YASKAWA AC Drive P1000
Industrial Fan and Pump Drive
Technical Manual
Type: CIMR-PU
Models:
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
200 V Class: 3/4 to 175 HP ND
400 V Class: 3/4 to 1000 HP ND
600 V Class: 2 to 250 HP ND
A
Receiving
Mechanical Installation
Electrical Installation
Start-Up Programming &
Operation
1
1
2
2
3
3
4
4
MANUAL NO. SIEP YAIP1U 01B
Parameter Details
Troubleshooting
Periodic Inspection &
Maintenance
Peripheral Devices &
Options
Specifications
Parameter List
MEMOBUS/Modbus
Communications
Standards Compliance
Quick Reference Sheet
5
5
6
6
7
7
8
8
A
A
B
B
C
C
D
D
E
E
Copyright Ā© 2012 YASKAWA AMERICA, INC. All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent
liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly
striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Quick Reference
u
Easily Set Parameters for Specific Applications
Preset parameter defaults are available for setting up applications. Refer to Application Selection on
page 126.
Perform Auto-Tuning
Automatic tuning sets motor parameters. Refer to Auto-Tuning on page 129.
Maintenance Check Using Drive Monitors
Use drive monitors to check if fans, capacitors, or other components require maintenance. Refer to Performance Life Monitors Maintenance
Monitors on page 343.
Fault Display and Troubleshooting
Refer to Drive Alarms, Faults, and Errors on page 292 and Refer to Troubleshooting without Fault Display on page 328.
Standards Compliance
Refer to European Standards on page 520 and Refer to UL and CSA Standards on page 528
<1> CE marking applies to 200 V class and 400 V class models only.
<1>
.
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
3
This Page Intentionally Blank
4
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Table of Contents
QUICK REFERENCE........................................................................................ 3
i. PREFACE & GENERAL SAFETY................................................................... 15
i.1 Preface ........................................................................................................................ 16
Applicable Documentation....................................................................................................... 16
Symbols................................................................................................................................... 16
Terms and Abbreviations ........................................................................................................ 16
Trademarks ............................................................................................................................. 16
i.2 General Safety ............................................................................................................ 18
Supplemental Safety Information ............................................................................................ 18
Safety Messages..................................................................................................................... 19
General Application Precautions ............................................................................................. 21
Motor Application Precautions................................................................................................. 22
Drive Label Warning Example................................................................................................. 25
Warranty Information............................................................................................................... 25
1. RECEIVING .................................................................................................... 27
1.1 Section Safety ............................................................................................................. 28
1.2 General Description..................................................................................................... 29
P1000 Model Selection ........................................................................................................... 29
Control Mode Details............................................................................................................... 30
1.3 Model Number and Nameplate Check ........................................................................ 31
Nameplate ............................................................................................................................... 31
1.4 Drive Models and Enclosure Types............................................................................. 34
1.5 Component Names ..................................................................................................... 36
IP20/NEMA Type 1 Enclosure................................................................................................. 36
IP00/Open Type Enclosure ..................................................................................................... 39
Front Views ............................................................................................................................. 44
2. MECHANICAL INSTALLATION ...................................................................... 45
2.1 Section Safety ............................................................................................................. 46
2.2 Mechanical Installation ................................................................................................ 48
Installation Environment .......................................................................................................... 48
Installation Orientation and Spacing........................................................................................ 48
Instructions on Installation Using the Eye Bolts ...................................................................... 50
Digital Operator Remote Usage .............................................................................................. 52
Exterior and Mounting Dimensions ......................................................................................... 55
YASKAWA
SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
5
Table of Contents
3. ELECTRICAL INSTALLATION ............................................................................... 65
3.1 Section Safety .......................................................................................................................66
3.2 Standard Connection Diagram ..............................................................................................68
3.3 Main Circuit Connection Diagram..........................................................................................71
Three-Phase 200 V Class Models 2A0004 to 2A0081
Three-Phase 400 V Class Models 4A0002 to 4A0044
Three-Phase 600 V Class Models 5A0003 to 5A0032 .................................................................... 71
Three-Phase 200 V Class Models 2A0110, 2A0138
Three-Phase 400 V Class Models 4A0058, 4A0072
Three-Phase 600 V Class Models 5A0041, 5A0052 ....................................................................... 71
Three-Phase 200 V Class Models 2A0169 to 2A0211
Three-Phase 400 V Class Models 4A0088 to 4A0139
Three-Phase 600 V Class Models 5A0062 to 5A0099 .................................................................... 72
Three-Phase 200 V Class Models 2A0250 to 2A0415
Three-Phase 400 V Class Models 4A0165 to 4A0675
Three-Phase 600 V Class Models 5A0125 to 5A0242 .................................................................... 72
Three-Phase 400 V Class Models 4A0930, 4A1200......................................................................... 73
12-Phase Rectification ...................................................................................................................... 73
3.4 Terminal Block Configuration ................................................................................................75
3.5 Terminal Cover......................................................................................................................77
Models 2A0004 to 2A0081, 4A0002 to 4A0044, 5A0003 to 5A0032 (IP20/NEMA Type 1
Enclosure)........................................................................................................................................ 77
Models 2A0110 to 2A0250, 4A0208 to 4A0675, and 5A0125 to 5A0242 (IP00/Open Type
Enclosure)........................................................................................................................................ 78
3.6 Digital Operator and Front Cover ..........................................................................................79
Removing/Reattaching the Digital Operator...................................................................................... 79
Removing/Reattaching the Front Cover ............................................................................................ 79
3.7 Top Protective Cover.............................................................................................................82
Removing the Top Protective Cover ................................................................................................. 82
Reattaching the Top Protective Cover .............................................................................................. 82
3.8 Main Circuit Wiring ................................................................................................................83
Main Circuit Terminal Functions........................................................................................................ 83
Protecting Main Circuit Terminals ..................................................................................................... 84
Main Circuit Wire Gauges and Tightening Torque ............................................................................ 85
Main Circuit Terminal and Motor Wiring ............................................................................................ 92
3.9 Control Circuit Wiring ............................................................................................................94
Control Circuit Connection Diagram.................................................................................................. 94
Control Circuit Terminal Block Functions .......................................................................................... 94
Terminal Configuration ...................................................................................................................... 96
Wiring the Control Circuit Terminal ................................................................................................... 97
Switches and Jumpers on the Terminal Board.................................................................................. 99
3.10 Control I/O Connections ......................................................................................................100
Sinking/Sourcing Mode for Digital Inputs ........................................................................................ 100
Terminals A1, A2, and A3 Input Signal Selection............................................................................ 100
Terminal AM/FM Signal Selection ................................................................................................... 101
MEMOBUS/Modbus Termination .................................................................................................... 101
3.11 Connect to a PC ..................................................................................................................102
3.12 External Interlock.................................................................................................................103
Drive Ready..................................................................................................................................... 103
6
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Table of Contents
3.13 Wiring Checklist...................................................................................................................104
4. START-UP PROGRAMMING & OPERATION...................................................... 107
4.1 Section Safety .....................................................................................................................108
4.2 Using the Digital Operator ...................................................................................................109
Keys and Displays........................................................................................................................... 109
LCD Display .................................................................................................................................... 110
ALARM (ALM) LED Displays........................................................................................................... 111
LO/RE LED and RUN LED Indications............................................................................................ 111
Menu Structure for Digital Operator ................................................................................................ 113
4.3 The Drive, Programming, and Clock Adjustment Modes ....................................................114
Real-Time Clock (RTC) ................................................................................................................... 114
Clock Adjustment ............................................................................................................................ 114
Navigating the Drive and Programming Modes............................................................................... 117
Changing Parameter Settings or Values ......................................................................................... 118
Verifying Parameter Changes: Verify Menu .................................................................................... 120
Simplified Setup Using the Setup Groups ....................................................................................... 121
Switching Between LOCAL and REMOTE...................................................................................... 122
4.4 Start-Up Flowchart ..............................................................................................................124
4.5 Powering Up the Drive ........................................................................................................125
Powering Up the Drive and Operation Status Display..................................................................... 125
4.6 Application Selection ...........................................................................................................126
A1-03 = 8008: Pump ....................................................................................................................... 126
A1-03 = 8009: Pump w/ PI .............................................................................................................. 126
A1-03 = 8010: Fan .......................................................................................................................... 127
A1-03 = 8011: Fan w/ PI ................................................................................................................. 127
Default Values for Fan and Pump Applications............................................................................... 128
4.7 Auto-Tuning.........................................................................................................................129
Types of Auto-Tuning ...................................................................................................................... 129
Before Auto-Tuning the Drive.......................................................................................................... 129
Auto-Tuning Interruption and Fault Codes ...................................................................................... 130
Auto-Tuning Operation Example ..................................................................................................... 130
T1: Parameter Settings during Induction Motor Auto-Tuning .......................................................... 132
4.8 No-Load Operation Test Run ..............................................................................................134
No-Load Operation Test Run .......................................................................................................... 134
4.9 Test Run with Load Connected ...........................................................................................136
Test Run with the Load Connected ................................................................................................. 136
4.10 Verifying Parameter Settings and Backing Up Changes.....................................................137
Backing Up Parameter Values: o2-03 ............................................................................................. 137
Parameter Access Level: A1-01...................................................................................................... 137
Password Settings: A1-04, A1-05 ................................................................................................... 137
Copy Function ................................................................................................................................. 138
4.11 Test Run Checklist ..............................................................................................................139
5. PARAMETER DETAILS........................................................................................ 141
5.1 A: Initialization .....................................................................................................................142
A1: Initialization ............................................................................................................................... 142
A2: User Parameters....................................................................................................................... 146
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
7
Table of Contents
5.2 b: Application.......................................................................................................................147
b1: Operation Mode Selection......................................................................................................... 147
b2: DC Injection Braking and Short Circuit Braking......................................................................... 152
b3: Speed Search............................................................................................................................ 153
b4: Delay Timers ............................................................................................................................. 159
b5: PID Control................................................................................................................................ 159
EZ Sleep/Wake-up Function ........................................................................................................... 167
b6: Dwell Function........................................................................................................................... 173
b8: Energy Saving ........................................................................................................................... 174
5.3 C: Tuning.............................................................................................................................176
C1: Acceleration and Deceleration Times ....................................................................................... 176
C2: S-Curve Characteristics............................................................................................................ 177
C3: Slip Compensation.................................................................................................................... 178
C4: Torque Compensation .............................................................................................................. 179
C6: Carrier Frequency..................................................................................................................... 179
5.4 d: Reference Settings..........................................................................................................181
d1: Frequency Reference................................................................................................................ 181
d2: Frequency Upper/Lower Limits ................................................................................................. 183
d3: Jump Frequency........................................................................................................................ 184
d4: Frequency Reference Hold and Up/Down 2 Function............................................................... 185
d6: Field Weakening and Field Forcing........................................................................................... 189
5.5 E: Motor Parameters ...........................................................................................................190
E1: V/f Pattern for Motor 1............................................................................................................... 190
E2: Motor 1 Parameters .................................................................................................................. 194
5.6 F: Option Settings................................................................................................................197
F4: Analog Monitor Card Settings ................................................................................................... 197
F6 and F7: Communication Option Card......................................................................................... 198
CC-Link Parameters........................................................................................................................ 199
MECHATROLINK Parameters ........................................................................................................ 200
PROFIBUS-DP Parameters ............................................................................................................ 200
CANopen Parameters ..................................................................................................................... 201
DeviceNet Parameters .................................................................................................................... 201
5.7 H: Terminal Functions .........................................................................................................204
H1: Multi-Function Digital Inputs ..................................................................................................... 204
H2: Multi-Function Digital Outputs................................................................................................... 214
H3: Multi-Function Analog Inputs .................................................................................................... 224
H4: Multi-Function Analog Outputs ................................................................................................. 229
H5: MEMOBUS/Modbus Serial Communication ............................................................................. 231
H6: Pulse Train Input....................................................................................................................... 231
5.8 L: Protection Functions........................................................................................................233
L1: Motor Protection ........................................................................................................................ 233
L2: Momentary Power Loss Ride-Thru............................................................................................ 239
L3: Stall Prevention ......................................................................................................................... 246
L4: Speed Detection........................................................................................................................ 252
L5: Fault Restart.............................................................................................................................. 253
L6: Torque Detection....................................................................................................................... 254
L8: Drive Protection......................................................................................................................... 256
5.9 n: Special Adjustments........................................................................................................263
n1: Hunting Prevention.................................................................................................................... 263
n3: High Slip Braking (HSB) and Overexcitation Braking................................................................ 263
8
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Table of Contents
5.10 o: Operator Related Settings...............................................................................................266
o1: Digital Operator Display Selection............................................................................................. 266
o2: Digital Operator Keypad Functions ........................................................................................... 268
o3: Copy Function ........................................................................................................................... 271
o4: Maintenance Monitor Settings................................................................................................... 271
5.11 S: Special Application..........................................................................................................274
S1: Dynamic Audible Noise Control Function ................................................................................. 274
S2: Programmable Run Timers....................................................................................................... 275
S3: Secondary PI (PI2) Control ....................................................................................................... 280
S6: P1000 Protection ...................................................................................................................... 283
T: Motor Tuning ............................................................................................................................... 284
5.12 U: Monitor Parameters ........................................................................................................285
U1: Operation Status Monitors ........................................................................................................ 285
U2: Fault Trace................................................................................................................................ 285
U3: Fault History.............................................................................................................................. 285
U4: Maintenance Monitors .............................................................................................................. 285
U5: PID Monitors ............................................................................................................................. 285
U6: Operation Status Monitors ........................................................................................................ 285
6. TROUBLESHOOTING .......................................................................................... 287
6.1 Section Safety .....................................................................................................................288
6.2 Motor Performance Fine-Tuning .........................................................................................290
Fine-Tuning V/f Control ................................................................................................................... 290
Parameters to Minimize Motor Hunting and Oscillation .................................................................. 290
6.3 Drive Alarms, Faults, and Errors .........................................................................................292
Types of Alarms, Faults, and Errors................................................................................................ 292
Alarm and Error Displays ................................................................................................................ 293
6.4 Fault Detection ....................................................................................................................296
Fault Displays, Causes, and Possible Solutions ............................................................................. 296
6.5 Alarm Detection...................................................................................................................311
Alarm Codes, Causes, and Possible Solutions ............................................................................... 311
6.6 Operator Programming Errors.............................................................................................318
Operator Programming Error Codes, Causes, and Possible Solutions........................................... 318
6.7 Auto-Tuning Fault Detection................................................................................................321
Auto-Tuning Codes, Causes, and Possible Solutions..................................................................... 321
6.8 Copy Function Related Displays .........................................................................................324
Tasks, Errors, and Troubleshooting ................................................................................................ 324
6.9 Diagnosing and Resetting Faults ........................................................................................326
Fault Occurs Simultaneously with Power Loss ............................................................................... 326
If the Drive Still has Power After a Fault Occurs ............................................................................. 326
Viewing Fault Trace Data After Fault .............................................................................................. 326
Fault Reset Methods ....................................................................................................................... 327
6.10 Troubleshooting without Fault Display ................................................................................328
Common Problems.......................................................................................................................... 328
Cannot Change Parameter Settings ............................................................................................... 328
Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run
Command ...................................................................................................................................... 329
Motor is Too Hot.............................................................................................................................. 330
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
9
Table of Contents
oPE02 Error Occurs When Lowering the Motor Rated Current Setting .......................................... 331
Motor Stalls during Acceleration or Acceleration Time is Too Long................................................ 331
Drive Frequency Reference Differs from the Controller Frequency Reference Command ............. 332
Excessive Motor Oscillation and Erratic Rotation............................................................................ 332
Deceleration Takes Longer Than Expected with Dynamic Braking Enabled .................................. 332
Noise From Drive or Motor Cables When the Drive is Powered On ............................................... 333
Ground Fault Circuit Interrupter (GFCI) Trips During Run .............................................................. 333
Connected Machinery Vibrates When Motor Rotates ..................................................................... 333
PID Output Fault.............................................................................................................................. 334
Insufficient Starting Torque ............................................................................................................. 334
Motor Rotates after the Drive Output is Shut Off (Motor Rotates During DC Injection Braking) ..... 334
Output Frequency is Not as High as Frequency Reference............................................................ 334
Sound from Motor............................................................................................................................ 334
Motor Does Not Restart after Power Loss....................................................................................... 335
7. PERIODIC INSPECTION & MAINTENANCE ...................................................... 337
7.1 Section Safety .....................................................................................................................338
7.2 Inspection ............................................................................................................................340
Recommended Daily Inspection...................................................................................................... 340
Recommended Periodic Inspection................................................................................................. 341
7.3 Periodic Maintenance..........................................................................................................343
Replacement Parts.......................................................................................................................... 343
7.4 Drive Cooling Fans..............................................................................................................345
Number of Cooling Fans ................................................................................................................. 345
Cooling Fan Component Names ..................................................................................................... 347
Cooling Fan Replacement: 2A0018 to 2A0081, 4A0007 to 4A0044, and 5A0006 to 5A0032 ........ 349
Cooling Fan Replacement: 2A0110, 2A0138, 4A0058, 4A0072, 5A0041, and 5A0052 ................. 351
Cooling Fan Replacement: 4A0088 and 4A0103 ............................................................................ 353
Cooling Fan Replacement: 2A0169 to 2A0415, 4A0139 to 4A0362, and 5A0062 to 5A0242 ........ 355
Cooling Fan Replacement: 4A0414 ................................................................................................ 359
Cooling Fan Replacement: 4A0515 and 4A0675 ............................................................................ 361
Cooling Fan Replacement: 4A0930 and 4A1200 ............................................................................ 364
7.5 Drive Replacement..............................................................................................................370
Serviceable Parts ............................................................................................................................ 370
Terminal Board................................................................................................................................ 370
Replacing the Drive ......................................................................................................................... 371
8. PERIPHERAL DEVICES & OPTIONS .................................................................. 373
8.1 Section Safety .....................................................................................................................374
8.2 Drive Options and Peripheral Devices ................................................................................376
8.3 Connecting Peripheral Devices ...........................................................................................377
8.4 Option Installation................................................................................................................378
Prior to Installing the Option ............................................................................................................ 378
Communication Option Installation Example................................................................................... 379
Communication Option Installation Example................................................................................... 381
8.5 Installing Peripheral Devices ...............................................................................................384
Dynamic Braking Options................................................................................................................ 384
Installing a Molded Case Circuit Breaker (MCCB) or Ground Fault Circuit Interrupter (GFCI) ....... 387
Installing a Magnetic Contactor at the Power Supply Side.............................................................. 387
Connecting an AC Reactor or DC Link Choke ................................................................................ 388
10
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Table of Contents
Connecting a Surge Absorber ......................................................................................................... 388
Connecting a Noise Filter ................................................................................................................ 389
Installing Input Fuses ...................................................................................................................... 390
Attachment for External Heatsink Mounting .................................................................................... 392
Installing a Motor Thermal Overload (oL) Relay on the Drive Output ............................................. 392
A. SPECIFICATIONS ................................................................................................ 395
A.1 Power Ratings .....................................................................................................................396
Three-Phase 200 V Class Drive Models 2A0004 to 2A0030 .......................................................... 396
Three-Phase 200 V Class Drive Models 2A0040 to 2A0211 .......................................................... 397
Three-Phase 200 V Class Drive Models 2A0250 to 2A0415 .......................................................... 398
Three-Phase 400 V Class Drive Models 4A0002 to 4A0031 .......................................................... 399
Three-Phase 400 V Class Drive Models 4A0038 to 4A0165 .......................................................... 400
Three-Phase 400 V Class Drive Models 4A0208 to 4A1200 .......................................................... 401
Three-Phase 600 V Class Drive Models 5A0003 to 5A0032 .......................................................... 402
Three-Phase 600 V Class Drive Models 5A0041 to 5A0099 .......................................................... 403
Three-Phase 600 V Class Drive Models 5A0125 to 5A0242 .......................................................... 404
A.2 Drive Specifications.............................................................................................................405
A.3 Drive Watt Loss Data ..........................................................................................................407
A.4 Drive Derating Data.............................................................................................................409
Rated Current Depending on Carrier Frequency ............................................................................ 409
Temperature Derating ..................................................................................................................... 411
Altitude Derating.............................................................................................................................. 412
B. PARAMETER LIST ............................................................................................... 413
B.1 Understanding Parameter Descriptions ..............................................................................414
Parameter Icons .............................................................................................................................. 414
Parameter Groups........................................................................................................................... 414
B.2 A: Initialization Parameters..................................................................................................415
A1: Initialization ............................................................................................................................... 415
A2: User Parameters....................................................................................................................... 415
B.3 b: Application.......................................................................................................................416
b1: Operation Mode Selection......................................................................................................... 416
b2: DC Injection Braking and Short Circuit Braking......................................................................... 416
b3: Speed Search............................................................................................................................ 417
b4: Timer Function .......................................................................................................................... 418
b5: PID Control................................................................................................................................ 418
b6: Dwell Function........................................................................................................................... 421
b8: Energy Saving ........................................................................................................................... 421
B.4 C: Tuning.............................................................................................................................422
C1: Acceleration and Deceleration Times ....................................................................................... 422
C2: S-Curve Characteristics............................................................................................................ 422
C3: Slip Compensation.................................................................................................................... 423
C4: Torque Compensation .............................................................................................................. 423
C6: Carrier Frequency..................................................................................................................... 423
B.5 d: References ......................................................................................................................424
d1: Frequency Reference................................................................................................................ 424
d2: Frequency Upper/Lower Limits ................................................................................................. 425
d3: Jump Frequency........................................................................................................................ 425
d4: Frequency Reference Hold and Up/Down 2 Function............................................................... 425
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
11
Table of Contents
d6: Field Weakening and Field Forcing........................................................................................... 426
B.6 E: Motor Parameters ...........................................................................................................427
E1: V/f Pattern ................................................................................................................................. 427
E2: Motor 1 Parameters .................................................................................................................. 428
F4: Analog Monitor Card (AO-A3) ................................................................................................... 428
F6, F7: Communication Option Card............................................................................................... 429
B.7 H Parameters: Multi-Function Terminals.............................................................................433
H1: Multi-Function Digital Inputs ..................................................................................................... 433
H2: Multi-Function Digital Outputs................................................................................................... 436
H3: Multi-Function Analog Inputs .................................................................................................... 437
H4: Analog Outputs ......................................................................................................................... 439
H5: MEMOBUS/Modbus Serial Communication ............................................................................. 440
H6: Pulse Train Input....................................................................................................................... 440
B.8 L: Protection Function .........................................................................................................442
L1: Motor Protection ........................................................................................................................ 442
L2: Momentary Power Loss Ride-Thru............................................................................................ 442
L3: Stall Prevention ......................................................................................................................... 443
L4: Speed Detection........................................................................................................................ 444
L5: Fault Restart.............................................................................................................................. 445
L6: Torque Detection....................................................................................................................... 445
L8: Drive Protection......................................................................................................................... 446
B.9 n: Special Adjustment..........................................................................................................448
n1: Hunting Prevention.................................................................................................................... 448
n3: High Slip Braking (HSB) and Overexcitation Braking................................................................ 448
B.10 o: Operator-Related Settings...............................................................................................449
o1: Digital Operator Display Selection............................................................................................. 449
o2: Digital Operator Keypad Functions ........................................................................................... 450
o3: Copy Function ........................................................................................................................... 450
o4: Maintenance Monitor Settings................................................................................................... 450
B.11 S: Special Application..........................................................................................................452
S1: Dynamic Noise Control Function .............................................................................................. 452
S2: Programmable Run Timers....................................................................................................... 452
S3: Secondary PI (PI2) Control ....................................................................................................... 454
S6: P1000 Protection ...................................................................................................................... 456
B.12 T: Motor Tuning ...................................................................................................................457
T1: Induction Motor Auto-Tuning..................................................................................................... 457
B.13 U: Monitors ..........................................................................................................................458
U1: Operation Status Monitors ........................................................................................................ 458
U2: Fault Trace................................................................................................................................ 460
U3: Fault History.............................................................................................................................. 461
U4: Maintenance Monitors .............................................................................................................. 462
U5: PID Monitors ............................................................................................................................. 464
U6: Operation Status Monitors ........................................................................................................ 464
B.14 V/f Pattern Default Values ...................................................................................................465
B.15 Defaults by Drive Model ......................................................................................................466
C. MEMOBUS/MODBUS COMMUNICATIONS ........................................................ 483
C.1 MEMOBUS/Modbus Configuration......................................................................................484
C.2 Communication Specifications ............................................................................................485
12
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Table of Contents
C.3 Connecting to a Network .....................................................................................................486
Network Cable Connection.............................................................................................................. 486
Wiring Diagram for Multiple Connections ........................................................................................ 487
Network Termination ....................................................................................................................... 488
C.4 MEMOBUS/Modbus Setup Parameters ..............................................................................489
MEMOBUS/Modbus Serial Communication.................................................................................... 489
C.5 Drive Operations by MEMOBUS/Modbus ...........................................................................492
Observing the Drive Operation........................................................................................................ 492
Controlling the Drive........................................................................................................................ 492
C.6 Communications Timing......................................................................................................493
Command Messages from Master to Drive..................................................................................... 493
Response Messages from Drive to Master ..................................................................................... 493
C.7 Message Format .................................................................................................................494
Message Content ............................................................................................................................ 494
Slave Address ................................................................................................................................. 494
Function Code ................................................................................................................................. 494
Data................................................................................................................................................. 494
Error Check ..................................................................................................................................... 494
C.8 Message Examples .............................................................................................................496
Reading Drive MEMOBUS/Modbus Register Contents .................................................................. 496
Loopback Test................................................................................................................................. 496
Writing to Multiple Registers............................................................................................................ 497
C.9 MEMOBUS/Modbus Data Table .........................................................................................498
Command Data ............................................................................................................................... 498
Monitor Data.................................................................................................................................... 499
Broadcast Messages....................................................................................................................... 510
Fault Trace Contents....................................................................................................................... 511
Alarm Register Contents ................................................................................................................. 513
C.10 Enter Command ..................................................................................................................514
Enter Command Types ................................................................................................................... 514
Enter Command Settings when Upgrading the Drive...................................................................... 514
C.11 Communication Errors.........................................................................................................515
MEMOBUS/Modbus Error Codes.................................................................................................... 515
Slave Not Responding..................................................................................................................... 515
C.12 Self-Diagnostics ..................................................................................................................516
D. STANDARDS COMPLIANCE ............................................................................... 517
D.1 Section Safety .....................................................................................................................518
D.2 European Standards ...........................................................................................................520
CE Low Voltage Directive Compliance............................................................................................ 520
EMC Guidelines Compliance .......................................................................................................... 522
D.3 UL and CSA Standards .......................................................................................................528
UL Standards Compliance .............................................................................................................. 528
CSA Standards Compliance............................................................................................................ 541
Drive Motor Overload Protection ..................................................................................................... 541
Precautionary Notes on External Heatsink (IP00/Open Type Enclosure) ....................................... 543
E. QUICK REFERENCE SHEET............................................................................... 545
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
13
Table of Contents
E.1 Drive and Motor Specifications............................................................................................546
Drive Specifications......................................................................................................................... 546
Motor Specifications ........................................................................................................................ 546
E.2 Basic Parameter Settings....................................................................................................547
Basic Setup ..................................................................................................................................... 547
V/f Pattern Setup ............................................................................................................................. 547
Motor Setup..................................................................................................................................... 547
Multi-Function Digital Inputs ............................................................................................................ 547
Pulse Train Input/Analog Inputs ...................................................................................................... 548
Multi-Function Digital Outputs ......................................................................................................... 548
Monitor Outputs............................................................................................................................... 548
E.3 User Setting Table...............................................................................................................549
INDEX ................................................................................................................... 555
14
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
i
Preface & General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result in fatality,
personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring
these instructions.
