AEG PROTECT C. 6000, PROTECT C. 10000 User Manual
OPERATING INSTRUCTIONS UPS
PROTECT C.
PROTECT C. 6000 (S)
PROTECT C. 10000 (S)
Thank you for purchasing the AEG UPS PROTECT C.
from AEG Power Supply Systems.
Safety information and operating instructions are
included in this manual. To ensure correct use of the
UPS, please read this manual thoroughly before
operating it. Save this manual properly.
3
1 Notes on these Operating
Instructions
Duty to Provide Information
These operating instructions will help you to install and
operate the U
PROTECT C. 6000 (S) or PROTECT C. 10000 (S) as well as
the associated external battery units PROTECT C. 6000BP or
PROTECT C. 10000BP – all referred to as PROTECT C. in
this document – safely and properly, and for its intended
purpose. These operating instructions contain important
information necessary to avoid dangers during operation.
Please read these instructions carefully prior to
commissioning!
These operating instructions are a composite part of the
PROTECT C.
The owner of this unit is obliged to communicate the full
content of these operating instructions to all personnel
transporting or starting the PROTECT C. or performing maintenance or any other work on the unit.
Validity
ninterruptible Power Supply (UPS)
These operating instructions comply with the current technical
specifications of the PROTECT C. at the time of delivery. The
contents do not constitute a subject matter of the contract, but
serve for information purposes only.
Warranty and Liability
We reserve the right to alter any specifications given in these
operating instructions, especially with regard to technical data
and operation, prior to start-up or as a result of service work.
Claims in connection with supplied goods must be submitted
within one week of receipt, along with the packing slip.
Subsequent claims cannot be considered.
The warranty does not apply to damage caused by noncompliance with these instructions (such damage also
includes damaging the warranty seal). AEG will accept no
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liability for consequential damage. AEG reserves the right to
rescind all obligations such as warranty agreements, service
contracts, etc. entered into by AEG and its representatives
without prior notification in the event of maintenance and
repair work being carried out with anything other than original
AEG spare parts or spare parts purchased by AEG.
Handling
PROTECT C. is designed and constructed so that all
necessary steps for start-up and operation can be performed
without any internal manipulation of the unit. Maintenance and
repair work may only be performed by trained and qualified
personnel.
Illustrations are provided to clarify and facilitate certain steps.
If danger to personnel and the unit cannot be ruled out in the
case of certain work, it is highlighted accordingly by
pictograms explained in chapter 3.
Hotline
If you still have questions after having read these operating
instructions, please contact your dealer or our "Hotline":
Tel.: ++49 (0)180 5 234 787
Fax: ++49 (0)180 5 234 789
Internet: www.aegpss.de
Copyright
No part of these operating instructions may be transmitted,
reproduced and/or copied by any electronic or mechanical
means without the express prior written permission of AEG.
© Copyright AEG 2007. All rights reserved.
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Table of Contents
1 Notes on these Operating Instructions.............................4
2 General Information..........................................................8
2.1 Technology................................................................8
2.2 System Description ...................................................9
2.3 Technical Data ........................................................12
3 Safety .............................................................................16
3.1 General Safety Instructions.....................................16
3.2 Accident prevention regulations..............................16
3.3 Qualified personal ...................................................17
3.4 Safety Instructions for PROTECT C. .....................17
3.5 Certification .............................................................20
4 Set-Up and Operation ....................................................21
4.1 Unpacking and Inspection.......................................21
4.2 Transportation to the site ........................................22
4.3 Point of Installation..................................................23
4.4 Overview: Connections, Operating / Display Elements...24
4.4.1 Front View........................................................24
4.4.2 Display .............................................................25
4.4.3 Rear view (connections): .................................26
5 Commissioning...............................................................28
5.1 Protection for the personnel....................................29
5.2 Mains connection (general).....................................29
5.2.1 Checklist for connectors ..................................29
5.2.2 Connection diameter and protection................30
5.3 One phase mains connector ...................................30
5.3.1 Preparation for the one phase mains connector .....30
5.3.2 Connection of the one phase mains connector.......31
5.3.3 Preparation for the load connection.................31
5.3.4 Connection of the loads ...................................32
5.4 External Battery Expansions...................................32
5.5 Mechanic blocking of the PROTECT C. .................33
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Electrical Start-Up ..........................................................34
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6.1 Operating ................................................................36
6.1.1 Normal Operation ............................................36
6.1.2 Battery Operation / Autonomy Operation ........37
6.1.3 Bypass Operation ............................................38
6.1.4 Manual bypass.................................................39
6.1.5 Unit Overload...................................................39
7 Interfaces and communication .......................................41
