Yaskawa P1000 User Manual

Step

DANGER!

Improper wiring can and will cause bodily harm as well as damage to the equipment.

Please read this cheat sheet and other documentation provided with the P1000 thoroughly before attemp

ting

any installation.

WARNING DO NOT CONNECT ANY OF THE

FOLLOWING TERMINALS TO EARTH GROUND

B1 B2

+1 +2 +3

NOT USED

Fig.1 & 2

(see Step 1). WITH POWER OFF

Make sure to follow good wiring practices and all applicable codes. Ensure that the equipment is grou

nded properly as

shown in fig. 1

DANGER;

LETHAL VOLTAGES ARE PRESENT- Before applying power to the P1000, ensure that the terminal cover is fa

stened and all wiring connections are secure. After the

power has been turned OFF, wait at

least five minutes until

the charge indicator extinguishes completely

before touching

any wiring, circuit boards or components.

3Ø Induction

motor

Connect frame to

ground

Input

Protection

(Fuse or Circuit

Breaker)

two

three

Fig. 2 Input Power and Output Motor Electrical Connections for Models: 2_0110 & Lar

ger and 4_0058 & Larger

(R/L1) (S/L2)

(T/L3)

(U/T1)

(V/T2)

(W/T3)

Connect to

chassis ground

Use L1, L2, L3 for

3Ø Input Power

Use L1, L2 for

1Ø Input Power

BUS TERMINALS: DO NOT CONNECT TO GROUND

Use L1, L2, L3 for

3Ø Input Power

two

three

Fig. 1 Input Power and Output Motor Electrical Connections for Models: 2_0004 - 2_0056, 4_0002 - 4_00

44 and 5_0003 - 50011

Use L1, L2 for

1Ø Input Power

3Ø Induction

motor

Connect frame to

ground

Input

Protection

(Fuse or Circuit

Breaker)

(R/L1)

(S/L2)

(T/L3)

(U/T1)

(V/T2)

(W/T3)

Connect to chassis

ground

To make sure you received the correct model, it is essential to verify the P1000 nameplate with your

order and make sure the

P1000 has the correct rating so it can be used with your motor.

Please check

the nameplate information as shown in the

example below.

input power

output power

Mounting the P1000

Document No. TOEP YAIP1U 01

Section 2.2, Mechanical Installation

Removing and Attaching the Terminal Cover

Document No. TOEP YAIP1U 01

Section 3.5, Removing and Attaching the Terminal Cover

Drive Model

Number

Input Power

Rating

Output Power

Rating

Serial

Number

UL File

Number

Drive Spec Number

Weight

Software

Version

Normal

Duty Amps

. DO NOT RUN THE

MOTOR

This section may require you to change one or more P1000 parameters. Please

refer to Step 5 for a det

ailed explanation on how to change parameters.

SELECT START / STOP CONTROL METHOD

Start / Stop Control from Digital Operator

b1-02

Start / Stop Control from external terminals (switch or relay contact)

( Factory Default)

NOTE: It is beyond the scope of this document to program the P1000 drive for network communication control. Please refer to the

refer to the P1000 Technical Manual, (Document No. SIEP YAIP1U 01)

for this selection.

SELECT SPEED METHOD

b1-01

(Factory Default)

Adjust motor speed / frequency from the Digital Operator

Adjust motor speed / frequency from external terminals (0 - 10V / 4 - 20mA Signal)

(Factory Default)

Jumper located inside the drive on the terminal board

Potentiometer

2K Ohm

Speed Potentiometer

0 – 10V Connection

0 ~ 10Vdc

4 ~ 20mA

Note: 2nd row of terminal board is shown here.

Wiring Diagram: 2-Wire Control

Wiring Diagram: 3-Wire Control

Use for momentary contacts

Use for maintained contacts

User Terminals User Terminals

(Set Parameter A1-03 to 3330)

Note: 3rd row of terminal board is shown here.

0 – 20mA / 4- 20mA Connection

Cable Shield

2-Wire, 4-20mA Transducer

Cable

Type

DIN

Type

Cable Shield

E(G)

Cable Shield

Install link (AC-SN) when using transducer.

Note:

Real-time Clock Setup Screen

IMPORTANT

If no key is pressed within 30 sec. the operator will revert back to the main menu showing a

“TIM” alarm

(Alarm not set).

To set the real-time clock again disconnect and reconnect the operator.

Note:

Example:

P1000 AC Drive Quick Start Procedure

Page 1 of 2

The following procedure is a

Identification and Mounting

P1000 Model

supplement to other documentation supplied with this equipment and will guide the user in properly wiring the P1000 and motor. It will also show the user how to configure the P1000 for a general purpose application.

CC :

· Check that the available power will meet the requirements.

· Ensure that the compatible with the motor requirements.