i.1 PREFACE...............................................................................................................16
i.2 GENERAL SAFETY................................................................................................18
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
15
TERMSTERMS
TERMSTERMS
i.1 Preface
i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and
application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to
the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
This manual is designed to ensure correct and suitable application of drives. Read this manual before attempting to install,
operate, maintain, or inspect a drive and keep it in a safe, convenient location for future reference. Be sure you understand all
precautions and safety information before attempting application.
u
Applicable Documentation
The following manuals are available for P1000 series drives:
P1000 Series AC Drive Technical Manual (SIEPYAIP1U01)
This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/
Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher
performance features. This manual is available for download on our documentation website,
www.yaskawa.com.
P1000 Series AC Drive Quick Start Guide (TOEPYAIP1U01)
Read this guide first. This guide is packaged together with the product and contains basic information
required to install and wire the drive. It also gives an overview of fault diagnostics, maintenance, and
parameter settings. The purpose of this guide is to prepare the drive for a trial run with an application and
for basic operation. This manual is available for download on our documentation website,
www.yaskawa.com.
u
Symbols
Note: Indicates a supplement or precaution that does not cause drive damage.
Indicates a term or definition used in this manual.
u
Terms and Abbreviations
ā¢ Drive: Yaskawa P1000-Series Drive
ā¢ BCD: Binary Coded Decimal
ā¢ H: Hexadecimal Number Format
ā¢ IGBT: Insulated Gate Bipolar Transistor
ā¢ kbps: Kilobits per Second
ā¢ MAC: Media Access Control
ā¢ Mbps: Megabits per Second
ā¢ r/min: Revolutions per Minute
ā¢ V/f: V/f Control
u
Trademarks
ā¢ BACnet is a trademark of the American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE).
ā¢ CANopen is a trademark of CAN in Automation (CiA).
ā¢ CC-Link is a trademark of CC-Link Partner Association (CLPA).
ā¢ CompoNet is a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).
ā¢ DeviceNet is a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).
ā¢ EtherCAT is a trademark of Beckhoff Automation GmbH, Germany.
16
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
i.1 Preface
ā¢ EtherNet/IP is a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).
ā¢ LonWorks is a trademark of Echelon Corporation.
ā¢ MECHATROLINK-I/MECHATROLINK-II are trademarks of MECHATROLINK Members Association (MMA).
ā¢ Modbus is a trademark of Schneider Electric.
ā¢ PROFIBUS-DP is a trademark of PROFIBUS International (PI).
ā¢ PROFNET is a trademark of PROFIBUS International (PI).
ā¢ Other companies and product names mentioned in this manual are trademarks of those companies.
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
17
i.2 General Safety
i.2 General Safety
u
Supplemental Safety Information
General Precautions
ā¢ The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before
operating the drive and run the drive according to the instructions described in this manual.
ā¢ Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to
which this manual is applicable.
ā¢ The products and specifications described in this manual or the content and presentation of the manual may be changed without notice
to improve the product and/or the manual.
ā¢ When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales
office and provide the manual number shown on the front cover.
ā¢ If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.
WARNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according
to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result
in serious or fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING!
may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION!
may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE:
may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
18
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
i.2 General Safety
u
Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in
this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply
is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before touching any
components.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and
machine loads before applying power to the drive.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,
adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Make sure the protective earthing conductor complies with technical standards and local safety regulations.
Because the leakage current exceeds 3.5 mA in models 4A0414 and larger, IEC/EN 61800-5-1 states that either the power
supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective
earthing conductor with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result
in death or serious injury.
Always use appropriate equipment for Ground Fault Circuit Interrupters (GFCIs).
The drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current
operated protective or monitoring device is used for protection in case of direct or indirect contact, always use a type B GFCI
according to IEC/EN 60755.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
19
i.2 General Safety
WARNING
Install adequate branch circuit protection according to applicable local codes and this Installation Manual. Failure
to comply could result in fire and damage to the drive or injury to personnel.
The device is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac
maximum (200 V class) and 480 Vac maximum (400 V class), and 600 Vac maximum (600 V class) when protected by
branch circuit protection devices specified in this document.
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping
of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the
peripheral devices.
Contact your supplier if the cause cannot be identified after checking the above.
Do not restart the drive immediately operate the peripheral devices if a fuse is blown or a GFCI is tripped.
Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the
drive or the peripheral devices if the cause cannot be identified.
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
20
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
u
General Application Precautions
Selection
n
Installing a Reactor
Use an AC reactor or DC link choke in the following situations:
ā¢ to suppress harmonic current.
ā¢ to smooth peak current that results from capacitor switching.
ā¢ when the power supply is above 600 kVA.
ā¢ when the drive is running from a power supply system with thyristor converters.
Note: A DC link choke is built in to drive models 2A0110 to 2A0415, 4A0058 to 4A1200, and 5A0041 to 5A0242.
4000
Power supply harmonics
reactor required
Power Supply
Capacity (kVA)
600
Reactor
unnecessary
0
60 400
Drive Capacity (kVA)
i.2 General Safety
Figure i.1 Installing a Reactor
Drive Capacity
For specialized motors, make sure that the motor rated current is less than the rated output current for the drive.
When running more than one motor in parallel from a single drive, the capacity of the drive should be larger than [total motor
rated current Ć 1.1].
Starting Torque
The overload rating for the drive determines the starting and accelerating characteristics of the motor. Expect lower torque
than when running from line power. To get more starting torque, use a larger drive or increase both the motor and drive capacity.
Emergency Stop
During a drive fault condition, the output shuts off but the motor does not stop immediately. A mechanical brake may be
required when it is necessary to stop the motor faster than the ability of the Fast Stop function of the drive.
Options
NOTICE:
Yaskawa-approved devices to these terminals may damage the drive.
Repetitive Starting/Stopping
The B1, B2, ā, ā1, ā2, and ā3 terminals are used to connect optional drive-specific compatible devices only. Connecting non-
Laundry machines, punching presses, and other applications with frequent starts and stops often approach 150% of their rated
current values. Heat stress generated from repetitive high current will shorten the life span of the IGBTs.
Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not a concern. It is beneficial to
reduce the load, increase the acceleration and deceleration times, or switch to a larger drive to help keep peak current levels
under 150%. Be sure to check the peak current levels when starting and stopping repeatedly during the initial test run, and
make adjustments accordingly.
Installation
n
Enclosure Panels
Keep the drive in a clean environment by installing the drive in an enclosure panel or selecting an installation area free of
airborne dust, lint, and oil mist. Be sure to leave the required space between drives to provide for cooling, and take proper
measures so the ambient temperature remains within allowable limits and keep flammable materials away from the drive.
Yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration. Contact
Yaskawa or your Yaskawa agent for details.
Installation Direction
NOTICE:
Failure to comply may damage the drive due to improper cooling.
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Install the drive upright as specified in the manual. Refer to Mechanical Installation on page 48 for more information on installation.
21
i.2 General Safety
Settings
n
Upper Limits
NOTICE:
possible danger of accidentally operating equipment at higher than rated speed. The default setting for the maximum output frequency is
60 Hz.
DC Injection Braking
NOTICE:
Acceleration/Deceleration Times
The drive is capable of running the motor up to 400 Hz. Be sure to set the upper limit for the frequency of the drive to prevent the
Excessive current during DC Injection Braking and excessive duration of DC Injection Braking can cause motor overheat.
Acceleration and deceleration times are affected by the amount of torque generated by the motor, the load torque, and the
inertia moment. Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for as
long as the Stall Prevention function is in operation. Install one of the available braking options or increase the capacity of the
drive for faster acceleration and deceleration.
General Handling
n
Wiring Check
NOTICE:
perform a final check of all sequence wiring and other connections before turning on the power and also check for short circuits on the
control terminals, which may damage the drive.
Selecting a Circuit Breaker or Circuit Interrupter
Do not connect power supply lines to output terminals U/T1, V/T2, or W/T3. Failure to comply will destroy the drive. Be sure to
Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be
designed for use with AC drives (e.g., Type B according to IEC 60755).
Select a Molded Case Circuit Breaker (MCCB) or GFCI with a rated current 1.5 to 2 times higher than the drive rated current
to avoid nuisance trips caused by harmonics in the drive input current. Refer to Installing a Molded Case Circuit Breaker
(MCCB) or Ground Fault Circuit Interrupter (GFCI) on page 387 for more information.
NOTICE:
damage to the facilities if the drive is defective. Refer to Wiring Fuses for Models 4A0930 and 4A1200 on page 83 for details.
Prevent Equipment Damage. Install a fuse and a GFCI in models 4A0930 and 4A1200. Failure to comply may result in serious
Magnetic Contactor Installation
WARNING!
resistors. Refer to Installing a Magnetic Contactor at the Power Supply Side on page 387. Failure to comply may cause resistor overheating,
fire, and injury to personnel.
NOTICE:
off and on more than once every 30 minutes. Frequent use can damage the drive. Use the drive to stop and start the motor.
Inspection and Maintenance
WARNING!
amount of time specified on the drive before touching any components after shutting off the power. Failure to comply may cause injury to
personnel from electrical shock.
WARNING!
the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause
burn injury to personnel.
Wiring
Fire Hazard. Shut off the drive with a magnetic contactor (MC) when a fault occurs in any external equipment such as braking
To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from switching the drive power supply
Electrical Shock Hazard. Capacitors in the drive do not immediately discharge after shutting off the power. Wait for at least the
Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing
Yaskawa recommends using ring terminals on all drive models. Drive models 2A0069 to 2A0415, 4A0058 to 4A1200, and
5A0041 to 5A0242 require the use of use ring terminals for UL/cUL compliance. Use only the tools recommended by the
terminal manufacturer for crimping.
Transporting the Drive
NOTICE:
ester, and other such harmful chemicals.
u
n
Low-Speed Range
Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate
Motor Application Precautions
Standard Induction Motors
The cooling fan of a standard motor should sufficiently cool the motor at the rated speed. As the self-cooling capability of
such a motor reduces with the speed, applying full torque at low speed will possibly damage the motor. Reduce the load torque
as the motor slows to prevent motor damage from overheat. Figure i.2 shows the allowable load characteristics for a Yaskawa
standard motor. Use a motor designed specifically for operation with a drive when 100% continuous torque is needed at low
speeds.
22
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
50
3 6
60
60
70
80
90
100
25% ED (or 15 min)
40% ED (or 20 min)
60% ED (or 40 min)
Frequency (Hz)
Continuous operation
Torque
(%)
20
Figure i.2 Allowable Load Characteristics for a Yaskawa Motor
Insulation Tolerance
NOTICE:
long wiring distances.
Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly
High-Speed Operation
NOTICE:
Contact the motor or machine manufacturer.
Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed.
i.2 General Safety
Torque Characteristics
Torque characteristics differ compared to operating the motor directly from line power. The user should have a full
understanding of the load torque characteristics for the application.
Vibration and Shock
The drive allows selection of high carrier PWM control and low carrier PWM. Selecting high carrier PWM can help reduce
motor oscillation.
Take particular caution when adding a variable speed drive to an application running a motor from line power at a constant
speed. If resonance occurs, install shock-absorbing rubber around the base of the motor and enable the Jump frequency selection
to prevent continuous operation in the resonant frequency range.
Audible Noise
The audible noise of the motor varies based on the carrier frequency setting. However, drive current derating may be required.
When using a high carrier frequency, audible noise from the motor is comparable to the motor noise generated when running
from line power.
Synchronous Motors
n
ā¢ Contact Yaskawa or a Yaskawa agent when planning to use a synchronous motor not endorsed by Yaskawa.
ā¢ Use a standard induction motor when running multiple synchronous motors simultaneously. A single drive does not have
this capability.
ā¢ A synchronous motor may rotate slightly in the opposite direction of the Run command at start depending on parameter
settings and rotor position.
ā¢ The amount of generated starting torque differs depending on the control mode and motor type. Set up the motor with the
drive after verifying the starting torque, allowable load characteristics, impact load tolerance, and speed control range.
Contact Yaskawa or a Yaskawa agent when planning to use a motor that does not fall within these specifications:
ā¢ To restart a coasting motor rotating over 200 Hz while in V/f Control, first use the Short Circuit Braking function to bring
the motor to a stop. Short Circuit Braking requires a special braking resistor. Contact Yaskawa or a Yaskawa agent for
details.
ā¢ To restart a coasting motor rotating below 200 Hz, use the Speed Search function if the motor cable is not too long. If the
n
Multi-Pole Motor
The rated current of a multi-pole motor differs from that of a standard motor, so be sure to check the maximum current when
motor cable is relatively long, stop the motor using Short Circuit Braking.
Specialized Motors
selecting a drive. Always stop the motor before switching between the number of motor poles. The motor will coast to stop if
a regen overvoltage (ov) fault occurs or if overcurrent (oC) protection is triggered.
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
23
i.2 General Safety
Submersible Motor
The rated current of a submersible motor is greater than that of a standard motor, so select the drive capacity accordingly. Use
a motor cable large enough to avoid decreasing the maximum torque level from voltage drop caused by a long motor cable.
Explosion-Proof Motor
The motor and the drive must be tested together to be certified as explosion-proof. The drive is not designed for explosionĀproof areas.
When attaching an encoder to an explosion-proof motor, make sure the encoder is also explosion-proof. Use an insulating
signal converter to connect the encoder signal lines to the speed feedback option card.
Geared Motor
Make sure that the gear and the lubricant are rated for the desired speed range to avoid gear damage when operating at low
speeds or very high speeds. Consult with the manufacturer for applications that require operation outside the rated speed range
of the motor or gear box.
Single-Phase Motor
Variable speed drives are not designed to operate with single phase motors. Using capacitors to start the motor causes excessive
current to flow and can damage drive components. A split-phase start or a repulsion start can burn out the starter coils because
the internal centrifugal switch is not activated. The drive is for use with three-phase motors only.
Motor with Brake
Take caution when using the drive to operate a motor with a built-in holding brake. If the brake is connected to the output side
of the drive, it may not release at start due to low voltage levels, so be sure to install a separate power supply for the motor
brake. Note that motors with built-in brakes tend to generate a fair amount of noise when running at low speeds.
Notes on Power Transmission Machinery
n
Installing an AC drive in machinery that was previously connected directly to the power supply will allow the machine to
operate at variable speeds. Continuous operation outside of the rated speeds can wear on lubrication material in gear boxes
and other power transmission parts. Make sure that lubrication is sufficient within the entire speed range to avoid machine
damage. Note that operation above the rated speed can increase the noise generated by the machine.
24
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
u
Warning Label
600V 3Phase 5.5kW/3.7kW
Drive Label Warning Example
Always heed the warning information listed in Figure i.3 in the position shown in Figure i.4.
WARNING
Risk of electric shock.
ā
Read manual before installing.
ā
Wait 5 minutes for capacitor
discharge after disconnecting
power supply.
ā
To conform to requirements,
make sure to ground the supply
neutral for 400V class.
ā
After opening the manual switch
between the drive and motor,
please wait 5 minutes before
inspecting, performing
maintenance or wiring the drive.
Hot surfaces
ā
Top and Side surfaces may
become hot. Do not touch.
Figure i.3 Warning Information Example
i.2 General Safety
Figure i.4 Warning Information Position
u
Warranty Information
Restrictions
n
The drive is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or
health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa
representatives or the nearest Yaskawa sales office.
WARNING!
be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility
where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is to
25
i.2 General Safety
This Page Intentionally Blank
26
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
1
Receiving
This chapter explains how to inspect the drive upon receipt, and gives an overview of the different
enclosure types and components.
1.1 SECTION SAFETY.................................................................................................28
1.2 GENERAL DESCRIPTION.....................................................................................29
1.3 MODEL NUMBER AND NAMEPLATE CHECK......................................................31
1.4 DRIVE MODELS AND ENCLOSURE TYPES........................................................34
1.5 COMPONENT NAMES...........................................................................................36
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
27
1.1 Section Safety
1.1 Section Safety
CAUTION
Do not carry the drive by the front cover or the terminal cover.
Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
A motor connected to a PWM drive may operate at a higher temperature than a utility-fed motor and the operating
speed range may reduce motor cooling capacity.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional
heating with the intended operating conditions.
28
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
1.2 General Description
1.2 General Description
u
P1000 Model Selection
Refer to Table 1.1 for drive selection depending on motor power.
Note: The models and capacities in shown here are based on standard settings and operation conditions. Higher carrier frequencies and higher
Motor Power
<1> These values assume the carrier frequency is not set higher than 8 kHz.
<2> These values assume the carrier frequency is not set higher than 5 kHz.
<3> These values assume the carrier frequency is set to 2 kHz.
Note: Current derating is required when setting the carrier frequency higher. Refer to Drive Derating Data on page 409 for details.
ambient temperatures require derating.
Table 1.1 P1000 Models
Three-Phase 200 V Class Three-Phase 400 V Class Three-Phase 600 V Class
HP
0.75 2A0004 3.5 4A0002 2.1 ā ā
1 2A0006 6 ā ā ā
2 2A0008 8 4A0004 4.1 5A0003 2.7
3
5 2A0018 17.5 4A0009 8.8 5A0006 6.1
7.5 2A0021 21 4A0011 11.1 5A0009 9
10 2A0030 30 4A0018 17.5 5A0011 11
15 2A0040 40 4A0023 23 5A0017 17
20 2A0056 56 4A0031 31 5A0022 22
25 2A0069 69 4A0038 38 5A0027 27
30 2A0081 81 4A0044 44 5A0032 32
40 2A0110 110 4A0058 58 5A0041 41
50 2A0138 138 4A0072 72 5A0052 52
60 2A0169 169 4A0088 88 5A0062 62
75 2A0211 211 4A0103 103 5A0077 77
100 2A0250 250 4A0139 139 5A0099 99
125 2A0312 312 4A0165 165 5A0125 125
150 2A0360 360 4A0208 208 5A0145 145
175 2A0415 415 ā ā ā ā
200 ā ā 4A0250 250 5A0192 192
250 ā ā 4A0296 296 5A0242 242
300 ā ā 4A0362 362 ā ā
350 ā ā 4A0414 414 ā ā
400-450 ā ā 4A0515 515 ā ā
500-550 ā ā 4A0675 675 ā ā
750 ā ā 4A0930 930 ā ā
1000 ā ā 4A1200 1200 ā ā
Drive Model
2A0010 9.6 4A0005 5.4 5A0004 3.9
2A0012 12 4A0007 6.9 ā ā
Rated Output
Current (A)
<3>
Drive Model
Rated Output
Current (A)
<3>
Drive Model
Rated Output
Current (A)
<3>
Receiving
1
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
29
1.2 General Description
u
Control Mode Details
Table 1.2 gives an overview of the various P1000 control mode features.