7.1 Computer interfaces RS232....................................41
7.2 Communication Slot................................................41
7.3 Shutdown and UPS management software............41
8 Signalling and Error Correction ......................................43
8.1 Signalling.................................................................43
8.1.1 Table overview of LED display / alarm signals 45
8.2 Fault Diagnosis / Fault Rectification........................47
8.2.1 Error Messages................................................47
9 Parallel operation ...........................................................49
9.1 Functionality ............................................................49
9.2 Setup / connection of the parallel operation field....50
9.3 Operation in parallel compound..............................51
9.3.1 Activation .........................................................51
9.3.2 Modification in parallel compound ...................53
10 Maintenance ...............................................................55
10.1 Charging the Battery ...........................................55
10.2 Maintenance ........................................................55
10.2.1 Visual Check ....................................................55
10.2.2 Checking the Battery .......................................56
10.2.3 Fan Checking...................................................56
11 Storage, Dismantling and Disposal ............................57
11.1 Storage ................................................................57
11.2 Dismantling..........................................................57
11.3 Disposal...............................................................57
12 Glossary......................................................................58
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2 General Information
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2.1 Technology
PROTECT C. is an U
upply (UPS) for essential loads such as PCs,
S
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♦ Mains filter with overvoltage protection (appliance
protection
♦ Rectifier section with PFC logic (power factor correction unit)
♦ Separate battery charger with switch mode power supply
technology
♦ Integrated sealed, maintenance-free battery system
(PROTECT C.6000 / C.10000) as energy storage medium
with downstream DC/DC converter unit
♦ IGBT inverter for continuous supply of connected loads
with sinusoidal AC voltage
♦ Automatic electronic bypass (SBS = S
S
♦ Manual bypass for maintenance and service purposes
(with SBS activation when activated)
♦ Digital signal processor controlled control unit
workstations, servers, network components,
telecommunication equipment and simila
devices. It consists of:
/ class D) and mains energy backfeed protection
witch) as additional passive redundancy
ninterruptible Power
tatic Bypass
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View of the PROTECT C. components
2.2 System Description
The UPS is connected between the public utility's mains and
the loads to be protected.
The power section of the rectifier converts the mains voltage
to DC voltage for supplying the inverter. The circuit
technology used (PFC) enables sinusoidal current
consumption and therefore operation with little system
disturbance. A separate, second rectifier (charging REC set
up using switch mode power supply technology) is
responsible for charging or trickle-charging the battery
connected in the intermediate circuit. The configuration of this
charging REC means the harmonic content of the charging
current for the battery is almost zero, so the service life of the
battery is increased even more. The inverter is responsible for
converting the DC voltage into a sinusoidal output voltage. A
microprocessor-controlled control system based on pulsewidth modulation (PWM) in conjunction with digital signal
processor technology and extremely quickly pulsating IGBT
power semiconductors of the inverter guarantee that the
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voltage system on the protected busbar is of the highest
quality and availability.
In the event of mains faults (e.g. current failures), the voltage
continues to be supplied from the inverter to the load without
any interruption. From this point onwards, the inverter draws
its power from the battery instead of the inverter. No switching
operations are necessary; this means there is no interruption
in the supply to the load.
The automatic electronic bypass serves to increase the
security of supply further. It switches the public mains directly
through to the load if there is an inverter malfunction. As a
result, the automatic bypass represents an extra passive
redundancy for the load.
The integrated manual bypass ensures in case of service
and/or maintenances a complete power supply of all
connected loads. The internal electronic circuit (with
exception of the protected manual bypass) can be enabled by
the input fuse.
The maximum security of supply for connected loads is
achieved by switching up to three PROTECT C. UPS
appliances parallel. The n+x technology provides the highest
possible availability by a single or double redundancy. On the
other hand the power can be raised by using the single
redundancy. In case of no redundancy the highest power is
reached with the UPS. The relation between available power
and active redundancy is explained in the following table.
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Parallel system with PROTECT C. 6000 (S)
Available Power
1 2 3
Active
redundancy
level
0 6 kVA 12 kVA 18 kVA
1 --- 6 kVA 12 kVA
2 --- --- 6 kVA
Parallel system with PROTECT C.
Available Power
1 2 3
Active
redundancy
level
0 10 kVA 20 kVA 30 kVA
1 --- 10 kVA 20 kVA
2 --- --- 10 kVA
Number of UPS units
10000 (S)
Number of UPS units
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2.3 Technical Data
Type power
PROTECT C. 6000 (S) 6000 VA (cos ϕ = 0.7 lag.)
PROTECT C.
10000 (S) 10000 VA (cos ϕ = 0.7 lag.)
4200 W
7000 W
UPS Input (single phase) 1ph
~ / N / PE
Rated connection voltage 220 / 230 / 240 Vac
Voltage tolerance range 176 Vac – 276 Vac ± 3 %
without battery operation
Nominal frequency 50 Hz / 60 Hz
(automatic detection)
Frequency tolerance range ± 4 Hz
Curr. consumption (full load)
PROTECT C. 6000 (S) 31 A
PROTECT C.
