Vipros 255 With Fanuc 18P Control User Pre-installation Guide |
©Amada America Inc. |
Vipros 255 With Fanuc 18P Control
User Pre-installation Guide
Amada America Inc. 7025 Firestone Blvd.
Buena Park CA. 90621 Phone: (714) 739 2111 Fax.: (714) 739 4099 Email info@amada.com
Print Date 01/09/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 1 of 41 |
Vipros 255 With Fanuc 18P Control User Pre-installation Guide |
©Amada America Inc. |
Warning
!Qualified personnel must complete all work.
!Do not apply power to the Vipros 255 until an A.E.S.I. (Amada Engineering and Service Incorporated) Engineer is present and has instructed you to do so.
!Considerable effort has been made to ensure that this manual is free of inaccuracies and omissions. However, as we are constantly improving our product, some of the data contained herein may be out of date. Please check our Internet site, http://www.amada.com, for the latest release of this document.
Print Date 01/09/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 2 of 41 |
Vipros 255 With Fanuc 18P Control User Pre-installation Guide |
©Amada America Inc. |
Contents |
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Introduction .................................................................................................................................................................................... |
5 |
Motion Package Specifications ...................................................................................................................................................... |
6 |
Punching System Specifications .................................................................................................................................................... |
7 |
31 Station - 3 Auto-Index Turret Configuration .......................................................................................................................... |
8 |
B-Size Auto-Index...................................................................................................................................................................... |
9 |
C Size Auto Index .................................................................................................................................................................... |
10 |
CNC Controller............................................................................................................................................................................. |
11 |
Hydraulic Systems Specifications ................................................................................................................................................ |
12 |
Power Hydraulic Numerical Control ......................................................................................................................................... |
12 |
Hydraulic Power Unit ............................................................................................................................................................... |
12 |
Electrical Supply Requirements ................................................................................................................................................... |
13 |
Optional Equipment ................................................................................................................................................................. |
13 |
Installing the Electrical Power Supply ...................................................................................................................................... |
14 |
Pneumatic Supply Requirements................................................................................................................................................. |
15 |
Optional Equipment ................................................................................................................................................................. |
15 |
Installing the Pneumatic Supply............................................................................................................................................... |
15 |
Planning the Location of the Vipros 255 ...................................................................................................................................... |
16 |
Lifting the Machine................................................................................................................................................................... |
16 |
Plan View - Vipros 255............................................................................................................................................................. |
17 |
Plan View - Vipros 255 (shown with optional V255hs Conveyor)............................................................................................. |
18 |
Plan View - Vipros 255 (shown with optional V255hs Conveyor and MP1225 Loader) ........................................................... |
19 |
End View - Vipros 255 ............................................................................................................................................................. |
20 |
Elevation View - Vipros 255 ..................................................................................................................................................... |
21 |
Chiller ........................................................................................................................................................................................... |
22 |
Chiller Placement..................................................................................................................................................................... |
23 |
Connections............................................................................................................................................................................. |
24 |
Foundation Requirements............................................................................................................................................................ |
25 |
Foundation Anchoring Procedure ............................................................................................................................................ |
26 |
Foundation J-bolt Detail........................................................................................................................................................... |
26 |
Plan View - Vipros 255 Foundation.......................................................................................................................................... |
27 |
Elevation View - Vipros 255 Foundation .................................................................................................................................. |
27 |
Vipros 255 Anchoring Requirements............................................................................................................................................ |
28 |
Floor J-bolt Mounting Hole Detail (saw cut hole) ..................................................................................................................... |
28 |
Plan View - Floor J-bolt Mounting Hole (saw cut hole)............................................................................................................ |
28 |
Print Date 01/09/2001 Revision 4.0 |
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Page 3 of 41 |
Vipros 255 With Fanuc 18P Control User Pre-installation Guide |
©Amada America Inc. |
Alternative Floor J-bolt Mounting Hole Detail (Core Drill)......................................................................................................... |
29 |
Plan View - Alternative J-bolt Mounting Method (Core Drill) .................................................................................................... |
29 |
Floor / Foundation J-bolt Mounting Procedure......................................................................................................................... |
30 |
Alternative Anchoring Method (Drilled Hole with Anchor Rod and Adhesive) .......................................................................... |
32 |
Plan View - Alternative Floor Bolt Mounting Method (Drilled Hole with Anchor Rod and Adhesive) ....................................... |
32 |
Drilled Hole with Anchor Rod and Adhesive Mounting Procedure ........................................................................................... |
33 |
Removing the Protective Coating................................................................................................................................................. |
35 |
Machine Leveling ......................................................................................................................................................................... |
36 |
Rocking Test............................................................................................................................................................................ |
36 |
Floor Condition: Crowned ........................................................................................................................................................ |
37 |
Floor Condition: Slope ............................................................................................................................................................. |
38 |
Leveling Procedure .................................................................................................................................................................. |
39 |
Print Date 01/09/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 4 of 41 |
Vipros 255 With Fanuc 18P Control User Pre-installation Guide |
©Amada America Inc. |
Introduction
This manual describes the tasks that the purchaser of a Vipros 255 must complete before calling A.E.S.I. (Amada Engineering and Service Incorporated) to complete the installation and operator training.