Table 1.2 Control Mode Details
Motor Type Induction Motors Comments
Control Mode V/f ā
Basic Description V/f control ā
Motor Type IM ā
Type of Applications
Control Characteristics
Application-Specific Auto-Tuning
Application-Specific
Multi Motor YES ā
Motor data unknown YES ā
Speed Control Range 1:40
Speed Accuracy Ā±2 to 3%
Speed Response 3 Hz (approx.)
Starting Torque 150% at 3 Hz
ā¢ Energy Saving Tuning
ā¢ Line to line resistance
Speed Search YES
Energy-Saving Control YES
High Slip Braking YES
Kinetic Energy Buffering YES
Over-
excitation
Deceleration
Overvoltage Suppression YES
YES
May fluctuate with characteristics and motor
temperature.
Speed deviation when operating at constant
speed may fluctuate with characteristics and
motor temperature.
Max. frequency of a speed reference signal
that the drive can follow may fluctuate with
characteristics and motor temperature.
Starting torque may fluctuate with
characteristics and motor temperature.
Performance may differ by capacity.
Automatically adjusts parameter settings
that concern electrical characteristics of the
motor.
Bi-directional speed detection of a coasting
motor to restart it without stopping.
Saves energy by always operating the motor
at its maximum efficiency.
Increases motor loss to allow for faster
deceleration than normal without a braking
resistor. Effectiveness may vary based on
motor characteristics.
Decelerates the drive to allow it to ride
through a momentary power loss and
continue operation.
Provides fast deceleration without using a
braking resistor.
Prevents overvoltage by increasing speed
during regeneration.
30
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
H
G
F
E
D
B
C
A
PRG : 8500
IND.CONT.EQ.
7J48 B
YASKAWA ELECTRIC CORPORATION
Assembled in USA
:
CIMR-PU2A0004FAA
PASS
MODEL
INPUT
OUTPUT
MASS
O / N
S / N
FILE NO
REV : A
: AC3PH 200-240V 50/60Hz 3. 9A
: AC3PH 0-240V 0-400Hz 3. 5A
: 3. 3 kg
:
:
: E131457 IP20
200/400 V Class
600 V Class
PRG : 8500
IND.CONT.EQ.
7J48 B
YASKAWA ELECTRIC CORPORATION
Assembled in USA
:
CIMR-PU5A0003FAA
: AC3PH 500-600V 50/60Hz 3. 6A
: AC3PH 0-600V 0-400Hz 2. 7A
: 3.4 kg
:
:
: E131457 IP20
PASS
MODEL
C/C
INPUT
OUTPUT
MASS
O / N
S / N
FILE NO
REV : A
H
G
F
E
D
A
B
C
: CIMR-PU5A0003FAA
6W3050-2-100 VAJ123456
J0073D207410100
C/C
CIMR-PU2A0004FAA:
6W3050-0-100 VAJ123456
J0073D207410100
1.3 Model Number and Nameplate Check
1.3 Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
ā¢ Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
ā¢ Verify receipt of the correct model by checking the information on the nameplate.
ā¢ If you have received the wrong model or the drive does not function properly, contact your supplier.
u
Nameplate
Receiving
1
A ā Normal Duty Amps
B ā Software version
C ā Enclosure type
D ā Serial number
E ā Lot number
F ā Output specifications
G ā Input specifications
H ā AC drive model
Figure 1.1 Nameplate Information Example
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
31
CIMR
-
P U 2 A
0021 F
A A
Drive
P1000
Series
No.
Enclosure
Type <1>
Design
Revision
Order
No.
Customized
Specifications
A Standard model
IP00/Open
Type
F
IP20/NEMA
Type 1
A
No.
Environmental
Specification <2>
K Gas-resistant
A
M
N
S
Standard
Humidity- and
dust-resistant
Oil-resistant
Vibration-resistant
Refer to the tables below
No.
Region
Code
USA
U
No. Voltage Class
3-phase, 380-480 Vac
3-phase, 200-240 Vac
2
4
3-phase, 500-600 Vac 5
1.3 Model Number and Nameplate Check
<1> Refer to Drive Models and Enclosure Types on page 34 for differences regarding enclosure protection types and
component descriptions.
<2> Drives with these specifications do not guarantee complete protection for the environmental conditions indicated.
n
Three-Phase 200 V Class
Drive Model
2A0004 0.75 (0.75) 3.5
2A0006 1.1 (1) 6.0
2A0008 1.5 (2) 8.0
2A0010 2.2 (3) 9.6
2A0012 3.0 (3) 12
2A0018 3.7 (5) 17.5
2A0021 5.5 (7.5) 21
2A0030 7.5 (10) 30
2A0040 11 (15) 40
2A0056 15 (20) 56
2A0069 18.5 (25) 69
2A0081 22 (30) 81
2A0110 30 (40) 110
2A0138 37 (50) 138
2A0169 45 (60) 169
2A0211 55 (75) 211
2A0250 75 (100) 250
2A0312 90 (125) 312
2A0360 110 (150) 360
2A0415 110 (175) 415
Max. Motor Capacity kW (HP) Rated Output Current A
32
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Three-Phase 400 V Class
n
Drive Model Max. Motor Capacity kW (HP) Rated Output Current A
4A0002 0.75 (0.75) 2.1
4A0004 1.5 (2) 4.1
4A0005 2.2 (3) 5.4
4A0007 3.0 (3) 6.9
4A0009 3.7 (5) 8.8
4A0011 5.5 (7.5) 11.1
4A0018 7.5 (10) 17.5
4A0023 11 (15) 23
4A0031 15 (20) 31
4A0038 18.5 (25) 38
4A0044 22 (30) 44
4A0058 30 (40) 58
4A0072 37 (50) 72
4A0088 45 (60) 88
4A0103 55 (75) 103
4A0139 75 (100) 139
4A0165 90 (125) 165
4A0208 110 (150) 208
4A0250 132 (200) 250
4A0296 160 (250) 296
4A0362 185 (300) 362
4A0414 220 (350) 414
4A0515 250 (400-450) 515
4A0675 355 (500-550) 675
4A0930 500 (750) 930
4A1200 630 (1000) 1200
Three-Phase 600 V Class
n
Drive Model
5A0003 1.5 (2) 2.7
5A0004 2.2 (3) 3.9
5A0006 3.7 (5) 6.1
5A0009 5.5 (7.5) 9
5A0011 7.5 (10) 11
5A0017 11 (15) 17
5A0022 15 (20) 22
5A0027 18.5 (25) 27
5A0032 22 (30) 32
5A0041 30 (40) 41
5A0052 37 (50) 52
5A0062 45 (60) 62
5A0077 55 (75) 77
5A0099 75 (100) 99
5A0125 90 (125) 125
5A0145 110 (150) 145
5A0192 160 (200) 192
5A0242 185 (250) 242
1.3 Model Number and Nameplate Check
Receiving
1
Max. Motor Capacity kW (HP) Rated Output Current A
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
33
1.4 Drive Models and Enclosure Types
1.4 Drive Models and Enclosure Types
Two types of enclosures are offered for P1000 drives:
ā¢ IP20/NEMA Type 1 enclosure models mount to an indoor wall or in an enclosure panel.
ā¢ IP00/Open Type enclosure models are designed for installation in an enclosure panel that serves to protect personnel from
injury caused by accidentally touching live parts.
Table 1.3 describes drive enclosures and models.
Table 1.3 Drive Models and Enclosure Types
Enclosure Type
Voltage Class
Three-Phase
200 V Class
Three-Phase
400 V Class
IP20/NEMA Type 1 Enclosure
Drive Model
2A0004F
2A0006F
2A0008F
2A0010F
2A0012F
2A0018F
2A0021F
2A0030F
2A0040F
2A0056F
2A0069F
2A0081F
2A0110F
2A0138F
2A0169F
2A0211F
<2>
<2>
<2>
<3>
4A0002F
4A0004F
4A0005F
4A0007F
4A0009F
4A0011F
4A0018F
4A0023F
4A0031F
4A0038F
4A0044F
4A0058F
4A0072F
<1>
IP00/Open Type Enclosure
Drive Model
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
2A0250A
2A0312A
2A0360A
2A0415A
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
34
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Voltage Class
Three-Phase
400 V Class
Three-Phase
600 V Class
IP20/NEMA Type 1 Enclosure
Drive Model
4A0088F
4A0103F
4A0139F
4A0165F
<2>
<2>
<2>
<2>
<3>
<3>
<3>
<3>
<3>
5A0003F
5A0004F
5A0006F
5A0009F
5A0011F
5A0017F
5A0022F
5A0027F
5A0032F
5A0041F
5A0052F
5A0062F
5A0077F
5A0099F
<2>
<2>
<2>
<2>
<1>
Enclosure Type
1.4 Drive Models and Enclosure Types
IP00/Open Type Enclosure
Drive Model
<1>
<1>
<1>
<1>
4A0208A
4A0250A
4A0296A
4A0362A
4A0414A
4A0515A
4A0675A
4A0930A
4A1200A
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
5A0125A
5A0145A
5A0192A
5A0242A
Receiving
1
<1> Removing the top protective cover from a IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while retaining IP20 conformity.
<2> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit. Refer to IP20/NEMA Type 1 Kit
Selection on page 64 to select the appropriate kit.
<3> Contact a Yaskawa representative for IP20/NEMA Type 1 Kit availability for these models.
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
35
A
C
D
B
G
F
E
H
I
J
K
L
M
N
O
1.5 Component Names
1.5 Component Names
This section gives an overview of the drive components described in this manual.
Note: 1. Refer to Using the Digital Operator on page 109 for a description of the operator keypad.
2. The drive may have no cooling fans or up to two cooling fans depending on the model.
u
IP20/NEMA Type 1 Enclosure
Three-Phase AC 200 V Models 2A0004F to 2A0081F
n
Three-Phase AC 400 V Models 4A0002F to 4A0044F
Three-Phase AC 600 V Models 5A0003F to 5A0032F
A ā Front cover
B ā USB port (type-B)
<1> Drive models 2A0018, 2A0021, 4A0007 to 4A0011, 5A0006F, and 5A0009F have a single cooling fan. Drive models 2A0004
to 2A0012, 4A0002 to 4A0005, 5A0003F, and 5A0004F do not have a cooling fan or a fan finger guard.
C ā Digital operator
D ā Terminal cover
E ā Terminal cover screw
F ā Conduit bracket front cover
G ā Rubber bushing
H ā Conduit bracket
Figure 1.2 Exploded View of IP20/NEMA Type 1 Components (Model 2A0030F)
I ā Terminal board
J ā Optional 24 V DC power supply
connector cover
K ā Heatsink
L ā Mounting hole
M ā Top protective cover
N ā
Cooling fan
O ā
Fan finger guard
<1>
<1>
36
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Three-Phase AC 200 V Models 2A0110F, 2A0138F
A
B
C
E
D
F
G
H
I
J
K
L
M
N
O
n
Three-Phase AC 400 V Models 4A0058F to 4A0103F
Three-Phase AC 600 V Models 5A0041F, 5A0052F
1.5 Component Names
Receiving
1
A ā Front cover
B ā USB port (type-B)
C ā Digital operator
D ā Front cover screw
E ā Drive cover
F ā Terminal cover
G ā Conduit bracket front cover
H ā Conduit bracket
Figure 1.3 Exploded View of IP20 Enclosure Components (Model 2A0110F)
I ā Terminal board
J ā Optional 24 V DC power supply
connector cover
K ā Heatsink
L ā Mounting hole
M ā Top protective cover
N ā Cooling fan
O ā Fan finger guard
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
37
A
J
B
C
D
E
F
G
H
I
K
L
M
N
O
P
1.5 Component Names
Three-Phase AC 200 V Models 2A0169F, 2A0211F
n
Three-Phase AC 400 V Models 4A0139F to 4A0165F
Three-Phase AC 600 V Models 5A0062F to 5A0099F
A ā Fan guard
B ā Cooling fan
C ā Fan bracket
D ā Front cover
E ā USB port (type-B)
F ā Digital operator
G ā Drive cover
H ā Terminal cover
Figure 1.4 Exploded View of IP20/NEMA Type 1 Enclosure Components (Model 4A0165F)
I ā Conduit bracket front cover
J ā Front cover
K ā Conduit bracket
L ā Terminal board
M ā Optional 24 V DC power supply
connector cover
N ā Heatsink
O ā Mounting hole
P ā Top protective cover
38
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
u
A
B
C
D
E
F
G
H
I
J
K
L
M
IP00/Open Type Enclosure
Three-Phase AC 200 V Models 2A0250A, 2A0312A
n
Three-Phase AC 400 V Model 4A0208A
Three-Phase AC 600 V Models 5A0125A, 5A0145A
1.5 Component Names
Receiving
1
A ā Fan guard
B ā Cooling fan
C ā Fan bracket
D ā Front cover
E ā USB port (type-B)
F ā Digital operator
G ā Drive cover
Figure 1.5 Exploded view of IP00/Open Type Enclosure Components (Model 4A0208A)
H ā Terminal cover
I ā Front cover screw
J ā Terminal board
K ā Optional 24 V DC power supply
connector cover
L ā Heatsink
M ā Mounting hole
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
39
A
B
C
D
E
F
G
H
I
J
K
L
M
N
1.5 Component Names
Three-Phase AC 200 V Models 2A0360A, 2A0415A
n
Three-Phase AC 400 V Models 4A0250A to 4A0362A
Three-Phase AC 600 V Models 5A0192A, 5A0242A
A ā Fan guard
B ā Cooling fan
C ā Fan bracket
D ā
Circulation fan
E ā Front cover
F ā USB port (type-B)
G ā Digital operator
Figure 1.6 Exploded view of IP00/Open Type Enclosure Components (Model 4A0362A)
<1> Drive models 2A0360, 2A0415, and 4A0362 have a built-in circulation fan.
<1>
H ā Drive cover
I ā Terminal cover
J ā Front cover screw
K ā Terminal board
L ā Optional 24 V DC power supply
connector cover
M ā Heatsink
N ā Mounting hole
40
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Three-Phase AC 400 V Model 4A0414A
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
M
n
1.5 Component Names
A ā Fan guard
B ā Cooling fan
C ā Fan bracket
D ā Digital operator
E ā Drive cover 1
F ā Drive cover 2
G ā Terminal cover
H ā USB port (type-B)
Figure 1.7 Exploded view of IP00/Open Type Enclosure Components (Model 4A0414A)
I ā Front cover screw
J ā Front cover
K ā Circulation fan
L ā Terminal board
M ā Mounting hole
N ā Optional 24 V DC power supply
connector cover
O ā Heatsink
Receiving
1
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
41
B
A
C
D
F
G
H
E
I
J
K
L
M
N
N
O
P
1.5 Component Names
Three-Phase AC 400 V Models 4A0515A, 4A0675A
n
A ā Circuit board cooling fan
B ā Cooling fan
C ā Fan bracket
D ā Circulation Fan
E ā Digital operator
F ā Drive cover 1
G ā Drive cover 2
H ā Terminal cover
Figure 1.8 Exploded view of IP00/Open Type Enclosure Components (Model 4A0675A)
I ā USB port (type-B)
J ā Front cover screw
K ā Front cover
L ā Circuit board cooling fan unit case
M ā Terminal board
N ā Mounting hole
O ā Heatsink
P ā Fan guard
42
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Three-Phase AC 400 V Models 4A0930A, 4A1200A
N
P
B
A
C
D
E
F
G
H
I
J
K
L
M
O
Q
R
S
R
T
n
1.5 Component Names
A ā Fan unit case (L)
B ā Cooling fan
C ā Fan unit case (R)
D ā Circulation Fan
E ā Terminal board
F ā Circuit board cooling fan
G ā Front cover
H ā USB port (type-B)
I ā Digital operator
J ā Front cover screw
Figure 1.9 Exploded view of IP00/Open Type Enclosure Components (Model 4A0930A)
K ā Drive cover 1
L ā Drive cover 2
M ā Terminal cover
N ā Circuit board cooling fan unit case (R)
O ā Circuit board cooling fan unit case (L)
P ā Blind cover
Q ā Filter case
R ā Mounting hole
S ā Heatsink
T ā Fan guard
Receiving
1
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
43
E(G)
IG R+ R- S+ S-
S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP
V+ AC A1 A2 A3 FM AM AC 24VRP AC
M1 M2 M3 M4
MD ME MF
MA MB MC
H
D
E
F
G
K
J
I
I
K
J
A
H
C
D
E
F
G
2A0012F 2A0110A
B
B
A
E(G)
IG R+ R- S+ S-
S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP
V+ AC A1 A2 A3 FM AM AC 24VRP AC
M1 M2 M3 M4
MD ME MF
MA MB MC
1.5 Component Names
u
Front Views
A ā Jumper S5 (
Signal Selection on page 101
B ā Jumper S1 (
A2, and A3 Input Signal Selection on
page 100
Refer to Terminal AM/FM
Refer to Terminals A1,
)
)
C ā Protective cover to prevent miswiring
D ā Main circuit terminal (
Refer to Wiring
the Main Circuit Terminal on page
93
)
E ā Terminal board (
Circuit Wiring on page 94
F ā Ground terminal
Refer to Control
)
Figure 1.10 Front View of Drives
G ā DIP switch S2 (
Refer to MEMOBUS/
Modbus Termination on page 101
H ā Terminal board connector
I ā Option card connector (CN5-C)
J ā Option card connector (CN5-B)
K ā Option card connector (CN5-A)
)
44
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
2
Mechanical Installation
This chapter explains how to properly mount and install the drive.
2.1 SECTION SAFETY.................................................................................................46
2.2 MECHANICAL INSTALLATION..............................................................................48
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
45
2.1 Section Safety
2.1 Section Safety
WARNING
Fire Hazard
Provide sufficient cooling when installing the drive inside an enclosed panel or cabinet.
Failure to comply could result in overheating and fire.
When multiple drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the enclosure
does not exceed 40 Ā°C.
Crush Hazard
Use a dedicated lifter when transporting the drive by a lifter.
Failure to comply may result in serious injury or death from falling equipment.
Only use vertical suspension to temporarily lift the drive during installation to an enclosure panel. Do not use vertical
suspension to transport the drive.
Failure to comply may result in serious injury or death from falling equipment.
Use screws to securely affix the drive front cover, terminal blocks, and other drive components prior to vertical
suspension.
Failure to comply may result in serious injury or death from falling equipment.
Do not subject the drive to vibration or impact greater than 1.96 m/s2 (0.2 G) while it is suspended by the cables.
Failure to comply may result in serious injury or death from falling equipment.
Do not attempt to flip the drive over or leave the drive unattended while it is suspended by the wires.
Failure to comply may result in serious injury or death from falling equipment.
CAUTION
Crush Hazard
Do not carry the drive by the front cover or the terminal cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
NOTICE
Equipment Hazard
Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during drive installation
and project construction.
Failure to comply could result in damage to the drive. Place a temporary cover over the top during installation. Be sure to
remove the temporary cover before start-up, as the cover will reduce ventilation and cause the unit to overheat.
Observe proper electrostatic discharge (ESD) procedures when handling the drive.
Failure to comply could result in ESD damage to the drive circuitry.
Operating the motor in the low-speed range diminishes the cooling effects, increases motor temperature, and may
lead to motor damage by overheating.
Reduce the motor torque in the low-speed range whenever using a standard blower cooled motor. If 100% torque is required
continuously at low speed, consider using a special drive or vector-control motor. Select a motor that is compatible with the
required load torque and operating speed range.
The speed range for continuous operation differs according to the lubrication method and motor manufacturer.
If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer.
Continuously operating an oil-lubricated motor in the low-speed range may result in burning.
46
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
2.1 Section Safety
NOTICE
When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention to
the motor insulation voltage or use a drive-rated motor with reinforced insulation.
Failure to comply could lead to motor winding failure.
Motor vibration may increase when operating a machine in variable-speed mode, if that machine previously operated
at a constant speed.
Install vibration-proof rubber on the motor base or use the frequency jump function to skip a frequency resonating the
machine.
The motor may require more acceleration torque with drive operation than with a commercial power supply.
Set a proper V/f pattern by checking the load torque characteristics of the machine to be used with the motor.
The rated input current of submersible motors is higher than the rated input current of standard motors.
Select an appropriate drive according to its rated output current. When the distance between the motor and drive is long, use
a cable thick enough to connect the motor to the drive to prevent motor torque reduction.
The current rating differs for a motor with variable pole pitches differs from a standard motor.
Check the maximum current of the motor before selecting the drive capacity. Only switch motor poles when the motor is
stopped. Switching between motor during run will trigger overcurrent protection circuitry or result in overvoltage from
regeneration, and the motor will simply coast to stop.
When using an explosion-proof motor, it must be subject to an explosion-proof test in conjunction with the drive.
This is also applicable when an existing explosion-proof motor is to be operated with the drive. Since the drive itself is not
explosion-proof, always install it in a safe place.
Never lift the drive up while the cover is removed.
This can damage the terminal board and other components.
Mechanical Installation
2
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
47
2.2 Mechanical Installation
2.2 Mechanical Installation
This section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.
u
Installation Environment
Install the drive in an environment matching the specifications in Table 2.1 to help prolong the optimum performance life of
the drive.
Table 2.1 Installation Environment
Environment Conditions
Installation Area Indoors
-10 Ā°C to +40 Ā°C (IP20/NEMA Type 1 enclosure)
-10 Ā°C to +50 Ā°C (IP00/Open Type enclosure)
Ambient Temperature
Humidity 95% RH or less and free of condensation
Storage Temperature -20 to +60 Ā°C
Surrounding Area
Altitude 1000 m or lower, up to 3000 m with derating. Refer to Drive Derating Data on page 409 for details.
Vibration
Orientation Install the drive vertically to maintain maximum cooling effects.
<1>
Models 4A0930 and 4A1200 are rated at 5.9 m/s2 (19.36 ft/s2)
NOTICE:
operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.
NOTICE:
could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before
drive start-up, as the cover will reduce ventilation and cause the drive to overheat.
Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to erroneous
Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation. Failure to comply
Drive reliability improves in environments without wide temperature fluctuations.
When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air
temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Install the drive in an area free from:
ā¢ oil mist and dust
ā¢ metal shavings, oil, water, or other foreign materials
ā¢ radioactive materials
ā¢ combustible materials (e.g., wood)
ā¢ harmful gases and liquids
ā¢ excessive vibration
ā¢ chlorides
ā¢ direct sunlight.
