Allison Transmission Shift Selector Operator Manual

pushbutton shift selector
SHIFT SELECTOR
OPERATION & CODE MANUAL
Codes and instructions on how to use the shift selector
to read oil level and diagnostic codes
www.allisontransmission.com
P.O. Box 894 Indianapolis, IN 46206-0894 1-800-252-5ATD
lever shift selector
Information or specifications subject to change without notice or obligation. SA3360EN (2002/02)
OIL LEVEL CODE CODE DESCRIPTION
o L 0 X Setting time too short o L 5 0 Engine RPM too low o L 5 9 Engine RPM too high o L 6 5 Neutral not selected o L 7 0 Sump fluid temperature too low o L 7 9 Sump fluid temperature too high o L 8 9 Output shaft rotation detected o L 9 5 Oil level sensor failed
2
AFTER THE TWO MINUTE COUNTDOWN,
the shift selector
displays the oil level data as in the following examples:
OIL LEVEL READINGS MEANING OF READINGS
o L o K Fluid level is correct o, L, L, o, 1 or OL, LO, 01 Fluid level is 1 quart low o, L, H, I, 1 or OL, HI, 01 Fluid level is 1 quart high
3 TO EXIT THE OIL LEVEL DISPLAY MODE:
• Using the pushbutton shift selector, press the NEUTRAL button or simultaneously press the UP and DOWN arrows twice.
• Using the lever shift selector, press the DISPLAY bu tton twice or momentarily move the shift selector to any range and back to neutral.
SHIFT SELECTORALLISON TRANSMISSION
TWO DIGIT DISPLAY SHIFT SELECTORS
PUSHBUTTON
MODE
BUTTON
LABEL
PUSHBUTTONLEVER LEVER
SINGLE DIGIT DISPLAY SHIFT SELECTORS
SELECT
MONITOR
MODE ON
o l
o
o
MODE ON
o l
MODE
BUTTON
DISPLAY
MODE
BUTTON
MODE
BUTTON
DIGITAL
DISPLAY
DIGITAL
DISPLAY
DIGITAL
DISPLAY
MODE
INDICATOR
(LED)
DISPLAY
MODE
BUTTON
MODE
INDICATOR
(LED)
MODE ID
MODE
BUTTON
DISPLAYING OIL LEVEL INFORMATION
Oil level information can be displayed on the shift selector if the
transmission is equipped with an oil level sensor.
Use the following procedure to display oil level information if the
transmission is equipped with the option:
1 TO ENTER THE OIL LEVEL DISPLAY MODE:
• Using a pushbutton shift selector, simultaneously press the UP and DOWN arrow buttons.
• Using a lever shift selector, press the DISPLAY MODE button.
A two minute countdown begins when the
following conditions are met:
• Engine is at idle.
• Sump oil is at operating temperature.
• Transmission output shaft is stopped.
• Transmission is in neutral.
• Oil level sensor is functioning properly.
• Oil level will be displayed at the end of the two minute countdown. During the countdown, the display flashes and a count down occurs reducing by one digit every 15 seconds. (8, 7, 6, 5, 4, 3, 2, 1)
NOTE:
Failure to meet any of the above conditions will stop the two minute countdown.The shift selector will display one of the following oil level codes to show the reason for the countdown interruption. The countdown will resume where it stopped once all conditions have been met. Shift selectors with single digit displays will display the four digit codes one digit at a time. Shift selectors with two digit displays will display the codes two digits at a time.
SHIFT SELECTORALLISON TRANSMISSION
DISPLAYING DIAGNOSTIC CODES
1 TO ENTER THE DIAGNOSTIC MODE:
• Using a pushbutton shift selector, simultaneously press the UP and DOWN arrows once if the transmission does not hav e an oil level sensor and twice if the transmission is equipped with an oil level sen­sor.
• Using a lever shift selector, press the DISPLAY MODE button once if the transmission does not have an oil level sensor and twice if the transmission is equipped with an oil level sensor.
2 IF NO CODES ARE PRESENT,
the display will show a dash ( - ) on a single digit display shift selector or a double dash ( - - ) on a two digit display shift selector.
