1. Read this instruction manual in its en ti rety before using the op era ti ng functions availabl e in the
YASNAC PCNC.
2. The following warning symbols are used to indicate precautions that the user must be aware of
to safely use this equipment. Failure to follow these preca ut ions can result in serious or possi bly
even fatal injury and damage to pro duc ts or related equipment or systems.
WARNING
WARNING
WARNING
This sym b ol indica tes the pre s en ce of a potentially hazardous condition which, if not avoided,
could result in serious personal injury or death.
This precautionary symbol appears in labels attached to YASNAC products to alert the user to
conditions requiri ng concern for safety.
SPECIAL SAFETY NOTE: This symbol indicates that ELECTRICAL SHOCK HAZARD
condition exists. DO NOT TOUCH any electrical connection terminals when the power is on, and
for at least 5 minutes after switching off the power supply. Warning label is located on the PCNC
PCNC Unit
xxxxxxxxx
xxxxxxxxx
xxxxxxxxx
xxxxxxxxx
xxxxxxxxx
WARNING LABEL
NOTICE
Printed _______. 1999. The informatio n contained within thi s doc ument is the proprietary property of
Yasakawa Electric America, I nc. , and ma y not be c opied, reproduced or tra nsm it te d t o other parties without
the expressed wr itte n authorization of Yasakawa Electric America, Inc.
No pattent liability is assumed with respect to the uses of the information contained herein. Moreover,
becaus e Yaskawa is constantly improving i ts high quality product, the informati o n contained in this manual
is subject to chan ge without notice. Every precaution h as be en taken in the prepa ra ti on of this document .
i
YASNAC PCNC Operating Manual Introduction
INFORMATION INDICATORS
The following symbols are used in this operating manual to empha siz e particular inform at ion to the user:
Indicates important information to be remembered, i.e., precautionary alarm
POINT
displays to prevent damaging devices.
SUPPLEMENT
TERMS
Indicates supplementary material.
Indicates definitions of terminology that has not been explained before.
NOTES REGARDING SAFE OPERATION
It is important that the user should read this manual before inst al li ng, operating, perfor mi ng any
mainten ance or ins p ecting th e
<$61$&3&1&
Also, the functions and performance of a NC machine tool
are not determine d by t he CNC unit itself, therefore thoroughly read and familiarize yourself with the
machine builder’s documentation conc erning the safe an d mo st effic ie nt wa ys to u se the machine too l.
Nevertheless, Yasa kawa assumes no responsibility for da ma ge s resulting from the use of the informat io n
contained within this publication.
This manual decribes the procedures for operating the
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RELAT ED INFORMATION SOURCES
For additonal information, refer to the follow in g ma nuals:
TITLE OF DOCUMENTCONTENTS
YASNAC PCNC Programming Manual
(YEA-SIE-C844-2.2)
YASNAC PCNC/PLC Programming Manual
(YEA-SIE-C844-0.1)
YASNAC PCNC I/O Signal Manual
(YEA-SIE-C844-2.3)
YASNAC PCNC Connection Manual
(YEA-SIE-C844-0.2)
YASNAC PCNC Maintenance Manual
(YEA-SIE-C844-2.9)
.
PCNC Program creation instructions
PLC Program creation instructions
Describes functions between PCNC and PLC
Instructions for connecting PCNC with machines,
machine interface and peripheral equipment
Describes service and maintenance procedures.
ix
YASNAC PCNC Operating Manual Introduction
CAUTIONS
This manual describes all the option functions (identified by the “*” sym bol ) but some of these may not
be available with your YASNAC PCNC. T o determine the option functions installed in your PCNC,
refer to the specification docume nt or manuals publishe d by t he machine tool buil der.
Unless otherwise specified, the follow i ng conditions apply in prog ramming explan ations and
programm i ng examples.
l
Metric system for input and metric system for output / movement
l
Zero point in the base coo rdi nate system
l
Reference point
Yaskawa has made every effort to de scribe individual func ti ons a nd their relationships to oth er fun ct ions
as accurate ly a s possible. However, there are many things that cannot or must not be performed and it is
not possible to describe al l of th ese . Accordingly, readers are requested to understand that un le ss it is
specifically stat ed that something can be pe rformed, it should be assumed that it cannot be perfor med.