10 to 20 Hz at 9.8 m/s2 (32.15 ft/s2)
20 to 55 Hz at 5.9 m/s2 (19.36 ft/s2) (Models 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0099) or
2.0 m/s2 (6.56 ft/s2) (Models 2A0250 to 2A0415, 4A0208 to 4A1200, and 5A0125 to 5A0242)
<1>
u
Installation Orientation and Spacing
Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling.
Figure 2.1 Correct Installation Orientation
NOTICE:
48
Install the drive upright as specified in the manual. Failure to comply may damage the drive due to improper cooling.
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
A
A
B B
Side Clearance Top/Bottom Clearance
C
C
D
D
A
A
A
A
B
C
B
Side Clearance
Line up the tops of the drives.
D
D
Top/Bottom Clearance
2.2 Mechanical Installation
Single Drive Installation
n
Figure 2.2 shows the installation distance required to maintain sufficient space for airflow and wiring. Install the heatsink
against a closed surface to avoid diverting cooling air around the heatsink.
A ā 50 mm minimum
B ā 30 mm minimum
C ā 120 mm minimum
D ā Airflow direction
Figure 2.2 Correct Installation Spacing
Note: IP20/NEMA Type 1 enclosure and IP00/Open Type enclosure models require the same amount of space above and below the drive for
installation.
Multiple Drive Installation (Side-by-Side Installation)
n
Models 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032 can take advantage of Side-by-Side installation.
When installing multiple drives into the same enclosure panel, mount the drives according to Figure 2.2 and set L8-35,
Installation Method Selection, to 1 (Side-by-Side Mounting).
When mounting drives with the minimum clearance of 2 mm according to Figure 2.3, set parameter L8-35 to 1 while
considering derating. Refer to L8-35: Installation Method Selection on page 260 for details.
Mechanical Installation
2
A ā 50 mm minimum
B ā 30 mm minimum
Note: Align the tops of the drives when installing drives of different heights in the same enclosure panel. Leave space between the tops and bottoms
of stacked drives for easier cooling fan replacement.
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
C ā 2 mm minimum
D ā 120 mm minimum
Figure 2.3 Space Between Drives (Side-by-Side Mounting)
49
B
A
C
D
2.2 Mechanical Installation
Remove the top protective covers of all drives as shown in Figure 2.4 when mounting IP20/NEMA Type 1 enclosure drives
side-by-side. Refer to Top Protective Cover on page 82 to remove and reattach the top protective cover.
Figure 2.4 IP20/NEMA 1 Side-by-Side Mounting in Enclosure
u
Instructions on Installation Using the Eye Bolts
Eye bolts are used to install the drive or to temporarily lift the drive when replacing it. Using the eye bolts, the drive can be
installed in an enclosure panel or on a wall. Do not leave the drive suspended by the wires in a horizontal or vertical position
for long periods of time. Do not transport the drive over long distances. Read the following precautions and instructions before
installing the drive.
WARNING!
falling equipment.
Only use vertical suspension to temporarily lift the drive during installation to an enclosure panel. Do not use vertical suspension to transport
the drive.
Use screws to securely affix the drive front cover, terminal blocks, and other drive components prior to vertical suspension.
Do not subject the drive to vibration or impact greater than 1.96 m/s2 (0.2 G) while it is suspended by the wires.
Do not leave the drive unattended while it is suspended by the wires.
Do not attempt to flip the drive over while it is suspended by the wires.
Crush Hazard. Observe the following instructions and precautions. Failure to comply could result in serious injury or death from
Horizontal Suspension of Drive Models 2A0360, 2A0415, and 4A0250 to 4A0675
n
To make a wire hanger or frame for use when lifting the drive with a crane, lay the drive in a horizontal position and pass a
wire through the holes of the four eye bolts.
NOTICE:
damage the drive when lifted.
Damage to Equipment. When lifting the drive, confirm that the spring washer is fully closed. Failure to comply may deform or
A ā No space between drive and washer
B ā Spring washer fully closed
Figure 2.5 Spring Washer
C ā Space between drive and washer
D ā Spring washer open
50
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Eye bolt
A
B
C
2.2 Mechanical Installation
Vertical Suspension of Drive Models 2A0360, 2A0415, and 4A0250 to 4A1200
n
Models 2A0360, 2A0415, and 4A0250 to 4A0675
When vertical suspension of the drive is required in an enclosure panel, change the orientation of the eye bolts for these models
by turning the eye bolts counterclockwise 90 degrees.
Figure 2.6 Adjusting Angle of Eye Bolts
Models 4A0930 and 4A1200
When suspending models 4A0930 or 4A1200 with wires, follow the procedure described below.
WARNING!
maximum allowable load of the eye bolts cannot be guaranteed when the drive is suspended with the wires at angles less than 50Ā°. Failure
to comply may result in serious injury or death from falling equipment.
Crush Hazard. Use an adequate length of wire to ensure a 50Ā° or wider suspension angle as illustrated in Figure 2.8. The
Remove the four eye bolts from the drive side panels and fix them securely on the top panel.
1.
Mechanical Installation
2
Figure 2.7 Eye Bolt Repositioning
Pass wire through the holes of all four eye bolts.
2.
A ā Eye bolt
B ā Wires
Figure 2.8 Suspension Wire Angle Example
C ā Suspending angle: 50Ā° or greater
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
51
2.2 Mechanical Installation
Gradually take up the slack in the wires and hoist the drive after the wires are stretched tight.
3.
Lower the drive when ready to install in the enclosure panel. Stop lowering the drive when it is near the floor then
4.
begin lowering the drive again very slowly until the drive is placed correctly.
u
Digital Operator Remote Usage
Remote Operation
n
The digital operator mounted on the drive can be removed and connected to the drive using an extension cable up to 3 m long
to facilitate operation when the drive is installed in a location where it can not be easily accessed.
The digital operator can also be permanently mounted remote locations such as panel doors using an extension cable and an
installation support set (depending on the installation type).
Note: Refer to Drive Options and Peripheral Devices on page 376 for information on extension cables and installation support sets.
OperatorDrive
Digital Operator Remote Installation
n
Digital Operator Dimensions
Comm Port
S/N : J007XE273710001
Communication Cable Connector
Figure 2.9 Communication Cable Connection
12.2
1.6
90
Installation holes (2-M3 screws, depth 5)
S/N : J007XE273710001
78
15
60
7.9
minimum
50
44
Unit: mm
Figure 2.10 Digital Operator Dimensions
NEMA Keypad Kits
Yaskawa offers keypad kits that provide the functionality of the digital operator on enclosures designed for NEMA Type 1,
3R, 4, 4X, 12, or IPX6 environments. These kits are for use with digital operator models JVOP-180 and JVOP-182.
52
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Table 2.2 Installation Environment
Keypad Kit Model Description
UUX000526 Blank label on the front.
UUX000527 Yaskawa brand label on the front.
Installation Types and Required Materials
The digital operator mounts to an enclosure two different ways:
ā¢ External/face-mount installs the operator outside the enclosure panel
ā¢ Internal/flush-mount installs the operator inside the enclosure panel
Table 2.3 Digital Operator Installation Methods and Required Tools
Installation
Method
External/
Face-Mount
Internal/
Flush-Mount
Description
Simplified installation with
the digital operator is
mounted on the outside of
the panel with two screws.
Encloses the digital
operator in the panel. The
front of the digital operator
is flush with the outside of
the panel.
(for mounting with screws
through holes in the panel)
(for use with threaded studs
Installation
Support Sets
ā ā
Installation Support Set A
Installation Support Set B
that are fixed to the panel)
2.2 Mechanical Installation
Model Required Tools
Phillips screwdriver
(#1)
EZZ020642A
EZZ020642B
Phillips screwdriver
(#1, #2)
Phillips screwdriver (#1)
Wrench (7 mm)
NOTICE:
Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the
temporary cover before drive start-up, as the cover will reduce ventilation and cause the drive to overheat.
Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during installation and project construction.
External/Face-Mount
Cut an opening in the enclosure panel for the digital operator as shown in
1.
Position the digital operator so the display faces outwards, and mount it to the enclosure panel as shown in
2.
2.11
.
Digital Operator
Figure 2.11 External/Face-Mount Installation
22
M3 x 6
Phillips recessed
pan head machine screw x 2
Enclosure panel
Figure 2.12
Unit: mm
.
Figure
Mechanical Installation
2
78
Figure 2.12 Panel Cut-Out Dimensions (External/Face-Mount Installation)
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
26
22
2
22
14
Unit: mm
53
2.2 Mechanical Installation
Internal/Flush-Mount
An internal flush-mount requires an installation support set that must be purchased separately. Contact a Yaskawa
representative to order an installation support set and mounting hardware. Figure 2.13 illustrates how to attach the Installation
Support Set A.
Cut an opening in the enclosure panel for the digital operator as shown in
1.
Mount the digital operator to the installation support.
2.
Mount the installation support set and digital operator to the enclosure panel.
3.
Enclosure panel
M4 Ć 10
Phillips truss head screw Ć 4
(for panel widths between 1 and 1.6)
Figure 2.14
Digital Operator
Installation Support Set A
M3 Ć 6
Phillips recessed
pan head machine screw Ć 2
.
Unit: mm
Figure 2.13 Internal/Flush Mount Installation
Note: Use a gasket between the enclosure panel and the digital operator in environments with a significant amount of dust or other airborne debris.
+0.5
0
89
120
45
+0.5
59
0
Unit : mm
Figure 2.14 Panel Cut-Out Dimensions (Internal/Flush-Mount Installation)
54
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
2.2 Mechanical Installation
u
Exterior and Mounting Dimensions
Table 2.4 Drive Models and Types
Protective
Design
Three-Phase
200 V Class
2A0004F
2A0006F
2A0008F
2A0010F
2A0012F
2A0018F
IP20/NEMA
Type 1
Enclosure
2A0021F
2A0030F
2A0040F
2A0056F
2A0069F
2A0081F
2A0110F
2A0138F
2A0169F
2A0211F
2A0250A
IP00/Open Type
Enclosure
2A0312A
2A0360A
2A0415A
<1> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit. Refer to IP20/NEMA Type 1 Kit
Selection on page 64 to select the appropriate kit.
<2> Contact a Yaskawa representative for IP20/NEMA Type 1 Kit availability for these models.
<1>
<1>
<1>
<2>
Drive Model
Three-Phase
400 V Class
4A0002F
4A0004F
4A0005F
4A0007F
4A0009F
4A0011F
4A0018F
4A0023F
4A0031F
4A0038F
4A0044F
4A0058F
4A0072F
4A0088F
4A0103F
4A0139F
4A0165F
4A0208A
4A0250A
4A0296A
4A0362A
4A0414A
4A0515A
4A0675A
4A0930A
4A1200A
<1>
<1>
<1>
<1>
<2>
<2>
<2>
<2>
<2>
Three-Phase
600 V Class
5A0003F
5A0004F
5A0006F
5A0009F
5A0011F
5A0017F
5A0022F
5A0027F
5A0032F
5A0041F
5A0052F
5A0062F
5A0077F
5A0099F
5A0125A
5A0145A
5A0192A
5A0242A
<1>
<1>
<1>
<1>
Page
56
62
Mechanical Installation
2
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
55
W1
4-d
H1
H
H0
H2
H3
W
Max.W2
D
D1
t2
t1
Figure 2Figure 1
W1
H4
H
H0
H1
H3
H2
D
D1
t1
4-d
W
Max.W2
2.2 Mechanical Installation
IP20/NEMA Type 1 Enclosure Drives
n
Note: Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection
while maintaining IP20 conformity.
Drive Model
2A0004F
2A0006F
2A0008F
2A0010F
2A0012F
2A0018F
2A0021F
2A0030F
2A0040F
2A0056F
2A0069F
2A0081F
2A0110F
2A0138F
2A0169F
2A0211F
56
Figure
1
<1>
2
<1>
Table 2.5 Dimensions for IP20/NEMA Type 1 Enclosure: 200 V Class
Dimensions mm (in)
W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d
140
(5.51)
140
(5.51)
140
(5.51)
140
(5.51)
140
(5.51)
140
(5.51)
140
(5.51)
140
(5.51)
140
(5.51)
180
(7.09)
220
(8.66)
220
(8.66)
254
(10.00)
279
(10.98)
329
(12.95)
329
(12.95)
300
(11.81)
300
(11.81)
300
(11.81)
300
(11.81)
300
(11.81)
300
(11.81)
300
(11.81)
300
(11.81)
300
(11.81)
340
(13.39)
400
(15.75)
400
(15.75)
534
(21.02)
614
(24.17)
730
(28.74)
730
(28.74)
147
(5.79)
147
(5.79)
147
(5.79)
147
(5.79)
147
(5.79)
164
(6.46)
164
(6.46)
167
(6.57)
167
(6.57)
187
(7.36)
197
(7.76)
197
(7.76)
258
(10.16)
258
(10.16)
283
(11.14)
283
(11.14)
(4.80)
(4.80)
(4.80)
(4.80)
(4.80)
(4.80)
(4.80)
(4.80)
(4.80)
(6.30)
(7.56)
(7.56)
(7.68)
(8.66)
(10.24)
(10.24)
122
122
122
122
122
122
122
122
122
160
192
192
195
220
260
260
(0.31)
(0.31)
(0.31)
(0.31)
7.9
7.9
7.9
7.9
260
ā
(10.24)
ā
(10.24)
ā
(10.24)
ā
(10.24)
ā
(10.24)
ā
(10.24)
ā
(10.24)
ā
(10.24)
ā
(10.24)
ā
(11.81)
ā
(13.78)
ā
(13.78)
(15.75)
(17.72)
(21.65)
(21.65)
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
300
284
(11.18)
350
335
(13.19)
350
335
(13.19)
400
385
(15.16)
450
435
(17.13)
550
535
(21.06)
550
535
(21.06)
7.9
(0.31)40(1.57)
7.9
(0.31)50(1.97)
7.9
(0.31)50(1.97)
7.7
134
(0.30)
(5.28)
7.7
(0.30)
(0.30)
(0.30)
164
(6.46)
7.7
180
(7.09)
7.7
180
(7.09)
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
1.5
(0.06)38(1.50)5(0.20)
1.5
(0.06)38(1.50)5(0.20)
1.5
(0.06)38(1.50)5(0.20)
1.5
(0.06)38(1.50)5(0.20)
1.5
(0.06)38(1.50)5(0.20)
1.5
(0.06)55(2.17)5(0.20)
1.5
(0.06)55(2.17)5(0.20)
1.5
(0.06)55(2.17)5(0.20)
1.5
(0.06)55(2.17)5(0.20)
1.5
(0.06)75(2.95)5(0.20)
1.5
(0.06)78(3.07)5(0.20)
1.5
(0.06)78(3.07)5(0.20)
1.5
(0.06)
ā
ā
ā
100
(3.94)
100
(3.94)
110
(4.33)
110
(4.33)
2.2
(0.09)
2.2
(0.09)
2.2
(0.09)
2.2
(0.09)
ā M5
ā M5
ā M5
ā M5
ā M5
ā M5
ā M5
ā M5
ā M5
ā M5
ā M6
ā M6
2.286
(0.09)
2.286
(0.09)
2.286
(0.09)
2.286
(0.09)
M6
M6
M6
M6
Wt. kg
(lb)
3.3
(7.3)
3.3
(7.3)
3.4
(7.5)
3.4
(7.5)
3.4
(7.5)
3.8
(8.2)
3.8
(8.2)
4.2
(9.3)
4.2
(9.3)
5.9
(13.0)
9
(20.1)
10
(22.0)
23
(50.7)
28
(61.7)
41
(90.4)
42
(92.6)
2.2 Mechanical Installation
Drive Model Figure
Dimensions below are the dimensions of IP00/Open Type models after customer installation of the appropriate IP20/NEMA Type 1 Kit.
2A0250A
2A0312A
2A0360A
2
Dimensions mm (in)
W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d
456
(17.95)
456
(17.95)
194
(19.84)
960
960
330
(12.99)
330
(12.99)
(37.80)
(37.80)
1168
(45.98)35(13.78)
325
(12.80)
325
(12.80)
370
(14.57)
7.9
(0.31)28(27.76)
7.9
(0.31)28(27.76)
7.9
(0.31)
800
(31.50)
680
(26.77)12(0.49)
680
(26.77)12(0.49)
773
(30.43)13(0.51)
255
(10.04)
255
(10.04)
368
(14.49)
130
ā
(5.12)
130
ā
(5.12)
130
ā
(5.12)
3.3
(0.13)
3.3
(0.13)
4.6
(0.18)
3.3
(0.13)
3.30
(0.13)
4.6
(0.18)
M10
M10
M12
Wt. kg
(lb)
83
(183.0)
88
(194.0)
108
(238.1)
<1> Removing the top protective cover from a IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while retaining IP20 conformity.
Table 2.6 Dimensions for IP20/NEMA Type 1 Enclosure: 400 V Class
Drive Model
4A0002F
4A0004F
4A0005F
4A0007F
4A0009F
4A0011F
4A0018F
4A0023F
4A0031F
4A0038F
4A0044F
4A0058F
4A0072F
4A0088F
4A0103F
4A0139F
4A0165F
4A0208A
4A0250A
4A0296A
4A0362A
Figure
1
<1>
2
<1>
Dimensions below are the dimensions of IP00/Open Type models after customer installation of the appropriate IP20/NEMA Type 1 Kit.
2
W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d
140
(5.51)
140
(5.51)
140
(5.51)
140
(5.51)
140
(5.51)
140
(5.51)
140
(5.51)
140
(5.51)
180
(7.09)
180
(7.09)
220
(8.66)
254
(10.00)
279
(10.98)
329
(12.95)
329
(12.95)
329
(12.95)
329
(12.95)
456
(17.95)
194
(19.84)
194
(19.84)
194
(19.84)
300
300
300
300
300
300
300
300
340
340
400
465
515
630
630
730
730
960
147
(5.79)
147
(5.79)
147
(5.79)
164
(6.46)
164
(6.46)
164
(6.46)
167
(6.57)
167
(6.57)
167
(6.57)
187
(7.36)
197
(7.76)
258
(10.16)
258
(10.16)
258
(10.16)
258
(10.16)
283
(11.14)
283
(11.14)
330
(12.99)
(11.81)
(11.81)
(11.81)
(11.81)
(11.81)
(11.81)
(11.81)
(11.81)
(13.39)
(13.39)
(15.75)
(18.31)
(20.28)
(24.80)
(24.80)
(28.74)
(28.74)
(37.80)
1168
(45.98)35(13.78)
1168
(45.98)35(13.78)
1168
(45.98)35(13.78)
122
(4.80)
122
(4.80)
122
(4.80)
122
(4.80)
122
(4.80)
122
(4.80)
122
(4.80)
122
(4.80)
160
(6.30)
160
(6.30)
195
(7.68)
195
(7.68)
220
(8.66)
260
(10.24)
260
(10.24)
260
(10.24)
260
(10.24)
325
(12.80)
370
(14.57)
370
(14.57)
370
(14.57)
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
7.9
(0.31)
7.9
(0.31)
7.9
(0.31)
7.9
(0.31)
7.9
(0.31)
7.9
(0.31)
7.9
(0.31)28(27.76)
7.9
(0.31)
7.9
(0.31)
7.9
(0.31)
Dimensions mm (in)
260
(10.24)
(10.24)
(10.24)
(10.24)
(10.24)
(10.24)
(10.24)
(10.24)
(11.81)
(11.81)
(13.78)
(15.75)
(17.72)
(20.08)
(20.08)
(21.65)
(21.65)
(31.50)
(31.50)
(31.50)
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
260
248
(9.76)6(0.24)40(1.57)
300
284
(11.18)
300
284
(11.18)
35
335
(13.19)
400
385
(15.16)
450
435
(17.13)
509
495
(19.49)
509
495
(19.49)
550
535
(21.06)
550
535
(21.06)
680
(26.77)12(0.49)
800
773
(30.43)13(0.51)
800
773
(30.43)13(0.51)
800
773
(30.43)13(0.51)
7.9
(0.31)40(1.57)
7.9
(0.31)40(1.57)
7.9
(0.31)50(1.97)
7.7
(0.30)65(2.56)
7.7
(0.30)65(2.56)
7.7
7.7
7.7
7.7
120
(4.72)
120
(4.72)
180
(7.09)
180
(7.09)
255
(10.04)
368
(14.49)
368
(14.49)
368
(14.49)
(0.30)
(0.30)
(0.30)
(0.30)
1.5
(0.06)38(1.50)5(0.20)
1.5
(0.06)38(1.50)5(0.20)
1.5
(0.06)38(1.50)5(0.20)
1.5
(0.06)55(2.17)5(0.20)
1.5
(0.06)55(2.17)5(0.20)
1.5
(0.06)55(2.17)5(0.20)
1.5
(0.06)55(2.17)5(0.20)
1.5
(0.06)55(2.17)5(0.20)
1.5
(0.06)55(2.17)5(0.20)
1.5
(0.06)75(2.95)5(0.20)
1.5
(0.06)78(3.07)5(0.20)
100
ā
(3.94)
100
ā
(3.94)
105
ā
(4.13)
105
ā
(4.13)
110
ā
(4.33)
110
ā
(4.33)
130
ā
(5.12)
130
ā
(5.12)
130
ā
(5.12)
130
ā
(5.12)
2.2
(0.09)
2.2
(0.09)
2.2
(0.09)
2.2
(0.09)
2.2
(0.09)
2.2
(0.09)
3.3
(0.13)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
ā M5
ā M5
ā M5
ā M5
ā M5
ā M5
ā M5
ā M5
ā M5
ā M5
ā M6
2.2
(0.09)
2.2
(0.09)
3.3
(0.13)
3.3
(0.13)
2.2
(0.09)
2.2
(0.09)
3.3
(0.13)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
M6
M6
M6
M6
M6
M6
M10
M12
M12
M12
Wt. kg
(lb)
3.4
(7.5)
3.4
(7.5)
3.4
(7.5)
3.6
(7.9)
3.8
(8.2)
3.8
(8.2)
4.0
(9.0)
4.0
(9.0)
5.8
(12.6)
6.0
(13.2)
8.8
(19.2)
23
(50.7)
27
(59.5)
39
(86.0)
39
(86.0)
45
(99.2)
46
(101.4)
87
(191.8)
106
(233.7)
112
(246.9)
117
(257.9)
<1> Removing the top protective cover from a IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while retaining IP20 conformity.
Mechanical Installation
2
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
57
2.2 Mechanical Installation
Table 2.7 Dimensions for IP20/NEMA Type 1 Enclosure: 600 V Class
Drive Model Figure
5A0003F
5A0004F
5A0006F
5A0009F
5A0011F
5A0017F
5A0022F
5A0027F
5A0032F
5A0041F
5A0052F
5A0062F
5A0077F
5A0099F
5A0125A
5A0145A
5A0192A
5A0242A
1
<1>
2
Dimensions below are the dimensions of IP00/Open Type models after customer installation of the appropriate IP20/NEMA Type 1 Kit.
