AEG Protect 1.1, PROTECT 1.11 User Manual

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UPS OPERATING INSTRUCTIONS

PROTECT 1.

PROTECT 1.100

PROTECT 1.150

PROTECT 1.200

Thank you for deciding to purchase the PROTECT 1. UPS from AEG Power Solutions.

The following safety instructions are an important part of the operating instructions are will protect you against problems from operating errors and possible dangers. Please read these instructions carefully prior to commissioning!

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1Notes on these Operating Instructions

Duty to provide information

These operating instructions will help you to install and operate the Uninterruptible Power Supply (UPS), PROTECT 1.100, PROTECT 1.150 or PROTECT 1.200 as well as the corresponding external battery units PROTECT 1.100 BP or PROTECT 1.BP20, all referred to as PROTECT 1 in the following, safely and correctly. These operating instructions contain important information for avoiding dangers.

Please read these instructions carefully prior to commissioning!

These operating instructions are an integral part of PROTECT 1.

The owner of this unit is obliged to communicate the full content of these operating instructions to all personnel transporting or starting the PROTECT 1 or performing maintenance or any other work on the unit.

Validity

These operating instructions comply with the current technical specifications of PROTECT 1. at the time of publication. The contents do not constitute a subject matter of the contract, but serve for information purposes only.

Warranty and liability

We reserve the right to alter any specifications given in these operating instructions, especially with regard to technical data and operation.

Claims in connection with supplied goods must be submitted within eight days of receiving the goods, along with the packing slip. Subsequent claims cannot be considered.

The warranty does not apply for damage caused by noncompliance with these instructions (such damage also includes damage to the warranty seal). AEG will accept no

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liability for consequential damage. AEG will rescind all obligations such as warranty agreements, service contracts, etc. entered into by AEG or its representatives without prior notice in the event of maintenance and repair work being carried out with anything other than original AEG parts or spare parts purchased from AEG.

Handling

PROTECT 1. is designed and constructed so that all necessary steps for start-up and operation can be performed without any internal manipulation of the unit. Maintenance and repair work may only be performed by trained and qualified personnel.

Illustrations are provided to clarify and facilitate certain steps.

If danger to personnel and the unit cannot be ruled out in the case of certain work, it is highlighted accordingly by pictographs explained in the safety regulations of chapter 3.

Hotline

If you still have questions after having read these operating instructions, please contact your dealer or our hotline:

Tel:

+49 (0)180 5 234 787

Fax: +49 (0)180 5 234 789

Internet: www.aegpartnernet.com

Copyright

No part of these operating instructions may be transmitted, reproduced and/or copied by any electronic or mechanical means without the express prior written permission of AEG.

© Copyright AEG 2009. All rights reserved.

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Table of Contents

1

Notes on these Operating Instructions .............................

3

2

General Information ..........................................................

7

 

2.1

Technology ................................................................

7

 

2.2

System Description....................................................

8

 

2.3

Technical Data.........................................................

11

3

Safety Regulations ..........................................................

15

 

3.1

Important Instructions and Explanations .................

15

 

3.2

Accident Prevention Regulations.............................

15

 

3.3

Qualified Personnel .................................................

16

 

3.4

Safety Instructions for PROTECT 1. .......................

16

 

3.5

CE Certificate...........................................................

20

4

Set-up..............................................................................

20

 

4.1

Unpacking and Inspection .......................................

21

 

4.2

Transport to Installation Site....................................

22

 

4.3

Set-Up......................................................................

23

4.4Overview: Connections, Operating / Display

 

Elements..................................................................

24

4.4.1

Front view...........................................................

24

4.4.2

Display ...............................................................

25

4.4.3

Rear view (connections): ...................................

26

5 Electrical Connection ......................................................

28

5.1

Safety of Personnel .................................................

29

5.2

Mains Connection (General)....................................

29

5.3

Checklist for Cable Connections .............................

29

5.3.1 Connection Cross-Sections and Fuse Protection ...

30

5.4

Mains Connection..............................................................

31

5.4.1Preparation for the three-phase mains connection.31

5.4.2Connection of the Three-Phase Input Mains

 

Voltage ...............................................................

31

5.4.3 Preparation of the Output Cabling .....................

32

5.4.4 Connection of the Loads ....................................

33

5.5

Connection of External Battery Modules .................

33

5.5.1 Connection of the Battery Cubicle

 

 

PROTECT 1.100 BP ..........................................

34

5.5.2 Connection of the Battery Cubicle

 

 

PROTECT 1.BP20 .............................................

35

5.6

Mechanical Blocking of PROTECT 1. .....................

36

5

6

Start-Up...........................................................................

37

6.1

Operating Modes .....................................................

38

 

6.1.1

Normal Operation...............................................

38

 

6.1.2

Battery Operation / Autonomous Operation.......