Also, bear in mind that the performanc e a nd functions of an PCNC m a chine tool are not de te rm ined
solely by the PCNC unit. The entire contr ol system consists of the mechanical system, then machine
operatio n pa nel and other machine related equ ip ment in addition to the PCNC. Therefore, read the
manuals publ ished by the machine tool builder for detailed information rela ti ng t o the ma chine.
x
YASNAC PCNC Operating ManualChapter 1: Outline of YA SNAC System
1
Outline of the YASNAC System
Chapter 1 describes the outline of the YASNAC system and the operating features and functions that should be thoroughly understood for the safe and efficient operation of the system.
YASNAC PCNC Operating ManualChapter 1: Outline of YA SNAC System
1.1 Outline of the YASNAC System
1.1.1System Configuration
PCNC
Remote
Machine
Pendant
The configuration of the Y ASNAC PCNC system and the list of components are described below.
Unit
YASNAC PCNC
Unit
FIGURE 1.1.1.1: Standard Configuration of PCNC System
Table 1.1.1.1: List of YASNAC PCNC System Components
COMPONENT NAMEMODEL NAME
CPU rackJZNC-JPCRKM-
NC Operation PanelJZNC-JPCOP-
SERVOPACKSGDC-
Spindle driveCIMR-M5
ServomotorSGMo-
Spindle motorUAASKA-
Remote PendantTBA
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1 - 2
YASNAC PCNC Operating ManualChapter 1: Outline of YA SNAC System
1.1.2Environmental Requirements
Requirements for the installation of an PCNC unit are indicated below. Install the PCNC unit in a
location where only these requirements are satisfied to avoid possible malfunctioning.
CAUTION!
Avoid using it in an environment where it may be subject to high temperatures, high humidity, dust,
corrosive gases, vibration or physical impacts that may cause fire, electric shock or malfunction.
•Use the product in an environment meeti n g the following conditions:
•Free from gases or vapors that create a potentially explosive atmosphere.
•Free from oil, organic solvents, et c.
•Relative humidity in the range 10 to 90% RH, with no condensation.
•Ambient temperature in the 0°C to 55°C with no freezing.
(Installation site must not be exposed to direct sunlight, must be distanced from heat generating devices,
and must be indoors.)
2
•Vibration not exceeding 4.9 m/s
.
•Do not store the product in locations subje ct to rain, w ater droplets, harmful gases or liquid s.
Failure to observe this caution may result in product failure.
•Select a storage area indoors that is clean and meets the following temperature and humidity
requirements.
Ambient temperature: –15° C to 65° C (–5° F to 149° F)
Relative humidity: 10% to 90%
Failure to observe this caution may result in product failure.
(1) Ambient Temperature
For operation:0°C to 55°C
For storage and transportation:–15° C to 65° C
Install the PC NC unit in a location not subject to direct sunlight, distant from heat sources,
and indoors.
(2) Humidity
Relative humidi ty m ust be in the range of 10 to 90%RH (non -condensing).
(3) Vibration
During operation: Max. 4.9 m/s
2
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YASNAC PCNC Operating ManualChapter 1: Outline of YA SNAC System
(4) Atmosphere
Avoid the following locations:
•Dusty places
•Places where concentration of coolant and/or organic solvent mist is ext remely high.
An example of t h e machine operation panel is indicate d below. Arra ngement and names of
switch es and indicator la mps vary according to the mach ine model. For deta ils, refer to the
machine tool man ua l.