2
W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d
140
(5.51)
140
(5.51)
140
(5.51)
140
(5.51)
140
(5.51)
180
(7.09)
180
(7.09)
220
(8.66)
220
(8.66)
279
(10.98)
279
(10.98)
329
(12.95)
329
(12.95)
329
(12.95)
456
(17.95)
456
(17.95)
194
(19.84)
194
(19.84)
300
(11.81)
300
(11.81)
300
(11.81)
300
(11.81)
300
(11.81)
340
(13.39)
340
(13.39)
400
(15.75)
400
(15.75)
515
(20.28)
515
(20.28)
730
(28.74)
730
(28.74)
730
(28.74)
960
(37.80)
960
(37.80)
1168
(45.98)35(13.78)
1168
(45.98)35(13.78)
147
(5.79)
147
(5.79)
164
(6.46)
164
(6.46)
167
(6.57)
187
(7.36)
187
(7.36)
197
(7.76)
197
(7.76)
258
(10.16)
258
(10.16)
283
(11.14)
283
(11.14)
283
(11.14)
330
(12.99)
330
(12.99)
122
(4.80)
122
(4.80)
122
(4.80)
122
(4.80)
122
(4.80)
160
(6.30)
160
(6.30)
192
(7.56)
192
(7.56)
220
(8.66)
220
(8.66)
260
(10.24)
260
(10.24)
260
(10.24)
325
(12.80)
325
(12.80)
370
(14.57)
370
(14.57)
ā
ā
ā
ā
ā
ā
ā
ā
ā
7.9
(0.31)
7.9
(0.31)
7.9
(0.31)
7.9
(0.31)
7.9
(0.31)
7.9
(0.31)28(27.76)
7.9
(0.31)28(27.76)
7.9
(0.31)
7.9
(0.31)
Dimensions mm (in)
260
(10.24)
260
(10.24)
260
(10.24)
260
(10.24)
260
(10.24)
300
(11.81)
300
(11.81)
(13.78)
(13.78)
450
(17.72)
450
(17.72)
550
(21.65)
550
(21.65)
550
(21.65)
800
(31.50)
800
(31.50)
248
(9.76)6(0.24)40(1.57)
248
(9.76)6(0.24)40(1.57)
248
(9.76)6(0.24)40(1.57)
248
(9.76)6(0.24)40(1.57)
248
(9.76)6(0.24)40(1.57)
284
(11.18)
284
(11.18)
35
335
(13.19)
35
335
(13.19)
435
(17.13)
435
(17.13)
535
(21.06)
535
(21.06)
535
(21.06)
680
(26.77)12(0.49)
680
(26.77)12(0.49)
773
(30.43)13(0.51)
773
(30.43)13(0.51)
7.9
(0.31)40(1.57)
7.9
(0.31)40(1.57)
7.9
(0.31)50(1.97)
7.9
(0.31)50(1.97)
7.7
(0.30)65(2.56)
7.7
(0.30)65(2.56)
7.7
7.7
7.7
180
(7.09)
180
(7.09)
180
(7.09)
255
(10.04)
255
(10.04)
368
(14.49)
368
(14.49)
(0.30)
(0.30)
(0.30)
1.5
(0.06)38(1.50)5(0.20)
1.5
(0.06)38(1.50)5(0.20)
1.5
(0.06)55(2.17)5(0.20)
1.5
(0.06)55(2.17)5(0.20)
1.5
(0.06)55(2.17)5(0.20)
1.5
(0.06)75(2.95)5(0.20)
1.5
(0.06)75(2.95)5(0.20)
1.5
(0.06)78(3.07)5(0.20)
1.5
(0.06)78(3.07)5(0.20)
100
ā
(3.94)
100
ā
(3.94)
110
ā
(4.33)
110
ā
(4.33)
110
ā
(4.33)
130
ā
(5.12)
130
ā
(5.12)
130
ā
(5.12)
130
ā
(5.12)
2.2
(0.09)
2.2
(0.09)
2.2
(0.09)
2.2
(0.09)
2.2
(0.09)
3.3
(0.13)
3.3
(0.13)
4.6
(0.18)
4.6
(0.18)
ā M5
ā M5
ā M5
ā M5
ā M5
ā M5
ā M5
ā M6
ā M6
2.2
(0.09)
2.2
(0.09)
2.2
(0.09)
2.2
(0.09)
2.2
(0.09)
3.3
(0.13)
3.3
(0.13)
4.6
(0.18)
4.6
(0.18)
<1> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while
maintaining IP20 conformity.
M6
M6
M6
M6
M6
M10
M10
M12
M12
Wt. kg
(lb)
3.4
(7.5)
3.4
(7.5)
3.8
(8.2)
3.8
(8.2)
4.0
(9.0)
6.0
(13.2)
6.0
(13.2)
8.8
(19.2)
8.8
(19.2)
27
(59.5)
27
(59.5)
45
(99.2)
45
(99.2)
45
(99.2)
87
(191.8)
87
(191.8)
106
(233.7)
117
(257.9)
58
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
IP20/NEMA Type 1 Enclosure Conduit Bracket Dimensions
W
W W
Ćd6
W
W1
W1
Ćd5
Ćd6
W W
W1 W1
W2 W2
2.2 Mechanical Installation
Ćd5
Ćd6
Ćd5
W1 W1
Figure 1
W
W2 W2
W
W1 W1
Figure 4
D2
D1
D3
D
Ćd7
D1
D2
D3
D
Ćd7
D1
D2
D D3
Figure 2
Figure 3
D3D
Ćd5
Ćd6
W W
W1 W1
W2 W2
D1
D2
Ćd5
Ćd6
Ćd7
W W
W1 W1
D1
D2
D3
D
Ćd5
Ćd6
D3
D
D2
Ćd7
D1
Figure 6
Figure 5
Drive Model
2A0004F
2A0006F
2A0008F
2A0010F
2A0012F
W W
W2
W1 W4
W3 W3
Figure 7
Figure
1
Ćd5
Ćd6
D4
D
Ćd7
W W
W1 W1
W2 W2
D2
D1
D3
W3 W3
Ćd5
Ćd6
Ćd7
D1
D2
D3
D
W W
W1 W1
W4 W4
W3
W2W2
Figure 9
Ćd5
Ćd7
Ćd6
D1
D2
D3
D
Figure 8
Table 2.8 Conduit Bracket Dimensions for IP20/NEMA Type 1
Dimensions mm (in)
W D W1 W2 W3 W4 D1 D2 D3 D4 d5 d6 d7
200 V Class
43
(1.7)38(1.5)38(1.5)
43
(1.7)38(1.5)38(1.5)
43
(1.7)38(1.5)38(1.5)
43
(1.7)38(1.5)38(1.5)
43
(1.7)56(2.2)38(1.5)
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
41
(1.6)71(2.8)79(3.1)
41
(1.6)71(2.8)79(3.1)
41
(1.6)71(2.8)79(3.1)
41
(1.6)71(2.8)79(3.1)
41
(1.6)71(2.8)79(3.1)
ā
ā
ā ā ā ā
ā
ā
Diameter mm (in)
23
(0.9)36(1.4)
23
(0.9)36(1.4)
23
(0.9)36(1.4)
23
(0.9)36(1.4)
Mechanical Installation
2
ā
ā
ā
ā
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
59
2.2 Mechanical Installation
Drive Model Figure
2A0018F
2A0021F
2A0030F
2A0040F
2A0056F
2A0069F
2A0081F
2A0110F 4
2A0138F 5
2A0169F
2A0211F
2A0250A
2A0312A
2A0360A 9
4A0002F
4A0004F
4A0005F
4A0007F
4A0009F
4A0011F
4A0018F
4A0023F
4A0031F
4A0038F
4A0044F
4A0058F
4A0072F
4A0088F
4A0103F
2
7
8
1
2
3
6
Dimensions mm (in)
W D W1 W2 W3 W4 D1 D2 D3 D4 d5 d6 d7
43
(1.7)56(2.2)38(1.5)
43
(1.7)56(2.2)38(1.5)
43
(1.7)56(2.2)38(1.5)
25
(1.0)76(3.0)56(2.2)
25
(1.0)76(3.0)56(2.2)
28
(1.1)79(3.1)64(2.5)
28
(1.1)79(3.1)64(2.5)
86
(3.4)99(3.9)38(1.5)23(0.9)
99
(3.9)99(3.9)89(3.5)41(1.6)
111
(4.4)
111
(4.4)
175
(6.9)
175
(6.9)
191
(7.5)
43
(1.7)38(1.5)38(1.5)
43
(1.7)38(1.5)38(1.5)
43
(1.7)38(1.5)38(1.5)
43
(1.7)56(2.2)38(1.5)
43
(1.7)56(2.2)38(1.5)
43
(1.7)56(2.2)38(1.5)
43
(1.7)56(2.2)38(1.5)
25
(1.0)76(3.0)56(2.2)
25
(1.0)76(3.0)56(2.2)
28
(1.1)79(3.1)64(2.5)
28
(1.1)79(3.1)64(2.5)
86
(3.4)99(3.9)38(1.5)23(0.9)
89
(3.5)99(3.9)41(1.6)23(0.9)
84
(3.3)
84
(3.3)
109
(4.3)56(2.2)15(0.6)30(1.2)66(2.6)
109
(4.3)56(2.2)15(0.6)30(1.2)66(2.6)
130
(5.1)91(3.6)84(3.3)25(1.0)
130
(5.1)91(3.6)84(3.3)25(1.0)
130
(5.1)
104
(4.1)23(0.9)
104
(4.1)23(0.9)
104
(4.1)30(1.2)28(1.1)71(2.8)
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā
ā ā
ā
ā
400 V Class
ā ā
ā ā
41
(1.6)71(2.8)
41
(1.6)71(2.8)
41
(1.6)71(2.8)
48
(1.9)84(3.3)
48
(1.9)84(3.3)
51
(2.0)86(3.4)
51
(2.0)86(3.4)
99
(3.9)43(1.7)
99
(3.9)43(1.7)
119
(4.7)
119
(4.7)
137
(5.4)51(2.0)
137
(5.4)51(2.0)
157
(6.2)71(2.8)
41
(1.6)71(2.8)
41
(1.6)71(2.8)
41
(1.6)71(2.8)
41
(1.6)71(2.8)
41
(1.6)71(2.8)
41
(1.6)71(2.8)
41
(1.6)71(2.8)
48
(1.9)84(3.3)
48
(1.9)84(3.3)
51
(2.0)86(3.4)
51
(2.0)86(3.4)
99
(3.9)43(1.7)
99
(3.9)43(1.7)
99
(3.9)66(2.6)
99
(3.9)66(2.6)
109
(4.3)
109
(4.3)
79
(3.1)
79
(3.1)
79
(3.1)
53
(2.1)
53
(2.1)
56
(2.2)
56
(2.2)
25
(1.0)
25
(1.0)
53
(2.1)41(1.6)51(2.0)36(1.4)61(2.4)
53
(2.1)41(1.6)51(2.0)36(1.4)61(2.4)
41
(1.6)
41
(1.6)
51
(2.0)
79
(3.1)
79
(3.1)
79
(3.1)
79
(3.1)
79
(3.1)
79
(3.1)
79
(3.1)
53
(2.1)
53
(2.1)
56
(2.2)
56
(2.2)
25
(1.0)
25
(1.0)
25
(1.0)
25
(1.0)
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
Diameter mm (in)
36
(1.4)23(0.9)43(1.7)
36
(1.4)23(0.9)43(1.7)
36
(1.4)23(0.9)43(1.7)
36
(1.4)23(0.9)43(1.7)
36
(1.4)23(0.9)43(1.7)
36
(1.4)23(0.9)43(1.7)
36
(1.4)23(0.9)43(1.7)
61
(2.4)28(1.1)
51
(2.0)61(2.4)28(1.1)
51
(2.0)61(2.4)36(1.4)
51
(2.0)61(2.4)36(1.4)
51
(2.0)61(2.4)43(1.7)
23
(0.9)36(1.4)
23
(0.9)36(1.4)
23
(0.9)36(1.4)
23
(0.9)36(1.4)
23
(0.9)36(1.4)
23
(0.9)36(1.4)
23
(0.9)36(1.4)
36
(1.4)23(0.9)43(1.7)
36
(1.4)23(0.9)43(1.7)
36
(1.4)23(0.9)43(1.7)
36
(1.4)23(0.9)43(1.7)
61
(2.4)28(1.1)51(2.0)
61
(2.4)28(1.1)51(2.0)
51
(2.0)61(2.4)28(1.1)
51
(2.0)61(2.4)28(1.1)
ā
ā
ā
ā
ā
ā
ā
ā
60
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
2.2 Mechanical Installation
Drive Model Figure
4A0139F
7
4A0165F
4A0208A 8
4A0250A
4A0296A
4A0362A
5A0003F
5A0004F
5A0006F
5A0009F
5A0011F
5A0017F
5A0022F
5A0027F
5A0032F
5A0041F
5A0052F
5A0062F
5A0077F
5A0099F
5A0125A
5A0145A
5A0192A
5A0242A
9
1
2
3
7
8
9
Dimensions mm (in)
W D W1 W2 W3 W4 D1 D2 D3 D4 d5 d6 d7
111
(4.4)
111
(4.4)
175
(6.9)
191
(7.5)
191
(7.5)
191
(7.5)
43
(1.7)38(1.5)38(1.5)
43
(1.7)38(1.5)38(1.5)
43
(1.7)56(2.2)38(1.5)
43
(1.7)56(2.2)38(1.5)
43
(1.7)56(2.2)38(1.5)
25
(1.0)76(3.0)56(2.2)
25
(1.0)76(3.0)56(2.2)
28
(1.1)79(3.1)64(2.5)
28
(1.1)79(3.1)64(2.5)
89
(3.5)99(3.9)41(1.6)23(0.9)
89
(3.5)99(3.9)41(1.6)23(0.9)
111
(4.4)
111
(4.4)
111
(4.4)
175
(6.9)
175
(6.9)
191
(7.5)
191
(7.5)
109
(4.3)56(2.2)15(0.6)30(1.2)66(2.6)
109
(4.3)56(2.2)15(0.6)30(1.2)66(2.6)
130
(5.1)91(3.6)84(3.3)25(1.0)
130
(5.1)
130
(5.1)
130
(5.1)
109
(4.3)56(2.2)15(0.6)30(1.2)66(2.6)
109
(4.3)56(2.2)15(0.6)30(1.2)66(2.6)
109
(4.3)56(2.2)15(0.6)30(1.2)66(2.6)
130
(5.1)91(3.6)84(3.3)25(1.0)
130
(5.1)91(3.6)84(3.3)25(1.0)
130
(5.1)
130
(5.1)
104
(4.1)30(1.2)28(1.1)71(2.8)
104
(4.1)30(1.2)28(1.1)71(2.8)
104
(4.1)30(1.2)28(1.1)71(2.8)
600 V Class
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā ā
ā ā
ā ā
104
(4.1)30(1.2)28(1.1)71(2.8)
104
(4.1)30(1.2)28(1.1)71(2.8)
ā
ā
ā
119
(4.7)
119
(4.7)
137
(5.4)51(2.0)41(1.6)
157
(6.2)71(2.8)51(2.0)
157
(6.2)71(2.8)51(2.0)
157
(6.2)71(2.8)51(2.0)
41
(1.6)71(2.8)79(3.1)
41
(1.6)71(2.8)79(3.1)
41
(1.6)71(2.8)79(3.1)
41
(1.6)71(2.8)79(3.1)
41
(1.6)71(2.8)79(3.1)
48
(1.9)84(3.3)53(2.1)
48
(1.9)84(3.3)53(2.1)
51
(2.0)86(3.4)56(2.2)
51
(2.0)86(3.4)56(2.2)
99
(3.9)43(1.7)25(1.0)
99
(3.9)43(1.7)25(1.0)
119
(4.7)
119
(4.7)
119
(4.7)
137
(5.4)51(2.0)41(1.6)
137
(5.4)51(2.0)41(1.6)
157
(6.2)71(2.8)51(2.0)
157
(6.2)71(2.8)51(2.0)
109
(4.3)53(2.1)41(1.6)51(2.0)36(1.4)61(2.4)
109
(4.3)53(2.1)41(1.6)51(2.0)36(1.4)61(2.4)
109
(4.3)53(2.1)41(1.6)51(2.0)36(1.4)61(2.4)
109
(4.3)53(2.1)41(1.6)51(2.0)36(1.4)61(2.4)
109
(4.3)53(2.1)41(1.6)51(2.0)36(1.4)61(2.4)
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
ā
Diameter mm (in)
51
(2.0)61(2.4)36(1.4)
51
(2.0)61(2.4)43(1.7)
51
(2.0)61(2.4)43(1.7)
51
(2.0)61(2.4)43(1.7)
23
(0.9)36(1.4)
23
(0.9)36(1.4)
23
(0.9)36(1.4)
23
(0.9)36(1.4)
23
(0.9)36(1.4)
36
(1.4)23(0.9)43(1.7)
36
(1.4)23(0.9)43(1.7)
36
(1.4)23(0.9)43(1.7)
36
(1.4)23(0.9)43(1.7)
61
(2.4)28(1.1)51(2.0)
61
(2.4)28(1.1)51(2.0)
51
(2.0)61(2.4)36(1.4)
51
(2.0)61(2.4)36(1.4)
51
(2.0)61(2.4)43(1.7)
51
(2.0)61(2.4)43(1.7)
ā
ā
ā
ā
ā
Mechanical Installation
2
Note: Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection
while maintaining IP20 conformity.
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
61
2.2 Mechanical Installation
IP00/Open Type Enclosure Drives
n
W1
W1
4-d
H
H1
t2
4-d
H
H1
t2
Drive
Model
2A0250A
<1>
Max W2
Figure
H2
Max W2
Figure 2
Figure 4
8-d
D
H1
H
H2
Max W2Max W2
Max W2
W3
W1
t1
H2
6-d
Max W2
Max W2
Figure 3
Figure 1
H
H1
H2
W
W3
W
D1
D
t2
t1
D1
D
Max W2
W
W1
W3 W3
W4
W
Table 2.9 Dimensions for IP00/Open Type Enclosure: 200 V Class
Dimensions mm (in)
W H D W1 W2 H1 H2 D1 t1 t2 d
450
(17.72)
705
(27.76)
330
(12.99)
325
(12.80)10(0.39)
680
(26.77)12(0.49)
130
(5.12)
3.3
(0.13)
3.3
(0.13)
t1
D1
t2
t1
D1
D
Wt. kg
(lb)
M10
76
(167.6)
2A0312A
<1>
2A0360A
<1>
2A0415A
450
(17.72)
1
500
(19.69)
500
(19.69)
705
(27.76)
800
(31.50)
800
(31.50)
330
(12.99)
350
(13.78)
350
(13.78)
325
(12.80)10(0.39)
370
(14.57)10(0.39)
370
(14.57)10(0.39)
680
(26.77)12(0.49)
773
(30.43)13(0.51)
773
(30.43)13(0.51)
130
(5.12)
130
(5.12)
130
(5.12)
<1> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit.
62
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
3.3
(0.13)
4.6
(0.18)
4.6
(0.18)
3.3
(0.13)
4.6
(0.18)
4.6
(0.18)
M10
M12
M12
80
(176.4)
98
(216.1)
99
(218.3)
Drive
Model
4A0208A
<1>
Figure
2.2 Mechanical Installation
Table 2.10 Dimensions for IP00/Open Type Enclosure: 400 V Class
Dimensions mm (in)
W H D W1 W2 W3 W4 H1 H2 D1 t1 t2 d
450
(17.72)
705
(27.76)
330
(12.99)
325
(12.80)10(0.39)
ā ā
680
(26.77)
12.4
(0.49)
130
(5.12)
3.3
(0.13)
3.3
(0.13)
M10
Wt. kg
(lb)
79
(174.2)
4A0250A
<1>
4A0296A
<1>
4A0362A
<1>
4A0414A 2
4A0515A
4A0675A
4A0930A 4
4A1200A 4
500
(19.69)
1
3
500
(19.69)
500
(19.69)
500
(19.69)
670
(26.38)
670
(26.38)
1250
(49.21)
1250
(49.21)
800
(31.50)
800
(31.50)
800
(31.50)
950
(37.40)
1140
(44.88)
1140
(44.88)
1380
(54.33)
1380
(54.33)
350
(13.78)
350
(13.78)
350
(13.78)
370
(14.57)
370
(14.57)
370
(14.57)
370
(14.57)
370
(14.57)
370
(14.57)10(0.39)
370
(14.57)10(0.39)
370
(14.57)10(0.39)
370
(14.57)
440
(17.32)6(0.24)
440
(17.32)6(0.24)
1110
(43.70)6(0.24)
1110
(43.70)6(0.24)
7.9
(0.31)
ā ā
ā ā
ā ā
ā ā
220
(8.66)
220
(8.66)
330
(13.00)
330
(13.00)
ā
ā
440
(17.32)
440
(17.32)
773
(30.43)13(0.51)
773
(30.43)13(0.51)
773
(30.43)13(0.51)
923
(36.34)13(0.51)
1110
(43.70)15(0.59)
1110
(43.70)15(0.59)
1345
(52.95)15(0.59)
1345
(52.95)15(0.59)
130
(5.12)
130
(5.12)
130
(5.12)
135
(5.31)
150
(5.91)
150
(5.91)
150
(5.91)
150
(5.91)
<1> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit.
Table 2.11 Dimensions for IP00/Open Type Enclosure: 600 V Class
Drive
Model
5A0125A
<1>
5A0145A
<1>
5A0192A
<1>
5A0242A
<1>
Figure
1
W H D W1 W2 W3 W4 H1 H2 D1 t1 t2 d
450
(17.72)
450
(17.72)
500
(19.69)
500
(19.69)
705
(27.76)
705
(27.76)
800
(31.50)
800
(31.50)
330
(12.99)
330
(12.99)
350
(13.78)
350
(13.78)
325
(12.80)10(0.39)
325
(12.80)10(0.39)
370
(14.57)10(0.39)
370
(14.57)10(0.39)
Dimensions mm (in)
ā ā
ā ā
ā ā
ā ā
680
(26.77)
680
(26.77)
773
(30.43)13(0.51)
773
(30.43)13(0.51)
12.4
(0.49)
12.4
(0.49)
130
(5.12)
130
(5.12)
130
(5.12)
130
(5.12)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
3.3
(0.13)
3.3
(0.13)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
4.6
(0.18)
3.3
(0.13)
3.3
(0.13)
4.6
(0.18)
4.6
(0.18)
M12
M12
M12
M12
M12
M12
M12
M12
M10
M10
M12
M12
96
(211.6)
102
(224.9)
107
(235.9)
125
(275.6)
216
(476.2)
221
(487.2)
545
(1201.5)
555
(1223.6)
Wt. kg
(lb)
79
(174.2)
79
(174.2)
107
(235.9)
107
(235.9)
Mechanical Installation
2
<1> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit.