39

 

6.1.3

Bypass Operation ..............................................

40

 

6.1.4

Manual Bypass ..................................................

41

 

6.1.5

Unit overload ......................................................

42

7

Interfaces and Communication .......................................

43

7.1

Computer Interface RS232......................................

43

7.2

Communication Slot ................................................

43

7.3

Shutdown and UPS Management Software............

43

8

Displays and Troubleshooting.........................................

45

 

8.1.1

Signalling............................................................

45

 

8.1.2

Overview Table of LED Displays / Acoustic

 

 

 

 

Warning Signals .................................................

47

8.2

Faults .......................................................................

49

 

8.2.1

Error Messages..................................................

49

9

Parallel Operation ...........................................................

51

9.1

Principle of Operation ..............................................

51

9.2

Set-up / Connection of Parallel Operation Board ....

52

9.3

Operation of the UPS in a parallel system ..............

53

 

9.3.1

Start-Up..............................................................

53

 

9.3.2

Changes to the parallel system..........................

56

10

Maintenance....................................................................

57

10.1

Charging the Battery................................................

57

10.2

Checks.....................................................................

57

 

10.2.1 Visual Check ......................................................

57

 

10.2.2 Checking the Battery..........................................

58

 

10.2.3 Fan Check..........................................................

58

11 Storage, Dismantling and Disposal.................................

59

11.1

Storage ....................................................................

59

11.2

Dismantling ..............................................................

59

11.3

Disposal ...................................................................

59

12

List of Terms ...................................................................

60

12.1

Technical terminology..............................................

60

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2 General Information

2.1Technology

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PROTECT 1. is an

Uninterruptible

Power

Supply (UPS) for essential loads such as small

 

 

data centres, servers, network components,

 

telecommunications

equipment and

similar

 

units. It consists of:

 

 

Mains filter with overvoltage protection (appliance protection / class D) and mains energy backfeed protection

Rectifier section with PFC logic (power factor correction unit)

Separate battery charger with

switch mode power supply technology

IGBT inverter for continuous supply of connected loads with sinusoidal AC voltage

Automatic electronic bypass (SBS) as additional, passive redundancy SBS = Static Bypass Switch

Manual bypass for maintenance and service purposes (with automatic SBS activation upon actuation)

Control unit

on the basis of digital signal processor technology

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2.2System Description

The UPS is connected between the public utility mains and the loads to be protected.

The power section of the rectifier converts the mains voltage to DC voltage for supplying the inverter. The circuit technology used (PFC) enables sinusoidal current consumption and therefore operation with little system disturbance. A separate, second rectifier (charging REC set up using switch mode power supply technology) is responsible for charging or trickle-charging the battery connected in the intermediate circuit. The configuration of this charging REC means the harmonic content of the charging current for the battery is almost zero, which increases the service life of the battery even more. The inverter is responsible for converting the DC voltage into a sinusoidal output voltage. A microprocessor-driven control based on a pulse-width modulation (PWM) guarantees, in conjunction with digital signal processor technology and extremely fast pulsating

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IGBT power semiconductors of the inverter, a voltage system of the highest quality and availability on the secured busbar.

In the event of mains faults (such as e.g. current failures), the voltage continues to be supplied from the inverter to the load without any interruption. From this point onwards, the inverter draws its power from the battery instead of the rectifier. Since no switching operations are necessary, there is no interruption in the supply to the load.

The automatic electronic bypass serves to increase the reliability of the supply further, especially in the case of individual systems. It switches the public mains directly through to the load without any interruption, e.g. when there is an inverter malfunction. As a result, the automatic bypass represents an extra passive redundancy for the load.

An integrated, manually operated bypass unit ensures an uninterrupted supply to the connected loads in the case of maintenance and/or service work. The internal electronic part (with the exception of the metal-clad manual bypass) can be disconnected via the mains input miniature circuit breakers.

The greatest possible supply reliability of connected loads is attained by the parallel connection of up to max. three PROTECT 1. UPS systems. The n+x technology thus guarantees maximum reliability through up to double active redundancy on the one hand as well as on the other hand the possibility of increased power with simple redundancy or even only higher UPS power without any redundancy. The relationship between the available output power and the degree of active redundancy can be seen in the following overview:

Parallel system with PROTECT 1.100

Available power

Number of UPS units

 

 

 

1

2

3

 

 

 

 

 

 

 

Active

0

10 kVA

20 kVA

30 kVA

 

 

 

 

redundancy

1

---

10 kVA

20 kVA

degree

 

 

 

 

2

---

---

10 kVA

 

 

 

 

 

 

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Parallel system with PROTECT 1.150

Available power

Number of UPS units

 

 

 

1

2

3

 

 

 

 

 

 

 

Active

0

15 kVA

30 kVA

45 kVA

 

 

 