FIGURE 1.1.3. 1: Example of Mac h i ne Operation Panel
1 - 4
YASNAC PCNC Operating ManualChapter 1: Outline of YA SNAC System
1.1.4Gene ra l Speci fic ations
(1) Standard Specifications
CATEGORYITEM AND FUNCTION
Controlled
axes
Input
command
Interpolation
Feed
Storage and
editing of
program
Operation
and
display
Input/Output
function
Number of simultaneously controlled axes
Maximum programmable value
Absolute/incremental programming
Automatic acceleration and deceleration
Controlled axes
Least i nput increment
Least output incre ment
Decimal point input
Input unit 10 times
Tape code
NC tape
Input format
Buffer register
Positioning
Linear interpol ation
Circular interpolation
Rapid traverse
Cutting feed
Dwell
Incremental feed
Program storage capacity
Number of programs
Program editing
Program number search
Sequence number search
Address search
MDI editing
Operation panel
MDI function
l-line MDI
Operation and display
Calendar display
Pop-up menu
Buzzer function
Input/Output interface
OPERATION
MANUAL
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PROGRAMMING
MANUAL
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SECTION
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YASNAC PCNC Operating ManualChapter 1: Outline of YA SNAC System
CATEGORYITEM AND FUNCTION
Tool function
Miscellaneous function
Tool offset
Coordinate
system
Operation
support
function
Programming
support
function
Safety
and
maintenance
Environment
requirements
Automatic return to reference point
Automa tic return to second reference point
Circular interpolation by R command
Self-diagnostics (always displayed)
Tool length offset
Tool position offset
Number of tool offset data sets
Manual return to reference point
Reference point return check
Return from reference point
Base coordinate system setting
Label sk ip
Single block
Optional stop
Optional block skip
Dry run
Machine lock
Miscellaneous function lock
Display lock
Manual absolute
Numerical value set-up
Break-point function
Operat ion mode
Feed hold
Repetitive circle interpolation
Subprogram
Exact stop check
Exact stop chec k mode
Emergency stop input
Overtravel
Axis interlock
Stored stroke limit
Power supply
Ambient temperature
Humidity
OPERATION
MANUAL
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PROGRAMMING
MANUAL
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SECTION
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YASNAC PCNC Operating ManualChapter 1: Outline of YA SNAC System
Playback
Internal toggle switch
NC program drawing
Comment display func ti on
Tape reader without take-up reels
Tape reader with take-up reels
RS-232C interface
T4-digit command
Second miscellaneous function
Tool radius offset
Additi on of tool offset data sets
Manual second reference point return
Workpiece coordinate system setting
systems
Local coordinate system
Rotation of workpiece coordinate system
OPERATION
MANUAL
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PROGRAMMING
MANUAL
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SECTION
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YASNAC PCNC Operating ManualChapter 1: Outline of YA SNAC System
Operation
support
function
Programming
support
function
Accuracy
correction for
mechanical
system
Automation
support
function
Safety and
maintenance
Optional block skip B
Automatic mode handle offset
Program restart
Automa tic tool length measuremen t (TLM)
Manual interruption point return
Canned cycle
Canned cycle B
Circle cutting
Macroprogram
Programmable mirror image
Scaling
Coordinate syst em rotation
Automa tic comer override
Programmable data input
Hole ma chining pattern cycle
Program copy
Stored pitch error compe nsa ti on
Unidirectional approach
Skip function
Tool life control function
Program interruption
Stored stroke limit B
Stored stroke limit C
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YASNAC PCNC Operating ManualChapter 1: Outline of YA SNAC System
1.2 Protective Functions
1.2.1Emergency Stop
Press the emergency stop button immediately if a problem occurs with the system or line. The
execution of all c om m ands stops instantaneously when the emergency stop button is pressed.
Servo power supply of the PCNC is shut OFF and dynamic br ake is applied to stop all
mechanical movement. In the emergency stop state, the PCNC is in the alarm stat e “3002”. If the
emergency stop signal is “opened”, the PCNC stops the en tire operation, and the SVMX and
BKX signals are “opened”.
PCNC
This operation is executed by setting the pins on the board. The pins differ between J300M
and J100M.
1.2.2Overtravel
The overtravel function stops axis feed operation when an axis reaches the travel limit; for the
detection of travel limit, a limit switch and a dog are used and if an axis reaches the travel limit,
the limit switch outputs a signal a nd th e function stops axis feed operati on i n response to this
input. The axis rea ched and stopped at the tr avel limit can be moved manually into the axis movable range.
When the overtravel input is “opened”, axis movement is stopped in the manner as indicated in
Table 1.3. In response to thi s inpu t, the alarm output (ALM) i s “closed” and the corresponding
alarm message is di sp la ye d on the screen.