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
63
2.2 Mechanical Installation
IP20/NEMA Type 1 Kit Selection
Customers may convert IP00/Open Type models to IP20/NEMA Type 1 enclosures. Refer to Table 2.12 to select the
appropriate IP20/NEMA Type 1 Kit when performing the conversion.
Contact a Yaskawa representative for IP20/NEMA Type 1 Kit availability for IP00/Open Type models not listed.
Table 2.12 IP20/NEMA Type 1 Kit Selection
IP00/Open Type
Drive Model
2A0250A
2A0312A
2A0360A
4A0208A
4A0250A
4A0362A
5A0125A
5A0145A
5A0192A
5A0242A
IP20/NEMA Type 1 Kit Code Comments
100-054-503
Refer to IP20/NEMA Type 1 Enclosure
100-054-5044A0296A
100-054-503
100-054-504
Drives on page 56 for drive dimensions with the
IP20/NEMA Type 1 Kit installed.
64
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
3
Electrical Installation
This chapter explains proper procedures for wiring the control circuit terminals, motor, and power
supply.
3.1 SECTION SAFETY.................................................................................................66
3.2 STANDARD CONNECTION DIAGRAM.................................................................68
3.3 MAIN CIRCUIT CONNECTION DIAGRAM.............................................................71
3.4 TERMINAL BLOCK CONFIGURATION..................................................................75
3.5 TERMINAL COVER................................................................................................77
3.6 DIGITAL OPERATOR AND FRONT COVER.........................................................79
3.7 TOP PROTECTIVE COVER...................................................................................82
3.8 MAIN CIRCUIT WIRING.........................................................................................83
3.9 CONTROL CIRCUIT WIRING.................................................................................94
3.10 CONTROL I/O CONNECTIONS...........................................................................100
3.11 CONNECT TO A PC.............................................................................................102
3.12 EXTERNAL INTERLOCK.....................................................................................103
3.13 WIRING CHECKLIST...........................................................................................104
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
65
3.1 Section Safety
3.1 Section Safety
DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show details. Be sure to reinstall covers or
shields before operating the drives and run the drives according to the instructions described in this manual.
Make sure the protective earthing conductor complies with technical standards and local safety regulations.
Because the leakage current exceeds 3.5 mA in models 4A0414 and larger, IEC/EN 61800-5-1 states that either the power
supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective
earthing conductor with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result
in death or serious injury.
Always use appropriate equipment for Ground Fault Circuit Interrupters (GFCIs).
The drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current
operated protective or monitoring device is used for protection in case of direct or indirect contact, always use a type B GFCI
according to IEC/EN 60755.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the motor case.
Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning work
on the drive.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with
installation, adjustment, and maintenance of AC drives.
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains charged even after the power
supply is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before touching
any components.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Do not install the drive to a combustible surface. Never place combustible materials on the drive.
66
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
3.1 Section Safety
WARNING
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
When installing dynamic braking options, perform all wiring exactly as specified in the wiring diagrams provided.
Failure to do so can result in fire. Improper wiring may damage braking components.
CAUTION
Do not carry the drive by the front cover or the terminal cover.
Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair wires
and ground the shield to the ground terminal of the drive.
Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review instruction manual TOBPC72060000 or TOBPC72060001 when connecting a dynamic braking option to
the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other
devices.
Failure to comply could result in damage to the drive.
Electrical Installation
3
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
67
3.2 Standard Connection Diagram
3.2 Standard Connection Diagram
Connect the drive and peripheral devices as shown in Figure 3.1. It is possible to set and run the drive via the digital operator
without connecting digital I/O wiring. This section does not discuss drive operation; Refer to Start-Up Programming &
Operation on page 107 for instructions on operating the drive.
NOTICE:
The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V class),
480 Vac maximum (400 V class), 600 Vac maximum (600 V class).
NOTICE:
insulation voltage or use a drive duty motor. Failure to comply could lead to motor insulation breakdown.
NOTICE:
Inadequate wiring could result in damage to the drive. Install adequate branch circuit short circuit protection per applicable codes.
When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention to the motor
Do not connect AC control circuit ground to drive enclosure. Improper drive grounding can cause control circuit malfunction.
Note: The minimum load for the relay outputs M1-M2, M3-M4, MA-MB-MC, and MD-ME-MF is 10 mA.
68
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
+
-
+
++
Terminals -, +1, +2, B1, B2 are
for connection options. Never
connect power supply lines to
these terminals
DC link choke
(option)
U X
+
-
+
++
+
ļ¼
U X
S1
S2
S3
S4
S5
S6
S7
RP
A1
A2
A3
0 V
AC
R
R
S
S-
IG
P1000 Drive
B112
B2
2 k
S8
SC
0 V
FM
AM
AC
E (G)
<1>
<2>
<10>
<7>
<9>
<6>
<4>
<3>
ļ¼
+24 V
+V
MD
M1
M2
ME
MF
Jumper
Braking resistor
(option)
Forward Run / Stop
Reverse Run / Stop
External fault
Fault reset
Multi-speed step 1
Multi-speed step 2
External Baseblock
Jog speed
Multi-function
digtial inputs
(default setting)
Sink / Source mode
selection wire link
(default: Sink)
CN5-C
CN5-B
CN5-A
Option board
Pulse Train Input (max 32 kHz)
Shield ground terminal
Multi-function
analog/pulse
train inputs
Power supply +10.5 Vdc, max. 20 mA
Analog Input 1 (Frequency Reference Bias)
0 to +/-10Vdc (20 kā¦)
4 to 20 mA (250 ā¦) / 0 to 20 mA (250 ā¦)
MEMOBUS/Modbus comm.
RS-422/RS-485
max. 115.2 kBps
Termination resistor
(120 , 1/2 W)
DIP
Switch S2
Multi-function relay output (Speed Agree H2-03)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
Multi-function relay output (During Run H2-01)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
Multi-function analog output 1
(Output frequency)
-10 to +10 Vdc (2mA)
or 4 to 20 mA
Main Circuit
Control Circuit
shielded line
twisted-pair shielded line
main circuit terminal
control circuit terminal
R/L1
S/L2
T/L3
R
S
T
Main
Switch
Fuse
EMC
Filter
M3
M4
Multi-function relay output (Zero Speed H2-02)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
SP
SN
<8>
AMFM
V
I
Off
On
DIP Switch S2
Term. Res. On/Off
Jumper S1
A1/A2/A3 Volt./Curr.
Selection
Jumper S5
AM/FM Volt./Curr.
Selection
Terminal board
jumpers and switches
FM
+
ļ¼
AM
<5>
<11>
ā¦
<10>
Multi-function analog output 2
(Output current)
-10 to +10 Vdc (2mA)
or 4 to 20 mA
Three-Phase
Power Supply
200 to 600 V
50/60 Hz
<12>
M
U/T1
V/T2
W/T
U
FU
FV
FW
V
W
3
Ground
Cooling fan
M
connectors
(Depending on
model capacity)
ā¦
Analog Input 2 (Frequency Reference Bias)
0 to +10Vdc (20 kā¦)
4 to 20 mA (250 ā¦) / 0 to 20 mA (250 ā¦)
Analog Input 3 (Aux. Frequency Reference)
0 to +/-10Vdc (20 kā¦)
4 to 20 mA (250 ā¦) / 0 to 20 mA (250 ā¦)
Fault output
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
MA
MB
MC
Note: When A1 & A3 using current input
Resolution = 10 bit plus sign
V
I
A1 A2 A3
24V
SN
+24 Vdc
Transducer
Supply
(max. 150 mA)
ļ¼
+
Models 4A0930 and 4A1200
are compatible with
12-Phase Rectification.
3.2 Standard Connection Diagram
Figure 3.1 Drive Standard Connection Diagram (example: model 2A0040)
<1> Remove the jumper when installing a DC link choke. Models 2A0110 to 2A0415 and 4A0058 to 4A1200 come with a built-in
DC link choke.
Electrical Installation
3
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
69
3.2 Standard Connection Diagram
<2> Set L8-55 to 0 to disable the protection function of the built-in braking transistor of the drive when using an optional regenerative
converter or dynamic braking option. Leaving L8-55 enabled may cause a braking resistor fault (rF). Additionally, disable Stall
Prevention (L3-04 = 0) when using an optional regenerative converter, regenerative or braking units, or dynamic braking option.
Leaving If L3-04 enabled may prevent the drive from stopping within the specified deceleration time.
<3> Supplying power to the control circuit separately from the main circuit requires 24 V power supply (option).
<4> This figure illustrates an example of a sequence input to S1 through S8 using a non-powered relay or an NPN transistor. Install
the wire link between terminals SC-SP for Sink mode, between SC-SN for Source mode, or leave the link out for external power
supply. Never short terminals SP and SN, as it will damage the drive.
<5> This voltage source supplies a maximum current of 150 mA.
<6> The maximum output current capacity for the +V terminal on the control circuit is 20 mA. Never short terminals +V and AC, as
it can cause erroneous operation or damage the drive.
<7> Set jumper S1 to select between a voltage or current input signal to terminal A2. The default setting is for current input.
<8> Set jumper S1 to select between a voltage or current input signal to terminal A1 and A3. The default setting is for voltage input.
<9> Set DIP switch S2 to the ON position to enable the termination resistor in the last drive in a MEMOBUS/Modbus network.
<10> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not
intended for use as a feedback-type signal.
<11> Use jumper S5 to select between voltage or current output signals at terminals AM and FM. Set parameters H4-07 and H4-08
accordingly.
<12> Self-cooling motors do not require the same wiring necessary for motors with cooling fans.
WARNING!
properly set. Improper sequencing of run/stop circuitry could result in death or serious injury from moving equipment.
WARNING!
the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed for 3-Wire control, a momentary
closure on terminal S1 may cause the drive to start.
WARNING!
and set parameter b1-17 to 0 so the drive will not accept a Run command at power up (default). If the drive is wired for a 3-Wire sequence
but set up for a 2-Wire sequence (default), and parameter b1-17 is set to 1 so the drive accepts a Run command at power up, the motor
will rotate in reverse direction at drive power up and may cause injury.
WARNING!
Executing the application preset function or setting A1-03 ā 0 will change the drive I/O terminal functions and may cause unexpected
equipment operation. Failure to comply may cause death or serious injury.
Sudden Movement Hazard. Do not close the wiring for the control circuit unless the multifunction input terminal parameters are
Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizing
Sudden Movement Hazard. When using a 3-Wire sequence, set the drive to 3-Wire sequence prior to wiring the control terminals
Sudden Movement Hazard. Confirm the drive I/O signals and external sequence before executing the application preset function.
NOTICE:
When using the automatic fault restart function with wiring designed to shut off the power supply upon drive fault, make sure the
drive does not trigger a fault output during fault restart (L5-02 = 0, default). Failure to comply will prevent the automatic fault restart function
from working properly.
70
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
+1
+2
ā
R/L1
S/L2
T/L3
Relay
Gate board
Control
board
Operator
+
Current
sensor
U/T1
V/T2
W/T3
B1 B2
+1
ā
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
B1 B2
DC link
choke
+
Relay
Gate board
Control
board
Operator
Current
sensor
3.3 Main Circuit Connection Diagram
3.3 Main Circuit Connection Diagram
Refer to diagrams in this section when wiring the main circuit of the drive. Connections may vary based on drive capacity.
The DC power supply for the main circuit also provides power to the control circuit.
NOTICE:
connections could damage the drive.
u
Do not use the negative DC bus terminal āāā as a ground terminal. This terminal is at high DC voltage potential. Improper wiring
Three-Phase 200 V Class Models 2A0004 to 2A0081
Three-Phase 400 V Class Models 4A0002 to 4A0044
Three-Phase 600 V Class Models 5A0003 to 5A0032
Figure 3.2 Connecting Main Circuit Terminals
u
Three-Phase 200 V Class Models 2A0110, 2A0138
Three-Phase 400 V Class Models 4A0058, 4A0072
Three-Phase 600 V Class Models 5A0041, 5A0052
Figure 3.3 Connecting Main Circuit Terminals
Electrical Installation
3
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
71
+1
ā
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
+
+3
DC link
choke
Relay
Gate board
Control
board
Operator
Current
sensor
+1
ā
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
+3
+
24 V
Power
Supply
DC link
choke
Relay
Gate board
Control
board
Operator
Current
sensor
3.3 Main Circuit Connection Diagram
u
Three-Phase 200 V Class Models 2A0169 to 2A0211
Three-Phase 400 V Class Models 4A0088 to 4A0139
Three-Phase 600 V Class Models 5A0062 to 5A0099
Figure 3.4 Connecting Main Circuit Terminals
u
Three-Phase 200 V Class Models 2A0250 to 2A0415
Three-Phase 400 V Class Models 4A0165 to 4A0675
Three-Phase 600 V Class Models 5A0125 to 5A0242
Figure 3.5 Connecting Main Circuit Terminals
72
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
u
+1
ā
R/L1
S/L2
T/L3
R1/L11
S1/L21
T1/L31
U/T1
V/T2
W/T3
+3
+
24 V
Power
Supply
DC link
choke
Relay
Gate board
Control
board
Operator
Current
sensor
R1/L11
Jumper
R/L1
S/L2
T/L3
T1/L31
S1/L21
Three-Phase 400 V Class Models 4A0930, 4A1200
Figure 3.6 Connecting Main Circuit Terminals
3.3 Main Circuit Connection Diagram
Note: Models 4A0930 and 4A1200 are compatible for operation with 12-phase rectification. Refer to 12-Phase Rectification on page 73 for
details.
u
12-Phase Rectification
Removing the Jumper
n
Models 4A0930 and 4A1200 are compatible for operation with 12-phase rectification. Operation with 12-phase rectification
requires the user to separately prepare a 3-winding transformer for the power supply. Contact Yaskawa or your nearest sales
representative for transformer specifications.
WARNING!
rectification may cause death or serious injury by fire.
n
Fire Hazard. Failure to remove jumpers shorting the power supply terminals on the main circuit when operating with 12-phase
Application Notes
Models 4A0930 and 4A1200 are shipped from the factory with jumpers short-circuiting terminals R/L1-R1/L11, S/L2-S1/
L21, and T/L3-T1/L31.
Remove M5 screws and jumpers as shown in Figure 3.7 to operate with 12-phase rectification.
Electrical Installation
3
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Figure 3.7 Removing the Jumper
73
3.3 Main Circuit Connection Diagram
Connection Diagram
n
U1
V1
W1
+ 1
ā
R/L1
S/L2
T/L3
Braking Resistor Unit
(option)
Braking Unit
(option)
+
3
ā
U/T1
V/T2
W/T3
Motor
W2 V2 U2
R1/L11
S1/L21
T1/L31
Figure 3.8 Connecting Main Circuit Terminals
74
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
R/L1
S/L2
T/L3
_
+1
+2
B1
B2
U/T1
V/T2
W/T3
R/L1
S/L2
T/L3
_
+1
+2
U/T1
V/T2
W/T3
B1
B2
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
+1 +2
B1 B2
ā
CIMR-P 2A0004, 0006, 0008, 0010,
0012, 0018, 0021
CIMR-P 4A0002, 0004, 0005, 0007
0009, 0011
CIMR-P 5A0003, 0004, 0006, 0009
CIMR-P 2A0030, 0040
CIMR-P 4A0018, 0023
CIMR-P 5A0011
CIMR-P 2A0056
CIMR-P 4A0031, 0038, 0044
CIMR-P 5A0017, 0022, 0027, 0032
B1 B2
+1 +2
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
CIMR-P 2A0110, 0138
CIMR-P 4A0058, 0072
CIMR-P 2A0069, 0081
B1
B2
_
+1
R/L1
S/L2
T/L3
U/T1 V/T2 W/T3
CIMR-P 5A0041, 0052
3.4 Terminal Block Configuration
3.4 Terminal Block Configuration
Figure 3.9 and Figure 3.10 show the different main circuit terminal arrangements for the drive capacities.
Figure 3.9 Main Circuit Terminal Block Configuration
Electrical Installation
3
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
75
R/L1 S/L2 T/L3
U/T1
V/T2 W/T3
ā
+3+1
R/L1 S/L2 T/L3
U/T1
V/T2
W/T3
ā
+3+1
CIMR-P 4A0088, 0103
CIMR-P 2A0169, 0211, 0250, 0312, 0360, 0415
CIMR-P 4A0139, 0165, 0208, 0250, 0296, 0362
CIMR-P 4A0414
CIMR-P 4A0515, 0675
R/L1 S/L2 T/L3 +1 +3 U/T1 V/T2 W/T3
+1
+3
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
<1>
CIMR-P 5A0062, 0077, 0099, 0125, 0145, 0192, 0242 <1>
<1>
R/L1
S/L2
T/L3
R1/L11
S1/L21
T1/L31
U/T1 V/T2 W/T3
U/T1
V/T2 W/T3
CIMR-Po4A0930, 1200
3.4 Terminal Block Configuration
Figure 3.10 Main Circuit Terminal Block Configuration (continued)
<1> Terminal block design differs slightly for models 2A0250 to 2A0415, 4A0208 to 4A0362, and 5A0125 to 5A0242.
76
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
<1>
3.5 Terminal Cover
3.5 Terminal Cover
Follow the procedure below to remove the terminal cover for wiring and to reattach the terminal cover after wiring is complete.
u
Models 2A0004 to 2A0081, 4A0002 to 4A0044, 5A0003 to 5A0032 (IP20/NEMA Type 1 Enclosure)
Removing the Terminal Cover
n
Loosen the terminal cover screw using a #2 Phillips screwdriver. Screw sizes vary by drive model.
1.
Figure 3.11 Removing the Terminal Cover on an IP20/NEMA Type 1 Enclosure Drive
Push in on the tab located on the bottom of the terminal cover and gently pull forward to remove the terminal cover.
2.
Figure 3.12 Removing the Terminal Cover on an IP20/NEMA Type 1 Enclosure Drive
Reattaching the Terminal Cover
n
Power lines and signal wiring should pass through the opening provided. Refer to Wiring the Main Circuit Terminal on
page 93 and Wiring the Control Circuit Terminal on page 97 for details on wiring.
Reattach the terminal cover after completing the wiring to the drive and other devices.
Electrical Installation
3
Figure 3.13 Reattaching the Terminal Cover on an IP20/NEMA Type 1 Enclosure Drive
<1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring.
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
77
3.5 Terminal Cover
u
Models 2A0110 to 2A0250, 4A0208 to 4A0675, and 5A0125 to 5A0242 (IP00/Open Type Enclosure)
Removing the Terminal Cover
n
Loosen the screws on the terminal cover, then pull down on the cover.
1.
Note: The terminal cover and the number of terminal cover screws differ depending on the drive model.
2.
Names on page 36
CAUTION!
cover may fall off causing an injury.
Pull forward on the terminal cover to free it from the drive.
Do not completely remove the cover screws, just loosen them. If the cover screws are removed completely, the terminal
for details.
Figure 3.14 Removing the Terminal Cover on an IP00/Open Type Enclosure Drive
Refer to Component
Figure 3.15 Removing the Terminal Cover on an IP00/Open Type Enclosure Drive
Reattaching the Terminal Cover
n
After wiring the terminal board and other devices, double-check connections and reattach the terminal cover. Refer to Wiring
the Main Circuit Terminal on page 93 and Wiring the Control Circuit Terminal on page 97 for details on wiring.
<1>
Figure 3.16 Reattaching the Terminal Cover on an IP00/Open Type Enclosure Drive
<1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring.
78
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
3.6 Digital Operator and Front Cover
3.6 Digital Operator and Front Cover
Detach the digital operator from the drive for remote operation or when opening the front cover to install an option card.
NOTICE:
drive when removing the front cover can result in erroneous operation caused by a poor connection. Firmly fasten the front cover back into
place before reattaching the digital operator.
u
n
While pressing on the tab located on the right side of the digital operator, pull the digital operator forward to remove it from
the drive.
n
Insert the digital operator into the opening in the top cover while aligning it with the notches on the left side of the opening.
Next, press gently on the right side of the operator until it clicks into place.
Be sure to remove the digital operator prior to opening or reattaching the front cover. Leaving the digital operator plugged into the
Removing/Reattaching the Digital Operator
Removing the Digital Operator
Figure 3.17 Removing the Digital Operator
Reattaching the Digital Operator
Figure 3.18 Reattaching the Digital Operator
u
Removing/Reattaching the Front Cover
Removing the Front Cover
n
Models 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032
After removing the terminal cover and the digital operator, loosen the screw that affixes the front cover (models
2A0056, 4A0038, 5A0022, and 5A0027 do not use a screw to affix the front cover) . Pinch in on the tabs found on each side
of the front cover, then pull forward to remove it from the drive.
Figure 3.19 Remove the Front Cover (2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032)
Models 2A0110 to 2A0415 and 4A0058 to 4A1200
Remove the terminal cover and the digital operator.
1.
Loosen the installation screw on the front cover.
2.
Use a straight-edge screwdriver to loosen the hooks on each side of the cover that hold it in place.
3.
Electrical Installation
3
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
79
3.6 Digital Operator and Front Cover
HookHook
Front cover
installation screw
Figure 3.20 Remove the Front Cover (2A0010 to 2A0415 and 4A0058 to 4A1200)
Unhook the left side of the front cover then swing the left side towards you as shown in
4.
Free hooks on both
sides of the cover
comes off.
Figure 3.21
until the cover
80
Figure 3.21 Remove the Front Cover (2A0010 to 2A0415 and 4A0058 to 4A1200)
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
3.6 Digital Operator and Front Cover
Reattaching the Front Cover
n
Models 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032
Reverse the instructions given in Remove the Front Cover (2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032)
on page 79 to reattach the front cover. Pinch inwards on the hooks found on each side of the front cover while guiding it back
into the drive. Make sure it clicks firmly into place.
Models 2A0110 to 2A0415 and 4A0058 to 4A1200
Slide the front cover so the hooks on the top connect to the drive.
1.
Figure 3.22 Reattach the Front Cover (2A0110 to 2A0415 and 4A0058 to 4A1200)
After connecting the hooks to the drive, press firmly on the cover to lock it into place.
2.
Electrical Installation
3
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
81
3.7 Top Protective Cover
3.7 Top Protective Cover
Drive models 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032 are designed to IP20/NEMA Type 1
specifications with a protective cover on the top. Removing this top protective cover or the bottom conduit bracket from an
IP20/NEMA Type 1 enclosure drive voids the NEMA Type 1 protection while maintaining IP20 conformity.
u
Removing the Top Protective Cover
Insert the tip of a straight-edge screwdriver into the small opening located on the front edge of the top protective cover. Gently
apply pressure as shown in the figure below to free the cover from the drive.
Note: Removing the top protective cover or the bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids the NEMA Type 1
u
Reattaching the Top Protective Cover
protection while maintaining IP20 conformity.