· In the case of systems with more than one P1000, follow

the above procedure for each P1000 and motor.

CIMR-PU2A0021FAA

6W3050 - 2 - 100 J0073D207410100

8500

from the P1000 is

When installing the system, be sure to follow good wiring practices and all applicable codes. Ensure that the mounting of components is secure and that the environment, such as extreme dampness, poor ventilation, etc. will not cause system degradation.

The mounting of the P1000 is extremely important regarding environment and accessibility. Depending on your system, there are various models available and the mounting dimensions (footprint) may be different. Because the mounting procedure is fairly extensive, it is beyond the scope of this document; the user is referred to the P1000 Quick Start Guide ( P1000, that you received and follow the procedure described in the manual to ensure a safe and functional installation. In cases where the system has more than one P1000, refer to the proper clearances required for adequate ventilation.

pay particular attention to:

· The clearances to be maintained around the enclosure for adequate ventilation.

· The environmental specifications such as avoiding excessive dampness, extreme temperatures, chemical exposure, corrosive areas, etc. to avoid damage to the equipment and to maintain safety.

Improper removal of the P1000 terminal cover as well as front cover can cause extensive damage to the P1000. To avoid damage to these items, please pay particular attention to the P1000 Quick Start Guide,

) received with the

. Match the model

Please

Connect Motor and

Line Power

input power and motor terminals for various P1000 models. Select the proper diagram for the model you are installing

connections.

below show the electrical connections for the

make the appropriate

DC Bus terminals location varies by

model.

To change

direction of motor rotation swap any

of the

motor leads.

Real-time

Clock Setup

This step shows how to setup the P1000 real-time clock for first use.

Power up the drive and set the real-time Clock. The real-time Clock setup screen will appears at first power up.

after the real-time clock is set this screen will not show again unless parameter o4-17 is set to “Set”.

Press to select the digit

you would like to change and

use to adjust.

When date and time are set

press to save.

Selecting Start/Stop and Speed Method

This step shows how to setup the sequence and reference method of the P1000. The sequence method determines how the P1000 drive receives its start and stop command and the reference method determines how the speed of the motor is controlled. Make sure all protective covers have been re-attached and power is turned on.

Go to parameter b1-02, set value to

Go to parameter b1-01, set value to

To adjust frequency use / and press .

Go to parameter b1-01, set value to

+V AC A1 A2 A3 FM AM AC RP AC

A1 A3

24V

+V AC A1 A2 A3 FM AM AC RP AC

Black: Output

4 – 20mA (2)

24V

Brown or Red: +Power (1)

NEMA 1

Open Chassis

To change direction of motor rotation swap any

motor leads.

Make sure the P1000 has been properly sized for single phase input power. For best performance, the drive input supply voltage must be equal to or greater than the motor rated voltage.

of the

Jun 2nd 2012, 3:30pm

Do NOT adjust sec per month.

Go to parameter b1-02, set value to

S1 S2 S3 S4 S5 S6 S7 S8 SN SC

Forward

Reverse

Link

Start

Switch

Stop

Switch

S1 S2 S3 S4 S5 S6 S7 S8 SN SC

Normally

Open

Normally

Closed

Reverse

Link

Motor Rotation Test

DO NOT RUN THE MOTOR

Fig. 3

Fig.1 or 2,

two

three

Step 7

After the power has been turned OFF, wait at

least five minutes

until the charge indicator extinguishes

completely before touching

any wiring, circuit boards or components.

DANGER

If motor rotation is not correct, power down the drive, wait five minutes and swap 2 motor leads at t

he drive output terminals.

hold

FREQUENTLY ASKED QUESTIONS

Question:

Answer:

2220

3330

Question:

Answer:

Question:

Answer:

Question:

Answer:

Question:

Answer:

Example:

Question:

Answer:

Question:

OL1

Answer:

Question:

Answer:

WARNING!

Step

DO NOT RUN THE MOTOR

Access Parameter Menu and Change Parameter Value

Monitor Motor Frequency and Motor Current

Please refer to the P1000 Quick Start Manual, (Document No.

TOEP YAIP1U 01) on how to access other dr

ive monitors.

U1-02 Output Frequency

DO NOT RUN THE MOTOR.

Select Application

Enter Application Parameters

Go Back to Main Menu

P1000 AC Drive Quick Start Procedure

Page 2 of 2

Changing Parameters and

Monitoring the P1000

This step shows how to access and modify a P1000 parameter as well as how to monitor P1000 signals such as output frequency and motor current.

Make sure all protective covers have been re-attached and power is turned on. D

Press two times until the digital operator shows the parameter menu.

Inc./Dec. Selection Inc./Dec. SelectionGo to Next Digit

Switch to Edit Mode Save New ValueModify Value

Hold button for 3 sec. to go back to the main menu.