Input power factor
10000 (S) 50 A
λ ≥ 0.98
UPS Output (single phase)
Rated output voltage 220 / 230 / 240 Vac ±1 %
(configuration via software
“CompuWatch”)
Nominal frequency 50 Hz / 60 Hz ± 0.1 %
(depending on mains)
Voltage waveform Harmonic distortion
≤ 2% THD (linear load)
≤ 6% THD (non-linear load)
Current Crest Ratio 3:1
Overload behaviour until 105 % continuous;
with existing mains > 105 % - < 130 % for 10 min.;
130 % for 1 s
Gapless automatic switch to SBS.
Cutoff after 1 minute at persisting
overload (backswitch at damping
overload = load < 90%).
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Overload behaviour up to 105 % continuous;
in battery mode > 105 % for 10 s
Short circuit behaviour 3 x I
for 300 ms
N
Battery
Autonomy time (full load with internal battery)
PROTECT C. 6000 8 min.
PROTECT C. 10000 5 min.
Autonomy times with external optional battery expansions
(only for PROTECT C. models):
Coupled
battery modules
1
2
3
Autonomy times (full load)
C.6000 C. 10000
25 min. 15 min.
45 min. 25 min.
60 min. 33 min.
Rated direct voltage (intermediate circuit)
PROTECT C. 6000 (S) 240 Vdc
PROTECT C.
10000 (S) 240 Vdc
Battery charging current
PROTECT C. 6000 2.0 A
PROTECT C. 6000 S 4.2 A
PROTECT C.
PROTECT C.
10000 2.0 A
10000 S 4.2 A
Recharge time ~ 7 h (UPS with internal
to 90% of rated capacity battery only)
(PROTECT C. – models) ~ 11
h (with 1 battery
expansion)
~ 16 h (with 2 battery
expansions)
~ 24 h (with 3 battery
expansions)
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Type Sealed, maintenance-free
PROTECT C. 6000 12 V 7.2 Ah x 20
PROTECT C. 10000 12 V 9 Ah x 20
PROTECT C. 6000 BP 12 V 7.2 Ah x 20
PROTECT C. 10000 BP 12 V 9 Ah x 20
“S” versions with boosted battery
charger for charging external
battery (no integrated battery)
Communication
Ports RS232
SUB-D (9-pole)
Communication slot for expansion
(e.g. AS/400 / USB / SNMP, ...)
Shutdown Software on CD “CompuWatch” for all popular
operating systems like
Windows, Linux, Mac OS X,
Unix, FreeBSD, Novell, Sun
General Data
Classification VFI SS 111 to IEC 62040–3
double-conversion technology
Overall efficiency (full load)
PROTECT C. 6000 (S) > 88 %
PROTECT C.
10000 (S) > 88 %
Noise level (1m distance)
PROTECT C. 6000 (S) < 55 dB(A)
PROTECT C.
10000 (S) < 55 dB(A)
Type of cooling Forced cooling
by variable speed fans
Operating temperature range 0°C to +40°C
Recommendation
+15°C to +25°C (due to
battery system)
Storage temperature range 0°C to +40°C
Relative humidity < 95%, non-condensing
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Max. site altitude up to 1000m at rated power;
if the UPS is used above than
1000m, decreasing as follows:
Colour Blackline
Weight:
PROTECT C. 6000 90 kg
PROTECT C. 6000 S 35 kg
PROTECT C. 6000 BP 65 kg
PROTECT C.
PROTECT C.
PROTECT C.
Dimension W x H x D:
PROTECT C. 6000 (S
PROTECT C. 10000 (S
Guidelines
The PROTECT C. complies with the product norm EN 50091.
The CE symbol on the unit certifies the compliance to the EG
guidelines for 73/23 EEC low voltage and for 89/336 EEC
electromagnetic compatibility (EMC), when following the
installation instructions in the manual.
For the 73/23 EEC low voltage guidelines
Reference number EN 62040-1-1 : 2003
For 89/336-EMV guidelines
Reference number EN 50091-2 : 1995
EN 61000-3-2 : 1995
EN 61000-3-3 : 1995
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10000 93 kg
10000 S 38 kg
10000 BP 68 kg
Warning:
This is a UPS product for restricted sales for
users only with appropriate knowledge. To avoid
interference, restrictions according installation
or additional measures may be required.
Altitude (m) 1000 1500 2000 2500 3000
Power 100% 95% 90% 85% 80%
/ BP) 260 mm x 717 mm x 570 mm
/ BP) 260 mm x 717 mm x 570 mm
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3 Safety
3.1 General Safety Instructions
Canonical operation and maintenance as well as the
complying with afffiliated security regulations are imminent for
the protection of personal and the readiness to use of the unit.