Figure 3.23 Removing the Top Protective Cover
Insert the two small protruding hooks on the rear side of the top protective cover into the provided mounting holes near the
back of the drive, then press down on the front side of the top protective cover to fasten the cover into place.
Protective Cover
Mounting Holes
Figure 3.24 Reattaching the Protective Cover
82
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
3.8 Main Circuit Wiring
3.8 Main Circuit Wiring
This section describes the functions, specifications, and procedures required to safely and properly wire the main circuit in
the drive.
NOTICE:
could result in drive malfunction due to loose terminal connections.
NOTICE:
charge circuit and the DC bus capacitors, and can cause premature drive failures. For the full performance life, refrain from switching the
drive on and off more than once every 30 minutes.
Refer to Input Fuse Installation on page 539 for details on fuse selection.
u
200 V
Class
400 V
Class
600 V
Class
Do not solder the ends of wire connections to the drive. Soldered wiring connections can loosen over time. Improper wiring practices
Do not switch the drive input to start or stop the motor. Frequently switching the drive on and off shortens the life of the DC bus
Main Circuit Terminal Functions
Table 3.1 Main Circuit Terminal Functions
Terminal Type
2A0004 to
2A0081
Drive Model
R/L1
S/L2
T/L3
R1-L11
S1-L21
T1-L31
U/T1
W/T3
B1
B2
ā2 ā¢ DC link choke
ā1
ā
ā3
4A0002 to
4A0044
5A0003 to
5A0032
connection
(ā1, ā2)
(remove the
shorting bar
between
ā1 and ā2)
ā¢ DC power
supply input
(ā1, ā)
2A0110, 2A0138
4A0058, 4A0072
5A0041, 5A0052
Main circuit power supply input Connects line power to the drive
Not available
Drive output Connects to the motor 69V/T2
Braking resistor Not available
DC power supply
input
(ā1, ā)
Not available
For 200 V class: 100 Ī© or less
For 400 V class: 10 Ī© or less
For 600 V class: 10 Ī© or less
2A0169 to
2A0415
4A0088 to
4A0675
5A0062 to
5A0242
Not available
ā¢ DC power supply input (ā1, ā)
ā¢ Braking unit connection (ā3, ā)
4A0930, 4A1200
Main circuit power
supply input
ā
ā
Function Page
Connects line power to the drive
Remove the shorting bars
connecting R/L1-R1/L11, S/L2ĀS1/L21, T/L3-T1/L31 when
using 12-phase rectification.
Available for connecting a
braking resistor or a braking
resistor unit option
For connecting:
ā¢ the drive to a DC power supply
ā¢ dynamic braking options
ā¢ a DC link choke
Grounding terminal 92
69
384
388
Electrical Installation
3
Note: Use terminals B1 and ā when installing a CDBR-type braking unit on drives with built-in braking transistors (Models 2A0004 to 2A0138,
4A0002 to 4A0072, and 5A0003 to 5A0052).
Wiring Fuses for Models 4A0930 and 4A1200
NOTICE:
If a fuse is blown or an Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of peripheral devices
to identify the cause. Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified.
Install a fuse on the input side to protect drive wiring and prevent other secondary damage. Wire the fuse so that leakage
current in the upper controller power supply will trigger the fuse and shut off the power supply.
Select the appropriate fuse from Table 3.2.
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
83
3.8 Main Circuit Wiring
Table 3.2 Input Fuses for Models 4A0930 and 4A1200
Voltage
Class
Three-
Phase
400 V
Class
u
Protecting Main Circuit Terminals
Insulation Caps or Sleeves
n
Model
4A0930 480 V 1500 A
4A1200 480 V 1500 A
Input Voltage Current
Selection Input Fuse (Example)
Pre-arc
I2t (A2s)
140000 to
3100000
320000 to
3100000
Model Manufacturer Rating
CS5F-1200 Fuji Electric AC500 V, 1200 A 276000
FWH-1200A Bussman AC500 V, 1200 A ā
CS5F-1500 Fuji Electric AC500 V, 1500 A 351000
FWH-1600A Bussman AC500 V, 1600 A ā
Pre-arc
I2t (A2s)
Use insulation caps or sleeves when wiring the drive with crimp terminals. Take particular care to ensure that the wiring does
not touch nearby terminals or the surrounding case.
Insulation Barrier
n
Insulation barriers are packaged with drive models 4A0414 through 4A1200 to provide added protection between terminals.
Yaskawa recommends using the provided insulation barriers to ensure proper wiring. Refer to Figure 3.25 for instructions on
placement of the insulation barriers.
Insulation Barrier
84
Figure 3.25 Installing Insulation Barriers
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
3.8 Main Circuit Wiring
u
Main Circuit Wire Gauges and Tightening Torque
Use the tables in this section to select the appropriate wires and crimp terminals.
Gauges listed in the tables are for use in the United States.
Note: 1. Wire gauge recommendations based on drive continuous current ratings (ND) using 75 Ā°C 600 Vac vinyl-sheathed wire assuming ambient
temperature within 40 Ā°C and wiring distance less than 100 m.
2. Terminals ā1, ā2, ā3, ā, B1 and B2 are for connecting optional power devices. Use caution to connect only approved devices to the
correct terminal(s).
ā¢ Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the voltage drop is greater
than 2% of motor rated voltage. Ensure the wire gauge is suitable for the terminal block. Use the following formula to
calculate the amount of voltage drop:
Line drop voltage (V) = 3 Ć wire resistance (Ī©/km) Ć wire length (m) Ć current (A) Ć 10
-3
ā¢ Refer to instruction manual TOBP C720600 00 for braking transistor option or braking resistor option wire gauges.
ā¢ Use terminals ā1 and ā when connecting a regenerative converter or a regen unit.
NOTICE:
Do not connect a braking resistor to terminals ā1 or ā. Failure to comply may cause damage to the drive circuitry.
ā¢ Use terminals B1 and ā when installing a CDBR-type braking unit on drives with built-in braking transistors (models
2A0004 to 2A0138, 4A0002 to 4A0072, and 5A0003 to 5A0052).
NOTICE:
Do not connect a braking resistor to terminals ā1 or ā. Failure to comply may cause damage to the drive circuitry.
ā¢ Refer to UL Standards Compliance on page 528 for information on UL compliance.
Yaskawa recommends using closed-loop crimp terminals on all drive models. UL/cUL approval requires the use of closedĀloop crimp terminals when wiring the drive main circuit terminals on models 2A0110 to 2A0415 and 4A0058 to 4A1200. Use
only the tools recommended by the terminal manufacturer for crimping. Refer to Closed-Loop Crimp Terminal Size on page
535 for closed-loop crimp terminal recommendations.
The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge
selections.
Three-Phase 200 V Class
n
Table 3.3 Wire Gauge and Torque Specifications (Three-Phase 200 V Class)
Drive Model Terminal
R/L1, S/L2, T/L3 14 14 to 10
2A0004
2A0006
2A0008
2A0010
2A0012
2A0018
2A0021
U/T1, V/T2, W/T3 14 14 to 10
ā, ā1, ā2
B1, B2 ā 14 to 10
R/L1, S/L2, T/L3 12 14 to 10
U/T1, V/T2, W/T3 14 14 to 10
ā, ā1, ā2
B1, B2 ā 14 to 10
R/L1, S/L2, T/L3 10 12 to 10
U/T1, V/T2, W/T3 10 14 to 10
ā, ā1, ā2
B1, B2 ā 14 to 10
R/L1, S/L2, T/L3 10 12 to 10
U/T1, V/T2, W/T3 10 12 to 10
ā, ā1, ā2
B1, B2 ā 14 to 10
Recomm. Gauge
AWG, kcmil
ā 14 to 10
<1>
10
ā 14 to 10
<1>
10
ā 14 to 10
<1>
10
ā 12 to 10
<1>
10
Wire Range
AWG, kcmil
14 to 10
14 to 10
14 to 10
12 to 10
Screw
Size
M4
M4
M4
M4
Tightening Torque
NĀ·m (lb.in.)
1.2 to 1.5
(10.6 to 13.3)
1.2 to 1.5
(10.6 to 13.3)
1.2 to 1.5
(10.6 to 13.3)
1.2 to 1.5
(10.6 to 13.3)
Electrical Installation
3
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
85
3.8 Main Circuit Wiring
Drive Model Terminal
R/L1, S/L2, T/L3 8 10 to 6
U/T1, V/T2, W/T3 8 10 to 6
2A0030
2A0040
2A0056
2A0069
2A0081
2A0110
2A0138
2A0169
2A0211
ā, ā1, ā2
B1, B2 ā 14 to 10
R/L1, S/L2, T/L3 6 8 to 6
U/T1, V/T2, W/T3 8 8 to 6
ā, ā1, ā2
B1, B2 ā 12 to 10
R/L1, S/L2, T/L3 4 6 to 4
U/T1, V/T2, W/T3 4 6 to 4
ā, ā1, ā2
B1, B2 ā 10 to 6 M5
R/L1, S/L2, T/L3 3 4 to 3
U/T1, V/T2, W/T3 3 4 to 3
ā, ā1, ā2
B1, B2 ā 8 to 6 M5
R/L1, S/L2, T/L3 2 3 to 2
U/T1, V/T2, W/T3 2 3 to 2
ā, ā1, ā2
B1, B2 ā 6 M5
R/L1, S/L2, T/L3 1/0 3 to 1/0
U/T1, V/T2, W/T3 1/0 3 to 1/0
ā, ā1
B1, B2 ā 6 to 1/0
R/L1, S/L2, T/L3 2/0 1 to 2/0
U/T1, V/T2, W/T3 2/0 1 to 2/0
ā, ā1
B1, B2 ā 4 to 2/0
R/L1, S/L2, T/L3 4/0 2/0 to 4/0
U/T1, V/T2, W/T3 4/0 3/0 to 4/0
ā, ā1
ā3
R/L1, S/L2, T/L3 1/0 Ć 2P 1/0 to 2/0
U/T1, V/T2, W/T3 1/0 Ć 2P 1/0 to 2/0
ā, ā1
ā3
Recomm. Gauge
AWG, kcmil
ā 10 to 6
<2>
8
ā 6
<2>
8
ā 6 to 4
6 8 to 6 M6
ā 4 to 3
6 6 to 4 M6
ā 3 to 2
6 6 to 4 M6
ā 2 to 1/0
6 6 to 4
ā 1/0 to 3/0
4 4 M8
ā 1 to 4/0
ā 1/0 to 4/0
4 4 to 2
ā 1 to 4/0
ā 1/0 to 4/0
4 4 to 1/0
Wire Range
AWG, kcmil
10 to 8 M5
10 to 8 M5
Screw
Size
M4
M4
M6
M8
M8
M8
M10
M10
M10
Tightening Torque
NĀ·m (lb.in.)
2.1 to 2.3
(18.6 to 20.4)
2.0 to 2.5
(17.7 to 22.1)
2.1 to 2.3
(18.6 to 20.4)
2.0 to 2.5
(17.7 to 22.1)
5.4 to 6.0
(47.8 to 53.1)
2.7 to 3.0
(23.9 to 26.6)
5.4 to 6.0
(47.8 to 53.1)
9.9 to 11.0
(87.6 to 97.4)
2.7 to 3.0
(23.9 to 26.6)
5.4 to 6.0
(47.8 to 53.1)
9.9 to 11.0
(87.6 to 97.4)
2.7 to 3.0
(23.9 to 26.6)
5.4 to 6.0
(47.8 to 53.1)
9 to 11
(79.7 to 97.4)
18 to 23
(159 to 204)
9 to 11
(79.7 to 97.4)
18 to 23
(159 to 204)
18 to 23
(159 to 204)
86
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
3.8 Main Circuit Wiring
Drive Model Terminal
R/L1, S/L2, T/L3 3/0 Ć 2P 3/0 to 300
U/T1, V/T2, W/T3 3/0 Ć 2P 3/0 to 300
ā, ā1
2A0250
ā3
R/L1, S/L2, T/L3 4/0 Ć 2P 3/0 to 300
U/T1, V/T2, W/T3 3/0 Ć 2P 3/0 to 300
ā, ā1
2A0312
ā3
R/L1, S/L2, T/L3 250 Ć 2P 4/0 to 600
U/T1, V/T2, W/T3 4/0 Ć 2P 4/0 to 600
ā, ā1
2A0360
ā3
R/L1, S/L2, T/L3 350 Ć 2P 250 to 600
U/T1, V/T2, W/T3 300 Ć 2P 300 to 600
ā, ā1
2A0415
ā3
Recomm. Gauge
AWG, kcmil
ā 3/0 to 300
ā 2 to 300 M10
3 3 to 300 M12
ā 3/0 to 300
ā 3/0 to 300 M10
2 2 to 300 M12
ā 250 to 600
ā 3/0 to 600 M10
1 1 to 350 M12
ā 300 to 600
ā 3/0 to 600 M10
1 1 to 350 M12
Wire Range
AWG, kcmil
Screw
Size
M12
M12
M12
M12
Tightening Torque
NĀ·m (lb.in.)
32 to 40
(283 to 354)
18 to 23
(159 to 204)
32 to 40
(283 to 354)
32 to 40
(283 to 354)
18 to 23
(159 to 204)
32 to 40
(283 to 354)
32 to 40
(283 to 354)
18 to 23
(159 to 204)
32 to 40
(283 to 354)
32 to 40
(283 to 354)
18 to 23
(159 to 204)
32 to 40
(283 to 354)
<1> Install a GFCI when using this wire gauge in accordance with IEC/EN 61800-5-1.
<2>
Install a GFCI, or use 10 mm2 (AWG 8) copper wire when using this wire gauge in accordance with IEC/EN 61800-5-1.
Note: When connecting peripheral devices or options to terminals ā, ā1, ā3, B1, and B2, refer to the instruction manual for each device. For
more information, contact Yaskawa or your nearest sales representative.
Three-Phase 400 V Class
n
Drive Model Terminal
R/L1, S/L2, T/L3 14 14 to 10
4A0002
4A0004
4A0005
4A0007
4A0009
4A0011
U/T1, V/T2, W/T3 14 14 to 10
ā, ā1, ā2
B1, B2 ā 14 to 10
R/L1, S/L2, T/L3 14 14 to 10
U/T1, V/T2, W/T3 14 14 to 10
ā, ā1, ā2
B1, B2 ā 14 to 10
R/L1, S/L2, T/L3 12 14 to 10
U/T1, V/T2, W/T3 14 14 to 10
ā, ā1, ā2
B1, B2 ā 14 to 10
Table 3.4 Wire Gauge and Torque Specifications (Three-Phase 400 V Class)
Recomm. Gauge
AWG, kcmil
ā 14 to 10
<1>
12
ā 14 to 10
<1>
10
ā 14 to 10
<1>
10
Wire Range
AWG, kcmil
14 to 12
14 to 10
14 to 10
Screw
Size
M4
M4
M4
Tightening Torque
NĀ·m (lb.in.)
1.2 to 1.5
(10.6 to 13.3)
1.2 to 1.5
(10.6 to 13.3)
1.2 to 1.5
(10.6 to 13.3)
Electrical Installation
3
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
87
3.8 Main Circuit Wiring
Drive Model Terminal
R/L1, S/L2, T/L3 10 12 to 6
U/T1, V/T2, W/T3 10 12 to 6
4A0018
4A0023
4A0031
4A0038
4A0044
4A0058
4A0072
4A0088
4A0103
ā, ā1, ā2
B1, B2 ā 12 to 10
R/L1, S/L2, T/L3 10 10 to 6
U/T1, V/T2, W/T3 10 10 to 6
ā, ā1, ā2
B1, B2 ā 12 to 10
R/L1, S/L2, T/L3 8 8 to 6
U/T1, V/T2, W/T3 8 10 to 6
ā, ā1, ā2
B1, B2 ā 10 to 8
R/L1, S/L2, T/L3 6 8 to 6
U/T1, V/T2, W/T3 8 8 to 6
ā, ā1, ā2
B1, B2 ā 10 to 8
R/L1, S/L2, T/L3 6 6 to 4
U/T1, V/T2, W/T3 6 6 to 4
ā, ā1, ā2
B1, B2 ā 10 to 8 M5
R/L1, S/L2, T/L3 4 6 to 4
U/T1, V/T2, W/T3 4 6 to 4
ā, ā1
B1, B2 ā 8 to 4
R/L1, S/L2, T/L3 3 4 to 3
U/T1, V/T2, W/T3 3 4 to 3
ā, ā1
B1, B2 ā 6 to 3
R/L1, S/L2, T/L3 2 3 to 1/0
U/T1, V/T2, W/T3 2 3 to 1/0
ā, ā1
ā3
R/L1, S/L2, T/L3 1/0 2 to 1/0
U/T1, V/T2, W/T3 1 2 to 1/0
ā, ā1
ā3
Recomm. Gauge
AWG, kcmil
ā 12 to 6
<1>
10
ā 12 to 6
<1>
10
ā 10 to 6
<2>
8
ā 6
6 10 to 6 M6
ā 6 to 4
6 8 to 6 M6
ā 6 to 1
6 8 to 6
ā 4 to 1
6 6
ā 3 to 1/0
ā 6 to 1/0
4 6 to 4
ā 3 to 1/0
ā 4 to 1/0
4 6 to 4
Wire Range
AWG, kcmil
14 to 10 M5
12 to 10 M5
10 to 8 M6
Screw
Size
M4
M4
M5
M5
M6
M8
M8
M8
M8
Tightening Torque
NĀ·m (lb.in.)
2.1 to 2.3
(18.6 to 20.4)
2.0 to 2.5
(17.7 to 22.1)
2.1 to 2.3
(18.6 to 20.4)
2.0 to 2.5
(17.7 to 22.1)
3.6 to 4.0
(31.8 to 35.4)
2.7 to 3.0
(23.9 to 26.6)
5.4 to 6.0
(47.8 to 53.1)
3.6 to 4.0
(31.8 to 35.4)
2.7 to 3.0
(23.9 to 26.6)
5.4 to 6.0
(47.8 to 53.1)
5.4 to 6.0
(47.8 to 53.1)
2.7 to 3.0
(23.9 to 26.6)
5.4 to 6.0
(47.8 to 53.1)
9 to 11
(79.7 to 97.4)
9 to 11
(79.7 to 97.4)
9 to 11
(79.7 to 97.4)
9 to 11
(79.7 to 97.4)
88
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
3.8 Main Circuit Wiring
Drive Model Terminal
R/L1, S/L2, T/L3 3/0 1/0 to 4/0
U/T1, V/T2, W/T3 2/0 1/0 to 4/0
4A0139
4A0165
4A0208
4A0250
4A0296
4A0362
4A0414
4A0515
4A0675
ā, ā1
ā3
R/L1, S/L2, T/L3 4/0 3/0 to 4/0
U/T1, V/T2, W/T3 4/0 3/0 to 4/0
ā, ā1
ā3
R/L1, S/L2, T/L3 300 2 to 300
U/T1, V/T2, W/T3 300 2 to 300
ā, ā1
ā3
R/L1, S/L2, T/L3 400 1 to 600
U/T1, V/T2, W/T3 400 1/0 to 600
ā, ā1
ā3
R/L1, S/L2, T/L3 500 2/0 to 600
U/T1, V/T2, W/T3 500 2/0 to 600
ā, ā1
ā3
R/L1, S/L2, T/L3 4/0 Ć 2P 3/0 to 600
U/T1, V/T2, W/T3 4/0 Ć 2P 3/0 to 600
ā, ā1
ā3
R/L1, S/L2, T/L3 300 Ć 2P 4/0 to 300
U/T1, V/T2, W/T3 300 Ć 2P 4/0 to 300
ā, ā1
ā3
R/L1, S/L2, T/L3 3/0 Ć 4P 3/0 to 300
U/T1, V/T2, W/T3 4/0 Ć 4P 3/0 to 300
ā, ā1
ā3
R/L1, S/L2, T/L3 300 Ć 4P 4/0 to 300
U/T1, V/T2, W/T3 300 Ć 4P 4/0 to 300
ā, ā1
ā3
Recomm. Gauge
AWG, kcmil
ā 1/0 to 4/0
ā 3 to 4/0
4 4
ā 1 to 4/0
ā 1/0 to 4/0
4 4 to 2
ā 1 to 250
ā 3 to 3/0
4 4 to 300
ā 3/0 to 600
ā 1 to 325
2 2 to 350
ā 3/0 to 600
ā 1 to 325 M10
2 2 to 350 M12
ā 4/0 to 600
ā 3/0 to 600 M10
1 1 to 350 M12
ā 3/0 to 300
ā 3/0 to 300
1 1 to 3/0
ā 1/0 to 300
ā 1/0 to 300
1/0 1/0 to 300
ā 1/0 to 300
ā 1/0 to 300
2/0 2/0 to 300
Wire Range
AWG, kcmil
Screw
Size
M10
M10
M10
M10
M12
M12
M12
M12
M12
Tightening Torque
NĀ·m (lb.in.)
18 to 23
(159 to 204)
18 to 23
(159 to 204)
18 to 23
(159 to 204)
18 to 23
(159 to 204)
32 to 40
(283 to 354)
18 to 23
(159 to 204)
32 to 40
(283 to 354)
32 to 40
(283 to 354)
18 to 23
(159 to 204)
32 to 40
(283 to 354)
32 to 40
(283 to 354)
32 to 40
(283 to 354)
32 to 40
(283 to 354)
Electrical Installation
3
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
89
3.8 Main Circuit Wiring
Drive Model Terminal
R/L1, S/L2, T/L3, R1/L11, S1/L21,
T1/L31
4A0930
4A1200
U/T1, V/T2, W/T3 4/0 Ć 4PĆ2 3/0 to 300
ā, ā1
ā3
R/L1, S/L2, T/L3, R1/L11, S1/L21,
T1/L31
U/T1, V/T2, W/T3 300 Ć 4PĆ2 4/0 to 300
ā, ā1
ā3
Recomm. Gauge
AWG, kcmil
4/0 Ć 4PĆ2 3/0 to 300
ā 4/0 to 300
ā 4/0 to 300
3/0 3/0 to 250
300 Ć 4PĆ2 4/0 to 300
ā 250 to 300
ā 4/0 to 300
4/0 4/0 to 250
Wire Range
AWG, kcmil
Screw
Size
M12
M12
Tightening Torque
NĀ·m (lb.in.)
32 to 40
(283 to 354)
32 to 40
(283 to 354)
<1> Install a GFCI when using this wire gauge in accordance with IEC/EN 61800-5-1.
<2>
Install a GFCI or use 10 mm 2 (AWG 8) copper wire when using this wire gauge in accordance with IEC/EN 61800-5-1.
Note: When connecting peripheral devices or options to terminals ā, ā1, ā3, B1, and B2, refer to the instruction manual for each device. For
more information, contact Yaskawa or your nearest sales representative.
