Zoll Medical Corporation, 2001. All rights reserved.
Warranty (U.S. Only)
(a) ZOLL Medical Corporation warrants to the original equipment purchaser that beginning on the date of installation, or thirty (30) days after the date of shipment from
ZOLL Medical Corporation's facility, whichever first occurs, the equipment (other than accessories and electrodes) will be free from defects in material and workmanship
under normal use and service for the period of one (1) year. During such period ZOLL Medical Corporation will, at no charge to the customer, either repair or replace (at
ZOLL Medical Corporation's sole option) any part of the equipment found by ZOLL Medical Corporation to be defective in material or workmanship. If ZOLL Medical
Corporation's inspection detects no defects in material or workmanship, ZOLL Medical Corporation's regular service charges shall apply. (b) ZOLL Medical Corporation
shall not be responsible for any equipment defect, the failure of the equipment to perform any function, or any other nonconformance of the equipment, caused by or
attributable to: (i) any modification of the equipment by the customer, unless such modification is made with the prior written approval of ZOLL Medical Corporation; (ii)
the use of the equipment with any associated or complementary equipment, (iii) installation or wiring of the equipment other than in accordance with ZOLL Medical
Corporation's instructions. (c) This warranty does not cover items subject to normal wear and burnout during use, including but not limited to lamps, fuses, batteries, patient
cables and accessories. (d) The foregoing warranty constitutes the exclusive remedy of the customer and the exclusive liability of ZOLL Medical Corporation for any
breach of any warranty related to the equipment supplied hereunder. (e) Limitation of Liability: ZOLL shall not in any event be liable to Purchaser, nor shall Purchaser
recover, for special, incidental or consequential damages resulting from any breach of warranty, failure of essential purpose, or under any other legal theory including but
not limited to lost profits, lost savings, downtime, goodwill, damage to or replacement of equipment and property, even if ZOLL has been advised of the possibility of such
damages.
THE WARRANTY SET FORTH HEREIN IS EXCLUSIVE AND ZOLL MEDICAL CORPORATION EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES
WHETHER WRITTEN, ORAL, IMPLIED, OR STATUTORY, INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE.
For additional information, please call ZOLL Medical Corporation at 1-800-348-9011 (in Massachusetts: 1-781-229-0020). International customers should call the nearest
authorized ZOLL Medical Corporation service center.
Software License
Read this License agreement carefully before operating any of the M Series products.
Software incorporated into the system is protected by copyright laws and international copyright treaties as well as other intellectual property laws and treaties. This
software is licensed, not sold. By taking delivery of and using this system, the Purchaser signifies agreement to and acceptance of the following terms and conditions:
Grant of License: In consideration of payment of the software license fee which is part of the price paid for this product ZOLL Medical Corporation grants the Purchaser
a non-exclusive license, without right to sublicense, to use the system software in object-code form only.
Ownership of Software/Firmware: Title to, ownership of and all rights and interests in the system software and all copies thereof remain at all times vested in the
manufacturer, and Licensors to ZOLL Medical Corporation and they do not pass to Purchaser.
Assignment: Purchaser agrees not to assign, sub-license or otherwise transfer or share its rights under the license without the express written permission of ZOLL Medical
Corporation.
Use Restrictions: As the Purchaser, you may physically transfer the products from one location to another provided that the software/firmware is not copied. You may not
disclose, publish, translate, release or distribute copies of the software/firmware to others. You may not modify, adapt, translate, reverse engineer, decompile, crosscompile,
disassemble or create derivative works based on the software/firmware.
No Implied License
Possession or purchase of this device does not convey any express or implied license to use the device with replacement parts which would, alone, or in combination with
this device, fall within the scope of one or more of the patents relating to this device.
CHAPTER 1 PREFACE ................................................................................................................................................................... I
Overview .............................................................................................................................................................................................. i
Safety Considerations ........................................................................................................................................................................... i
Additional Reference Material ............................................................................................................................................................ ii
Conventions ........................................................................................................................................................................................ iii
Service Policy Warranty ..................................................................................................................................................................... iii
Technical Service ...............................................................................................................................................................................iii
Technical Service for International Customers .................................................................................................................................. iv
Before You Begin the Maintenance Tests ............................................................................................................................................2
Equipment You Need to Perform the Maintenance Tests ....................................................................................................................2
Equipment You Need for the M Series Options Maintenance Tests ....................................................................................................3
Zoll M Series Error Messages ............................................................................................................................................................44
Equipment You Need for the Disassembly Procedures ......................................................................................................................62
Safety Precautions You Need to Take ................................................................................................................................................63
Overview of Modules .........................................................................................................................................................................64
Page 4
1. Removing the ZIF Keeper ..............................................................................................................................................................66
2. Removing the Front Panel ..............................................................................................................................................................67
2A. Removing the Display .................................................................................................................................................................68
2B. Removing the Control Board .......................................................................................................................................................69
2B. Removing the Control Board (Continued) ...................................................................................................................................70
3. Removing the Upper Housing Assembly .......................................................................................................................................71
4. Removing the System Board Assembly .........................................................................................................................................72
4. Removing the System Board Assembly (Continued) .....................................................................................................................73
5. Removing the Battery Interconnect Board Assembly ....................................................................................................................74
6. Removing the High Voltage/Charger Assembly ............................................................................................................................75
6. Removing the High Voltage/Charger Assembly (Continued) ........................................................................................................76
7. Removing the High Voltage Module Assembly .............................................................................................................................77
8. Removing the High Voltage Capacitor Assembly .........................................................................................................................78
9. Removing the System Interconnect Board .....................................................................................................................................79
10. Removing the Printer/Recorder Motor .........................................................................................................................................80
11. Removing the Lower Housing Assembly .....................................................................................................................................81
12. Removing the Print Head Assembly ............................................................................................................................................82
13. Removing the PCMCIA Card Slot Assembly ..............................................................................................................................83
14. Removing the Paddle Release Latch ............................................................................................................................................84
CHAPTER 1 REPLACEMENT PARTS ...........................................................................................................................................85
Replacement Parts ..............................................................................................................................................................................86
Field Replacement Parts .....................................................................................................................................................................90
Main System Board ............................................................................................................................................................................94
Main System Board Functions ...........................................................................................................................................................96
Power Supply ......................................................................................................................................................................................98
ECG Front End ...................................................................................................................................................................................99
Multifunction Electrode (MFE)/PADS (System Board and High Voltage Module) .........................................................................99
CPU and EPU .....................................................................................................................................................................................99
Page 5
High Voltage Module .......................................................................................................................................................................100
Defibrillator Charging and Discharging ...........................................................................................................................................101
High Voltage Capacitor Monitor ......................................................................................................................................................102
Pacer/Defibrillator Control Signals ..................................................................................................................................................103
System Interconnect Module ............................................................................................................................................................106
Front Panel and Controls PWBA ......................................................................................................................................................106
M Series Options ..............................................................................................................................................................................107
Isolated Power Supply Module .........................................................................................................................................................107
12 Lead Option .................................................................................................................................................................................107
Interconnect Diagram for M Series Monophasic Unit .....................................................................................................................118
Interconnect Diagram for M Series Biphasic Unit ...........................................................................................................................119
Page 6
Page 7
M Series Service Manual
Preface
Overview
ZOLL Medical Corporation’s M Series Service Manual is intended for the service technician whose responsibility is
to identify malfunctions and/or make repairs at the subassembly level. The Zoll M Series Service Manual has five main
sections and one appendix.
Preface—Contains safety warnings and an overview of the manual’s contents. Be sure to review this section
thoroughly before attempting to use or service the M Series unit.
Chapter 1—Maintenance Tests explains how to check the defibrillator’s performance using a series of
recommended checkout procedures to be conducted every six months.
Chapter 2—Troubleshooting provides a listing of the procedures and error messages to help the service technician
detect faults and repair them.
Chapter 3—Disassembly Procedures describes step-by-step procedures for removing subassemblies from the M
Series unit.
Chapter 4—Replacement Parts List displays a complete list of ZOLL part numbers for field replaceable parts
available for the M Series, allowing the service person to identify and order replacement parts from ZOLL.
Chapter 5—Functional Description provides technical descriptions for the M Series major subassembly modules.
Appendix A—M Series Operator’s Manual.
Safety Considerations
The following section describes general warnings and safety considerations for operators and patients. Service
technicians should review the safety considerations prior to servicing any equipment and read the manual carefully
before attempting to disassemble the unit. Only qualified personnel should service the M Series unit.
Federal (U.S.A.) law restricts this unit for use by or on the order of a physician.
i
Page 8
M Series Service Manual
Safety and effectiveness data submitted by ZOLL Medical Corporation to the Food and Drug Administration (FDA)
under section 510(K) of the Medical Device Act to obtain approval to market is based upon the use of ZOLL
accessories such as disposable electrodes, patient cables and batteries. The use of external pacing/defibrillation
electrodes and adapter units from sources other than ZOLL is not recommended. ZOLL makes no representations or
warranties regarding the performance or effectiveness of its products when used in conjunction with pacing/
defibrillation electrodes and adapter units from other sources. If unit failure is attributable to pacing/defibrillation
electrodes or adapter units not manufactured by ZOLL, this may void ZOLL's warranty.
Only qualified personnel should disassemble the M Series unit.
WARNING! This unit can generate up to 4500 volts with sufficient current to cause lethal shocks.
All persons near the equipment must be warned to “STAND CLEAR” prior to discharging the defibrillator.
Do not discharge the unit’s internal energy more than three times in one minute or damage to the unit may result.
Do not discharge a battery pack except in a Base PowerCharger
unit.
Do not use the M Series in the presence of flammable agents (such as gasoline), oxygen-rich atmospheres, or
flammable anesthetics. Using the unit near the site of a gasoline spill may cause an explosion.
4x4
or compatible ZOLL Battery Charging/Testing
Do not use the unit near or within puddles of water.
NOTEThe M Series is protected against interference from radio frequency emissions typical of two-way radios and cellular
phones (digital and analog) used in emergency service/public safety activities. Users of the M Series should assess the
unit’s performance in their typical environment of use for the possibility of radio frequency interference from high-
power sources. Radio Frequency Interference (RFI) may be observed as shifts in monitor baseline, trace compression,
or transient spikes on the display.
Additional Reference Material
In addition to this guide, there are several other components to the Zoll M Series documentation. They include:
• Operator’s Guide - A comprehensive reference work that describes all the user tasks needed to operate the M-
Series.
ii
Page 9
M Series Service Manual
• Configuration Guide - Describes the M Series features and functions whose operation can be customized by
authorized users.
Conventions
WARNING! Warning statements describe conditions or actions that can result in personal injury or death.
CAUTION
NOTE Notes contain additional informationon using the defibrillator.
Caution statements describe conditions or actions that can result in damage to the unit.
Service Policy Warranty
In North America: Consult your purchasing agreement for terms and conditions associated with your warranty.
Outside of North America, consult ZOLL authorized representative.
