP8600202 29.37 1 AP8600203 29.37 2 AP8600204 29.37 3 AP8600205 29.37 4 AP8600206 29.37 5 AP8600207 29.37 6 AP8600208 29.37 7 AP8600209 29.37 8 AP8600210 29.37 9 AP8600211 29.37 10 AP8600212 29.37 11 AP8600212 29.38 15 AP8600214 29.37 13 AP8600215 29.37 14 AP8600215 29.37 16 AP8600216 29.37 15 AP8600217 29.37 17 AP8600218 29.37 18 AP8600219 29.37 19 AP8600220 29.37 20 AP8600221 29.37 21
Code Drawing Nr. Pos.
AP8600222 29.37 22 AP8600223 29.37 23 AP8600224 29.37 24 AP8600225 29.37 25 AP8600226 29.37 26 AP8600227 29.37 27 AP8600228 29.36 1 AP8600229 29.36 2 AP8600230 29.36 3 AP8600231 29.36 4 AP8600232 29.36 5 AP8600233 29.36 6 AP8600234 29.36 7 AP8600235 29.36 8 AP8600236 29.36 10 AP8600237 29.36 9 AP8600238 29.36 11 AP8600239 29.36 12 AP8600240 29.36 13 AP8600241 29.36 14 AP8600242 29.36 15 AP8600243 29.36 16 AP8600244 29.36 17 AP8600245 29.36 18 AP8600246 29.36 19 AP8600247 29.36 20 AP8600248 29.36 21 AP8600249 29.36 22 AP8600250 29.36 23 AP8600253 28.20 13 AP8600254 28.20 8 AP8600255 28.20 7 AP8600256 28.20 9 AP8600257 28.20 6 AP8600258 28.20 1 AP8600259 28.20 2 AP8600260 28.20 15 AP8600261 29.48 1 AP8600262 29.48 2 AP8600263 29.48 3 AP8600264 29.48 4 AP8600265 29.48 5 AP8600266 29.48 6 AP8600267 29.48 7 AP8600268 29.48 8 AP8600269 29.48 9 AP8600270 29.48 10 AP8600271 29.48 11 AP8600272 29.48 12 AP8600273 29.48 13 AP8600274 29.48 14 AP8600275 29.48 15 AP8600276 29.48 16 AP8600277 29.48 17 AP8600278 29.48 18 AP8600279 29.48 19 AP8600280 29.48 20 AP8600281 29.48 21 AP8600282 29.48 22 AP8600284 29.48 24 AP8600285 29.48 25 AP8600286 29.48 23 AP8600287 29.46 9 AP8600288 29.46 2 AP8600289 29.46 5 AP8600290 29.46 8 AP8600291 29.46 3
07/05/2010 Page 12 / 101
RS 250 381W - RS 250 1998-2003
Engine prefix:
Code Drawing Nr. Pos.
AP8600292 29.46 1 AP8600293 29.46 7 AP8600294 29.46 4 AP8600295 29.46 6 AP8600296 29.46 10 AP8600297 29.46 20 AP8600298 29.47 9 AP8600299 29.47 21 AP8600300 29.47 10 AP8600301 29.47 17 AP8600302 29.47 18 AP8600303 29.47 19 AP8600305 29.47 26 AP8600306 29.47 20 AP8600307 29.47 11 AP8600308 29.47 16 AP8600309 29.47 12 AP8600310 29.47 15 AP8600311 29.47 14 AP8600312 29.47 8 AP8600313 29.47 7 AP8600314 29.47 22 AP8600315 29.47 23 AP8600316 29.47 24 AP8600316 29.49 5 AP8600318 29.47 3 AP8600319 29.47 4 AP8600320 29.47 5 AP8600321 29.47 6 AP8600322 29.47 27 AP8600323 29.47 28 AP8600324 29.47 29 AP8600325 29.47 2 AP8600326 29.47 1 AP8600327 29.47 25 AP8600328 29.47 31 AP8600329 29.46 18 AP8600330 29.47 30 AP8600331 29.46 17 AP8600332 29.45 5 AP8600333 29.45 6 AP8600335 29.45 8 AP8600336 29.45 9 AP8600337 29.45 10 AP8600338 29.45 11 AP8600339 29.45 12 AP8600340 29.44 8 AP8600341 29.45 14 AP8600342 29.44 9 AP8600342 29.45 15 AP8600343 29.44 10 AP8600343 29.45 16 AP8600344 29.45 18 AP8600345 29.45 19 AP8600346 29.45 20 AP8600347 29.45 21 AP8600348 29.45 22 AP8600349 29.45 23 AP8600350 29.45 24 AP8600351 29.44 1 AP8600352 29.44 6 AP8600353 29.44 5 AP8600354 29.44 7 AP8600355 29.44 3 AP8600356 29.44 2 AP8600357 29.44 4 AP8600358 29.45 2
Code Drawing Nr. Pos.