An overview of the preparations is as follows:
"Plan the location of the Vipros 255 in the shop, taking into account all of the optional equipment involved and the Safety / Maintenance areas indicated on the floor plan. See page 16, Planning the Location of the Vipros 255, for details.
"Prepare the Vipros 255 foundation as required. See page 25, Foundation Requirements, for details.
"Uncrate the Vipros 255 and SBC EX3.0 chiller and place them on the floor, do not fill the anchor-bolt holes (if used) until after A.E.S.I. completes the initial installation.
"Install the electrical supply. See page 13, Electrical Supply Requirements, for details.
"Install the pneumatic supply. See page 15, Pneumatic Supply Requirements, for details.
"Remove the protective coating from the surface of the machine. See page 35, Removing the Protective Coating, for details. Note: It is the purchaser’s responsibility to install any safety devices to ensure operator safety.
Print Date 01/09/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 5 of 41 |
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Vipros 255 With Fanuc 18P Control User Pre-installation Guide |
©Amada America Inc. |
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Motion Package Specifications |
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Travel Method |
X and Y axes work piece movement |
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Control Method |
X, Y, T & C |
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Drive Motors |
Fanuc AC Servo (X, Y, T, C) |
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Maximum Sheet Size |
50.0" (Y) x 100.0" (X) with one repositioning cycle |
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Maximum Sheet Thickness |
0.250" with Ball Transfer Table |
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10 gage (0.135”) with Brush Transfer Table |
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Maximum Material Weight |
220 lb.(F4), 110 lb. (F1) with Ball Transfer Table |
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110 lb.(F4), 110 lb. (F1) with Brush Transfer Table |
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Maximum Axis Travel |
50.0" (X) x 50.0" (Y) |
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Max. Linear Table Speed |
2559 IPM (X), 1968 IPM (Y), |
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Punching Accuracy |
±0.0027" (standard), |
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±0.002" (high accuracy mode) |
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Positioning Accuracy |
±0.0014" |
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Repeatability |
±0.0006" |
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Print Date 01/09/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 6 of 41 |
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Vipros 255 With Fanuc 18P Control User Pre-installation Guide |
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©Amada America Inc. |
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Punching System Specifications |
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Press Capacity |
22 Tons |
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Press Stroke |
1.575" |
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Stroke Rate (X/Y) |
Pitch |
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Stroke |
Stroke Rate |
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0.079" |
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0.098" |
1000 (X only) |
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0.079" |
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0.118" |
720/510 |
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0.079" |
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0.236" |
545/470 |
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0.315" |
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0.315" |
410/380 |
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1.000" |
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0.315" |
340/280 |
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Maximum Hole Diameter |
3.5" |
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Tool Type |
Amada Thick Turret |
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Turret Rotation Speed |
35 RPM |
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Turret Capacity |
31 Stations |
(3 auto-index) |
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Feed Clearance |
0.787" |
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Print Date 01/09/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 7 of 41 |
Vipros 255 With Fanuc 18P Control User Pre-installation Guide |
©Amada America Inc. |
31 Station - 3 Auto-Index Turret Configuration
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317 |
218 |
320 |
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315 |
322 |
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219 |
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324 |
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216 |
221 |
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326 |
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223 |
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214 |
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225 |
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313 |
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227 |
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A/I
212 311
740mm Disk
Turret used in the following Models Vipros 255, Vipros 2510 King
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31 Station |
210 |
3 Auto Index |
A/I |
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208 |
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206 |
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204 |
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309 |
202 |
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307 |
201 |
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305 |
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303 |
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230
329
331
228 |
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Maximum |
Number of |
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A/I |
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Size Round |
Stations |
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(keyed) |
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A |
½" (12.7mm) |
19 |
(8) |
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B |
1¼" (31.7mm) |
6 |
(6) |
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C |
2" (50.8mm) |
1 |
(1) |
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D |
3½" (88.9mm) |
2 |
(2) |
Auto Index |
B |
1¼" (31.7mm) |
2 |
(2) |
C |
2" (50.8mm) |
1 |
(1) |
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Print Date 01/09/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 8 of 41 |
Vipros 255 With Fanuc 18P Control User Pre-installation Guide |
©Amada America Inc. |
B-Size Auto-Index
Care must be used when installing or ordering special shape punches and dies for use in the Vipros 255 B-Size Auto-Index station as the station is not keyed in the standard 00 position.