In order to maintain this warranty, the instructions and procedures contained in this manual must be strictly followed.
For additional information, please call the ZOLL Technical Service Department 1-800-348-9011 in North America.
Technical Service
If the ZOLL M Series unit requires service, contact the ZOLL Technical Service Department:
Telephone: 1-781-229-0020; 1-800-348-9011
Fax 1-781-229-0758
Have the following information available for the Technical Service representative:
• Unit serial number.
• Description of the problem.
• Department where equipment is used.
• Sample chart recorder strips documenting the problem, if applicable.
• Purchase Order to allow tracking of loan equipment.
iii
Page 10
M Series Service Manual
• Purchase Order for a unit with an expired warranty.
If the unit needs to be sent to ZOLL Medical Corporation, obtain a service order request number from the Technical
Service representative. Return the unit in its original container to:
ZOLL Medical Corporation
32 Second Avenue
Burlington, Massachusetts 01803-4420
Attn: Technical Service Department
Telephone: 1-800-348-9011; 1-781-229-0020 FAX: 781-229-0758 (International Fax Number: 781-272-5443)
Technical Service for International Customers
International customers should return the unit in its original container to the nearest authorized ZOLL Medical
Corporation Service Center. To locate an authorized service center, contact the International Sales Department at
ZOLL Medical at the above address.
Units are available on loan while your unit is being repaired.
iv
Page 11
M Series Service Manual
Chapter 1
Maintenance Tests
Overview
The M Series has two checkout procedures: the operator’s shift checklist and the extensive six-month maintenance
tests checkout procedures.
Because the M Series units must be maintained ready for immediate use, it is important for users to conduct the
Operator’s Shift Checklist procedure at the beginning of every shift. This procedure can be completed in a few minutes
and requires no additional test equipment. (See the ZOLL M Series Operator’s Guide for the Operator’s Shift
Checklist.)
A more thorough maintenance tests checkout needs to be performed by a qualified biomedical technician every six
months to evaluate that the functions of the M Series unit work properly. This chapter describes the step by step
procedures for doing the six month maintenance tests checkout. (See the Appendix of this manual for the ZOLL M
Series Maintenance Tests Checklist which you should photocopy.)
This chapter describes the following maintenance tests:
• Before You Begin the Maintenance Tests
• Equipment You Need For the Maintenance Tests
• 1. Physical Inspection of the Unit
• 2. Front Panel Button Test
• 3. 3, 5, and 12 Leads Test
• 4. Power Supply Test
• 5. Leakage Current Test
• 6. Paddles Test
• 7. Heart Rate Display Test
1
Page 12
M Series Service Manual
• 8. Calibrating Pulses on Strip Chart Test
• 9. Notch Filter Test
• 10. Heart Rate Alarm Test
• 11. Defibrillator Self Test
• 12. Synchronized Cardioversion Test
• 13. Shock Test
• 14. Summary Report Test
• 15. Advisory Message Test
• 16. Pacer Test
• 17. SpO
• 18. EtCO
Monitor Test
2
Monitor Test
2
Before You Begin the Maintenance Tests
• Assemble the tools or specialized testing equipment listed in the “Equipment You Need to Perform the Maintenance
Tests” section shown below.
• Have an extra fully charged ZOLL M Series battery available.
• Schedule an hour to conduct the entire maintenance test.
• Photocopy the checklist in the appendix and use the copy to record your results. As you conduct each step of a
procedure, mark the Pass/Fail/NA check boxes on your checklist and then save it for your maintenance file.
• Do the tests in the order presented.
• Do all the steps of each test procedure.
• Complete all the steps of the procedure before evaluating the test results.
Equipment You Need to Perform the Maintenance Tests
For testing purposes, you can substitute an equivalent device.
• Zoll Medical Electrode Adapter from Dynatech Nevada Inc. (DNI part number 3010-0378).
2
Page 13
M Series Service Manual
• Dynatech Impulse 4000 Defibrillator Analyzer with 1.06 software or higher.
®
• Bio-Tek
• Bio-Tek
• Novametrix Medical Systems, Inc. Capnostat Simulator TB1265/7100 or equivalent. (Only necessary for EtCO
units.)
• ECG Simulator; 12 Lead Simulator for 12 Lead test (e.g., Symbio CS1201).
• Stop watch.
• Standard series II PC flash memory cards.
• PCMCIA card reader and PC.
• Zoll Data Control (ZDC) for Windows
or Zoll Data Control (ZDC) for DOS software, Version 5.5 or higher (no equivalent).
• Phillips #1 screwdriver.
• Phillips #2 screwdriver.
• Flatblade screwdriver.
• Needle nose pliers without teeth.
• Orange (wooden) sticks.
601 Pro Series International Safety Analyzer.
®
Index 2PFE SpO2 Simulator or equivalent. (Only necessary for SpO2 units.)
®
software from Pinpoint Technologies, Version 1.5 or higher (no equivalent)
2
Equipment You Need for the M Series Options Maintenance Tests
• SpO
• EtCO
• Paddles.
• Printer Paper.
• Battery.
• AC line cord.
• 3 lead, 5 lead and 12 lead ECG cables. (12 lead cable needed if 12 lead option is installed.)
cable and sensor (if option is installed).
2
cable and sensor (if option is installed).
2
3
Page 14
M Series Service Manual
1.0 Physical Inspection of the Unit
Tools Needed
Te st Se tu p
None.
None.
Observe this...Pass/Fail
1.1Housing
Is the unit clean and undamaged?
1.2Does the unit show signs of excessive wear?
1.3Does the handle work properly?
1.4Does the recorder drawer open and close properly?
1.5Are input connectors clean and undamaged?
1.6Are there any cracks in the housing?
1.7Do the front panel or selector switches have any damage or cracks?
1.8Are there any loose housing parts?
1.9Do the paddle latches work properly?
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
1.10Paddles
Do the adult and pedi plates have major scratches or show signs of
damage?
1.11Do the adult shoes slide on and off easily to expose the covered pedi
plates?
1.12Are the paddles clean (e.g., free of gel) and undamaged? (if applicable)
4
❏ ❏
❏ ❏
❏ ❏
Page 15
M Series Service Manual
Observe this...Pass/Fail
1.13Cables
Are all cables free of cracks, cuts, exposed or broken wires?
1.14Are all bend/strain reliefs undamaged and free of excessive cable wear?
1.15Battery
Is the ZOLL battery fully charged?
1.16Is the battery seated in the battery well correctly?
Record your results on the Maintenance Test Checklist.
❏ ❏
❏ ❏
❏ ❏
❏ ❏
5
Page 16
M Series Service Manual
2.0 Front Panel Button Test
Tools Needed
Te st Se tu p
None.
Do the following:
• Install strip chart paper into the recorder tray.
• Install the battery in the unit or connect the A/C power cord to the unit and then plug the cord into an electrical outlet.
• Connect the universal cable and ECG cable (3 lead, 5 lead, or 12 lead) to the ZOLL simulator, or Dynatech Impulse
4000 Analyzer (or equivalent).
Do this...Observe this...Pass/Fail/NA
2.1Turn selector switch to
MONITOR (ON for AED).
NOTE: IF testing AED unit,
select MANUAL MODE.
2.2Press the LEAD button;
three times for the 3 lead
cable and seven times for
the 5 lead cable.
Listen for 4 beep tones. PADS and MONITOR display on the
monitor.
NOTE: PADS is a factory default setting.
Each time you press the LEAD button, a different lead number
appears under the LEAD heading on the display.
PADS, I, II, III will display a 3 lead ECG cable if connected or no
ECG cable is connected.
PADS, I, II, III, AVR, AVL, AVF, V1 will display a 5 lead ECG
cable.
❏ ❏
❏ ❏
2.3Connect the 12 lead cable to
unit and simulator. Press the
LEAD button and select the
lead for each of the 12 lead
settings.
A 12 Lead cable will display PADS, I, II, III, AVR, AVL, AVF,
VI, V2, V3, V4, V4, V5, V6.
6
❏ ❏ ❏
Page 17
M Series Service Manual
Do this...Observe this...Pass/Fail/NA
2.4Set the simulator to NSR of
120 BPM. To check the size
of the ECG waveform,
press the SIZE button.
2.5Press the ALARM
SUSPEND button.
2.6Press the RECORDER
button (if equipped).
2.7Open the paper tray.
Press RECORDER button.
2.8Close the paper tray.
Press RECORDER button.
2.9Press RECORDER button.Strip chart paper stops flowing out of paper tray.
2.10Press the VOLUME
softkey.
As you press the SIZE button five times (0.5, 1.0, 1.5, 2.0, 3.0),
note that the size of the ECG waveform appropriately changes on
the display.
Bell changes from disabled to enabled. If the alarm sounds, press
the ALARM SUSPEND button to turn it off. The alarm will only
be suspended for 90 seconds at this point. Press and hold the
ALARM SUSPEND button for 3 seconds to disable alarms.
The strip chart paper moves out of the unit from the paper tray.
Check that the correct time, date, ECG lead annotation and
waveform are recorded on the paper. (Set Time and Date, if
necessary.)
CHECK RECORDER message appears on the monitor.
Strip chart paper flows out of paper tray. Verify that the CHECK
RECORDER message no longer displays.
The volume bar graph displays.
❏ ❏ ❏
❏ ❏ ❏
❏ ❏ ❏
❏ ❏ ❏
❏ ❏ ❏
❏ ❏ ❏
❏ ❏
To increase the volume of
the beep, press the Inc.
softkey.
Audible beep when the QRS wave displays. The bar graph
increases on the display indicating an increase in volume. This
action does not increase the volume which is normal.
Note: The QRS tone is on or off. There is no gradual change in
volume. If equipped, voice prompts are gradual. Note: The voice
volume has 5 settings. Setting 3 is in the mid-range.
7
Page 18
M Series Service Manual
Do this...Observe this...Pass/Fail/NA
2.11To decrease the volume of
the beep, press the Dec.
softkey.
2.12Press the CONTRAST
button.
2.13(For LCD monitors only.)
Press the CONTRAST
button.
To increase the contrast of
the display, press the Inc.
softkey.
2.14To decrease the contrast of
the display, press the Dec.
softkey.
2.15Press the SUMMARY
button (if available).
The bar graph decreases on the display indicating a decrease in
volume. The volume shuts off at the last bar; otherwise, the
volume is the same as originally set.
Contrast menu displays.
Background light and characters display.
The contrast increases on the monitor display (LCD).
The brightness increases on the monitor display (EL).
Thebar graph increases on the display indicating an increase in
contrast.
Note: Electro luminescence (EL) displays have only two settings
independent of the bar graph without any gradual changes. If EL
brightness is already set to its highest level, brightness will not
change.
The bar graph decreases on the display indicating a decrease in
contrast (LCD) and brightness (EL). The display contrast and
brightness changes.
Summary menu displays on the monitor showing the summary
report options.
❏ ❏
❏ ❏
❏ ❏ ❏
❏ ❏ ❏
❏ ❏
❏ ❏ ❏
For LCD
monitors
2.16Press the
button (if available).