P1000 Digital Operator power-up state

Select Digit

Application Setup

This step shows how to configure the P1000 for dedicated fan or pump applications.

Make sure all protective covers have been re-attached and power is turned on. D

Available P1000 Application Macro’s:

Pump without Automatic Regulation

Pump with PI Control (Automatic pressure/flow regulation with transducer)

Fan without Automatic Regulation

· Fan with PI Control (Automatic pressure/flow regulation with transducer)

Press two times until the digital operator shows the parameter menu.

Inc./Dec. Selection

Hold button for 3 sec. to go back to the main menu.

Switch to Edit Mode

Select Application

Press to Select

Select Digit

In this step the motor is checked for proper direction and operation. This test is to be performed solely from the digital operator. Apply power to the P1000 after all the electrical connections have been made and protective covers have been re-attached. At this point,

shown in

Press

Green LED turns

on.

Next, press and

The motor should now be operating at low speed (6.00 Hz)

running in the correct forward (clockwise) direction.

Next, release on the Digital Operator.

Digital Operator

turned off.

(Motor uncoupled from Load)

, the Digital Operator should display as

on the Digital Operator.

Use precaution, and refer to any

of the output leads to the motor (U/T1, V/T2 and W/T3). After the wiring change, repeat recheck motor direction.

and

Green RUN

LED turns on.

swap

Parameter

A1-03

A1-06

E2-01 Motor Rated Current

b1-01

b1-02

b1-03 Stopping Method

b1-04

b5-12

b5-19 PID Setpoint Value

b5-38

b5-39

b5-46 PID Unit Selection

b5-90 EZ Sleep Unit

b5-91 EZ Minimum Speed

b5-92 EZ Sleep Level

b5-94 EZ Wake-up Level

C1-01 Acceleration Time 1

C1-02 Deceleration Time 1

d1-01 Frequency Reference 1

d2-01

d2-02

H3-09

L2-01

L5-01

L5-04 Fault reset interval Time

L6-01

L6-02 Torque Detection 1 Level

L6-03 Torque Detection 1 Time

o1-06

o1-07

o1-08

Check Motor Direction

Application Parameters /

Frequently Asked Questions

Description

Initialization Mode =

Application Preset Selection

Frequency Reference Selection

Run Command Selection

Reverse Operation Selection

PI Feedback Loss Detection Selection

PID Setpoint User Display

PID Setpoint Display Digits

Frequency Reference Upper Limit

Frequency Reference Lower Limit

Terminal A2 Signal Level Selection

Momentary Power Loss operation Selection

Number of Auto Restart Attempts

Torque Detection 1 Selection

User Monitor Selection Mode

Second line Monitor Selection

Third line Monitor Selection

General

Pump

8008

Pump+PI

8009

2222

Fan

8010

Fan+PI

8011

Output Frequency and Motor Current can be monitored

simultaneously.

To monitor output frequency and motor current or other signals

individually, press once, then press

. Next press to select monitor

Use to select monitor signal.

Switch to Edit Mode Save New ValueModify Value

Digits

Flashing

Hold button for 3 sec. to go back to the main menu.

Yaskawa America, Inc., 2121 Norman Drive South, Waukegan, IL 60085, (800) YASKAWA (927-5292) Fax (847) 887-7310, DrivesHelpDesk@yaskawa.com, www.yaskawa.com, Document Number: TM.P1000.01 03/25/2013 © Yaskawa America, Inc.

Select Parameter

for 3 wire control (Please refer to Step 3 for wiring diagram) or see step 6: Application setup.

selection.

activated?

down?

C1-02.

How do I reset the drive back to factory default settings?

Go to parameter A1-03 and set value 2

How can I change the speed reference or start / stop control source?

Set parameter b1-01 for speed reference or b1-02 for start/stop

How can I make the motor coast when a stop command is

Set parameter b1-03 Stopping Method to “1” Coast to Stop

How do I adjust the time it takes the motor to speed up or slow

Adjust the acceleration time parameter C1-01 and deceleration time

for 2 wire control or 3

frequency. E frequency (0.9 x 60Hz)

(overvoltage) while my motor is ramping down?

(overload) while my motor is ramping down?

parameter settings L1-01 Motor overload selection, L1-02 Motor overload protection time.

How do I set the maximum or minimum frequency?

Set d2-01 = maximum upper frequency and d2-02 = minimum

d2-01 set for 90% = 54 Hz maximum

How do I prevent my drive from tripping on an O

Increase deceleration time parameter C1-02.

How do I prevent my drive from tripping on an O

Verify motor rated current parameter E2-01 and motor overload

I want to run my motor above the nominal motor speed?

Increase the value of parameter E1-04 Maximum Frequency

Verify that the motor and system allow for this.

fault