AP8600359 29.45 3 AP8600360 29.45 1 AP8600361 29.45 4 AP8600362 29.45 13 AP8600363 29.35 19 AP8600364 29.49 1 AP8600365 29.49 2 AP8600366 29.49 3 AP8600368 29.49 6 AP8600369 29.49 7 AP8600370 29.49 8 AP8600371 29.49 9 AP8600372 29.49 10 AP8600373 29.43 1 AP8600374 29.43 2 AP8600375 29.43 3 AP8600376 29.43 4 AP8600377 29.43 5 AP8600378 29.43 6 AP8600379 29.43 7 AP8600380 29.43 8 AP8600381 29.43 9 AP8600382 28.31 4 AP8600383 28.31 6 AP8600384 28.31 5 AP8600400 28.20 17 AP8600401 29.51 2 AP8600402 29.51 1 AP8600404 29.47 32 AP8600405 29.47 13 AP8600406 29.45 7 AP8600407 29.49 4 AP8600408 29.46 19 AP8600409 29.39 27 AP8600409 29.40 27 AP8600410 29.46 11 AP8600411 29.41 16 AP8600411 29.42 16 AP8600412 29.46 12 AP8600412 29.46 13 AP8705007 30.62 7 AP8705009 28.57 18 AP8705009 28.58 2 AP8720115 30.63 1 AP8720116 30.63 2 AP8720117 30.63 3 AP8720118 30.63 4
07/05/2010 Page 13 / 101
RS 250 381W - RS 250 1998-2003

Assembly FRAME

Code 28.01
Description Frame
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
1 AP8146052 Frame 1 2 AP8146054 Painted cradle 1 3 AP8135781 Lateral stand 1 4 AP8135513 Stand plate w. phor ctng. 1 5 AP8221204 Lateral stand spring 1 6 AP8221211 Internal lateral stand spring 1 7 AP8152001 Low nut M10x1,25* 2 8 AP8152289 Screw w/ flange M8x35* 2 9 AP8152300 Self-locking nut M8* 2 10 AP8150171 Hex socket screw M8x40* 4 11 AP8150236 Hex socket screw M8x35 5 12 AP8152300 Self-locking nut M8* 7 13 AP8105103 Special screw M10x18* 1 14 AP8120937 Rubber water cooler supp. 2 15 AP8134328 Eng. connecting plate 2 16 AP8120902 Silent-block lower attachment 2 17 AP8152294 Screw w/ flange M8x70* 2 18 AP8102544 Threaded rivet M6 7
07/05/2010 Page 14 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.02
Description Saddel support - Rear foot rests
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
1 AP8146018 Saddle support 1 2 AP8146026 RH footrest support 1 3 AP8146024 LH footrest support cat. 1 4 AP8152279 Screw w/ flange M6x20 1 5 AP8135861 Rear footrests, pair 1 6 AP8152285 Screw w/ flange M8x16* 1 7 AP8121918 Footrest pin 2 8 AP8135617 Footrest support plate 2 9 AP8110074 Roller D4x19,8 2 10 AP8120895 Rear footrest rubber 2 11 AP8120573 Stop ring 2 12 AP8152301 Self-locking nut M10* 1 13 AP8221206 Helmet holder hook 1 14 AP8201877 Helmet lock cable 1 15 AP8135735 Bush 4 16 AP8152300 Self-locking nut M8* 3 17 AP8121041 Spacer * 1 18 AP8152281 Screw w/ flange M6X30 1 19 AP8220238 Rubber spacer 4 20 AP8152288 Screw w/ flange M8x30* 2 21 AP8150431 Low nut 2 22 AP8152291 Screw w/ flange M8x45* 2 23 AP8120311 Rubber spacer * 2 24 AP8121291 Helicoil insert 1 25 AP8150277 Hex socket screw M8x50* 2 26 AP8150107 Hex socket screw M8x30* 1 27 AP8150164 Hex socket screw M8x45* 1 28 AP8152280 Screw w/ flange M6X25 1
07/05/2010 Page 15 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.02
Description Saddel support - Rear foot rests