2.17Connect A/C current and
install the battery. Turn the
unit off.
CODEMARKER
Code marker menu displays.
CHARGER ON indicator lights.
The amber or green lights illuminate.
Note: If both lights flash ON/OFF, the unit is defective or no
battery is installed.
8
❏ ❏ ❏
❏ ❏ ❏
Page 19
M Series Service Manual
Do this...Observe this...Pass/Fail/NA
2.18If applicable, connect D/C
current and install the
battery. Turn the unit off.
2.19Remove the battery.Note that both charge lights (green and amber) flash alternately.
2.20Replace the battery and the
turn unit on.
2.21Press the ANALYZE
button (if available).
2.22Move the selector switch to
DEFIB. Select 2J. Press the
CHARGE button.
2.23Press and hold the
ENERGY SELECT down
arrow.
2.24Press and release the
ENERGY SELECT up
arrow 19 times.
CHARGER ON indicator lights.
The amber or green lights illuminate.
The yellow light indicates the battery is being charged. The green
light indicates the battery is fully charged to present capacity.
Note: If both lights flash ON/OFF, the unit is defective or no
battery is installed.
Note that the yellow charge light illuminates.
SELECT DEFIB MODE message appears on the monitor. (For
manual devices.)
The display shows that the unit is charging. The SHOCK button
lights when the unit is charged. Ready tone for DEFIB sounds.
Unit discharges internally and selected energy decrements to 1J.
2.25Press the CHARGE button.Note the display shows the unit charged up to 360J (200J -
Biphasic) and the SHOCK button lights.
2.26Press the SHOCK button.The unit discharges and the SHOCK button is no longer lit. A 15
second strip chart automatically prints, displaying the number of
joules delivered (if equipped with recorder).
Record your results on the Maintenance Test Checklist.
9
❏ ❏ ❏
❏ ❏ ❏
Page 20
M Series Service Manual
3.0 3, 5, and 12 Leads Test
Tools Needed
Te st Se tu p
3 lead, 5 lead, and 12 lead cables.
Test each cable separately.
Note: The M Series unit must be configured to display ECG LEAD OFF message.
Connect the lead wires appropriate to each test to the Dynatech Impulse 4000 or equivalent (Symbio CS1201).
Do this...Observe this...Pass/Fail/NA
3.1Set the selector switch to
MONITOR. Select leads.
3.2Disconnect one lead from
the simulator.
3.3Reconnect the lead. Repeat
step 3.2 with the remaining
leads.
3.4Repeat 3.2 and 3.3 for 5
lead and 12 lead cables.
NO ECG LEADS OFF message displayed.
The ECG LEAD OFF message displays within 3 seconds (if
configured).
Wait for ECG LEAD OFF message to clear from the display (if
configured).
NOTE: If heart rate alarm sounds, press and hold the ALARM
SUSPEND button for 4 seconds to disable the alarms.
❏ ❏ ❏
❏ ❏ ❏
❏ ❏ ❏
❏ ❏ ❏
NOTE: When testing the 12 lead cable, the ECG LEAD OFF
message displays when you pull off a limb lead. When you pull
off a V lead, the ECG VX LEAD OFF message displays where
“X” is the number between 1 and 6.
Record your results on the Maintenance Tests Checklist.
10
Page 21
M Series Service Manual
4.0 Power Supply Test (Optional)
Tools Needed
2 red miniature alligator to miniature alligator leads.
1 black miniature alligator to miniature alligator test lead.
DC power supply (15 Amp minimum).
0.1
1000
1%
Ω
resistor (
1% ¼W resistor.
Ω
W or greater).
¼
Fluke 75 multimeter or equivalent.
Te st Se tu p
Make sure the unit and power supply are turned off.
Connect one end of the black lead to the “-” terminal in the battery well.
Connect the other end of the black lead to the “-” terminal of the power supply.
Connect the red lead to “+” terminal socket of the battery well. Use the middle pin with the plastic guard around it.
Connect the other end of the red lead to the “+” terminal of the power supply.
Set the power supply voltage to 7V.
CAUTIONBe sure to connect the power supply properly to the M series battery well terminals or damage to the unit may result. Do NOT
raise the power supply voltage above 12V.
Red
Black
+
Battery Well
+
_
15 Amp
Supply
_
11
Page 22
M Series Service Manual
Te st Se tu p
Te st Se tu p
Power Supply Test (continued) Test Setup for System Current Test
Do this...Observe this...Pass/Fail
4.1Turn unit to MONITOR.
ON.
4.2Turn the unit off.
4.3Adjust the power supply
voltage to 10.3V. Turn the
unit ON.
4.4Low Battery Test
Set voltage to 9.8V.
4.5Set voltage to 9.3V.LOW BATTERY message displays within 30 seconds.
4.6Shut Down Voltage Test
Set voltage to 8.5V.
Record your results on the Maintenance Tests Checklist.
Remove red lead from power supply and connect to 0.1
The unit should not turn on.
The unit should turn on.
No LOW BATTERY message displays.
Unit should shut off within 30 seconds.
Ω
resistor.
Connect other end of resistor to “+” terminal of power supply using a second red lead.
Connect multimeter across the resistor.
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
12
Page 23
M Series Service Manual
Set voltage scale (if DVM is not autoranging) to 220 mV.
Red
+
Battery Well
_
Black
Do this...Observe this...Pass/Fail/NA
4.7System Current Test
Set power supply to 10.3V.
_
+
+
_
DMM
15 Amp
Supply
13
Page 24
M Series Service Manual
Do this...Observe this...Pass/Fail/NA
4.8Set Selector Switch to
Monitor (ON for AED).
Voltage across resistor should be 80 mV or less (<800 mA of ON
current). NOTE: Without optional parameters.
a) With green screen or LCD and no options <80mV
b) With yellow screen and no options <81mV
c) With yellow screen and SpO
d) With yellow screen and voice recording <91mV
e) With yellow screen, voice recording and SpO
f) All devices with EtCO
2
<104mV
2
<121mV
<114mV
2
❏ ❏ ❏
❏ ❏ ❏
❏ ❏ ❏
❏ ❏ ❏
❏ ❏ ❏
❏ ❏ ❏
❏ ❏ ❏
Test Setup for Off Current
Te s t
4.9Turn unit off.
Record your results on the Maintenance Tests Checklist.
Remove 0.1Ω resistor and replace with 1KΩ.
Connect DMM across resistor.
Set voltage scale to DCV.
14
❏ ❏
Page 25
M Series Service Manual
Measure voltage across resistor.
Do this...Observe this...Pass/Fail
4.10Off Current Test
Measure across resistor
with unit turned off.
Record your results on the Maintenance Tests Checklist.
Voltage should be less than 450 mV (<450
µ
A of current).
❏ ❏
15
Page 26
M Series Service Manual
5.0 Leakage Current Test
Tools Needed
Setup
See the manufacturer’s instructions or supplied specifications for the leakage tester you use.
See the manufacturer’s instructions or supplied specifications for the leakage tester you use. Repeat leakage test with
accessories: MFC, external paddles, internal paddles, and anterior/posterior paddles.
Maximum Leakage Acceptance Limits
Normal ConditionSingle Fault Condition*
ECG10µ
MFC100µ
Earth500
*Single fault considered AC mains on applied part.
Α
Α
Α
µ
50µ
100µ
1000
Α
Α
Α
µ
16
Page 27
M Series Service Manual
6.0 Paddles Test
Tools Needed
Te st Se tu p
None.
If applicable, connect the universal cable to the paddles. Place paddles in paddle wells.
Do this...Observe this...Pass/Fail/NA
6.1
6.2Press and release the
6.3Press and release the
6.4Select 30J using the paddle
Turn the selector switch to
DEFIB
. Press and hold the
ENERGY DOWN
the sternum paddle.
ENERGY UP button on
the sternum paddle for each
setting.
The recorder turns on. Press and release again to turn off.
The unit charges to 30J, then the red LED charge indicator
illuminates and the charge tone sounds. (Note that the front panel
shock button does not illuminate).
❏ ❏
❏ ❏
❏ ❏ ❏
❏ ❏
6.5
6.6
6.7
Record your results on the Maintenance Tests Checklist.
Press and release the APEX SHOCK button.
Press and release the
STERNUMSHOCK
button.
Press and hold both paddles
SHOCK buttons.
No discharge.
No discharge.
The unit discharges. The TEST OK message displays and the red
LED turns off. The recorder runs.
17
❏ ❏
❏ ❏
❏ ❏
Page 28
M Series Service Manual
7.0 Heart Rate Display Test
Tools Needed
Te st Se tu p
Calibrated ECG simulator with 60Hz sine wave output capability.
Mini-phone plug for measuring output signal from 1 Volt ECG OUT jack (optional).
ECG Cable (3 or 5 leads).
Turn the selector switch to MONITOR. Press LEAD button until “I” displays.
Connect the ECG leads to the DYNATECH Impulse 4000 or equivalent.
Connect the ECG cable to the unit.
Do this...Observe this...Pass/Fail/NA
7.1Set the ECG Simulator to
120BPM.
Record your results on the Maintenance Tests Checklist.
The Heart Rate displays as 120 +/- 2 bpm
❏ ❏ ❏
18
Page 29
M Series Service Manual
8.0 Calibrating Pulses on Strip Chart Test
Tools Needed
Te st Se tu p
None.
None.
Do this...Observe this...Pass/Fail/NA
8.1
8.2Press and hold SIZE button
Record your results on the Maintenance Tests Checklist.
Press the RECORDER
button.
to activate the calibration
signal.
The strip chart displays a signal of 300 ppm with an amplitude of
10 mm +/- 1 mm. The signal also appears on the video display.
❏ ❏ ❏
19
Page 30
M Series Service Manual
9.0 Notch Filter Test
Tools Needed
Te st Se tu p
Dynatech Impulse 4000 (or equivalent).
Connect the ECG cable to the DYNATECH Impulse 4000 or equivalent.
Connect the ECG cable to the unit
Do this...Observe this...Pass/Fail/NA
9.1
9.2
9.3Press RECORDER button.Verify that the waveform amplitude on the strip chart is less than
9.4Turn the ECG simulator off.
Record your results on the Maintenance Tests Checklist.
Turn the selector switch to MONITOR mode. (ON for
AED. Select Manual
mode.)
Select lead I, size 3x.
Select 60Hz (or 50 Hz for a
50Hz unit) on the Dynatech
Impulse 4000.
.
1.5 mm.
❏ ❏ ❏
20
Page 31
M Series Service Manual
10.0 Heart Rate Alarm Test
Tools Needed
Dynatech Impulse 4000.
Do this...Observe this...Pass Fail/NA
10.1
10.2Press ALARMS.
10.3Press SELECT PARAM softkey
10.4Press INC> for state.
10.5Press DEC>for state.
10.6
10.7
Turn the selector switch to
MONITOR. (ON for AED. Select
Manual mode.)