IF CODES ARE PRESENT,
the code registered in the first of five code positions will display on the shift selector. The code list position is the first item displayed, followed by the two digit main code and then the two digit sub code. Each item is displayed for about one second.The display cycles continuously until the next code list position is selected by pressing the MODE button.
THE FOLLOWING LIST REPRESENTS A CODE DISPLAY USING
CODE 25 11 AS AN EXAMPLE:
• Code list position - d 1 (will be displayed one digit at a time on a shift selector with a single digit display).
• Main code - 2 5 (will be displayed one digit at a time on a shift selector with a single digit display).
• Sub code - 1 1 (will be displayed one digit at
a time on a shift selector with a single digit display).
• Cycle will continue to repeat itself.
3 TO VIEW THE CODES
in the second, third, fourth and fifth positions (d 2, d 3, d 4, d 5), momentarily press the MODE button as explained above in step 2. Momentar ily pressing the MODE button when the fifth position is displayed, will restart the sequence by displaying code position one (d 1)
.
4 IF A LISTED CODE IS ACTIVE,
the LED indictor next to the MODE button will be illuminated on shift selectors with a single digit display. On shift selectors with a two digit display, the MODE ON light will appear on the display.
CLEARING DIAGNOSTIC CODES
1 WHILE IN THE DIAGNOSTIC MODE,
push and hold the MODE button for approximately ten seconds to clear all of the codes.Shift selectors with two digit displays will sound a tone at about eight seconds and a second tone at about ten seconds indicating that all of the codes are cleared. Shift selectors with a single digit display will flash the LED indicator three times after about 3 seconds and three times again after about 10 seconds indicating that all of the codes are cleared.
2 DRIVE THE VEHICLE AND CHECK FOR CODE REOCCURRENCE.
If codes continue to reoccur, bring the vehicle to an authorized Allison Transmission repairing outlet to diagnose and repair the problem causing the codes.
EXITING THE DIAGNOSTIC MODE
1 ON PUSHBUTTON SHIFT SELECTORS,
press the NEUTRAL
button or simultaneously press the UP and DOWN arrows.
2 ON LEVER SHIFT SELECTORS,
press the DISPLAY MODE
button or move the shift selector to any range and back to neutral.
MAIN SUB CODE CODE CODE DESCRIPTION
SHIFT SELECTOR DIAGNOSTIC CODES
MAIN SUB CODE CODE CODE DESCRIPTION
12 12 OIL LEVEL - LOW
23 OIL LEVEL - HIGH
13 12 ECU INPUT VOLTAGE LOW
13 ECU INPUT VOLTAGE MEDIUM LOW 23 ECU INPUT VOLTAGE HIGH
14 12 OIL LEVEL SENSOR FAILED LOW
23 OIL LEVEL SENSOR FAILED HIGH