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
29 AP8102179 Threaded rivet M8 1 30 AP8152272 Screw w/ flange M5x12 2 31 AP8102544 Threaded rivet M6 6
07/05/2010 Page 16 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.03
Description Front footrests
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
1 AP8135628 LH front footrest guard 1 2 AP8135517 RH front footrest guard 1 3 AP8135514 Gear lever 1 4 AP8135842 RH front footrest bracket 1 5 AP8146030 LH front footrest bracket 1 6 AP8135518 Gearbox connecting rod 1 7 AP8120912 Lever rubber 1 8 AP8121917 Brake/gear lever pin 2 9 AP8121918 Footrest pin 2 10 AP8135860 Front footrest, pair 1 11 AP8121939 RH front footrest spring 1 12 AP8121940 LH front footrest spring 1 13 AP8121134 Pin 2 14 AP8150446 Belleville spring 2 15 AP8120573 Stop ring 2 16 AP8150376 Washer 8,5x15x0,8 2 17 AP8152272 Screw w/ flange M5x12 2 18 AP8150447 Hex screw M8x30 2 19 AP8121960 Gearbox linkage rod 1 20 AP8110053 Left ball joint M6 1 21 AP8210007 RH ball joint M6 1 22 AP8150026 Nut M6* 1 23 AP8152138 Nut M6 sx * 1 24 AP8150107 Hex socket screw M8x30* 1 25 AP8150170 Hex socket screw M8x25* 3 26 AP8152279 Screw w/ flange M6x20 1
07/05/2010 Page 17 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.04
Description Front fork I
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
1 AP8138403 Plug cover 1 2 AP8123243 Plug 1 3 AP8123727 Fork upper plate 1 4 AP8123734 Ring nut 1 5 AP8120542 Dust cover 1 6 AP8101272 Spacer 1 7 AP8101106 Gasket ring 2 8 AP8110010 Tap.roller bearing 1 9 AP8110024 Roller bearing 1 10 AP8123726 Stem base 1 11 AP8121302 Steering lock bush 2 12 AP8150211 Hex socket screw M8x16* 2 13 AP8152289 Screw w/ flange M8x35* 6 14 AP8134438 Brake hose hanger 1 15 AP8152272 Screw w/ flange M5x12 1 16 AP8152281 Screw w/ flange M6X30 1 17 AP8157770 "Aprilia" dataplate 1
07/05/2010 Page 18 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.05
Description Front fork II
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
1 AP8123724 RH hub 1 2 AP8123725 LH hub 1 3 AP8123808 Sleeve 2 4 AP8123802 Bush 2 5 AP8123803 Bush 2 6 AP8123804 Ring 2 7 AP8123805 Oil seal 2 8 AP8123806 Circlip 2 9 AP8123807 Dust cover 2 10 AP8123800 Hub+RH fork leg 1 11 AP8123801 Hub+LH fork leg 1 12 AP8123810 Plunger attachment bush 2 13 AP8123809 Plunger, complete 2 14 AP8123813 Spring 2 15 AP8123814 Preload tube cpl. 2 16 AP8123815 Ring 2 17 AP8123816 Washer 2 18 AP8123817 Sleeve plug cpl. 2 19 AP8123818 O-ring 2 20 AP8123821 Stop ring 2 21 AP8123819 O-ring 2 22 AP8123820 O-ring 2 23 AP8123812 Screw M10x1,5 2 24 AP8123811 Special washer 2 25 AP8150236 Hex socket screw M8x35 2
07/05/2010 Page 19 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.06
Description Swing arm
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