Connect the ECG leads to the
Dynatech Impulse 4000. Set the
simulator to 120 BPM and the
defibrillator to lead II.
until ECG HR displays.
Press INC> until ENABLE displays.ENABLE displays.
Set LOW limit to 30, HIGH limit to
150 then, press the RETURN
softkey.
Lead II message displays.
NSR ECG at 120 BPM +/- 2 displayed.
The alarm menu displays.
Cursor scrolls through parameters.
Cursor scrolls through ENABLE, AUTO and
DISABLE.
Cursor scrolls through ENABLE, DISABLE, AND
AUTO.
MONITOR displays.
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
10.8
10.9Remove a lead wire from the
Press ALARM SUSPEND button.No alarm sounds.
Dynatech Impulse 4000.
The bell symbol flashes and the heart symbol stops
flashing. The ECG LEAD OFF alarm tone sounds.
Recorder prints a stripchart showing a low heart rate, if
enabled.
21
❏ ❏
❏ ❏
Page 32
M Series Service Manual
Do this...Observe this...Pass Fail/NA
10.10Reattach ECG Lead wire to
Dynatech Impulse 4000 and hold the
ALARM SUSPEND button on unit
for 4 seconds.
10.11Press the ALARM SUSPEND
button.
10.12Set simulator to 160 BPM or higher.
10.13Press the ALARM SUSPEND
button in the unit.
10.14Press and hold ALARM SUSPEND
for 4 seconds to disable alarms.
Record your results on the Maintenance Tests Checklist.
The bell symbol has an “X through it.
The heart symbol flashes with each QRS wave.
Alarm is enabled. Bell symbol (without “X”) displays.
Heart Rate Value is highlighted, alarm tone sounds, the
bell and the heart symbol both flash.
Alarm is suspended for 90 seconds. The bell symbol has
an “X” through it. The heart symbol flashes with each
QRS wave.
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
22
Page 33
M Series Service Manual
11.0 Defibrillator Self Test
SHOCK HAZARD!
TAKE THE NECESSRY PRECAUTIONS TO GUARD AGAINST SHOCK OR INJURY BEFORE YOU
START CONDUCTING THE DEFIRBILLATOR TESTS.
Keep hands and all other objects clear of the multi-function cable connections and defibrillator analyzer when
discharging the defibrillator.
Before you discharge the defibrillator, warn everyone near the equipment to STAND CLEAR.
CAUTIONDo NOT internally discharge the unit more than 3 times in 1 minute. Note that multiple rapidly repeating internal
discharges at more than 30 Joules may damage the unit.
Tools Needed
Te st Se tu p
MFC Test Port Connector 1004-0053-99 with universal cable.
MFC Test Adaptor Connector (Dynatech Nevada Part Number 3010-0378 or equivalent).
Dynatech Impulse 4000 or equivalent defibrillator analyzer.
ECG Cable.
Stop watch.
Ensure the unit is turned off and the ECG cable is connected to the unit and analyzer. The universal cable should not
be connected to any equipment at the beginning of this test.
Do this...Observe this...Pass/Fail
11.1Turn the selector switch to
DEFIB (ON for AED.
Select Manual mode.) Set
leads to PADS.
CHECK PADS/POOR PAD CONTACT message displays.
23
❏ ❏
Page 34
M Series Service Manual
Do this...Observe this...Pass/Fail
11.2Connect the universal cable
to the MFC test port.
11.3
11.4
11.5
11.6
11.7
Record your results on the Maintenance Tests Checklist.
Select energy level of 100J
and press the CHARGE
button.
Press the SHOCK button.Unit does not discharge. DEFIB PAD SHORT message displays.
Set energy level to 30J.Unit internally discharges.
Press the CHARGE button.Unit charges to 30J and displays DEFIB 30J READY. The charge
Press and hold SHOCK
button.
DEFIB PAD SHORT message displays.
The charge time is >2 second and <10 seconds and SELECT 30J
FOR TEST is displayed.
ready tone sounds.
Unit discharges. TEST OK message and number of joules
delivered message displays. For example, using the message at
the top of the printed strip chart would read as follows:
For monophasic unit:
30 JOULES TEST OK. 37-47A JOULES DEL=30 IMPED=0.
For Biphasic Unit:
30 JOULES TEST OK. TEST_CUR=10-14A DEFIB_IMPED=0.
NOTE The impedance value may range from 0 to 2Ω.
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
24
Page 35
M Series Service Manual
12.0 Synchronized Cardioversion Test
Tools Needed
Te st Se tu p
Dynatech Impulse 4000 or equivalent defibrillator analyzer.
Connect the universal cable via the adapter (D.N.I #3010-0378) to the defibrillator analyzer.
Select cardioversion on analyzer. Input 1mV ECG signal at 60 -120 BPM.
Do this...Observe this...Pass/Fail
12.1
12.2
12.3
12.4
Record your results on the Maintenance Tests Checklist.
Press LEAD button to
select PADS and Size X1.
Press the SYNC softkey on
the defibrillator. Enter
synchronized cardioversion
timing test mode on the
defibrillator analyzer.
Select 360J (200J for
Biphasic unit).
Press the CHARGE button.
When the SHOCK button
lights, press and hold the
SHOCK button.
Sync appears on display.
Sync markers display on the monitor. The sync marker appears as
a down arrow over the ECG R-wave peaks on strip chart and
display.
Observe that the R-wave to shock delay (sync delay) is less than
60 milliseconds on the analyzer display.
Defibrillator discharges.
❏ ❏
❏ ❏
25
Page 36
M Series Service Manual
13.0 Shock Test
Tools Needed
Te st Se tu p
Dynatech Impulse 4000 or equivalent defibrillator analyzer.
Stop watch.
Connect the universal cable via the adapter (D.N.I #3010-0378) to the defibrillator analyzer.
Ensure that a fully charged battery is installed in the unit.
NOTE:
If your M Series AED does not have manual override capability, do not do this test.
Do this...Observe this...Pass/Fail/NA
13.1Set the selector switch to
DEFIB (ON for AED.
Select Manual mode.)
13.2Press ENERGY SELECT
down arrow until 1J
displays.
13.3Press CHARGE
button.Wait for the
SHOCK button to
illuminate.
13.4Press the SHOCK button.
DEFIB 1J SEL displays.
DEFIB 1J RDY displays.
Unit discharges 0J-2J into the simulator. (Note: The
displayed rhythm may change shape for 30 seconds before it
returns to an original rhythm. This is caused by the operation
of the adaptive bandwidth defibrillator recovery circuit.)
❏ ❏ ❏
❏ ❏ ❏
❏ ❏ ❏
❏ ❏
13.5Repeat for all settings 1-
300J (DSW); 1-150J
(Biphasic)
Energy delivered is within + /- 15% or 2J of setting which
ever is greater.
26
❏ ❏
Page 37
M Series Service Manual
Do this...Observe this...Pass/Fail/NA
13.6Press ENERGY SELECT
up arrow until 360J (200J
for Biphasic) displays.
13.7
13.8
13.9
13.10
Record your results on the Maintenance Tests Checklist.
Press CHARGE button and
start timing with a
stopwatch. Stop timing
when the SHOCK button
illuminates.
Press the SHOCK button.
Record the value of the
discharge energy that is
displayed on the analyzer.
(Biphasic unit only) Note
the Patient Current and
Defib Impedance on the
strip chart.
(AED unit only) Disconnect
the cable from the analyzer.
DEFIB 360J SEL displays
or
DEFIB 200J SEL displays (for Biphasic unit).
Observe and record the value of the charge time on the stop
watch.
Charge time (DSW) 4.0-8.0 sec.
Charge time (Biphasic) 3.0-6.0 sec.
360J discharge energy (DSW) 306-414J.
200J discharge energy (Biphasic)170-230J.
Patient Current 22-24A.
Defib Impedance 46-54 Ohms.
CHECK PADS audio prompt.
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏ ❏
❏ ❏ ❏
❏ ❏ ❏
27
Page 38
M Series Service Manual
14.0 Summary Report Test (if applicable)
Tools Needed
Te st Se tu p
None.
Connect the universal cable to the defibrillator analyzer. If you are using paddles, place the paddles on the analyzer’s
discharge plates.
Do this...Observe this...Pass/Fail
14.1Press and hold the
SUMMARY softkey for 4
to 8 seconds to erase any
previously stored data.
14.2Set selector knob to DEFIB.
Select 300J (200J for
Biphasic) using ENERGY
SELECT button, press the
CHARGE button. When
charged, press the SHOCK
button to discharge into the
defibrillator analyzer.
14.3Wait 18 seconds, then press
the Code Marker softkey.
Press the CPR softkey.
ERASING REPORT displays.
The unit successfully discharges and prints a strip chart.
The Code Markers display.
❏ ❏
❏ ❏
❏ ❏
14.4Turn the unit off. Wait 10
seconds and then turn the
unit on. Press the
SUMMARY softkey and
then the PRINT CHART
softkey.
Record your results on the Maintenance Tests Checklist.
Summary report prints. The report displays the correct date, time,
the shock delivered and Code Marker event.
28
❏ ❏
Page 39
M Series Service Manual
15.0 Advisory Message Test (for AED and Manual/Advisory Units)
Tools Needed
Te st Se tu p
None.
Connect the universal cable via the adapter (D.N.I #3010-0378), then attach to the defibrillator analyzer.
Do this...Observe this...Pass/Fail
15.1
15.2
15.3
15.4
Connect universal cable to
the simulator. Turn the
selector switch to DEFIB.
(ON for AED.)
Select VF (ventricular
fibrillation) on the
simulator, then press the
ANALYZE button.
Press SHOCK button.Unit discharges.
Select the NSR (normal
sinus rhythm) on the
simulator, then press the
ANALYZE button.
ANALYZING ECG message displays.
STAND CLEAR message displays.*
SHOCK ADVISED message displays.*
PRESS SHOCK message displays*+
*AED’s audio prompts are standard. Advisory audio prompts are
user configurable on later manufactured units.
+If configured for auto charge.
ANALYZING ECG message.
STAND CLEAR message.*
NO SHOCK ADVISED message.*
*AED’s audio prompts are standard.
❏ ❏
❏ ❏
❏ ❏
Record your results on the Maintenance Tests Checklist.
29
Page 40
M Series Service Manual
16.0 Pacer Test
Tools Needed
_
Te st Se tu p
Dynatech Impulse 4000
Analyzer (software 1.06 or higher) with optional external plug in pacing module (TQA-17) or
equivalent.
Note: The following tests are to be performed only on M Series units equipped with the optional pacing function.
The pacer output can be measured using an oscilloscope set to DC coupling connected across a load resistor. (See
+
diagram in column for universal cable connector polarity.) The load resistor is a 100 ohm, 5 watt or greater. The pacer
output is a positive going pulse, 40 +/- 2 ms duration with an amplitude of 0.1 volt per milliamp of selected output
(e.g., 40 milliamps of selected output has an amplitude of 4 +/- 0.5 volts the specified tolerance displayed on the
oscilloscope).