 

redundancy

1

---

15 kVA

30 kVA

degree

 

 

 

 

2

---

---

15 kVA

 

 

 

 

 

 

Parallel system with PROTECT 1.200

 

 

 

 

 

Available power

Number of UPS units

 

 

 

1

2

3

 

 

 

 

 

 

 

Active

0

20 kVA

40 kVA

60 kVA

 

 

 

 

redundancy

1

---

20 kVA

40 kVA

degree

 

 

 

 

2

---

---

20 kVA

 

 

 

 

 

 

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2.3

Technical Data

 

 

 

Type rating

 

 

 

PROTECT 1.100

10000 VA (cos ϕ = 0.7 ind.)

 

 

7000 W

 

PROTECT 1.150

15000 VA (cos ϕ = 0.7 ind.)

 

 

10500 W

 

PROTECT 1.200

20000 VA (cos ϕ = 0.7 ind.)

 

 

14000 W

 

UPS input

3ph~ / N / PE

 

 

Rated connection voltage

400 V/ 230 VAC

 

Voltage range without

304 VAC – 478 VAC ± 3 %

 

battery operation

(rectifier)

 

 

176 VAC – 261 VAC VAC ± 3 %

 

 

(bypass)

 

Frequency

50 Hz / 60 Hz

 

 

(autom. detection)

 

Frequency tolerance range

± 4 Hz

 

Current consumption at full load (max.)

 

PROTECT 1.100

13 A (3ph~) / 46 A (bypass)

 

PROTECT 1.150

19 A (3ph~) / 68 A (bypass)

 

PROTECT 1.200

25 A (3ph~) / 91 A (bypass)

 

System disturbance factor

λ 0.95

 

UPS output

 

 

 

 

 

 

 

Nominal voltage output

220 / 230 / 240 VAC ± 1%

 

 

(configuration via

 

 

“CompuWatch”software )

 

Nominal frequency

50 Hz / 60 Hz ± 0.1%

 

 

(dependent on mains frequency)

 

Type of voltage

Sine, distortion

 

 

2% THD (linear load)

 

 

6% THD (non-linear load)

 

Crest factor

3:1

 

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Overload behaviour

Up to 105% continuous;

with mains supply

> 105% – < 130% for 10 min.

 

130% for 1s

 

Following this, automatic,

 

uninterrupted switchover to

 

integrated bypass (SBS).

 

Switch-off after 1 min if overload

 

continues to be present. (Switch

 

back if overload decreases = load

 

< 90%)

Overload behaviour with

Up to 105% continuous;

battery operation

> 105% for 10 s

Short-circuit behaviour

2.5 x IN for 100 ms

Battery

Standby times with external standard battery units

 

 

 

 

 

Standby times (full load / half load) [min.]

 

 

 

 

 

 

 

 

 

 

Coupled

 

PROTECT

PROTECT

PROTECT

Recharging time

 

battery cubicles

 

1.100

1.150

1.200

to 90% capacity

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 x PROTECT 1.100 BP

 

16

/

42

---

 

 

---

 

5h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 x PROTECT 1.100 BP

 

42

/

97

---

 

 

---

 

7h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 x PROTECT 1.100 BP

 

60

/ 134

---

 

 

---

 

10h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 x PROTECT 1. BP 20

 

19

/

47

10 /

29

6

/

19

5h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 x PROTECT 1. BP 20

 

47

/ 103

29 /

68

19

/

47

9h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 x PROTECT 1. BP 20

 

78

/

77

47 / 103

34

/

62

13h

 

 

 

 

 

 

 

 

 

 

 

 

4 x PROTECT 1. BP 20

 

103

/ 243

68 / 153

47

/ 103

18h

 

 

 

 

 

 

 

 

 

 

 

 

5 x PROTECT 1. BP 20

 

138

/ 312

85 / 202

63

/ 138

24h

 

 

 

 

 

 

 

 

 

Nominal DC voltage (intermediate circuit): 240 VDC

 

Trickle charge voltage: 274 VDC ± 1%

 

 

 

 

 

 

Battery charging current (max.): 4.2 ADC

 

 

 

 

 

Type

 

 

 

 

Sealed, maintenance-free

 

 

 

 

 

 

 

 

 

 

 

 

 

PROTECT 1.100 BP

 

 

 

2x20 blocks 12V 9Ah,

 

 

 

 

 

 

 

e.g. CSB HR 1234WF2

 

 

 

 

 

 

 

 

 

PROTECT 1.BP20

 

 

 

 

1x20 blocks 12V 20Ah,

 

 

 

 

 

 

 

e.g. Panasonic LC-X1220P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Communication

Interfaces

RS232

 

 

Sub-D (9-pin)

 

 

Additionally: Communication slot

 

 

for expansions (e.g. AS/400 /

 

 

USB / remote signal indicator /

 

 

SNMP, …)

Shutdown software on CD

“CompuWatch” for all common

 

 

operating systems, e.g.