The personnel that sets up, activates, operates and maintains
the unit has to be aware and has to stick to the security
regulations. Any activity may only be performed by qualified
personnel with designated and intact tools, appliances,
measuring units and expandable items.
The following pictograms are used in these operating
instructions to identify danger, attention and information
content:
Danger!
This instruction defines work and operation
methods, which are to follow, to prevent fatal
injury to the operator and other persons.
Attention!
This instruction defines work and operation
methods, which are to follow, to prevent damage
to the unit and parts of the unit.
Information!
Useful and important hints for the operation of the
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UPS and its external battery modules (special
accessories).
3.2 Accident prevention regulations
The local regulation for accident prevention and the general
security regulations according IEC 364 have to be followed
unconditionally. Before working with PROTECT C. the
following security rules must be adhered.
♦ Disconnect the unit from the mains
♦ Protect against reconnection
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♦ Assure for no power
♦ Ground and short circuit system
♦ Cover or seals adjacent components still under power
3.3 Qualified personal
The PROTECT C. may only be transported, setup, connected
and maintained by qualified personnel, that is aware do the
legal security and installation regulations and knows how to
apply them. All executions have to be supervised by
responsible qualified personnel.
The qualified personnel have to be authorised by the
responsible person for security rights affairs to execute the
necessary tasks.
Qualified personnel have
♦ an education and experience in the relevant area of
operation,
♦ know the applicable norms, rules, regulations and
accident preventions rules,
♦ are educated in the functionality and the operation of
the PROTECT C.,
♦ can identify and prevent dangers.
Regulations and definitions for qualified personnel are
included in DIN 57105 / VDE 0105, part 1.
3.4 Safety Instructions for PROTECT C.
The UPS carries high voltage. The unit may
only be opened by trained and qualified
personnel. Repairs may only be carried out by
qualified customer service staff!
The output may be live, even if the UPS is not
connected to the mains, since the UPS has its
own internal power supply (battery)!
For health and safety reasons, the unit must be
earthed correctly!
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PROTECT C. may only be operated with or connected to a
220 V / 230 V / 240 V mains with protective grounding using a
CE marked mains connection cable with PE conductor that
has been tested in accordance with national standards.
Danger! Risk of burning!
The battery has powerful short circuit
currents. Incorrect connection or isolation faults
can lead to melting of the plug connections,
sparking potential and severe burns!
The unit has a warning signal that sounds when
the battery voltage of PROTECT C. is exhausted
or when the UPS is not working in its normal
mode (chapter 8, page 45).
Observe the following safety instructions to
ensure permanent operational safety of and safe
work with the UPS and the battery modules
(special accessories):
♦ Do not dismantle the UPS!
The UPS does not contain any parts that require regular
maintenance. Bear in mind that the warranty will be
invalidated if the unit is opened!
♦ Do not install the unit in direct sunshine or in close
proximity of heaters!
♦ The unit is designed to be installed inside in heated
rooms. Never install the housing in the vicinity of water or
in an excessively damp environment!
♦ Condensation may occur if the UPS is brought from a
cold environment into the room where it is to be installed.
The UPS must be absolutely dry prior to start-up. As a
result, leave it to acclimatise for at least two hours.
♦ Never connect the mains input to the UPS output, and
vice versa!
♦ Ensure that no fluids or foreign bodies can penetrate the
housing!
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♦ Do not block the air vents of the unit! Keep children away
r
from the unit and ensure that objects are never inserted
through the air vents!
♦ Do not connect household appliances such as hairdryers to
the UPS! Also take care when working with motor loads. It is
essential to avoid back-feeding the inverter, e.g. if the load is
intermittently operated in regenerative mode.
Danger! Electric shocks!
Even after the mains voltage has been
disconnected, the components within the UPS
remain connected to the battery and can thus
cause electric shocks. It is therefore imperative to
disconnect the battery circuit before carrying out
any maintenance or repair work!
If it is necessary to replace the battery or carry
out maintenance work, this must be done by o
under the supervision of a specialist familiar with
batteries and the necessary safety precautions!
Only authorised persons are allowed in the
vicinity of the batteries!
When replacing the batteries, the following must be observed:
Only ever use identical maintenance-free sealed lead
batteries with the same data as the original batteries.
Danger! Explosive!
Never throw batteries into open fire.
Never open or damage batteries. (Electrolyte
may leak out and damage skin and eyes. It may
be toxic!)
Batteries can cause electric shocks and high
short-circuit currents.
Take the following safety precautions when working with the
batteries:
♦ Take off watches, rings and other metallic objects!
♦ Always use tools with insulated handles!
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