If an external non-invasive pacer analyzer is being used, then follow the manufacturer’s guidelines for measuring the
frequency (ppm), output (mA) and the pulse width measured in milliseconds. Note that the analyzer pace load resistor
must be less than 250 ohms.
Connect the universal cable from the M Series to the External Pacer Load (TQA-17) of the Impulse 4000.
Turn the Main Selector knob of the M Series to the Pacer mode.
Do this...Observe this...Pass/Fail
16.1
Set the PACER OUTPUT
to 14 mA and disconnect
MFC connector from the
Dynatech Impulse 4000.
CHECK PADS AND POOR PAD CONTACT message displays.
The pace alarm is active.
❏ ❏
16.2
16.3
Reconnect the
cable to the
Impulse 4000. Press Clear
Pace Alarm softkey.
Set rate to 180 ppm; output
to 0mA.
universal
Dynatech
CHECK PADS AND POOR PAD CONTACT message
disappears. The pace alarm is cleared.
No output appears on the Dynatech Impulse 4000.
30
❏ ❏
❏ ❏
Page 41
M Series Service Manual
Do this...Observe this...Pass/Fail
16.4
16.5
16.6
16.7
16.8
16.9
16.10
16.11
Increase the output to
20mA.
Increase the output to
40mA.
Increase the output to
60mA.
Increase the output to
80mA
Increase the output to
100mA.
Increase the output to
120mA.
Increase the output to
140mA.
Decrease the output to
60mA.
Decrease the rate to 30
ppm.
Output on the Dynatech Impulse 4000 is 20mA +/- 5mA. Pulse
width is 40mS +/-2mS.
Output on the Dynatech Impulse 4000 is 40mA +/- 5 mA. Pulse
width is 40mS +/-2mS.
Output on the Dynatech Impulse 4000 is 60mA or +/- 5mA. Pulse
width is 40mS +/-2mS.
Output on the Dynatech Impulse 4000 is 80mA or +/- 5mA. Pulse
width is 40mS +/-2mS.
Output on the Dynatech Impulse 4000 is 100mA or +/- 5mA.
Pulse width is 40mS +/-2mS.
Output on the Dynatech Impulse 4000 is 120mA or +/- 6mA.
Pulse width is 40mS +/-2mS.
Output on the Dynatech Impulse 4000 is 140mA or +/- 7mA.
Pulse width is 40mS +/-2mS.
Pacer rate on Dynatech is 29-31 ppm.
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
16.12
16.13
16.14
Increase the rate to 40ppm.Pacer rate on Dynatech is 39-41 ppm.
Increase the rate to 60ppm.Pacer rate on is Dynatech is 59-61 ppm.
Increase the rate to 80ppm.Pacer rate on Dynatech is 78-82 ppm.
31
❏ ❏
❏ ❏
❏ ❏
Page 42
M Series Service Manual
Do this...Observe this...Pass/Fail
16.15
16.16
16.17
16.18
16.19
16.20
16.21
Increase the rate to 100ppm.Pacer rate on Dynatech is 98-102 ppm.
Increase the rate to 120ppm.Pacer rate on Dynatech is 118-122 ppm.
Increase the rate to 180ppm.Pacer rate on Dynatech is 177-183 ppm.
Decrease the rate to 50
ppm.
Connect the ECG cable to
the M Series and Dynatech
Impulse 4000. Select the
ECG at 60 BPM on the
Dynatech Impulse 4000.
Press the Async Pace
softkey.
Turn off Dynatech. Set
Pacer Rate to 100ppm.
Press the RECORDER ON
button.
Pacer rate on Dynatech is 49-51 ppm.
ECG at 60 BPM is seen on the display and no stimulus markers.
ECG at 60 BPM seen on the display with the pace stimulus
markers displayed. Async pace message displays.
Observe the pace stimulus markers every 15mm +/-1mm.
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
16.22
Record your results on the Maintenance Tests Checklist.
Press and hold 4:1 button.Observe the pace stimulus markers every 60 mm+/- 1.5 mm.
32
❏ ❏
Page 43
M Series Service Manual
17.0 SpO2 Monitor Test for SpO2 Option
Tools Needed
Te st Se tu p
Masimo Reusable Sensor.
Masimo
Bio-Tek Index 2PFE SpO
Patient Cable.
Simulator (or equivalent).
2
Connect the universal cable to the MFC test plug.
DO NOT connect the ECG cable to the simulator.
Install the Masimo
Connect the Masimo
Patient Cable and attach the Masimo sensor to the patient cable.
sensor to the finger simulation post.
Place a fully charged battery into the battery well or connect to AC power (DC power, if equipped).
Ensure that the SpO
Do this...Observe this...Pass/Fail
17.1Set the selector switch to
MONITOR.
(ON for AED. Select
Manual mode.)
17.2Wait ten seconds.
Turn on the SpO
simulator.
softkey on the Index SpO
Simulator. Press the MAN
softkey.
Simulator is off.
2
2
Press the SIM
2
The SpO
monitor.
The SpO
saturation percentage appears as a dashed line on the
2
PULSE SEARCH message displays.
2
❏ ❏
❏ ❏
17.3Press the 02+ or 02- softkey
of the simulator until the
SpO
output is at 98%.
2
The M Series
monitor. Note that you may need to wait up to 2 minutes for the
information to appear on the ZOLL display.
33
SpO
reading of 98 +/- 1% appears on the M Series
2
❏ ❏
Page 44
M Series Service Manual
Do this...Observe this...Pass/Fail
17.4
17.5
17.6
17.7Press Wave 2 softkey.
17.8Press RECORDER. The plethysmographic waveform prints on the strip chart paper.
Using the Index
Simulator, press the BPM+
or BPM- softkey until the
heart rate is 230 BPM.
Using the Index
Simulator, press the BPM-
softkey until the heart rate
is 50 BPM
Using the Index
Simulator, press the 02+
softkey until the SpO
output is at 72%.
Select the SpO
SpO
2
SpO
2
SpO
2
2
waveform.
2
SpO
The
Note that you may need to wait up to 2 minutes for the
information to appear on the ZOLL display.
The
The heart
The
The heart rate of 46-54 BPM displays on the M Series monitor.
The
The heart rate of 46-54 BPM displays on the M Series monitor.
Plethysmographic waveform appears on the ZOLL display.
rate 230 BPM displays on the simulator screen.
2
SpO
saturation of 96-100% appears on the M Series display.
2
rate of 226-234 BPM displays on the M Series monitor.
SpO
saturation of 96-100% displays on the unit.
2
SpO2
saturation of 70-74% displays on the unit.
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
❏ ❏
17.9
17.10
Using the Index
Simulator, press the BPM-
softkey until the heart rate
is at 230 BPM.
Select Wave 2
SpO
SpO
2
.
2
SpO
The
The heart rate in the heart position of 226-234 BPM displays on
the monitor.
Verify that the waveform is displayed at the correct rate.
Print the waveform.
34
saturation rate of 70-74% displays on the unit.
2
❏ ❏
❏ ❏
Page 45
M Series Service Manual
Do this...Observe this...Pass/Fail
17.11
Record your results on the Maintenance Tests Checklist.
Remove the Masimo
patient cable.
35
Page 46
M Series Service Manual
18.0 EtCO2 Monitor Test (for EtCO2 Option)
Tools Needed
Te st Se tu p
Novametrix Capnostat Simulator Tb 1265/7100.
Install the battery.
On the Novatrix Simulator, set the following:
Set inspired CO
Set% CO
2
to 0.
to OFF.
2
Set Sensor Location to ZERO CELL.
Set Source Current to NORMAL.
Set CO
mode to CONTINUOUS.
2
Set Temperature to NORMAL.
Do this...Observe this...Pass/Fail
18.1Set the selector switch to
MONITOR.
(ON for AED. Select
Manual mode.)
18.2Attach the EtCO
to the M Series input
connections.
simulator
2
CO2 SENSOR WARMUP message displays.
Note: You may need to wait up to 5 minutes for the warm-up
message to disappear.
If the message REPLACE CO
Novametrix Simulator Cable.
Note that the message ZEROING CO
an additional 20 seconds. Automatic zeroing will occur if the unit
had not been zeroed at the time of its last use.
SENSOR displays, reinsert the
2
SENSOR may display for
2
❏ ❏
36
Page 47
M Series Service Manual
Do this...Observe this...Pass/Fail
18.3On the Novametrix
Simulator, set SENSOR LOCATION to REF
The EtCO
reading of 36-40 mmHg displays on the monitor.
2
Note that you may need to wait up to 10 seconds for the unit to
stabilize.
CELL.
18.4On the Novametrix
Simulator, set SENSOR LOCATION to AA CELL.
Set% CO
Set CO
to 10.
2
mode to
2
The EtCO
display. Note that you may need to wait up to 10 seconds for the
unit to stabilize.
reading of 74-84 mmHg appears on the M Series
2
RESPIRATION.
18.5On the Novametrix
Simulator, set% CO
to 5.
2
The EtCO
monitor.
reading of 34-42 mmHg displays on the M Series
2
Note that you may need to wait up to 10 seconds for the unit to
stabilize. The Respiration Rate (RR) of 22-24 displays on the M
Series monitor. Press WAVE 2 softkey. The EtCO
displays. Press RECORDER button. The EtCO
Note that the CO
millimeters per second scale.
Record your results on the Maintenance Tests Checklist.
waveform
2
waveform prints.
2
waveform is displayed and printed at 12.5
2
❏ ❏
❏ ❏
❏ ❏
37
Page 48
M Series Service Manual
38
Page 49
M Series Service Manual
Chapter 2
Troubleshooting
Overview
This chapter describes the most common technical problems that biomedical technicians experience when checking
the M Series during routine maintenance or when there is a malfunction of the unit. It also contains a list of error
messages that users may see if the unit is not operating properly.
This chapter contains the following:
• Troubleshooting tables for ECG Leads Off Messages and Monitor Displays
• Zoll M Series Error Messages
If the problems you encounter are not listed below, call ZOLL Medical Corporation’s Technical Service Department
for further assistance. (See page iii for contact information.)
39
Page 50
M Series Service Manual
Troubleshooting
The following tables show the most common troubleshooting issues and their solutions.
First, attempt to solve the problem with “Recommended User Action.” If these steps do not solve the problem, follow
the steps listed in the “Recommended Technical Action” column.
Reported ProblemRecommended User ActionRecommended Technical Action
ECG LEAD OFF message displays.
(3, 5, 12 lead cable)
• Check preparation of ECG electrode site by
cleaning the site, lightly abrading the
patient’s skin and/or clipping the patient’s
hair at the electrode site.
• If electrode gels are dry, replace electrodes
with new ones from a freshly opened
package.
• Verify that all leads are attached.
• Set monitor to anotherlead.
• Verify that the electrodes have not exceeded
their expiration date.
• Try to reproduce the problem using a simulator.
• Inspect the ECG cables looking for corrosion
or broken connector pins.