1 AP8135803 Swing arm 1 2 AP8125651 Rear swing arm pin 1 3 AP8131925 Chain guard 1 4 AP8121923 Rear swin.arm pin sp. 1 5 AP8120846 Chain guide plate 1 6 AP8110070 Needle bearing 25x32x24 2 7 AP8121884 Rear sw.arm piv.bush 2 8 AP8120872 Washer 2 9 AP8121899 Adjustment bush 1 10 AP8152298 Screw w/ flange M5x16 1 11 AP8121898 Ring nut M20x1 1 12 AP8121925 Clearance bush 1 13 AP8120531 Rubber w/ insert * 1 14 AP8102429 Curved spring washer 1 15 AP8234020 Cup for shoe 2 16 AP8152268 Hex socket screw M5x16* 2 17 AP8134186 Cable-guide 1 18 AP8152089 Washer 21x37x3 1 19 AP8152298 Screw w/ flange M5x16 2 20 AP8102151 Black hose D12* 1
07/05/2010 Page 20 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.07
Description Rear shock absorber
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
1 AP8123712 Shock absorber 1 2 AP8152013 Hex socket screw M10x105 1 3 AP8135509 Single conrod 2 4 AP8150442 Hex socket screw M12x115 1 5 AP8121919 Connect.rod pin 2 6 AP8120340 Gasket ring 6 7 AP8110075 Roller bearing 5 8 AP8110066 Needle bearing 1 9 AP8150448 Hex socket screw M12x80 1 10 AP8121885 Double connecting rod pin 1 11 AP8135608 Double connecting rod pin L25 1 12 AP8150432 Low self-locking nut M12* 3 13 AP8150101 Washer 13x24x2,5* 1 14 AP8120838 Gasket ring 2 15 AP8135508 Double conrod comp. 1 16 AP8220104 Hose clamp D25-45x8* 2 17 AP8152301 Self-locking nut M10* 1 18 AP8150020 Washer 10,5x21x2* 1 19 AP8150227 Screw M10x45* 1 20 AP8150210 Curved spring washer * 1 21 AP8121961 RH up.shock absor. bush 1 22 AP8121962 LH up.shock absor. bush 1
07/05/2010 Page 21 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.08
Description Front body I
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
1 AP8138900 Front fairing, c.blue 1 year: 1998[W]
1 AP8139381 Front fairing, black 1 year: 1998[W]
1 AP8139779 Front fairing, black 1 year: 1999[X]
1 AP8139966 Front fairing, fumi blue 1 year: 1999[X]
1 AP8148999 Front fairing, black 1 year: 2000[Y]
1 AP8149015 Front fairing, n.grey 1 year: 2000[Y]
1 AP8149890 Front fairing, black/gris 1 year: 2001[1]
1 AP8168787 Front fairing, black 1 year: 2003[3]
2 AP8102632 RH rearview mirror 1 3 AP8102633 LH rearview mirror 1 4 AP8138916 Windshield 1 year: 2001[1]
4 AP8138916 Windshield 1 year: 1998[W]
4 AP8138916 Windshield 1 year: 2003[3]
4 AP8139724 Windshield 1 year: 1999[X]
4 AP8148663 Windshield 1 year: 2000[Y]
5 AP8102801 Mirror insertion kit 2 6 AP8102341 Mirror joint cup 2 7 AP8152298 Screw w/ flange M5x16 1
Color:Trial Red / Cosmos Blue '98[r/b]
Color:Aprilia Black '98[black]
Color:Aprilia Black '99[a.bl]
Color:Fumi Blue / Fluo Red '99[b/r]
Color:Aprilia Black 2000[y.bl]
Color:Nik Grey 2000[grey]
Color:Diablo Black 2001[d.bl]
Color:GP1 2003[gp1]
Color:Diablo Black 2001[d.bl]
Color:Aprilia Black '98[black], Trial Red / Cosmos Blue '98[r/
b]
Color:GP1 2003[gp1]
Color:Aprilia Black '99[a.bl], Fumi Blue / Fluo Red '99[b/r]
Color:Nik Grey 2000[grey], Aprilia Black 2000[y.bl]