21 12 THROTTLE POSITION SENSOR FAILED LOW
23 THROTTLE POSITION SENSOR FAILED HIGH
22 14 ENGINE SPEED SENSOR
15 TURBINE SPEED SENSOR 16 OUTPUT SPEED SENSOR
23 12 PRIMARY SHIFT SELECTOR
13 PRIMARY SHIFT SELECTOR MODE FAULT 14 SECONDARY SHIFT SELECTOR 15 SECONDARY SHIFT SELECTOR MODE FAULT 16 SHIFT SELECTOR DISPLAY LINE FAULT
24 12 SUMP FLUID TEMPERATURE COLD
23 SUMP FLUID TEMPERATURE HOT
25 00 OUTPUT SPEED SENSOR @ 0 IN LOW
11 OUTPUT SPEED SENSOR @ 0 IN 1ST 22 OUTPUT SPEED SENSOR @ 0 IN 2ND 33 OUTPUT SPEED SENSOR @ 0 IN 3RD 44 OUTPUT SPEED SENSOR @ 0 IN 4TH 55 OUTPUT SPEED SENSOR @ 0 IN 5TH 66 OUTPUT SPEED SENSOR @ 0 IN 6TH 77 OUTPUT SPEED SENSOR @ 0 IN REVERSE
26 00 THROTTLE SOURCE NOT DETECTED
11 ENG. COOLANT SOURCE NOT DETECTED
32 00 C3 PRESSURE SWITCH OPEN IN LOW
33 C3 PRESSURE SWITCH OPEN IN 3RD 55 C3 PRESSURE SWITCH OPEN IN 5TH 77 C3 PRESSURE SWITCH OPEN IN REVERSE
33 12 SUMP TEMPERATURE SENSOR FAILED LOW
23 SUMP TEMPERATURE SENSOR FAILED HIGH
34 12 EPROM COMPATIBILITY NUMBER WONG
13 EPROM CALIBRATION BLOCK CHECKSUM 14 EPROM POWER OFF BLOCK CHECKSUM 15 EPROM DIAGNOSE QUEUE BLOCK CHECKSUM
34 16 EPROM REAL TIME BLOCK CHECKSUM
17 EPROM MODIFIABLE CONSTANTS CHECKSUM
35 00 POWER INTERRUPTION
16 REAL TIME WRITE INTERRUPTION 36 00 HARDWARE / SOFTWARE NOT COMPATIBLE 41 12 A SOLENOID OPEN OR SHORTED TO GROUND
13 B SOLENOID OPEN OR SHORTED TO GROUND
14 C SOLENOID OPEN OR SHORTED TO GROUND
15 D SOLENOID OPEN OR SHORTED TO GROUND
16 E SOLENOID OPEN OR SHORTED TO GROUND
21 F SOLENOID OPEN OR SHORTED TO GROUND
22 G SOLENOID OPEN OR SHORTED TO GROUND
23 H SOLENOID OPEN OR SHORTED TO GROUND
24 J SOLENOID OPEN OR SHORTED TO GROUND
25 K SOLENOID OPEN OR SHORTED TO GROUND
26 N SOLENOID OPEN OR SHORTED TO GROUND 42 12 A SOLENOID SHORTED TO BATTERY
13 B SOLENOID SHORTED TO BATTERY
14 C SOLENOID SHORTED TO BATTERY
15 D SOLENOID SHORTED TO BATTERY
16 E SOLENOID SHORTED TO BATTERY
21 F SOLENOID SHORTED TO BATTERY
22 G SOLENOID SHORTED TO BATTERY
23 H SOLENOID SHORTED TO BATTERY
24 J SOLENOID SHORTED TO BATTERY
25 K SOLENOID SHORTED TO BATTERY
26 N SOLENOID SHORTED TO BATTERY 44 12 A SOLENOID SHORTED TO GROUND
13 B SOLENOID SHORTED TO GROUND
14 C SOLENOID SHORTED TO GROUND
15 D SOLENOID SHORTED TO GROUND
16 E SOLENOID SHORTED TO GROUND
21 F SOLENOID SHORTED TO GROUND
22 G SOLENOID SHORTED TO GROUND
23 H SOLENOID SHORTED TO GROUND
24 J SOLENOID SHORTED TO GROUND
25 K SOLENOID SHORTED TO GROUND
26 N SOLENOID SHORTED TO GROUND 45 12 A SOLENOID CIRCUIT OPEN
ALLISON TRANSMISSION
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MAIN SUB CODE CODE CODE DESCRIPTION