• Check the cable for intermittent connections by
flexing the cable at the yoke and snap
connectors.
• Check the cable connection to the defibrillator.
• Inspect the ECG input connector and its pins.
Replace it, if necessary.
• Inspect the ECG cable connection to the system
board.
• Inspect the system board ECG shielding.
• Remove and replace the system board.
40
Page 51
M Series Service Manual
Reported ProblemRecommended User ActionRecommended Technical Action
V LEADS OFF message displays.
CHECK PADS/POOR PAD
CONTACT message displays.
• If the user is not using V leads, attach V lead
connector terminator plug to the cable’s V
lead connector.
• If a V1 lead wire metal snap comes in
contact with the patient’s skin, then the
system will show all V leads as OFF.
• Remove V1 leads and others away from the
patient. Turn off the unit and wait ten
seconds before turning it back on.
• Remove and reinsert PADS connector into the
universal cable.
• Check for damaged defibrillator pads, wires and
or connector.
• Check for dried out or expired defibrillator
pads.
• Clip (not shave) the patient’s hair and wipe
pad contact area dry.
• Connect the cable to the test plug. The
DEFIB PAD SHORT message displays to
indicate that the cable is functioning
properly.
• If the DEFIB PAD SHORT message
displays, then check the connections of the
pads to the patient and to the defibrillator
cable.
• If the DEFIB PAD SHORT message does
not display, remove the defibrillator from
service.
• Connect universal cable to the shorting plug.
The DEFIB PAD SHORT message should
display, when you SELECT PADS. If the
message does not display, then:
• Try another universal cable.
• Check the cable from the universal cable
connector to the High Voltage Module.
• Check the cable from the High Voltage Module
to the system board.
• Remove and replace the High Voltage Module.
• Remove and replace the system board.
• Call ZOLL Technical Support for assistance.
41
Page 52
M Series Service Manual
Reported ProblemRecommended User ActionRecommended Technical Action
Flash or arcing under defibrillator
pad.
• Avoiding using alcohol and betadine in and
around the treatment area because these
skin preparations may lead to increased
conductivity and/or bonding between the
electrode’s adhesive and skin.
• Check for gel droop. If the gel has leaked
out of the gel treatment area, replace the
electrode.
• Ensure pads are coupling to the patient’s
skin and connected to the universal cable.
• Check for dried out gel on the defibrillator
pad.
• Clip patient’s excessive hair. Do not shave
hair.
• Check expiration date. Replace pad if date
has expired.
• Do not conduct chest compression through
the pads because the pads could be damaged
leading to the possibility of arcing and skin
burns.
• Wet gel pads must be stored flat.
• Apply the back electrode first. If the front
electrode is already in place when the
patient is being maneuvered for placement
on the back, the front may become partially
lifted, possibly causing arching and skin
burns.
42
Page 53
M Series Service Manual
Reported ProblemRecommended User ActionRecommended Technical Action
Displayed HR not accurate. No
artifact present.
Verify heart rate flashes with each QRS on display.
• Change lead selection.
• Change ECG size.
• Reposition ECG electrodes.
Displayed HR not accurate; artifact
present.
• Reduce or eliminate ECG artifact due to
electrode or patient cable movement. Route
cables so that they don’t pull on electrodes or
swing excessively.
• Ensure patient is motionless.
• Check for possible excessive radio frequency
interference.
• Verify a good connection of electrodes to the
patient.
• Prepare the patient’s skin prior to the electrode
attachment.
• Move patient cables away from other electrical
equipment, especially any RFI source.
• Ensure ECG cable fits snugly in unit.
•
Change ECG cable.
•
Replace/reposition ECG electrodes.
Wandering baseline.See “Displayed HR not accurate.” above. Note that
in 90% of electrode issues, size and lead changes
don’t help.
Check for contamination on snaps. Ensure springs are
intact.
Check for intermittent ECG patient cable or connector
wiring.
Replace ECG input connector.
Replace ECG connector to the system board cable.
Replace system board.
Same as above example.
Electronic interference. Check for possible excessive radio frequency
interference.
Move patient cables away from other electrical
equipment.
43
Turn off sources of excessive RFI.
Move M Series unit away from RFI source.
Page 54
M Series Service Manual
Zoll M Series Error Messages
The following is a list of Zoll M Series error messages that may appear on your display. The “User Advisory” column
informs you about an action in progress or provides feedback on a user correctable situation that typically does not
require further technical support. The “Technical Action” column describes what you as a technician can do to correct
the situation. Note that these messages will sometimes overlap part of the waveform display.
First, attempt to clear the message by turning the Selector Switch to OFF for ten seconds, then back to the desired
operating mode. If the fault persists, call ZOLL Technical Service.
Error MessageExplanation
200J MAX BIPHASICUser attempted to set defibrillation energy >200J on
Biphasic Unit. No higher energy is available.
50J MAXEnergy < 50J for internal paddles. No higher energy
is available.
ADJUST ECGUnit is in sync mode and heart rate is < 20 BPM.
Or, QRS size set too small for proper
synchronization.
ANALYSIS HALTED
•
ECG analysis halted due to user interaction such
as:
•
Lead/size change
• Analyze button was pressed again
• Impedance fault
•
Charging error detected in auto defib mode
User
Advisory
9
9
9
9
Technical Action
44
Page 55
M Series Service Manual
Error MessageExplanation
ANALYSIS RESTARTEDThis is a user prompt issued simultaneously with
ECG TOO LARGE or ECG TOO SMALL. Device
detected ECG signals out of range, automatically
adjusted ECG size and is now restarting its
shockable rhythm analysis sequence.
AUDIO QUEUE FULLIndicates that the audio output queue is full.
BATT HIGH CURRENTBattery is charged and battery current is >.1 A or:
Audio is not recording.Install PCMCIA card.
Additional voice prompts can't be queued at this
time.
Battery is not charged and battery current is > 1.6 A.
User
Advisory
9
Technical Action
Replace system
board.Turn unit off and
back on again.
Replace system board.
None.
Unplug from A/C.
Remove the battery for
20 seconds. Reconnect
all above. If the
problem persists,
replace battery and or
charger.
BATT HIGH VOLTAGEBattery voltage > 15.5 v.Replace battery and or
charger
BATT LOW CURRENTBattery is not charged and battery current is <.35 A.Replace battery and or
charger.
BATT LOW VOLTAGEBattery voltage < 9.5 v.Replace battery and or
charger.
45
Page 56
M Series Service Manual
Error MessageExplanation
BATT OVERCHARGECharger on for > 4 hours.Replace battery and or
BRIDGE SHORTCurrent higher than expected was detected during the
Biphasic bridge test or immediately following a
discharge.
BRIDGE TEST FAILEDBiphasic module not operating properly while
charging.
User
Advisory
Technical Action
charger.
Ensure pads/paddles
are used properly.
Attempt to clear the
message by turning the
Selector switch to off
then back to the desired
operating modes.
Replace bridge or high
voltage module.
Charge again.
Attempt to clear the
message by turning the
Selector switch to OFF,
then back to the desired
operating mode.
Replace bridge or high
voltage module.
CABLE FAULT(Auto defib mode only.)
Incorrect A/D reading for paddle ID (similar to
PADDLE FAULT).
CANNOT CHARGECannot charge when charge button pressed.Replace high voltage
46
9
Replace paddle set,
universal cable and/or
system board.
module or capacitor.
Page 57
M Series Service Manual
Error MessageExplanation
REPLACE CARDWrite errors during manual or semi-automated
modes.
CARD FULLMemory Card Full.
CHECK CO2 SENSOREtCO2 Sensor is unplugged or defective.
CHECK CO
CHECK MEMORY CARDNo card detected during manual or semi-automated
ADAPTERAirway adapter is removed, occluded or adapter
2
zeroing needs to be performed or was performed
incorrectly.
modes.
User
Advisory
9
9
9
9
9
Technical Action
May have configuration
card installed or write
protection on.
Check that sensor cable
is plugged in and seated
properly. Check that
sensor is not exposed to
excessive heat. If
problem persists,
replace the sensor.
Replace/Clean airway
adapter. Zeroing
performed
automatically.
CHECK PADSMessage displayed in conjunction with either POOR
REPORT HALTEDSummary report stops printing unexpectedly.Turn unit off and then
2
SENSOR WARM UP message displays for
EtC0
2
more than five minutes. Sensor defective.
56
9
9
Replace sensor cable.
Erase summary report.
back on again. Print
Summary again. If fault
persists, replace system
board.
Page 67
M Series Service Manual
Error MessageExplanation
RESERVED 1The watchdog timer is not functional in the unit. Turn off unit and then
RETRY ANALYSISAdvisory message in conjunction with noisy ECG.
Analysis halted.
SELECT 30J FOR TESTAttempt to run a self test at an energy other than 30J.
SELECT DEFIB MODEAnalyze button pressed in pace or monitor mode.
SELECT LIMB LEADSPaddles or augmented ECG leads selected when
continuous analysis active or started.
SELECT PADSLead I, II, or III selected when analyze pressed.
SET CLOCKReal time clock failure: invalid date or time.Set date and time and/
SET PACE mAMultiple copy errors are the product of intended
software or memory errors. If error reoccurs other
than on entering pace the first time or after more than
10 minutes in other mode, the unit could be broken.
User
Advisory
9
9
9
9
9
9
Technical Action
turn on to reset. If fault
persists, replace system
board.
Select limb leads I, II,
III or MFE
or replace system
board.
Set pace current. If
broken, replace system
board.
SET PACE RATEMultiple copy errors are the product of intended
software or memory errors. Multiple copies of pace
rate don't match. If error persists, unit could be
broken
SHOCK ADVISEDAdvisory message when analysis finds a shockable
rhythm.
57
9
9
Set pace rate. If broken,
replace system board.
Page 68
M Series Service Manual
Error MessageExplanation
SpO2 AMBIENT LIGHTAmbient light is too bright.Shield sensor from
SpO2 COMM ERRNo transmissions from SpO2unit received.
STAND CLEAR(Auto defib mode only.) Single analysis mode just
turned on and defib idle. Patient rhythm is being
analyzed.
SYSTEM FAULT 2MCU ROM checksum test failure or MCU RAM test
failure.
User
Advisory
9
9
Technical Action
ambient light. Replace
Sp0
sensor. Replace
2
Sp0
module
2
Replace Sp02 module
and/or system board.
Turn off unit and then
turn on to reset. If fault
persists, replace system
board.
SYSTEM FAULT 5ECU RAM test failure or ROM checksum test
failure.
58
Turn off unit and then
turn on to reset. If fault
persists, replace system
board.
Page 69
M Series Service Manual
Error MessageExplanation
SYSTEM FAULT 6No communications received from ECU for 4
seconds.
SYSTEM FAULT 7The A/D converter is not performing conversions in
a timely manner.
SYSTEM FAULT 36 P1MON is less than 412 counts or greater than 612
A/D counts. Pace/defib is disabled as long as
condition exits.