Three-Phase 600 V Class
n
Table 3.5 Wire Gauge and Torque Specifications (Three-Phase 600 V Class)
Drive Model
5A0003
5A0004
5A0006
5A0009
5A0011
5A0017
5A0022
Terminal
R/L1, S/L2, T/L3 14 14 to 10
U/T1, V/T2, W/T3 14 14 to 10
ā, ā1, ā2
B1, B2 ā 14 to 10
R/L1, S/L2, T/L3 14 14 to 10
U/T1, V/T2, W/T3 14 14 to 10
ā, ā1, ā2
B1, B2 ā 14 to 10
R/L1, S/L2, T/L3 10 14 to 6
U/T1, V/T2, W/T3 14 14 to 6
ā, ā1, ā2
B1, B2 ā 14 to 10
R/L1, S/L2, T/L3 10 10 to 6
U/T1, V/T2, W/T3 10 10 to 6
ā, ā1, ā2
B1, B2 ā 10 to 8
R/L1, S/L2, T/L3 8 10 to 6
U/T1, V/T2, W/T3 10 10 to 6
ā, ā1, ā2
B1, B2 ā 10 to 8
Recomm. Gauge
AWG, kcmil
ā 14 to 10
10 14 to 10
ā 14 to 10
10 12 to 10
ā 14 to 6
8 12 to 8 M5
ā 10 to 6
8 12 to 8 M6
ā 10 to 6
8 10 to 6 M6
Wire Range
AWG, kcmil
Screw
Size
M4
M4
M4
M5
M5
Tightening Torque
NĀ·m (lb.in.)
1.2 to 1.5
(10.6 to 13.3)
1.2 to 1.5
(10.6 to 13.3)
2.1 to 2.3
(18.6 to 20.4)
2.0 to 2.5
(17.7 to 22.1)
3.6 to 4.0
(31.8 to 35.4)
2.7 to 3.0
(23.9 to 26.6)
5.4 to 6.0
(47.8 to 53.1)
3.6 to 4.0
(31.8 to 35.4)
2.7 to 3.0
(23.9 to 26.6)
5.4 to 6.0
(47.8 to 53.1)
90
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
3.8 Main Circuit Wiring
Drive Model Terminal
R/L1, S/L2, T/L3 6 6 to 4
U/T1, V/T2, W/T3 6 6 to 4
5A0027
5A0032
5A0041
5A0052
5A0062
5A0077
5A0099
5A0125
5A0145
5A0192
ā, ā1, ā2
B1, B2 ā 10 to 8 M5
R/L1, S/L2, T/L3 6 10 to 3
U/T1, V/T2, W/T3 6 10 to 3
ā, ā1
B1, B2 ā 12 to 3
R/L1, S/L2, T/L3 4 10 to 3
U/T1, V/T2, W/T3 6 10 to 3
ā, ā1
B1, B2 ā 8 to 3
R/L1, S/L2, T/L3 4 10 to 4/0
U/T1, V/T2, W/T3 4 10 to 4/0
ā, ā1
ā3
R/L1, S/L2, T/L3 3 10 to 4/0
U/T1, V/T2, W/T3 3 10 to 4/0
ā, ā1
ā3
R/L1, S/L2, T/L3 1/0 10 to 4/0
U/T1, V/T2, W/T3 1 10 to 4/0
ā, ā1
ā3
R/L1, S/L2, T/L3 2/0 1 to 300
U/T1, V/T2, W/T3 2/0 1 to 300
ā, ā1
ā3
R/L1, S/L2, T/L3 3/0 2/0 to 300
U/T1, V/T2, W/T3 3/0 2/0 to 300
ā, ā1
ā3
R/L1, S/L2, T/L3 300 2/0 to 600
U/T1, V/T2, W/T3 250 2/0 to 600
ā, ā1
ā3
Recomm. Gauge
AWG, kcmil
ā 6 to 4
6 10 to 6 M6
ā 6 to 1
6 6
ā 6 to 1
6 6
ā 4 to 4/0
ā 6 to 4/0
4 4
ā 3 to 4/0
ā 6 to 4/0
4 4
ā 2 to 4/0
ā 4 to 4/0
4 4
ā 2/0 to 3/0
ā 1 to 1/0
3 4 to 300
ā 3/0 to 4/0
ā 1/0 to 2/0
3 4 to 300
ā 2/0 to 400
ā 2/0 to 250 M10
1 1 to 350 M12
Wire Range
AWG, kcmil
Screw
Size
M6
M8
M8
M10
M10
M10
M10
M10
M12
Tightening Torque
NĀ·m (lb.in.)
5.4 to 6.0
(47.8 to 53.1)
2.7 to 3.0
(23.9 to 26.6)
5.4 to 6.0
(47.8 to 53.1)
9.0 to 11
(79.7 to 97.4)
9.0 to 11
(79.7 to 97.4)
18 to 23
(159 to 204)
18 to 23
(159 to 204)
18 to 23
(159 to 204)
Electrical Installation
3
18 to 23
(159 to 204)
18 to 23
(159 to 204)
32 to 40
(283 to 354)
18 to 23
(159 to 204)
32 to 40
(283 to 354)
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
91
3.8 Main Circuit Wiring
Drive Model Terminal
R/L1, S/L2, T/L3 400 2/0 to 600
U/T1, V/T2, W/T3 350 2/0 to 600
5A0242
Note: When connecting peripheral devices or options to terminals ā, ā1, ā3, B1, and B2 , refer to the instruction manual for each device. For
u
Main Circuit Terminal and Motor Wiring
ā, ā1
ā3
more information, contact Yaskawa or your nearest sales representative.
Recomm. Gauge
AWG, kcmil
ā 2/0 to 500
ā 250 to 300 M10
1 1 to 350 M12
Wire Range
AWG, kcmil
Screw
Size
M12
Tightening Torque
NĀ·m (lb.in.)
32 to 40
(283 to 354)
18 to 23
(159 to 204)
32 to 40
(283 to 354)
This section outlines the various steps, precautions, and checkpoints for wiring the main circuit terminals and motor terminals.
WARNING!
in death or serious injury by fire as a result of drive damage from line voltage application to output terminals.
NOTICE:
match. Failure to comply with proper wiring practices may cause the motor to run in reverse if the phase order is backward.
NOTICE:
comply may result in abnormal operation of drive and nearby equipment.
NOTICE:
to the drive, phase-advancing capacitors, LC/RC noise filters or ground fault circuit interrupters.
Cable Length Between Drive and Motor
n
Electrical Shock Hazard. Do not connect the AC power line to the output terminals of the drive. Failure to comply could result
When connecting the motor to the drive output terminals U/T1, V/T2, and W/T3, the phase order for the drive and motor should
Route motor leads U/T1, V/T2, and W/T3 separate from all other leads to reduce possible interference related issues. Failure to
Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Failure to comply could result in damage
Voltage drop along the motor cable may cause reduced motor torque when the wiring between the drive and the motor is too
long, especially at low frequency output. This can also be a problem when motors are connected in parallel with a fairly long
motor cable. Drive output current will increase as the leakage current from the cable increases. An increase in leakage current
may trigger an overcurrent situation and weaken the accuracy of the current detection.
Adjust the drive carrier frequency according to Table 3.6. If the motor wiring distance exceeds 100 m because of the system
configuration, reduce the ground currents. Refer to C6-02: Carrier Frequency Selection on page 179.
Table 3.6 Cable Length Between Drive and Motor
Cable Length 50 m or less 100 m or less Greater than 100 m
Carrier Frequency 15 kHz or less 5 kHz or less 2 kHz or less
Note: When setting carrier frequency for drives running multiple motors, calculate cable length as the total wiring distance to all connected motors.
Ground Wiring
n
Follow the precautions below when wiring the ground for one drive or a series of drives.
WARNING!
regulations. Because the leakage current exceeds 3.5 mA in models 4A0414 and larger, IEC/EN 61800-5-1 states that either the power
supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor
with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result in death or serious injury.
WARNING!
the length of the ground wire. Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could
result in death or serious injury.
WARNING!
to 10
ungrounded electrical equipment.
NOTICE:
equipment grounding could result in drive or equipment malfunction due to electrical interference.
NOTICE:
abnormal operation of drive or equipment.
Electrical Shock Hazard. Make sure the protective earthing conductor complies with technical standards and local safety
Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and minimize
Electrical Shock Hazard. Be sure to ground the drive ground terminal (200 V class: ground to 100 Ī© or less; 400 V class: ground
Ī©
or less; 600 V class: ground to 10 Ī© or less). Improper equipment grounding could result in death or serious injury by contacting
Do not share the ground wire with other devices such as welding machines or large-current electrical equipment. Improper
When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could result in
Refer to Figure 3.26 when using multiple drives. Do not loop the ground wire.
92
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
3.8 Main Circuit Wiring
Figure 3.26 Multiple Drive Wiring
Wiring the Main Circuit Terminal
n
WARNING!
Electrical Shock Hazard. Shut off the power supply to the drive before wiring the main circuit terminals. Failure to comply may
result in death or serious injury.
Wire the main circuit terminals after the terminal board has been properly grounded.
Models 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032 have a cover placed over the DC bus and braking
circuit terminals prior to shipment to help prevent miswiring. Use wire cutters to cut away covers as needed for terminals.
B2
B1
A
B
R/L1
S/L2
T/L3
_
+1
+2
U/T1
V/T2
W/T3
A ā Braking circuit protective cover B ā DC bus protective cover
Figure 3.27 Protecting Cover to Prevent Miswiring (Model 5A0011)
Main Circuit Connection Diagram
n
Electrical Installation
Refer to Main Circuit Connection Diagram on page 71 when wiring terminals on the main power circuit of the drive.
WARNING!
Fire Hazard. The braking resistor connection terminals are B1 and B2. Do not connect braking resistors to any other terminals.
Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire. Failure to comply may
result in damage to the braking circuit or drive.
3
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
93
3.9 Control Circuit Wiring
3.9 Control Circuit Wiring
u
Control Circuit Connection Diagram
Refer to Figure 3.1 on page 69 when wiring terminals on the drive control circuit.
u
Control Circuit Terminal Block Functions
Drive parameters determine which functions apply to the multi-function digital inputs (S1 to S8), multi-function digital outputs
(M1 to M4), multi-function analog inputs (A1 to A3), and multi-function analog monitor output (FM, AM). The default setting
is listed next to each terminal in Figure 3.1 on page 69.
WARNING!
untested control circuits could result in death or serious injury.
WARNING!
A1-03 may change the I/O terminal function automatically from the factory setting. Refer to Application Selection on page 126. Failure to
comply may result in death or serious injury.
Input Terminals
n
Table 3.7 lists the input terminals on the drive. Text in parenthesis indicates the default setting for each multi-function input.
Multi-Function
Digital Inputs
Sudden Movement Hazard. Always check the operation and wiring of control circuits after being wired. Operating a drive with
Sudden Movement Hazard. Confirm the drive I/O signals and external sequence before starting test run. Setting parameter
Table 3.7 Control Circuit Input Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting Page
Multi-function input 1
S1
(Closed: Forward run, Open: Stop)
Multi-function input 2
S2
(Closed: Reverse run, Open: Stop)
Multi-function input 3
S3
(External fault, N.O.)
Multi-function input 4
S4
(Fault reset)
Multi-function input 5
S5
(Multi-step speed reference 1)
Multi-function input 6
S6
(Multi-step speed reference 2)
Multi-function input 7
S7
(Jog reference)
Multi-function input 8
S8
(Baseblock command (N.O.))
SC Multi-function input common Multi-function input common
SP Digital input power supply +24 Vdc 24 Vdc power supply for digital inputs, 150 mA max
ā¢ Photocoupler
ā¢ 24 Vdc, 8 mA
ā¢ Refer to Sinking/Sourcing Mode for Digital Inputs on page
100.
204
100
94
Digital input power supply 0 V
SN
24 V transducer power supply 0 V
NOTICE:
to comply will damage the drive.
Do not jumper or short terminals SP and SN. Failure
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
100
3.9 Control Circuit Wiring
Type No. Terminal Name (Function) Function (Signal Level) Default Setting Page
ā¢ Input frequency range: 0 to 32 kHz
ā¢ Signal Duty Cycle: 30 to 70%
ā¢ High level: 3.5 to 13.2 Vdc, low level: 0.0 to 0.8 Vdc
ā¢ Input impedance: 3 kĪ©
150 mA maximum capacity ā
ā¢ -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kĪ©)
ā¢ 4 to 20 mA, 0 to 20 mA (input impedance: 250 Ī©)
ā¢ Voltage or current input must be selected by jumper S1 and H3-01.
ā¢ -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kĪ©)
ā¢ 4 to 20 mA, 0 to 20 mA (input impedance: 250 Ī©)
ā¢ Voltage or current input must be selected by jumper S1 and H3-09.
ā¢ -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kĪ©)
ā¢ 4 to 20 mA, 0 to 20 mA (input impedance: 250 Ī©)
ā¢ Voltage or current input must be selected by jumper S1 and H3-05.
148
231
147
224
147
147
225
147
Analog Inputs /
Pulse Train
Input
E (G) Ground for shielded lines and option cards ā ā
Output Terminals
n
Multi-function pulse train input
RP
(Frequency reference)
+V Power supply for analog inputs 10.5 Vdc (max allowable current 20 mA) 147
+24 Vdc transducer power supply for customer
24 V
use
Multi-function analog input 1
A1
(Frequency reference bias)
Multi-function analog input 2
A2
(Frequency reference bias)
Multi-function analog input 3
A3
(Frequency reference bias)
AC Frequency reference common 0 V 147
Table 3.8 lists the output terminals on the drive. Text in parenthesis indicates the default setting for each multi-function output.
Table 3.8 Control Circuit Output Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting Page
Fault Relay
Output
Multi-Function
Digital Output
<1>
Monitor
Output
<1> Refrain from assigning functions to digital relay outputs that involve frequent switching, as doing so may shorten relay performance life. Switching
life is estimated at 200,000 times (assumes 1 A, resistive load).
MA N.O.
MC Fault output common
MD N.O.
ME N.C. Output
MF Common (Speed agree)
M1
Multi-function digital output (During run)
M2
M3
Multi-function digital output (Zero speed)
M4
FM Analog monitor output 1 (Output frequency)
AM Analog monitor output 2 (Output current)
AC Monitor common 0 V ā
30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Minimum load: 5 Vdc, 10 mA
30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Minimum load: 5 Vdc, 10 mA
30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Minimum load: 5 Vdc, 10 mA
-10 to +10 Vdc, or 0 to +10 Vdc 229
214MB N.C. output
214
Connect a suppression diode as shown in Figure 3.28 when driving a reactive load such as a relay coil. Ensure the diode rating
is greater than the circuit voltage.
B
A
C
D
Electrical Installation
3
A ā External power, 48 V max.
B ā Suppression diode
Figure 3.28 Connecting a Suppression Diode
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
C ā Coil
D ā 50 mA or less
95
E(G)
IG R+ R- S+ S-
S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP
V+ AC A1 A2 A3 FM AM AC 24VRP AC
M1 M2 M3 M4
MD ME MF
MA MB MC
E(G)
IG R+ R- S+ S-
S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP
V+ AC A1 A2 A3 FM AM AC 24VRP AC
M1 M2 M3 M4
MD ME MF
MA MB MC
3.9 Control Circuit Wiring
Serial Communication Terminals
n
Table 3.9 Control Circuit Terminals: Serial Communications
Type No. Signal Name Function (Signal Level)
MEMOBUS/Modbus
Communication
<1>
R+ Communications input (+)
R- Communications input (-)
S+ Communications output (+)
S- Communications output (-)
MEMOBUS/Modbus communication: Use an
RS-422 or RS-485 cable to connect the drive.
RS-422/RS-485
MEMOBUS/Modbus
communication
protocol
115.2 kbps (max.)
IG Shield ground 0 V
<1> Enable the termination resistor in the last drive in a MEMOBUS/Modbus network by setting DIP switch S2 to the ON position. Refer to the manual
section on Control I/O Connections for more information.
u
Terminal Configuration
The control circuit terminals are arranged as shown in Figure 3.29.
Figure 3.29 Control Circuit Terminal Arrangement
Wire Size and Torque Specifications
n
Select appropriate wire type and gauges from Table 3.10. For simpler and more reliable wiring, use crimp ferrules on the wire
ends. Refer to Table 3.11 for ferrule terminal types and sizes.
Table 3.10 Wire Gauges
Bare Wire Terminal Ferrule-Type Terminal
Applicable
wire size
mm2 (AWG)
Recomm.
wire size
mm2 (AWG)
Applicable
wire size
mm2 (AWG)
Stranded wire:
0.2 to 1.0
(24 to 16)
Solid wire:
0.75 (18)
0.25 to 0.5
(24 to 20)
0.2 to 1.5
(24 to 16)
Recomm.
wire size
mm2 (AWG)
0.5 (20)
Wire Type
Shielded wire,
etc.
Terminal
S1-S8, SC, SN, SP
RP, V+, A1, A2, A3,
AC, 24 V
MA, MB, MC, MD, ME,
MF
M1-M4
FM, AM, AC
R+, R-, S+, S-, IG
Screw
Size
M3
Tightening
Torque
Nā¢m
(lb. in)
0.5 to 0.6
(4.4 to 5.3)
96
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
3.9 Control Circuit Wiring
Ferrule-Type Wire Terminals
n
Yaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire ends
with insulated sleeves before connecting to the drive. See Table 3.11 for dimensions.
d1
8 mm
L
d2
Figure 3.30 Ferrule Dimensions
Table 3.11 Ferrule Terminal Types and Sizes
2
Size mm
u
Wiring the Control Circuit Terminal
(AWG)
0.25 (24) AI 0.25-8YE 12.5 0.8 1.8
0.34 (22) AI 0.34-8TQ 10.5 0.8 1.8
0.5 (20)
Type L (mm) d1 (mm) d2 (mm) Manufacturer
AI 0.5-8WH or
AI 0.5-8OG
14 1.1 2.5
PHOENIX CONTACT
This section describes the proper procedures and preparations for wiring the control terminals.
WARNING!
in death or serious injury.
NOTICE:
other high-power lines. Improper wiring practices could result in drive malfunction due to electrical interference.
NOTICE:
Improper wiring practices could result in drive or equipment malfunction or nuisance trips.
NOTICE:
drive performance degradation due to improper power supply. Refer to NEC Article 725 Class 1, Class 2, and Class 3 Remote-Control,
Signaling, and Power Limited Circuits for requirements concerning class 2 power supplies.
NOTICE:
result in drive or equipment malfunction due to short circuit.
NOTICE:
equipment malfunction or nuisance trips.
NOTICE:
terminal block, or cause a fire.
NOTICE:
equipment malfunction due to electrical interference.
Electrical Shock Hazard. Do not remove covers or touch the circuit boards while the power is on. Failure to comply could result
Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/T3, ā, ā1, ā2) and
Separate wiring for digital output terminals MA, MB, MC, MD, ME, MF and M1 to M4 from wiring to other control circuit lines.
Use a class 2 power supply when connecting to the control terminals. Improper application of peripheral devices could result in
Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment. Improper wiring practices could
Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment grounding could result in drive or
Do not tighten screws beyond the specified tightening torque. Failure to comply may result in erroneous operation, damage to the
Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices could result in drive or
Wire the control circuit only after terminals have been properly grounded and main circuit wiring is complete. Refer to
Terminal Board Wiring Guide on page 98 for details. Prepare the ends of the control circuit wiring as shown in Figure
3.33. Refer to Wire Gauges on page 96.
Connect control wires as shown in Figure 3.31 and Figure 3.32.
Electrical Installation
3
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
97
A
E
B
C
D
3.9 Control Circuit Wiring
A
A ā Loosen screw to insert wire.
B ā Single wire or stranded wire
Figure 3.31 Terminal Board Wiring Guide
B
Preparing wire
terminal ends
C
D
C ā Avoid fraying wire strands when
stripping insulation from wire. Strip
length 5.5 mm.
D ā Blade depth of 0.4 mm or less
Blade width of 2.5 mm or less
Figure 3.32 Terminal Board Location Inside the Drive
When setting the frequency by analog reference from an external potentiometer, use shielded twisted-pair wires (preparing
wire ends as shown in Figure 3.33) and connect the shield to the ground terminal of the drive.
A ā Drive side
B ā Insulation
C ā Control device side
Figure 3.33 Preparing the Ends of Shielded Cables
NOTICE:
The analog signal wiring between the drive and the operator station or peripheral equipment should not exceed 50 meters when
using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance.
98
D ā Shield sheath (insulate with tape)
E ā Shield
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
E(G)
IG R+ R- S+ S-
S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP
V+ AC A1 A2 A3 FM AM AC 24VRP AC
M1 M2 M3 M4
MD ME MF
MA MB MC
Selection
V
AM
FM
I
Jumper S5
Terminal AM/FM Signal
DIP Switch S2
RS-422/485 Termination
Resistor
Off On
Jumper S1
A1/A2/A3 Volt/Curr.
Selection
V
I
A1 A2 A3
3.9 Control Circuit Wiring
u
Switches and Jumpers on the Terminal Board
The terminal board is equipped with several switches used to adapt the drive I/Os to the external control signals. Figure
3.34 shows the location of these switches. Refer to Control I/O Connections on page 100 for setting instructions.
Figure 3.34 Locations of Jumpers and Switches on the Terminal Board
Electrical Installation
3
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
99
SC
S8
S7
24 Vdc
SP
SN
External
24 Vdc
V
I
A1 A2 A3
Jumper S1
3.10 Control I/O Connections
3.10 Control I/O Connections
u
Sinking/Sourcing Mode for Digital Inputs
Use the wire jumper between terminals SC and SP or SC and SN to select between Sink mode, Source mode or external power
supply for the digital inputs S1 to S8 as shown in Table 3.12 (Default: Sink mode, internal power supply).
NOTICE:
Do not short terminals SP and SN. Failure to comply will damage the drive.
Table 3.12 Digital Input Sink/Source/External Power Supply Selection
Mode
Drive Internal Power Supply
(Terminals SN and SP)
S7
S8
External 24 Vdc Power Supply
Sinking Mode (NPN)
Sourcing Mode (PNP)
u
Terminals A1, A2, and A3 Input Signal Selection
SN
SC
SP
S7
S8
SN
SC
SP
24 Vdc
24 Vdc
External
24 Vdc
S7
S8
SN
SC
24 Vdc
SP
Terminals A1, A2, and A3 can be used to input either a voltage or a current signal. Select the signal type using jumper S1 as
explained in Table 3.13. Set parameters H3-01, H3-05, and H3-09 accordingly as shown in Table 3.14. Refer to Switches
and Jumpers on the Terminal Board on page 99 for locating jumper S1.
Note: If terminals A1 and A2 are both set for frequency bias (H3-02 = 0 and H3-10 = 0), both input values will be combined to create the frequency
reference.
100
Figure 3.35 Terminal A2 Set to Current Input; A1 and A3 Set to Voltage Input
Table 3.13 Jumper S1 Settings
Setting Description
V (top position) Voltage input (-10 to +10 V or 0 to 10 V)
I (bottom position) Current input (4 to 20 mA or 0 to 20 mA)
YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Loading...