07/05/2010 Page 22 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.08
Description Front body I
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
8 AP8138942 Air intake 1 9 AP8121303 Rivet, anodized nat. 5x10 7 10 AP8150450 Washer for shafts D5 7 11 AP8120965 O-ring 2018 7 12 AP8152246 Screw w/ flange M6x16* 4 13 AP8102375 Clip M5 4
07/05/2010 Page 23 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.09
Description Front body II
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
1 AP8138898 RH internal fairing 1 2 AP8138899 LH internal fairing 1 3 AP8131932 Pillar 1 4 AP8126640 Front mudguard, t.red 1 year: 1998[W]
4 AP8126655 Front mudguard, black 1 year: 1998[W]
4 AP8126731 Front mudguard, black 1 year: 1999[X]
4 AP8126751 Front mudguard, fumi blue 1 year: 1999[X]
4 AP8126846 Front mudguard, fluo red 1 year: 2001[1]
4 AP8126846 Front mudguard, fluo red 1 year: 2000[Y]
4 AP8126849 Front mudguard, lemon yellow 1 year: 2000[Y]
4 AP8156068 Front mudguard, black 1 year: 2003[3]
5 AP8138941 Duct 1 6 AP8150413 Self-tap screw 3,9x14 8 7 AP8152277 Screw w/ flange M6x12* 3 8 AP8102375 Clip M5 6 9 AP8152298 Screw w/ flange M5x16 4 10 AP8126631 Front mudg. Extension 1 11 AP8152302 Screw w/ flange M5x12 6 12 AP8202058 Plastic rivet, black 3 13 AP8152339 Screw w/ flange M5x9 2
Color:Trial Red / Cosmos Blue '98[r/b]
Color:Aprilia Black '98[black]
Color:Aprilia Black '99[a.bl]
Color:Fumi Blue / Fluo Red '99[b/r]
Color:Diablo Black 2001[d.bl]
Color:Aprilia Black 2000[y.bl]
Color:Nik Grey 2000[grey]
Color:GP1 2003[gp1]
07/05/2010 Page 24 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.10
Description Fuel tank
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
1 AP8138894 Fuel tank, blue 1 year: 1998[W]
1 AP8139380 Fuel tank, Ap. black 1 year: 1998[W]
1 AP8139380 Fuel tank, Ap. black 1 year: 1999[X]
1 AP8139965 Fuel tank, fumi blue 1 year: 1999[X]
1 AP8148998 Fuel tank, Ap. black 1 year: 2000[Y]
1 AP8149014 Fuel tank, n.grey 1 year: 2000[Y]
1 AP8149889 Fuel tank, sil. Grey 1 year: 2001[1]
1 AP8168786 Fuel tank, silver 1 year: 2003[3]
2 AP8102360 Fuel cock 1 3 AP8102435 Fuel filler cap 1 year:1998[W], 1999[X], 2000[Y] 3 AP8104386 Fuel filler cap 1 year:2001[1], 2003[3] 4 AP8120893 Cap seal 1 5 AP8102526 Float chamber 1 Country:Australia[AUS], Belgium[B], Brasil[BR],
5 AP8102535 Float chamber 1 Country:Germany[D] 6 AP8120894 Fuel tank gasket 1 7 AP8120914 Lateral tank rubber 2 8 AP8120913 Tank rubber 1 9 AP8152040 Hex socket screw M6x12* 2 10 AP8102504 Rubber spacer 1 11 AP8102503 Hose holder union 1
Color:Trial Red / Cosmos Blue '98[r/b]
Color:Aprilia Black '98[black]
Color:Aprilia Black '99[a.bl]
Color:Fumi Blue / Fluo Red '99[b/r]
Color:Aprilia Black 2000[y.bl]
Color:Nik Grey 2000[grey]
Color:Diablo Black 2001[d.bl]
Color:GP1 2003[gp1]
Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Great Britain[UK], United States of America[USA]