SYSTEM FAULT 37Disable pace/defib and MFE monitoring. Replace system board.
SYSTEM FAULT 38Failure to shutdown after “shutdown order” is
written to the RTC.
TEST FAILEDMCU performed ipeak test (defib peak current) and
unit failed during 30J self test.
User
Advisory
9
Technical Action
Turn off unit and then
turn on to reset. If fault
persists, replace system
board.
Replace system board.
Replace system board.
Replace system board.
Replace universal
cable, paddles or high
voltage module,
capacitor, or system
board.
TEST OKMCU performed ipeak test (defib peak current) and
unit passed 30J self test.
USE PADDLE DISCHGFront Panel discharge button is pressed when either
external paddles or internal spoons with discharge
buttons are connected.
USE PADS(AUTO DEFIB MODE ONLY.)
Attempt to defib with paddles in auto defib (AED)
mode. Defib only allowed using PADS in AED
modes.
59
9
9
9
Page 70
M Series Service Manual
Error MessageExplanation
USE PADS TO PACEExternal paddles detected in pace mode.
USE ROOM AIR
ADAPTER
USER SETUP REQBoth copies of stored cal/config data are bad or have
VF ALARMS OFFVF alarms disabled in pace mode or when paddles
VX LEADS OFFV lead not properly attached to patient. “X” denotes
ZERO CO
ZERO CO
SENSORNew EtCO2 sensor needs to be zero calibrated.
2
ADAPTERNew EtCO2 airway adapter needs to be zero
2
Adapter zeroing started with EtCO2 in the adapter or
the adapter is on the REF or “0” cell.
never been programmed.
are selected as leads.
lead number.
calibrated.
User
Advisory
9
9
9
9
9
9
9
Technical Action
Place CO2 sensor on
adapter in room air.
Perform configuration
setup.
Reattach V lead.
Zero EtCO2 sensor.
Zero EtCO2 adapter.
60
Page 71
M Series Service Manual
Chapter 3
Disassembly Procedures
Overview
This chapter provides instructions on how to disassemble and reassemble the M Series unit.
• Equipment You Need for the Disassembly Procedures
• Parts That May Need Replacing After Disassembly
• Safety Precautions You Need to Take
• Overview of Modules
1. ZIF Keeper
2. Front Panel
2A. Display
2B. Control Board
3. Upper Housing Assembly
4. System Board Assembly
5. Battery Interconnect Board Assembly
6. High Voltage/Charger Assembly
7. Removing the High Voltage Module Assembly
8. High Voltage Capacitor Assembly
9. System Interconnect Board
10. Printer/Recorder Motor
11. Lower Housing Assembly
61
Page 72
M Series Service Manual
12. Print Head Assembly
13. PCMCIA Card Slot Assembly
14. Paddle Release Latch
Equipment You Need for the Disassembly Procedures
• No. 1 Phillips screwdriver.
• No. 2 Phillips screwdriver.
• Exacto-knife.
• Orange wooden stick. (Available from H.A. Stiles: 1-800-447-8537)
• 90° dental pick.
• Needle nose pliers.
• Kapton tape.
• 3M copper adhesive tape, or equivalent.
• 1/2” nut driver.
• Large diagonal cutters.
• Strong glue, such as Loctite 420 or equivalent.
• Loctite needle tip dispenser.
Parts That May Need Replacing After Disassembly
If you are removing the Control Board from the Front Panel, you need to have:
• Main Selector knob replacement (ZOLL Part Number 9310-0521)
• Pacer/Output/Rate knob replacement (ZOLL Part Number 9310-0520)
If you are removing the Battery Interconnect Board, you may need to replace it with a new one, using ZOLL Part
Number 9301-0302, if connectors have been UV welded as in older M Series models.
62
Page 73
M Series Service Manual
Safety Precautions You Need to Take
WARNING! SHOCK HAZARD!
CAUTIONTAKE THE NECESSARY PRECAUTIONS TO GUARD AGAINST SHOCK OR INJURY BEFORE YOU CONDUCT
DEFIBRILLATOR TESTS OR REPAIRS.
• Only properly trained technicians should service the unit.
• The unit can contain deadly voltages even if the unit is turned off.
• Make sure to discharge the unit before working with it.
• Make sure you take the necessary precautions when working with static sensitive units. For example, you must wear
a conductive wrist strap (which touches your skin) connected to a grounding mat and to the earth ground. You must
remove the wrist strap when you discharge high voltage or when you are working on energized equipment.
63
Page 74
M Series Service Manual
Overview of Modules
The M Series has 14 modules. These modules are shown below.
Isolated Power Supply with EtCO
System Interconnect Board
2
SpO2 module with bracket for
EtCO
2
Battery Interconnect Board Assembly
with 3 Battery Pin Gaskets
System Board Assembly
AC Charger Assembly
64
Page 75
M Series Service Manual
Control Board (from Front Panel)
PCMCIA Card Slot Recorder Motor
High Voltage Module Assembly High Voltage Capacitor Assembly
Module (without bracket)
SpO
2
Isolated Power Supply for SpO
Module Biphasic Capacitor and Bridge Assembly
2
65
Page 76
M Series Service Manual
1. Removing the
ZIF Keeper
• Orange stick
Note: It is important to know this procedure
before you start disassembling the unit.
Removing the ZIF (Zero Insertion Force) Keeper
incorrectly can damage the unit’s system board.
To reinstall the ZIF Keeper:
1. Place the ZIF Keeper over the laminate
cable and insert the flex cable into the connector. Latch the connector.
2. Lower the left end of the ZIF Keeper over
the connector end until it touches the
printed wire assembly (PWBA). The other
end of the connector should be angled.
3. Press the end of the ZIF Keeper down over
the end of the connector. Be careful that
the ZIF Keeper snaps over the end of the
connector.
Step 1: The connector must be facing you as shown
in the diagram.
.
Latch
Step 2: Angle and lift up the right end of the ZIF
Keeper from the connector and the board. Slide the
Keeper approximately 1 mm to the left, then gently lift
the left side to clear the connector.
Lift here
Step 3: Gently pull the ZIF (Zero Insertion Force)
Keeper over the laminate cable and rotate the latch
upwards.
Keeper
66
Latch
Page 77
M Series Service Manual
2. Removing the
Front Panel
Tools Required
• No. 2 Phillips screwdriver
• Orange stick
To reinstall the Front Panel:
1. Reinstall the laminate cable first with the
black band facing up and towards the system
circuit board.
2. Reconnect the multi-wire cable from the
display.
3. Reverse steps 1, 2, and 3 above to reinstall
the front panel.
Step 1: Remove the battery from the battery well
and place it in front of the unit.
.
Step 3: Place your thumbs in the main selector
switch cup and push up on the front panel to release
the panel from the unit. After the front panel is
removed, use the battery as a support for the panel.
Do not use the main selector switch as point of
leverage.
Step 2: Rotate unit on to its back side. Remove the
two Phillips head screws located on the left and right
sides on the bottom of the unit.
Step 4: Disconnect the multi-wire cable from the
system board by gently pulling the beige connector by
its sides towards the front of the unit. Remove the ZIF
keeper from the laminated ribbon cable and then
disconnect it. Lift the right side first with the unit
facing you.
67
multi-wire cable
Page 78
M Series Service Manual
2A. Removing the
Display
Tools Required
• No. 2 Phillips Screwdriver
• Exacto-Knife
• 3M Copper Adhesive Tape
To reinstall the Display
Reverse steps 1 through 3.
Step 1: Remove the grounding copper tape from the
outer display shield.
.
Step 3: Remove the Video Display Assembly.
Step 2: Remove the Video Display Assembly by
rotating the display upwards from the lower portion
of the display panel assembly.
video display
assembly
68
Page 79
M Series Service Manual
2B. Removing the
Control Board
Tools Required
• No. 2 Phillips Screwdriver
• Orange (Wooden) Stick
• 1/2” Nut Driver
• Large Diagonal Cutters
• Strong Glue, such as Loctite 420 or
equivalent
Note: If you are removing the Control Board
from the Front Panel you may need to replace the
following parts:
• Main Selector knob replacement (ZOLL Part
Number 9310-0521)
• Pacer Output/Rate knob replacement (ZOLL
Part Number 9310-0520).
Step 1: (Caution: The knob will be damaged during
this step.) Gently insert the cutters at the edge of the
main selector knob and pry outward until the knob is
removed. Then carefully remove the 1/2” nuts
without damaging the Selector Switch.
.
Step 3: Rock the foam packaging back and forth from
the control panel board to remove the foam.
Step 2: Gently insert the cutters at the edge of the
pacer knobs and pry outward until the knobs are
removed. Then carefully remove the 1/2” nuts without
damaging the Pacer Switches and green pace cups.
Step 4: Remove the panel overlay circuit cable from
the control board by lifting the sides of the lock lever
located under the front of the control board. (See
1. Removing the ZIF Keeper.)
panel overlay circuit cable
foam packaging
wooden stick
69
Page 80
M Series Service Manual
50
2B. Removing the
Control Board
(Continued)
To reinstall the Control Board
1. Set the dip switches and attach the SHOCK
button LED actuator.
2. Place a small amount of strong glue on the
end of the mode selector switch. Slide the
replacement knob on. After the glue dries,
rotate the selector knob to ensure that it is
properly glued in place.
3. Replace the Pacer Output/Rate knobs, if
applicable.
Step 5: Disconnect the speaker microphone cable.
Remove the Control Panel Board from the Front
Panel Assembly. Important: Note the position of the
dip switches because they must be in the same
position for reinstallation.
Step 6: Remove the 50 pin laminate cable from the
control board. See 1.0 Removing the ZIF Keeper.
pin laminate cable
70
Page 81
M Series Service Manual
3. Removing the
Upper Housing
Assembly
Tool Required
• No. 1 and 2 Phillips screwdriver
Set-up
Remove Front Panel (See Step 2.)
1. Remove the two screws securing the
universal cable.
2. Do not lose the O-ring when removing the
universal cable.
3. Remove the three Phillips screws in the
front of the Upper Housing.
To reinstall the Upper Housing Assembly,
reverse the above steps.
Step 1: Remove two screws from the back side of the
Upper Housing Assembly and three screws from the
front.
.
Step 3: Make sure that the rubber gaskets are
covering the battery contact pins. If the gaskets are
still seated in the housing, remove and place them
onto the contact pins. Before installing the Upper
Housing ensure that the battery pin gaskets are set
properly.
battery pin gasket
Step 2: Secure lower housing to the table by pressing
downward in the paddle well. Using the carry handle,
lift the Upper Housing upward.
Ensure the battery pin gaskets are properly set.
71
Page 82
M Series Service Manual
4. Removing the
System Board
Assembly
Tools Required
• #1 and #2 Phillips Screwdriver
• Grounding Mat
• Grounding Wrist Strap
• Needle Nose Pliers
• Orange Stick
WARNING! You can damage the hardware of
the unit. You must use ESD grounding before
you handle any printed circuit boards on the unit.