All existing punches and dies not keyed per this drawing must be loaded as the keying permits and compensated for in the G-code program.
New Punch Guides and Dies should be ordered keyed to orient the punch and die properly.
0˚
Punch
Guide
B-Size Auto-Index
Upper Turret Punch Holder
0˚
Die
B-Size Auto-Index
Die Holder Lower Turret
Print Date 01/09/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 9 of 41 |
Vipros 255 With Fanuc 18P Control User Pre-installation Guide |
©Amada America Inc. |
C Size Auto Index
Care must be used when installing or ordering special shape punches and dies for use in the Vipros 255 C-Size Auto-Index station as the station is not keyed in the standard 00 position.
All existing punches and dies not keyed per this drawing must be loaded as the keying permits and compensated for in the G-code program.
New Punches, Guides and Dies should be ordered with keying to orient the punch and die properly.
0˚
Punch
Guide
Upper Turret
C-Size Auto-Index Punch Holder
0˚
Die
Lower Turret
C-Size Auto-Index Die Holder
Print Date 01/09/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 10 of 41 |
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Vipros 255 With Fanuc 18P Control User Pre-installation Guide |
©Amada America Inc. |
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CNC Controller |
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Model |
Fanuc 18 (with PHNC) |
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Control Function |
X, Y, T |
& C |
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Input Method |
MDI, Floppy Disk Drive, DNC |
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Minimum Command Unit |
0.001" (X, Y) .010 (C) |
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Minimum Travel Unit |
0.001" (X, Y) .010 (C) |
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Operating Modes |
Automatic, MDI & Manual |
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Display Modes |
Program Contents, Position Information, Program Check, Parameters, Tool Hit Counter, Self |
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Diagnostics |
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Interlock Displays |
Oil Temperature, Door Open |
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Print Date 01/09/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 11 of 41 |
Vipros 255 With Fanuc 18P Control User Pre-installation Guide ©Amada America Inc.
Hydraulic Systems Specifications
Power Hydraulic Numerical Control
Ram Cycle Patterns |
277 total |
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Punching |
2 |
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Nibbling |
1 |
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Forming |
250 |
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Marking |
10 |
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Knockouts |
10 |
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Slitting |
4 |
Minimum Increment |
0.01mm |
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Hydraulic Power Unit |
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Model |
Yuken |
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Dual Operating Pressure |
100 kgf cm² & 195 kgf cm² |
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Oil Type |
Mobil DTE® Excel 46 (formerly called Mobil Hydraulic Oil NZ 46) |
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Oil Capacity |
40 Gallons |
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Print Date 01/09/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 12 of 41 |
Vipros 255 With Fanuc 18P Control User Pre-installation Guide |
©Amada America Inc. |
Electrical Supply Requirements
Electrical Power Supply Vipros 255
SBC EX3.0 Chiller
The Chiller voltage must be specified when machine is ordered.
230 / 460 3ph ±10%, 22 kVA
56 amps @ 230 / 3 / 60 VAC*
28 amps @ 460 / 3 / 60 VAC*
230 or 460 3ph ±10%, 15 kVA
38 amps @ 230 / 3 / 60 VAC*
19 amps @ 460 / 3 / 60 VAC*
Optional Equipment
V255hs Conveyor |
208 |
/ 230 / 460 3ph ±10%, kVA |
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2.1 amps @ 208 |
/ 3/ 60 VAC* |
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2.0 amps @ 230 |
/ 3 |
/ 60 VAC* |
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1.0 amps @ 460 |
/ 3 |
/60 VAC* |
MP1225 Loader |
200 |
/ 3 / 60 ±10%, 10 Kva |
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29 amps @ 200 / 3 / 60 VAC* |
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To operate at 230 / 460 VAC a step up transformer with the following service is required
26 amps @ 230 / 3 / 60 VAC*
13 amps @ 460 / 3 / 60 VAC*
*The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value.
Print Date 01/09/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 13 of 41 |
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