07/05/2010 Page 25 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.10
Description Fuel tank
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
12 AP8120869 O-ring 4093 1 13 AP8134322 Tank front bracket 1 14 AP8152284 Screw w/ flange M6x45* 1 15 AP8150015 Washer 6,6x18x1,6* 1 16 AP8220192 Rubber spacer * 1 17 AP8121764 Spacer * 1 18 AP8150050 Hex socket screw M5x16* 4 19 AP8150176 Hex socket screw M5x30* 3 20 AP8102525 Hose cock 1
07/05/2010 Page 26 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.11
Description Central body
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
1 AP8138902 RH side panel, t. red 1 year: 1998[W]
1 AP8139382 RH side panel, black 1 year: 1998[W]
1 AP8139780 RH side panel, r./b. 1 year: 1999[X]
1 AP8139967 RH side panel, r./g. 1 year: 1999[X]
1 AP8149001 RH side panel, r./b. 1 year: 2000[Y]
1 AP8149016 RH side panel, yell./grey 1 year: 2000[Y]
1 AP8149891 RH side panel, d.black 1 year: 2001[1]
1 AP8168788 RH side panel, black 1 year: 2003[3]
2 AP8138904 LH side panel, t. red 1 year: 1998[W]
2 AP8139383 LH side panel, black 1 year: 1998[W]
2 AP8139781 LH side panel, r./b. 1 year: 1999[X]
2 AP8139968 LH side panel, r./g. 1 year: 1999[X]
2 AP8149002 LH side panel, r./b. 1 year: 2000[Y]
2 AP8149017 LH side panel, yell./grey 1 year: 2000[Y]
2 AP8149892 LH side panel, black d. 1 year: 2001[1]
2 AP8168789 LH side panel, black 1 year: 2003[3]
Color:Trial Red / Cosmos Blue '98[r/b]
Color:Aprilia Black '98[black]
Color:Aprilia Black '99[a.bl]
Color:Fumi Blue / Fluo Red '99[b/r]
Color:Aprilia Black 2000[y.bl]
Color:Nik Grey 2000[grey]
Color:Diablo Black 2001[d.bl]
Color:GP1 2003[gp1]
Color:Trial Red / Cosmos Blue '98[r/b]
Color:Aprilia Black '98[black]
Color:Aprilia Black '99[a.bl]
Color:Fumi Blue / Fluo Red '99[b/r]
Color:Aprilia Black 2000[y.bl]
Color:Nik Grey 2000[grey]
Color:Diablo Black 2001[d.bl]
Color:GP1 2003[gp1]
07/05/2010 Page 27 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.11
Description Central body
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
3 AP8134332 Lower plate fairing 2 4 AP8152278 Screw w/ flange M6x16* 2 5 AP8152298 Screw w/ flange M5x16 14 6 AP8139065 LH side panel extens., red 1 year: 1998[W]
6 AP8139384 LH side panel extens., black 1 year: 1998[W]
6 AP8139782 LH side panel extens., red 1 year: 2000[Y]
6 AP8139782 LH side panel extens., red 1 year: 1999[X]
6 AP8139782 LH side panel extens., red 1 year: 2001[1]
6 AP8139969 LH side panel extens., grey 1 year: 1999[X]
6 AP8149018 LH side panel extens., jaune 1 year: 2000[Y]
6 AP8168790 LH side panel extens., black 1 year: 2003[3]
7 AP8201287 Split pin 2 8 AP8120699 Lat.frng fix.pipe 2 9 AP8121867 Special bush * 2 10 AP8120531 Rubber w/ insert * 2 11 AP8102375 Clip M5 5 12 AP8134463 Upper LH fair.supp. plate 1 13 AP8134462 Upper RH fair.supp. plate 1 14 AP8150165 Hex socket screw M6x25* 2