SHIFT SELECTOR DIAGNOSTIC CODES
52 XY OFF GOING C3PS TEST X TO Y 53 08 OFF GOING SPEED TEST LOW TO N1
18 OFF GOING SPEED TEST 1 TO N1
28 OFF GOING SPEED TEST 2 TO N1
29 OFF GOING SPEED TEST 2 TO N2
38 OFF GOING SPEED TEST 3 TO N1
39 OFF GOING SPEED TEST 3 TO N3
48 OFF GOING SPEED TEST 4 TO N1
49 OFF GOING SPEED TEST 4 TO N3
58 OFF GOING SPEED TEST 5 TO N1
59 OFF GOING SPEED TEST 5 TO N3
68 OFF GOING SPEED TEST 6 TO N1
69 OFF GOING SPEED TEST 6 TO N4
78 OFF GOING SPEED TEST REVERSE TO N1 99 OFF GOING SPEED TEST N2 TO N3 / N3 TO N2
XY OFF GOING SPEED TEST X TO Y 54 01 ON COMING RATIO TEST LOW TO 1
07 ON COMING RATIO TEST LOW TO REVERSE
10 ON COMING RATIO TEST 1 TO LOW
12 ON COMING RATIO TEST1 TO 2
17 ON COMING RATIO TEST 1 TO REVERSE
21 ON COMING RATIO TEST 2 TO 1
23 ON COMING RATIO TEST 2 TO 3
24 ON COMING RATIO TEST 2 TO 4
27 ON COMING RATIO TEST 2 TO REVERSE
32 ON COMING RATIO TEST 3 TO 2
34 ON COMING RATIO TEST 3 TO 4
35 ON COMING RATIO TEST 3 TO 5
42 ON COMING RATIO TEST 4 TO 2
43 ON COMING RATIO TEST 4 TO 3
45 ON COMING RATIO TEST 4 TO 5
46 ON COMING RATIO TEST 4 TO 6
53 ON COMING RATIO TEST 5 TO 3
54 ON COMING RATIO TEST 5 TO 4
56 ON COMING RATIO TEST 5 TO 6
64 ON COMING RATIO TEST 6 TO 4
65 ON COMING RATIO TEST 6 TO 5
70 ON COMING RATIO TEST REV.TO LOW
71 ON COMING RATIO TEST REVERSE TO 1
MAIN SUB CODE CODE CODE DESCRIPTION
45 13 B SOLENOID CIRCUIT OPEN
14 C SOLENOID CIRCUIT OPEN 15 D SOLENOID CIRCUIT OPEN 16 E SOLENOID CIRCUIT OPEN 21 F SOLENOID CIRCUIT OPEN 22 G SOLENOID CIRCUIT OPEN 23 H SOLENOID CIRCUIT OPEN 24 J SOLENOID CIRCUIT OPEN 25 K SOLENOID CIRCUIT OPEN 26 N SOLENOID CIRCUIT OPEN
46 21 F SOLENOID CIRCUIT OVER CURRENT
26 N & H SOLENOID CIRCUITS OVER CURRENT 27 A-HI SOLENOID CIRCUIT OVER CURRENT
51 01 OFF GOING RATIO TEST LOW TO 1
10 OFF GOING RATIO TEST 1 TO LOW 12 OFF GOING RATIO TEST 1 TO 2 21 OFF GOING RATIO TEST 2 TO 1 23 OFF GOING RATIO TEST 2 TO 3 24 OFF GOING RATIO TEST 2 TO 4 35 OFF GOING RATIO TEST 3 TO 5 42 OFF GOING RATIO TEST 4 TO 2 43 OFF GOING RATIO TEST 4 TO 3 45 OFF GOING RATIO TEST 4 TO 5 46 OFF GOING RATIO TEST 4 TO 6 53 OFF GOING RATIO TEST 5 TO 3 64 OFF GOING RATIO TEST 6 TO 4 65 OFF GOING RATIO TEST 6 TO 5 XY OFF GOING RATIO TEST X TO Y
52 01 OFF GOING C3PS TEST LOW TO 1
08 OFF GOING C3PS TEST LOW TO N1 32 OFF GOING C3PS TEST 3 TO 2 34 OFF GOING C3PS TEST 3 TO 4 54 OFF GOING C3PS TEST 5 TO 4 56 OFF GOING C3PS TEST 5 TO 6 71 OFF GOING C3PS TEST REVERSE TO 1 72 OFF GOING C3PS TEST REVERSE TO 2 78 OFF GOING C3PS TEST REVERSE TO N2 79 OFF GOING C3PS TEST REVERSE TO NNC TO 2 99 OFF GOING C3PS TEST N3 TO N2
ALLISON TRANSMISSION