Table 1.2.1. 1: E mergency Related Signals
Signal NamePin Setting
Emergency Stop InputCN12-19 pin on JZNC-JFC 10 board
SVMXCN12-17 pin on JZNC-JFC 10 board
BKXCN12-16 pin on JZNC-JFC 10 board
Table 1.2.2.1: Axis Stop Direction with Overtravel Input “Opened”
Manual Operation ModeAutomatic Operation Mode
*+X to *+5
input is “opened”
*-X to *-5
input is “opened”
* Normally closed contact
Movement in the *+X to *+5
direction is stopped.
Movement in the *-X to *-5
direction is stopped.
Movement of all axes is
stopped in all directions.
If the overtravel inpu t is “opened”, select the manual mode (jog, pulse handle) and move the axis
in the direction opposite to the direction for which the overtravel input is “opened” to “close” the
input. After that press the [RESET] key on the NC operation panel, the alarm output and display
are canceled.
1 - 9
YASNAC PCNC Operating ManualChapter 1: Outline of YA SNAC System
1. After the oc currence of an ala r m d ue to the “open” of the overtravel input, the M, S, and
T code read output signa ls (MF, SF and TF) are not turned OFF.
2. If it is necessary to in te rrupt the operatio n ca ll ed by M, S and/or T code, set th e i nte rl ock
by an external seque nce.
3. The alarm numbers at the occur rence of overtravel are 2001 to 2005. If the overtra v e l
alarm occurs, axis move is stopped. Note that the servo is not turned OFF.
1.2.3Stored Stroke Limit
To ensure improved safety in operation, this function prevents axis from entering the preset entry
prohibited are as bo th in manual and autom atic operation.
(
1) Stored Stroke Limit
To use the stored stroke limi t fu nction, the axis movable area is set by parame te rs wit h the
coordinate values in the machine coordinate system. Th e a rea outside the set bou nda ry is
established as the entry prohibited area. If an axis enters the entry prohibited area, the
function stops axis movement and displays an alarm message. The functi o n is made va lid
upon completio n of th e manua l re f er en ce point return after the power is turned ON. In
automatic operation, if even o ne axis caus es the alarm, all axis are stopped.
In manual operati on, only the axis tha t caused an alarm is stopped.
FIGURE 1.2.3. 1: Stored Stroke Limit
1 - 10
YASNAC PCNC Operating ManualChapter 1: Outline of YA SNAC System
(2) Stored Stroke Limit B, C (G22, G23) *
The area either outside or in s id e the boundary set by par ameters or by the commands in a
program is established as the entry prohibited area. The boundary is set with the coordinate va lues in the m achine coordinate system. W h ether the entry prohibited area is esta blished outside or inside the boundary can be determined by the setting for a par ameter.
The function is made valid upon completion of the reference point return after turning ON
the power.
Table 1.2.3.1: G Code Used to Turn ON/OFF the Stored Stroke Limit B Function
G CODEFUNCTIONGROUP
G22Turning ON the stored stroke limit B 04
G23
Turning OFF the stored stroke limit B
04
FIGURE 1.2.3.2: Stored Stroke Limit B Function
•In addition to the stored stroke limit s A and B, stor ed stroke limit C can be added.
•With the stored stroke limit C, set the boundary of the area and inside or outside the
boundary by parameters.
•Accord in g to the setting for the parameter or the input signal , one of the stor e d str o ke
limit C (third to fifth prohibited area ) ca n be ma de valid.
•For details of the stored stroke limit B, C, refer to 4.2. 3 “Stored Stroke Limit B and C
(G22, G23)” in the PROGRAMMING MANUAL.
1 - 11
YASNAC PCNC Operating ManualChapter 1: Outline of YA SNAC System
1.2.4Interlock Inputs
The interlock input is the signal used to disable axis mov em ent, and is provided for each axis.
•When an axis is interlocked during movement, it is stopped after deceleration.
•When the interlock is re leased, the axis con tinues mo ving to co mplete th e remainin g com-
mands. Upon com ple tion of the commands, the program advances to the next block.
•For simu ltaneous two or three axis interpolation commands, interpolation operation is disabled if one of the s e two or three axis is int erlocked.
Before turning the power ON for YASN AC PCN C, it is necessary to carry out inspe c ti on t o
Ensure safety. If the power is turned ON while the system has trouble, it could cause malfunctioning of the system itself and create a hazards conditions for the operations. Make sure to carryout daily inspection bef ore turni n g the power ON.