Color:Trial Red / Cosmos Blue '98[r/b]
Color:Aprilia Black '98[black]
Color:Aprilia Black 2000[y.bl]
Color:Aprilia Black '99[a.bl]
Color:Diablo Black 2001[d.bl]
Color:Fumi Blue / Fluo Red '99[b/r]
Color:Nik Grey 2000[grey]
Color:GP1 2003[gp1]
07/05/2010 Page 28 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.12
Description Saddle unit
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
1 AP8138915 Saddle sup cov.cpl., grey 1 year: 1998[W]
1 AP8139785 Saddle sup cov.cpl., grey 1 year: 1999[X]
1 AP8139972 Saddle sup cov.cpl., grey 1 year: 1999[X]
1 AP8149004 Saddle sup cov.cpl., sh.black 1 year: 2000[Y]
1 AP8149161 Saddle sup cov.cpl., black 1 year: 2000[Y]
1 AP8149895 Saddle sup cov.cpl., grey d. 1 year: 2001[1]
1 AP8168793 Saddle sup cov.cpl., black 1 year: 2003[3]
2 AP8129188 Driver saddle 1 3 AP8129203 Pillion seat strap 1 4 AP8144139 RH seat strap plug 1 5 AP8144140 LH seat strap plug 1 6 AP8144144 RH grey saddle sup cov.plug 1 year: 1998[W]
6 AP8144194 RH grey saddle sup cov.plug 1 year: 1999[X]
6 AP8144233 RH grey saddle sup cov.plug 1 year: 1999[X]
6 AP8149006 RH black saddle sup cov.plug 1 year: 2000[Y]
6 AP8149162 RH black saddle sup cov.plug 1 year: 2000[Y]
6 AP8149896 RH g.d. saddle sup cov.plug 1 year: 2001[1]
Color:Aprilia Black '98[black], Trial Red / Cosmos Blue '98[r/ b]
Color:Aprilia Black '99[a.bl]
Color:Fumi Blue / Fluo Red '99[b/r]
Color:Aprilia Black 2000[y.bl]
Color:Nik Grey 2000[grey]
Color:Diablo Black 2001[d.bl]
Color:GP1 2003[gp1]
Color:Aprilia Black '98[black], Trial Red / Cosmos Blue '98[r/
b]
Color:Aprilia Black '99[a.bl]
Color:Fumi Blue / Fluo Red '99[b/r]
Color:Aprilia Black 2000[y.bl]
Color:Nik Grey 2000[grey]
Color:Diablo Black 2001[d.bl]
07/05/2010 Page 29 / 101
RS 250 381W - RS 250 1998-2003
Assembly FRAME
Code 28.12
Description Saddle unit
Revision 1
Engine prefix:
Pos. Code Description Q.ty Variants
6 AP8168794 RH black saddle sup cov.plug 1 year: 2003[3]
7 AP8144145 LH grey saddle sup cov.plug 1 year: 1998[W]
7 AP8144195 LH grey saddle sup cov.plug 1 year: 1999[X]
7 AP8144234 LH grey saddle sup cov.plug 1 year: 1999[X]
7 AP8149007 LH black saddle sup cov.plug 1 year: 2000[Y]
7 AP8149163 LH black saddle sup cov.plug 1 year: 2000[Y]
7 AP8149897 LH g.d. saddle sup cov.plug 1 year: 2001[1]
7 AP8168795 LH black saddle sup cov.plug 1 year: 2003[3]
8 AP8102375 Clip M5 2 9 AP8150164 Hex socket screw M8x45* 1 10 AP8135735 Bush 4 11 AP8150277 Hex socket screw M8x50* 2 12 AP8150107 Hex socket screw M8x30* 1 13 AP8220349 Rubber spacer 4
Color:GP1 2003[gp1]
Color:Aprilia Black '98[black], Trial Red / Cosmos Blue '98[r/
b]
Color:Aprilia Black '99[a.bl]
Color:Fumi Blue / Fluo Red '99[b/r]
Color:Aprilia Black 2000[y.bl]
Color:Nik Grey 2000[grey]
Color:Diablo Black 2001[d.bl]
Color:GP1 2003[gp1]
07/05/2010 Page 30 / 101
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