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MAIN SUB CODE CODE CODE DESCRIPTION
ALLISON TRANSMISSION
54 72 ON COMING RATIO TEST REVERSE TO 2
80 ON COMING RATIO TEST N1 TO LOW 81 ON COMING RATIO TEST N1 TO 1 82 ON COMING RATIO TEST N1 TO 2 83 ON COMING RATIO TEST N1 TO 3 85 ON COMING RATIO TEST N1 TO 5 86 ON COMING RATIO TEST N1 TO 6 92 ON COMING RATIO TEST N2 TO 2 93 ON COMING RATIO TEST N3 TO 3 95 ON COMING RATIO TEST N3 TO 5 96 ON COMING RATIO TEST N4 TO 6 97 ON COMING RATIO TEST 2 TO REVERSE XY ON COMING RATIO TEST X TO Y
55 07 ON COMING C3PS TEST LOW TO REVERSE
17 ON COMING C3PS TEST 1 TO REVERSE 27 ON COMING C3PS TEST 2 TO REVERSE 80 ON COMING C3PS TEST N1 TO LOW 87 ON COMING C3PS TEST N1 TO REVERSE 97 ON COMING C3PS TEST NVL TO REVERSE XY ON COMING C3PS TEST X TO Y
56 00 LOW RANGE VERIFICA TION TEST
11 1ST RANGE VERIFICATION TEST 22 2ND RANGE VERIFICATION TEST 33 3RD RANGE VERIFICATION TEST 44 4TH RANGE VERIFICATION TEST 55 5TH RANGE VERIFICATION TEST 66 6TH RANGE VERIFICATION TEST 77 REVERSE RANGE VERIFICATION TEST
57 11 1ST RANGE VERIFICATION C3PS TEST
22 2ND RANGE VERIFICATION C3PS TEST 44 4TH RANGE VERIFICATION C3PS TEST 66 6TH RANGE VERIFICATION C3PS TEST 88 N1 RANGE VERIFICATION C3PS TEST
99 N2 TO N4 RANGE VERIFICATION C3PS TEST 61 00 RETARDER OIL TEMPERATURE HOT 62 12 RETARDER TEMP.SENSOR FAILED LOW
23 RETARDER TEMP.SENSOR FAILED HIGH
32 ENGINE COOLANT TEMP. SENSOR FAILED LOW
33 ENGINE COOLANT TEMP. SENSOR FAILED HIGH
MAIN SUB CODE CODE CODE DESCRIPTION
63 00 INPUT FUNCTION FAULT
26 KICKDOWN INPUT FAILED ON 40 SERVICE BRAKE STATUS INPUT FAILED ON
64 12 RETARDER MODULATION SENSOR FAILED LOW
23 RETARDER MODULATION SENSOR FAILED HIGH 65 00 ENGINE RATING TOO HIGH 66 00 SERIAL COMMUNICATION INTERFACE FAULT
11 S. C. I. ENGINE COOLANT SOURCE FAULT 69 12 A SOLENOID DRIVER OPEN IN ECU
13 B SOLENOID DRIVER OPEN IN ECU
14 C SOLENOID DRIVER OPEN IN ECU
15 D SOLENOID DRIVER OPEN IN ECU
16 E SOLENOID DRIVER OPEN IN ECU
21 F SOLENOID DRIVER OPEN IN ECU
22 G SOLENOID DRIVER OPEN IN ECU
23 H SOLENOID DRIVER OPEN IN ECU
24 J SOLENOID DRIVER OPEN IN ECU
25 K SOLENOID DRIVER OPEN IN ECU
26 N SOLENOID DRIVER OPEN IN ECU
27 A-HIGH SWITCH INOPERATIVE IN ECU
28 F-HIGH SWITCH INOPERATIVE IN ECU
29 N & H-HIGH SWITCH INOPERATIVE IN ECU
32 SPI COMMUNICATIONS LINK FAULT IN ECU
33 CENTRAL OPERATING PROCESSOR TIMEOUT
34 EPROM WRITE TIMEOUT IN ECU
35 EPROM CHECKSUM TEST IN ECU
36 RAM SELF TEST IN ECU
39 COMMUNICATIONS CHIP ADDRESSING ERROR
41 I/O ASIC ADDRESSING TEST IN ECU
42 SPI OUTPUT FAILURE
43 SPI INPUT FAILURE
SHIFT SELECTOR DIAGNOSTIC CODES
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