WARNING!
•Always turn all power OFF (including the primary power supply) before carrying out daily
inspection.
Performing the inspection with the power ON may lead to electric shock.
•Wait 5 minutes after turni ng the power (including the primary power supply ) OFF befo re
removing or replacing any unit or part.
Failure to observe this warning could lead to electric shock and equipment failure.
•Do no t touch any unit, terminals, e tc., while the powe r is ON.
Failure to observe this warning could lead to electric shock or device malfunction.
•Immediately after switching the power OFF, the product retains some electric charge. Do not
touch any parts (which are live when the power is ON) for 5 mi nutes after switching the po w er
OFF.
Failure to observe this warning could lead to electric shock or device malfunction.
•Do not damage cables, subject them to exc essive stress, or pinch them.
Excessive load on cables may cause electric shock.
•When the equi pment is po w ered ON, never tou ch its rota ting parts.
Failure to observe this warning could result in personal injury.
•Ne ver modify the produ ct.
Failure to observe this warning could result in electric shock, fire, or product failure.
•To prevent personnel other than those invo lv ed in maintenance and in spe ct io n w ork from
turning the power ON whi l e mai nt ena nc e and i nspe ct io n is in progress, place signs stating
“DO NOT TURN THE POWER ON” or words to that effect at the primary power
supplies of related cont rol pan el s and othe r re le va nt l oca t ion s.
Failure to observe this caution could lead to electric shock.
•Electronic devices such as CMO S ICs are used on the control boards. If you touch the IC’s
with your bare fingers, static electrical charge in your body could destroy these IC’s, care must
be taken when handling these devices. Before handling these devices for maintenance purposes,
first discharge the static electricity in your body by touching a gro unded metal device.
Failure to observe this caution could lead to personal injury and product failure.
•Do not install or remove boards, wiring, connectors, etc., while the power is ON.
Failure to observe this caution could lead to electric shock, product failure, and malfunction.
•Do not let foreign matter such as ele ct ric a l wire scrap enter the unit .
Failure to observe this caution could result in fire, product failure or malfunction.
•Be sure to check the follow in g points after comple t ing maintenance and inspection work:
•Check that al l fastening bolts are tightened.
•Check that no tools or other objects have been left inside the control panel.
•Check that the control panel door is closed properly.
Failure to carry out these checks could lead to electric shock, injuries, fire, and malfunction.
•Never attem pt to disa ssemble the NC unit modify units/dev ices inside the PC N C unit.
Failure to observe this caution could lead to fire, product failure and malfunction.
•Do not change the se t values of the devices, variab le resistors, et c., in the control panel.
Failure to observe this caution could lead to fire, product failure, and malfunction.
2.2.1Inspection of the NC Unit
In this subsection, the items to be inspected before turning ON the power are indicated for the
standard PCNC box supplied by Yaskawa. For the machine tool’s control box, refer to the
machine tool man ua ls.
(1) Inspecting the Machine Cabinet Doors
Make sure that the doors are secu rely closed before turning th e power ON.
The PCNC CPU ra ck is not protected against oil mists or ot he r ai rborne foreign matt er.
The door of the machine cabinet doors must always be kept closed before powering ON.
(2) Inspecting the Shielding Parts in the Machine Cabinet
Inspect the shielding parts in the Machine Cabin et eve ry m onth for gaps and/or damag e.
Open the doors and check the packings installed around the door for dama ge.
ó
Inspect the inside of the Machine Cabinet for abnormal contamination. If the inside is
abnormally dirty, clean it immediately after loc a ti ng the cause of contamination.
ì
Lock the doors secure ly a nd in spect the doors to make sure that th ere are no gaps.
By carrying out th e inspection procedures indicated above at regular int erv als, the
YASNAC PCNC can pe rform efficiently for a long time .
2.2.2Preparation before Turning the Power ON
Before turning the power ON, confirm the following con dit io ns:
•Make sure that the front side of the PCNC unit is closed. If the door is open or if there is a
gap between the door and the box panels, securely close and loc k t he door.
•Carry out the inspection for the machine an d machine related controllers according to the
instructions in t h e machine to ol manuals.
2 - 7
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