 

 

Windows, Linux, Mac, Unix,

 

 

FreeBSD, Novell, Sun

General data

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Classification

VFI SS 111 acc. to IEC 62040–3

 

 

Sustained transformer

 

 

technology

Full load efficiency

> 90% / > 88%

 

 

 

(AC-AC / DC-AC)

 

 

 

 

 

 

 

Inherent noise (1m distance)

 

 

 

 

 

 

 

PROTECT 1.100

< 55 dB(A)

PROTECT 1.150

< 60 dB(A)

PROTECT 1.200

< 60 dB(A)

Cooling type

Forced air cooling through

 

 

variable-speed fans

Operating temperature range

0°C to +40°C

 

 

Recommended: +15°C to +25°C

 

 

(due to battery system)

Storage temperature range

0°C to +40°C

Relative humidity

< 95% (without condensation)

Site altitude

Up to 1000 m at nominal output

 

 

Use more than 1000 m above

 

 

sea level results in the following

 

 

reduction in output power:

 

 

 

 

 

 

 

 

 

 

Height(m)

 

1000

1500

2000

2500

3000

 

 

 

 

 

 

 

 

 

 

 

Output power

 

100%

95%

90%

85%

80%

 

 

 

 

 

 

 

 

 

 

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Housing colour:

Blackline

Weight:

 

PROTECT 1. 100

39 kg

PROTECT 1. 150

55 kg

PROTECT 1. 200

55 kg

PROTECT 1. 100 BP

135 kg

PROTECT 1. BP20

170 kg

Dimensions W x H x D:

 

PROTECT 1.100/1.150/1.200

260 mm x 717 mm x 670 mm

PROTECT 1.100 BP

260 mm x 717 mm x 670 mm

PROTECT 1.BP 20

260 mm x 717 mm x 810 mm

Directives

The PROTECT 1. meets the product standard EN 50091.

The CE mark on the unit confirms compliance with the EC outline directives for 73/23 EEC – Low voltage and for 89/336 EEC – Electromagnetic compatibility if the installation instructions described in the operating instructions are observed.

For 73/23 EEC low-voltage

 

directive reference number

EN 62040-1-1 : 2003

For 89/336 EMC directive

 

reference number

EN 50091-2 : 1995

 

EN 61000-3-2 : 1995

 

EN 61000-3-3 : 1995

i

Warning:

This is a product for industrial and commercial

use in the second environment – to prevent

 

malfunctions, restrictions on the installation or

 

additional measures may be required.

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3 Safety Regulations

3.1Important Instructions and Explanations

The instructions for operation and maintenance, as well as the following safety regulations must be complied with to ensure the safety of personnel as well as the continued availability of the unit. All personnel installing/dismantling, starting up, operating or servicing the units must be familiar with and observe these safety regulations. Only trained and qualified personnel may perform the work described, using tools, equipment, test equipment and materials intended for the purpose and in perfect working condition.

Important instructions are emphasized by the words “Caution”, “Attention”, “Note” and indented text.

Caution

This symbol identifies all working and operational procedures requiring absolute compliance to avoid any danger to persons.

Attention

This symbol identifies all working and operational procedures requiring absolute compliance to prevent any damage, irreparable or otherwise, to the unit and its components.

i

Note

This symbol identifies technical requirements and

additional information requiring the operator's

 

attention.

3.2Accident Prevention Regulations

Compliance with the accident prevention regulations valid in the respective country of use and the general safety regulations in accordance with IEC 364 is mandatory. The following safety rules must be observed prior to performing any work on the PROTECT 1.:

Disconnect the unit from the power supply

Secure the unit against being switched back on

15

Verify that the unit is disconnected from the power supply

Earth and short-circuit the unit

Provide protection by covers or barriers for any neighbouring live parts

3.3Qualified Personnel

The PROTECT 1. may only be transported, installed, connected and serviced by qualified personnel who are familiar with the pertinent safety and installation regulations. All work performed must be inspected by responsible expert personnel.

The qualified personnel must be authorised by the responsible safety officer of the installation to perform the work required.

Qualified personnel is defined as personnel

having completed training and gained experience in the respective field,

familiar with the pertinent standards, rules and regulations and accident prevention regulations,

having received instruction on the mode of operation and operating conditions of the PROTECT 1.,

capable of recognising and preventing dangers.

Regulations and definitions for qualified personnel can be found in DIN 57105/VDE 0105 Part 1.

3.4Safety Instructions for PROTECT 1.

The UPS is live, and the voltage can be dangerous. The unit may only be installed and if necessary opened by trained and qualified personnel. Repairs may only be carried out by qualified customer service staff!

The output can be live, even when the UPS is not connected to the mains supply!

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