Setup
Before you begin this procedure, make sure you
are grounded.
Step 1: Using needle nose pliers, remove left and
right multi-wire cables on the back side of the system
board. To avoid damage to the cable, do not pull the
wires. Hold system board securely with one hand. DO
NOT let it fall forward to prevent excess tension on
the unit’s wires.
.
Step 3: Lower the system board with one hand and
remove the battery Interconnect laminate cable from
the center of the system board. (See 1. Removing the
ZIF Keeper.)
battery interconnect laminate cable
Step 2: Remove the two wire speaker cable (if
applicable).
Step 4: Gently roll the system board forward and rest
it on the battery.
1. Know or review 1.0 Removing the ZIF
Keeper procedure.
2. Remove the Front Panel Assembly.
3. Remove the Upper Housing Assembly.
To reinstall the System Board Assembly, reverse
the steps.
72
Page 83
M Series Service Manual
4. Removing the
System Board
Assembly
(Continued)
Step 5: Remove the ZIF Keeper. (See 1. Removing the
ZIF Keeper.)
Step 7: For M Series units with the SpO2 and/or
SpO
with EtCO2 only: Remove the 20 pin power
2
cable by lifting the slide locking tab upwards.
Step 6: For Biphasic M Series units only: Remove the
20 pin power cable by lifting the slide locking tab
upwards.
73
Page 84
M Series Service Manual
5. Removing the
Battery
Interconnect
Board Assembly
Tools Required
• Orange stick
Setup
1. Remove the Front Panel Assembly.
2. Remove the Upper Housing Assembly
3. Remove the System Board Battery Cable.
To reinstall the Battery Interconnect Board,
reverse the steps.
Step 1: Identify the Battery Interconnect Board. Step 2: Remove the wide laminate cable from the
high voltage module connector by lifting the cable
vertically.
.
Step 3: Remove the push pin and small insert collar.Step 4: Rotate the unit around so that the rear of the
unit faces you. Rotate the Battery Interconnect Board
upwards toward the front of the device. Hold the
board vertically while removing the 10-pin laminate
cable from connectors by lifting the connector lock.
charger cable
10 pin laminate cable
Note: For Step 4, remember to carefully remove
the cable from the Charger Assembly when
disassembling and reinstalling it.
74
Page 85
M Series Service Manual
6. Removing the
High Voltage/
Charger Assembly
Tools Required
• #2 Phillips screwdriver
• Orange stick
• Small needle nose pliers
Setup
1. Remove the Front Panel Assembly.
2. Remove the Upper Housing Assembly.
3. Remove the System Board.
4. Remove the Battery Interconnect Board.
Step 1: Remove the High Voltage/Charger Assembly
from the main housing by lifting the High Voltage/
Charger Assembly upwards and rotating it towards
the back of the unit.
.
Step 3: Depress the lever on the High Voltage Cable
to remove it from the mounting panel. Cut the tie
wrap attached to the mounting bracket that secures
the cables.
Step 2: Set the Assembly on the table. Pull apart the
High Voltage Module from the Charger Assembly.
These three components are referred to as the
“Module Cluster”.
high voltage capacitor
Step 4: (SpO2 units only) To remove the SpO2
module from the Isolated Power Supply, remove the
Mylar
®
one assembly at the same location.
tape. EtCO2 module and power supply are
high voltage module
charger assembly
To reinstall the High Voltage Charger Assembly,
reverse the steps.
WARNING! This unit may contain lethal
voltages. You MUST completely discharge the
high voltage capacitor before removing from
unit.
DO NOT SHORT THE TERMINAL ENDS OF
THE CAPACITOR. Refer to Section 8, Step 2.
high voltage cable
75
Page 86
M Series Service Manual
6. Removing the
High Voltage/
Charger Assembly
(Continued)
Step 5: Lift the SpO2 module straight up from the
foam and disconnect the ribbon cable from the
Isolated Power Supply.
Step 7: (Biphasic units only) Disconnect the Molex
connector from the biphasic module.
Molex connector
Step 6: (Biphasic units only) Disconnect the biphasic
defibrillator capacitor from the rear panel connector.
biphasic defibrillator capacitor
Step 8: (EtCO2 units only) Remove the EtCO
connector by gently lifting the connector away from
the back panel. To remove the EtCO
power supply, refer to Step 5.
2
and isolated
2
biphasic module
EtCO2 connector
76
Page 87
M Series Service Manual
7. Removing the
High Voltage
Module Assembly
Tools Required
• #2 Phillips screwdriver
• Exacto-Knife
WARNING! This unit may contain lethal
voltages. You must completely discharge the
high voltage capacitor by changing the energy
selection during the charge cycle of the
defibrillator. Power off unit. Wait three minutes
before disassembly.
DO NOT SHORT THE TERMINAL ENDS OF
THE CAPACITOR. Refer to Section 8, Step 2.
Setup
Step 1: Remove the signal cable from the High
Voltage module.
.
Step 3: Separate the High Voltage Module from the
foam.
Step 2: Remove the Kapton tape on the bottom of
the foam surrounding the High Voltage Module.
1. Remove the Front Panel Assembly.
2. Remove the Upper Housing Assembly.
3. Remove the System Board.
4. Remove the Battery Interconnect Board.
5. Remove the High Voltage/Charger
Assembly
To reinstall the High Voltage Module Assembly,
reverse the steps.
77
Page 88
M Series Service Manual
8. Removing the
High Voltage
Capacitor
Assembly
Tools Required
• #2 Phillips screwdriver
• Exacto-Knife
• Mylar
Setup
1. Remove the Front Panel Assembly.
2. Remove the Upper Housing Assembly.
tape
Step 1: Open the High Voltage Capacitor plastic
isolator by lifting the
.
Step 3: When the capacitor voltage is at 0 VDC,
disconnect the inductor wires and capacitor terminal
wires.
Mylar tape.
Step 2: Bleed the excess voltage using a resistor with
values of approximately 5 kohms, 25 watts for 10-20
seconds. Measure the voltage on the capacitor
terminals.
3. Remove the System Board.
4. Remove the Battery Interconnect Board.
5. Remove the High Voltage Charger Assembly.
6. Lift the Capacitor Assembly upwards from the
chassis. (The Capacitor Assembly is still
connected to the High Voltage Module
Assembly.)
To reinstall the High Voltage Capacitor Assembly,
reverse the steps.
WARNING! This unit may contain lethal
voltages. You MUST completely discharge the
high voltage capacitor before removing from unit.
DO NOT SHORT THE TERMINAL ENDS OF
THE CAPACITOR
78
Page 89
M Series Service Manual
9. Removing the
System
Interconnect
Board
Tools Required
• #2 Phillips screwdriver
Setup
1. Remove the Front Panel Assembly.
2. Remove the Upper Housing Assembly.
3. Remove the System Board.
4. Remove the Battery Interconnect Board.
Step 1: Remove the clear plastic head isolater.Step 2: Remove two screws from each side of the
System Interconnect Board.
.
Step 3: Disconnect the cables and lift the System
Interconnect Board out of the unit.
5. Remove the High Voltage/Charger module.
6. Remove the clear plastic print head isolater.
7. Remove the motor cable, cable print head and
paper sensor cable.
To reinstall the System Interconnect Board:
1. Install the laminate cables and keepers.
2. Ensure that the PCMCIA slots with gaskets are
located to the right rear of the board and seated
properly.
3. Install two screws.
4. Reconnect all the cables and reverse the steps.
paper sensor
cable
cable print head
79
motor cable
Page 90
M Series Service Manual
10. Removing the
Printer/Recorder
Motor
Tools Required
• #2 Phillips screwdriver
• Exacto-Knife
• Kapton tape
Setup
1. Remove the paper tray, pull out and press
up on the locking tab at the rear of the tray.
2. Remove the Front Panel Assembly.
3. Remove the Upper Housing Assembly.
4. Remove the System Board.
Step 1: Using the needle nose pliers, carefully lift the
spacer block upwards.
cable
spacer block
.
motor
Step 3: Lift the motor upward by prying on the
motor bracket with the screwdriver.
Step 2: Remove the motor bracket mounting screw
5. Remove the Battery Interconnect Board.
6. Remove the High Voltage Module
Assembly.
7. Remove the sensor, printhead and motor
cables.
8. Remove the System Interconnect Board.
To reinstall the Printer/Recorder Motor, reverse
the steps.
motor bracket
80
Page 91
M Series Service Manual
11. Removing the
Lower Housing
Assembly
Tools Required
• #2 Phillips screwdriver
Setup
• Remove all power sources, such as the
battery and power cord.
To reinstall the Lower House Assembly, reverse
the steps.
Step 1: Remove the paper tray by pulling it out and
pressing the locking tab upwards at the rear of the
tray.
.
Step 3: Remove the remaining screws from the
bottom of the unit.
Step 2: Remove the screw at the bottom of the unit to
remove the PCMCIA FAX/Modem card’s plastic
protector.
Step 4: Lift the lower housing assembly straight up and
out from the unit.
81
Page 92
M Series Service Manual
12. Removing the
Print Head
Assembly
Tools Required
• #1 Phillips screwdriver
Setup
• Remove the Lower Housing Assembly.
To reinstall the Print Head Assembly, reverse
the steps.
Step 1: Remove two screws from the paper tray
guide and remove the paper tray guide.
.
Step 3: Remove the pivot pin for re-use.
print head
Step 2: Disconnect the ribbon cable from the print
head.
print head
ribbon cable
pivot pin
82
Page 93
M Series Service Manual
13. Removing the
PCMCIA Card Slot
Assembly
Tools Required
• #2 Phillips screwdriver
Setup
• Remove the Lower Housing.
To reinstall the PCMCIA card slot, reverse the
steps.
Step 1: Remove the two screws holding the card slot
retainer. Lift up card slot assembly.
.
83
Page 94
M Series Service Manual
14. Removing the
Paddle Release
Latch
Tools Required
• #2 Phillips screwdriver
• Exacto-Knife
• Upper Latch Seal (9330-0304)
Setup
1. Remove the Front Panel Assembly.
2. Remove the Upper Housing Assembly.
To reinstall the Paddle Release Latch, reverse
the steps.
Step 1: Using the Exacto Knife, remove the
adhesive seal on the unit’s chassis.
.
Step 3: Gently push the screwdriver until the
Paddle Release Latch is dislodged.
Step 2: Insert the screwdriver into the opening under
the adhesive seal.
Step 4: Pull Paddle Release button away from the
unit.
84
Page 95
M Series Service Manual
Chapter 4
Replacement Parts
Overview
This section contains a listing of the replacement parts available for the ZOLL M Series devices.
Replacement parts may be ordered through an authorized ZOLL distributor or directly from ZOLL Medical
Corporation. The prices for parts are available from ZOLL Medical Corporation’s Technical Service Department.
When ordering parts, please provide the following information:
• ZOLL M Series device model and serial number
• Field Replaceable unit part number
• Description of the replacement part
Note
To order by mail from ZOLL Medical Corporation, address your request to: