Yaskawa MP3200iec User Manual

MP3200iec

Machine Controller

Hardware Manual

Type: MP3200iec

To properly use the product, read this manual
thoroughly and retain for easy reference, inspection,
and maintenance. Ensure the end user receives this manual.

YAI-SIA-IEC-5

Table of Contents

1. Definition of Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2. System Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3. Component Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

4. Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

5. Power Supply Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

6. CPU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

7. CPU External Appearance and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

8. Base Unit Installation and Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

9. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

10. DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

11. LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

12. Self-Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

13. MECHATROLINK-III Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

14. MECHATROLINK-III Network Topologies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

15. MECHATROLINK-III Synchronization between Modules . . . . . . . . . . . . . . . . . . . . . .35

16. Devices Connectable via MECHATROLINK-III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

17. Connecting the RLY OUT Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

18. Ethernet Connector Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

19. Option Module - AI-01 (Analog Input) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

20. Option Module - AO-01 (Analog Output) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

21. Option Module - DO-01 (Digital Output) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

22. Option Module - LIO-01/02 Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

23. Option Module - LIO-04/05 Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

24. Option Module - LIO-06 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

25. Option Module – 218IF-Y1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

26. Terminal Block Kit CBK-U-MP2A-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

27. Terminal Block Kit CBK-U-MP2B-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

28. Terminal Block Kit CBK-U-MP2C-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

29. Cable Shielding, Segregation and Noise Immunity . . . . . . . . . . . . . . . . . . . . . . . . . .90

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 3

Copyright © 2013 YASKAWA AMERICA, INC.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any
form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written
permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein.
Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this
manual is subject to change without notice. Every precaution has been taken in the preparation of this manual.

4 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages
resulting from the use of the information contained in this publication.

5 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

6 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

1 Definition of Terms

+

+

+

Power

Supply Unit

CPU Unit

Power

Supply Unit

CPU Unit Base Unit

This section defines terms that have specific meanings in this manual.



Basic Units

“Basic Unit” is a collective term that refers to the three Units in the foll owing table.

Unit Name Primary Function

Power Supply Unit

CPU Unit
Base Unit Used to mount Optional Modules.

The Basic Units are typically connected as shown in the following examples.

Supplies the power that is needed for the operation of the Units that are connected to each other and to
any Optional Modules that ar e conn ect ed in the Contro ller.

Stores the module definitions and programs, and interprets the programs. The CPU Unit also controls
the Optional Modules.

1 Definition of Terms

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 5

2 System Configuration Example

2 System Configuration Example

The following figure shows a typical system configuration.

MotionWorks IEC version

2.4 or higher



Ethernet communications cables



MP3200iec



RLYOUT

components

connector cable

24-VDC power
supply, AC power
supply, or status
monitoring device



Power supply cable

24-VDC power
supply or AC
power supply

Another PLC

Ethernet



Battery

MECHATROLINK-III



Front cover

for unused slot

PC

Ethernet

MECHATROLINK-III Cable

Optional Modules

I/O Modules

IO-02
L

LIO-01

LIO-04

LIO-05

LIO-06

AI-01

DO-01

AO-01

Communications Modules

218IF-Y1

External outputs

External inputs

RS-232C

Ethernet

SERVOPACK with



MECHATROLINK-III

Communications

Servomotor

Servomotor

Servomotor



I/O Module with

MECHATROLINK-

Communications

I/O

III

Up to 62 stations, including I/O

6 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

3 Component Part Numbers

System Components

Type Part Number Description

PMC-U-MP32004 CPU, MP3200iec, 4 axis
PMC-U-MP32008 CPU, MP3200iec, 8 axis

CPU

Power Supply

Base Unit

Option Card

MECHATROLINK
Network

MECHATROLINK
Cables

Accessories

PMC-U-MP32016 CPU, MP3200iec, 16 axis
PMC-U-MP32032 CPU, MP3200iec, 32 axis
PMC-U-MP32062 CPU, MP3200iec, 62 axis
JEPMC-PSA3012-E POWER SUPPLY, 100V/200V, MP3200
JEPMC-PSD3012-E POWER SUPPLY, 24VDC, MP3200
JEPMC-BUB3003-E BASE UNIT, 3 SLOTS, MP3200
JEPMC-BUB3005-E BASE UNIT, 5 SLOTS, MP3200
JEPMC-BUB3008-E BASE UNIT, 8 SLOTS, MP3200
JAPMC-AN2300 Analog Inputs (AI-01)
JAPMC-AN2310-E Analog Outputs (AO-01)
JAPMC-DO2300 Digital Output Modu le (DO-01)
JAPMC-IO2300-E Digital I/O Module (LIO-01)
JAPMC-IO2301-E Digital I/O Module (LIO-02)
JAPMC-IO2303 Digital I/O Module (LIO-04)
JAPMC-IO2304 Digital I/O Module (LIO-05)
JAPMC-IO2305-E Digital Multi-Function I/O Module (LIO-06)
JAPMC-CM2301-E Ethernet & RS232C Communication (218IF-Y1)
JEPMC-MT2000-E HUB, MECHATROLINK-III NETWORK, 8 SLAVE PORTS
JEPMC-MT2020-E ADAPTER, ETHERNET TO MECHATROLINK
JEPMC-MTD2310-E I/O MODULE, MECHATROLINK NETWORK, 64 IN, 64 OUT
JEPMC-MTA2900-E ANALOG MODULE, MECHAT ROLINK NETWORK, 8 INPUT
JEPMC-MTA2910-E ANALOG MODULE, MECHATROLINK NETWORK, 4 OUTPUT
JEPMC-W6012-A2-E MECHATROLINK-III CABLE, 0.2 M
JEPMC-W6012-A5-E MECHATROLINK-III CABLE, 0.5 M
JEPMC-W6012-01-E MECHATROLINK-III CABLE, 1.0 M
JEPMC-W6012-02-E MECHATROLINK-III CABLE, 2.0 M
JEPMC-W6012-03-E MECHATROLINK-III CABLE, 3.0 M
JEPMC-W6012-04-E MECHATROLINK-III CABLE, 4.0 M
JEPMC-W6012-05-E MECHATROLINK-III CABLE, 5.0 M
JEPMC-W6012-10-E MECHATROLINK-III CABLE, 10 M
JEPMC-W6012-20-E MECHATROLINK-III CABLE, 20 M
JEPMC-W6012-30-E MECHATROLINK-III CABLE, 30 M
JEPMC-W6012-40-E MECHATROLINK-III CABLE, 40 M
JEPMC-W6012-50-E MECHATROLINK-III CABLE, 50 M
JEPMC-BA3001 Replacement Battery
JEPMC-OP2300 Option Slot Cover
JEPMC-OP3001 Replacement Power Supply Side Cover
JEPMC-OP3002 Replacement Option Base Side Cover

3 Component Part Numbers

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 7

4 Power Supply Units

Indicators

RLYOUT connector

Power connector

Unit connector

4 Power Supply Uni ts

The Power Supply Unit supplies the connected Units and Optional Modules with the power needed to operate. There are
two Power Supply Units available: an AC Power Supply Unit and a DC Power Supply Unit.

This section shows the appearance and part names of the Power Supply Unit and describes the indicators and connectors.



Appearance and Part Names

The following figure shows the appearance of the Power Supply Unit and the part names.



Indicators

These indicators show the load on the Power Supply Unit.

Output Current 8.9 A or less 9.0 to 11.4 A 11.5 to 13.9 A

Load

Green

Appendix

Indicator

<1> Reduce the number of Optional Mo dules that are connected.

Note: z: Lit, {: Not lit.

Yellow {z z {

Red {{ z {

Normal: Within power supply

capacity

zz z {

<1>

Normal: Maximum power

supply capacity

14.0 A or more

Error: Over power supply

capacity

<1>

8 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5



Connectors

The Power Supply Unit has three connectors: RLYOUT, power supply, and Unit connectors.



RLYOUT Connector

This connector outputs the operating status of the CPU Unit.

Model: 734-302

Pin Assignme n ts

No. Signal Label Description

1 OUT
2 OUT



Power Connector

Normal operation: Circuit closed.

Error: Circuit open.

Connect the power supply to this connector.

4 Power Supply Units

Type Model Color

AC Power Supply Unit 721-203/026-304 Black
DC Power Supply Unit 721-203/026-000 White

Pin Assignments: AC Power Supply Unit

Pin No. Signal Label Description

3AC AC input
2AC AC input
1 FG Connects to the frame ground. (Ground to 100 W max.)

Pin Assignments: DC Power Supply Unit

Pin No. Signal Label Description

3 24 VDC Power input wire for 24 VDC
2 0 VDC Power input wire for 0 VDC
1 FG Connects to the frame gro und. (Ground to 100 W max.)

DC Power Supply UnitAC Power Supply Unit

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 9

5 Power Supply Unit Specifications

5 Power Supply Unit Specifications

The specifications of the Power Supply Unit are given in the following table.

Item

Model JEPMC-PSA3012-E JEPMC-PSD3012-E
Abbreviation PSA-12 PSD-12

Input Voltage 100/200 VAC 24 VDC

Power Supply
Section

Allowable Input Voltage
Range

Allowable Frequency
Range

Input Current 4.0 A max. (at rated input/output) 5.0 A max. (at rated input/output)

Inrush Current

Allowable Momentary
Power Loss Time

Rated Voltage 5.15 V
Rated Current 12.0 A
Output Current Range 0 to 12.0 A 0.2 to 12.0 A
Constant Voltage

Accuracy

85 to 132 VAC or 170 to 276 VAC 19.2 to 28.8 VDC

47 to 63 Hz -

25 A, 10 ms max. (fully discharged, 132-VAC
input, rated output)

50 A, 10 ms max. (fully discharged, 276-VAC
input, rated output)

20 ms 1 ms

5.15 V ±2% max. (5.05 t o 5.25 V)
If the Power Supply Unit is mounted on the Main Rack, this output functions as normally closed

contacts that are synchronized with the status of the CPU Unit.

• Normal operation: Circuit closed.

• Error: Circuit open.

Contact Ratings

AC Power Supply Unit DC Power Supply Unit

Specification

50 A, 10 ms max. (fully discharged,

28.8-VDC input, rated output)

Status Output

Connectors

Indicators

Input Conditions

Inrush Current

Rise Time

Drop Time

Leakage Current

Efficiency

Input Voltage Current Capacity

24 VDC

125 VAC

POWER: Power supply connector
RLY OUT: Relay contact connector

POWER

Refer to Indicators on page 12.

For Cold Start
50 A within 10 ms (fully discharged status)
275-VAC input, rated output

60,000 ms max. (The maximum time for the output control signals to maintain the specified timing
when the primary voltage rises linearly.)

60,000 ms max. (The maximum time that the controls, such as the power failure sequence, can be
maintained when the primary voltage drops linearly.)

276 VAC 61 Hz: 0.5 mA max.
132 VAC 61 Hz: 0.25 mA max.

70% minimum (for rated input voltage and
rated load)

0.5 A (resistive load)

0.25 A (inductive l oad)

0.4 A (resistive load)

0.2 A (inductive load)

For Cold Start
(Through rate at input voltage value increase from
10% to 90% is at 10 ms min.)
50 A within 10 ms (fully discharged status)

28.8-VDC input, rated output

­65% minimum (for rat e d input voltage and ra ted

load)

10 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

5 Power Supply Unit Specifications

Protection

Safety

Status
Output

Power Sequences

Dielectric
Strength

Insulation
Resistance
(Measured at
500 VDC.)

External Wiring
Connector
Terminals

Connector Cable

Hot
Swapping

Item

AC Power Supply Unit DC Power Supply Unit

Specification

Low Input Protection
(Power Fail Detection

55 to 75 VAC or 150 VAC max. 15.8 to 17.8 VDC

Level)
Overcurrent Protection

For rated curren t (12 A), the protection operates at 14.0 A min. (typical).
(The detection range is 13.0 to 15.0 A.)

Overvoltage Protection Operates at 5.75 to 6.75 V.
Allowable Power Loss

Time

The output voltage fluctuation range is
maintained for a 20-ms 100% dip momenta ry
power loss.

The output voltage fluctuatio n range is ma intained
for a 1-ms 100% dip momentary power loss.

Safety Standards Conforms to UL and CSA.
Fuse 250 V/4 A 250 V/6.3 A

Linked to the RDY indicator on the CPU Un it.
RDY indicator lit: Circuit closed.
RDY indicator not lit: Circuit open.
Contact Ratings

NO Contact Output (RLY
OUT)

Power ON

Power OFF

Input Voltage Current Capacity

24 VDC

125 VAC

0.5 A (resistive load)

0.25 A (inductive load)

0.4 A (resistive load)

0.2 A (inductive load)

AC ON - 5-V rise in 1 s max.
Output rise - POK signal in 0 s min.

AC OFF - POK signal for 20 ms min.
POK signal - 5-V drop in 2 ms min.

DC ON - 5-V rise in 1 s max.
Output rise - POK signal in 0 s min.

DC OFF - POK signal for 1 ms min.
POK signal - 5-V drop in 2 ms min.

Between primary and secondary sides: 1,500 VAC for 1 minute
Between primary side and FG (ground): 1,500 VAC for 1 minute
Between secondary s ide and FG (ground): 50 0 VAC for 1 minute
Between RLYOUT and primary side: 1,500 VAC for 1 minute
Between RLYOUT and secondary side: 1,500 VAC for 1 minute

Between primary and secondary sides: 10 MΩ min .
Between primary side and FG (ground): 10 MΩ min.
Between secondary s ide and FG (ground): 100 MΩ min.
Between RLYOUT and primary side: 100 MΩ min.
Between RLYOUT and secondary side: 100 MΩ min.

External Power Supply
Terminals

Protective Ground
Terminal

AC, AC 0 and 24 VDC

FG

RLY OUT RLYOUT
External Power Supply

Terminals (Twisted Pair)

AWG28 to AWG13 (0.08 to 2.6 mm

2

)
RLY OUT Connector Cable: AWG28 to AWG14 (0.08 to 2.0 mm2)
Not supported.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 11

5 Power Supply Unit Specifications

Output Current (iout (typical)) POWER (Green) (No Label) (Yellow) (No Label) (Red)

i out ≤ 8.9 A z{{

9.0 A ≤ iout ≤ 11.4 A zz{

11.5 A ≤ iou t ≤ 13 .9 A zzz

14.0 A ≤ iout (OCP activation) {{{

Item

POWER (green): Lights when the power is ON on the secondary side.
(No label) (yellow): Lights when the Overcurrent Warning 1 Status Output is ON.

(No label) (red): Lights when the Overcurrent Warning 2 Status Output is ON.

Indicators

z: Lit {: Not lit.

External
Dimensions

Weight 350 g

Width: 60 mm, Height: 130 mm, De pth: 137 mm

Specification

AC Power Supply Unit DC Power Supply Unit

12 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

6 CPU Specifications

6 CPU Specifications

The hardware specifications of the CPU Unit are given in the following table.

Item Specification

Model PMC-U-MP320xx
Abbreviation MP3200iec
Flash Memory Capacity: 40 MB (32 MB of user memory)
SDRAM Capacity: 128 MB
SRAM Capa city: 8 MB (ba ttery ba c kup)
Calendar Seconds, minutes, hour, day, week, month, year, day of week, and timing (battery backup)
Ethernet 10Base-T or 100Base-TX x 2 ports (hub)
MECHATROLINK MECHATROLINK-III: 1 circuit with 2 ports

USB

Indicators and D i s plays

Switches

USB 2.0 Type A host, 1 port
Compatible devices: USB storage

Seven-segment display
Status indicators
USB status indicator
MECHATROLINK-III status indicators
Ethernet status indicators

DIP switch: Mode switch 1
DIP switch: Mode switch 2
Rotary switches
STOP/SAVE switch. Refer to DIP Switch Settings on page 27 for detailed switch information.



CPU Communications Specifications

The specifications of th e Communications Protocols built into the CPU Unit are given in the following table.

Protocol Mode Detail

Modbus TCP

Ethernet/IP

OPC read/write

Custom Protocol n/a

MP3200iec as Master (Client) Maximum Number of Data Blocks = 20
MP3200iec as Slave (Server) 1000 registers in, 1000 registers out, 256 coils in, 256 coils out
MP3200iec as Master (Scanner) Maximum Number of Data Blocks = 100

MP3200iec as Slave (Adapter)

Total 16 instances in, 16 instances out, arranged as 3 instances of 256
bytes, 3 instances of 128 bytes, and 10 inst ances of 496 bytes.

Any Global variable can be configured, requires OPC Server running
on PC

Use the YDeviceComm firmware library to cre ate a custom
communication pro tocol.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 13

7 CPU External Appearance and Indicators

7 CPU External Appearance and Indicators



External Appearance

Indicators (LEDs)

MECHATROLINK-III connector CN1

MECHATROLINK-III connector CN2



Indicators

The following table describes the indicators that show the operating status and error information.

Indicator Indicator Name Color Meaning When Lit

MECHATROLINK-III communications are established as a slave (i.e., the CONNECT
command is ON).

CN

LK1
LK2

CN Green
LK1 Green Port 1 is performing MECHATROLINK-III communications.

LK2 Green Port 2 is performing MECHATROLINK-III communications.

14 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

8 Base Unit Installation and Operating Conditions

8 Base Unit Installation and Operating Conditions

This section describes the specifications of the MP3200iec Series Machine Controllers.
Install the MP3200iec Series Controllers in an environment with the following conditions.



Environmental Conditions

Item Specification

Ambient Operating Temperature 0 to 55°C (CPU-03: 0 to 50°C)
Ambient Storage Temperature -25 to 85°C
Ambient Operating Humidity 30% to 95% RH (with no condensation)
Ambient Storage Humidity 5% to 95% RH (with no condensation)
Pollution Degree Conforms to JIS B 3502 Pollution Degree 2.
Corrosive Gases There must be no combustible or corrosive gases.
Operating Altitude 2,000 m max.



Control Panel Cooling Method

The components that are used in the Machine Controller require the ambient operating temperature to be between 0 and
55°C. Use one of the methods described below to ensure adequate cooling in the control panel.

Note: If the ambient temperature exceeds 50°C, we recommend forced-ai r cooling.

Control Panels with Natural Cooling

• Do not mount the Machine Controller at the top of the control panel, where th e hot air that is genera ted inside the panel
collects.

• Leave sufficient spac e above and below the Units , and maintain ade quate dist ances from oth er devices, ca ble ducts, and
other objects to ensure suitable air circulation.

• Do not mount the Controller in any direction other than the specified direction.

• Do not mount the Controller on top of any device that generates a significant amount of heat.

• Do not subject the Controller to direct sunlight.

Control Panels with Forced-air Cooling

Use one of the following methods to ensure 0.03 m3/min average airflow below the CP U Unit.

• Forced draft method (A fan or a similar device is used to circulate the air in the interior and the exterior of the panel.)

• Forced circulation method (A fan or a similar device is mounted to the airtight panel to circulate the air inside.)

Note: Use the following guideline when selecting the fan: CPU Unit’s resistance to air flow: 6 x 106 (N×s2/m8)

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 15

8 Base Unit Installation and Operating Conditions

Fan

CPU Unit’s internal resistance to

air flow: 6×10

6

(N⋅s2/m8)

40 mm min.

30 mm min.

Average airflow:

0.03 m



Mechanical Operating Conditions

Item Specification

Conforms to JIS B 3502.

Vibration Resistance

10 Hz ≤ f < 57 Hz with vibration amplitude of 0.075 mm
57 Hz ≤ f ≤ 150 Hz with fixed acceleration of 9.8 m/s
10 sweeps each in X, Y, Z directions (sweep: 1 octave/min)

Shock Resist ance



Electrical Operating Conditions

Conforms to JIS B 3502.
Peak acceleration of 147 m/s

Item Specification

Conforms to EN 61000-6- 2 and EN 55011 (Group 1 Class A).
Power supply noise (FT noise): 2 kV min. for 1 minute

Noise Resistance

Radiation noise (FT noise): 1 kV min., for 1 minute
Ground noise (impul se noise): ±1 kV min., for 10 minutes
Electrostatic noise (conducted): ±4 kV min ., 10 times

3

/min

2

2

twice for 11 ms each in the X, Y, and Z directions

30 mm min.

40 mm min.

Ground Information Ground to 100

ȍ

max.

16 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

9 Installation

Screw Mounting Attachment

You can use either of the following methods to install an MP3200iec Series Controller.

•Screw mounting

• DIN rail mounting



Screw Mounting

You can install the Unit by using the Screw Mounting Attachment.

Note: You can install the Unit by using the Screw Mounting Attachment.

• JEPMC-OP3001
This Attachment is provided with the Power Supply Unit. It can be installed on the PMC-U-MP320**.

• JEPMC-OP3002
This Attachment is provided with the MBU-B03, MBU-B05, and MBU-B08. It can be purchased separately.

The installation procedure is as follows:

1. Attach the Screw Mounting Attachment to the right end of the Controller.

9 Installation

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 17

9 Installation

2. Use screws to secure the 4 places shown in the following figure.

Note: 1. Recommended screws: M4 x 14 mm min.

2. Use a screwdriver wit h a shaft that is at least 13 cm long.

18 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5



Lock release position

Locking position

DIN Rail Mounting

Carefully line up the DIN rail locks wit h the locking positions.

9 Installation

Note: Removal

You can remove t he Controller by revers ing the order of the mo unting procedure.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 19

9 Installation



Connecting the CPU

Note: Before you connect the CPU, install the Battery. Refer to Installing and Replacing the Battery in the CPU on page 24.

1. Remove the rubber cap from the connector on the Power Supply Unit.

Note:

• When the connector is not in use, always cover it with the rubber cap.

• The left-side cap is marked with an L, and the right-side cap is marked with an R.

2. Connect the Power Supply Unit and the CPU Unit from left to right in this order.

20 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

3. Secure the connection by locking the slide locks at both the top and the bottom.

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9 Installation



Installing Optional Modules

Use the following procedure to install Optional Modules.

1. Hold the top and bottom of the Optional Module to be installed, line up the Module with the left side of the guide rail
inside the option slot, and then insert the Module straight in.

Note: The FG bar inside and on the bottom may be damaged if the Module is not inserted along the guide rail.

2. After the Optional Module is completely inserted, place your hand on the front of the Optional Module and press the
Optional Module firmly until it mates with the Mounting Base connectors in the Unit. The front of the Optional
Module and the tabs will be aligned if the Optional Module has been installed properly.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 21

9 Installation

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3. Place the hole on the bottom of the panel of the Optional Module onto the tab on the bottom of the Unit. Next, hook the
hole at the top of the panel of the Optional Module onto the tab on the Unit.

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This completes the installation proce dure.

Note: Always use Option Covers (model: JEPMC-OP2300) to c over unused slots.



Replacing and Adding Optional Modules

Use the following procedure to replace or add Optional Modules.

Note: Always create a backup before replacing o r adding Optional Mo dules.

Use the Web Server to save the Application program image as an Archive.Zip.

1. Turn OFF the power supply and disconnect all cables from the MP3200iec.

2. Remove the tool from Base Unit.

22 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

9 Installation

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3. Insert the protruding part of the tool into the slot on top of the Optional Module panel to unhook the tab.
Unhook the bottom tab in the same way.

NOTICE: Use the same method to remove the Option Cover from an unused slot before adding an Optional Module.

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4. Pull the top of the Optional Module panel toward you and remove it. A notch on the Optional Module will be visible
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5. Hold the center of the tool, and turn it around the round knob while pushing it toward the back to disconnect the
Module from the Mounting Base connectors. Then, pull the Module forward.

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YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 23

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touching the components on the Module.

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Note: Put the Module that you removed into the bag that was supplied when you purchased it and store the Module in this bag.



Installing and Replacing the Battery in the CPU



Battery Installation

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This Battery provides backup power for the SRAM data when the power supply to the MP3200iec Series CPU Unit is
turned OFF. The Battery provides backup power for the following data.

• Alarm history

• Calendar

• Retain Variables

Note: One Battery is provided with the CPU Unit. The Battery is not connected when the Unit is delivered.



Battery Replacement

When the total power OFF time exceeds 1 year, the voltage of the Battery will drop, and the BAT indicator on the CPU
Unit will light.

Replace the Battery within 2 weeks of when the BAT indicator first lights.

Battery Replacement Procedure

• Allow only qualified personnel trained in safety procedures to replace the Battery. Incorrect Battery
replacement may result in electric shock. Als o, ma chin e mal function may occur, possibly r esul t ing in i njur y or
machine damage.

• Replace the Battery only while power is supplied to the Basic Unit. Replacing the Battery while the power
supply to the Basic Unit is turned OFF may result in loss of the data stored in memory in the Unit.

• Do not touch the electrodes of the Battery. Static electricity may damage the electrodes.

• The Basic Module con tains a lithium battery. When you replace the Battery, separate the used Battery from

normal waste and dispose of it according to all local ordinances.

1. Back up the programs and data stored in the Basic Unit.

Note: The backup can be used to recover the data if the data accide ntally gets deleted during Battery replacement.

2. Confirm that the RDY indicato r on the CPU Unit is lit.

24 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

9 Installation

LiTHIUM

Black lead

Red lead

3. Open the battery holder on the bottom of the CPU Unit.

4. Disconnect the lead connector of the Battery from the connector on the CPU Unit, and remove the Battery from the
battery holder.

5. Insert the Replacement Battery into the battery holder, and securely connect the lead connector of the Battery to the
connector of the CPU Unit.

Connector on CPU Unit

Battery lead connector

Battery

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 25

Battery holder

9 Installation

Press in.

6. Press the connector back into the CPU Unit.

7. Hold the connector, and while pressing it toward the CPU Unit’s internal circuit board (the board on the side of the
clamp), move the Battery and the battery holder into the CPU Unit.

Note: If this procedure is not follow ed, th e battery le ads may b e pinched b etween the Batte ry and the circuit boa rd, caus ing stress o n the

leads. If that occurs, the battery ho ld er will bulge after step 8 of the procedure.

Hold the connector
and press in.

2 battery leads

8. Close the battery holder and confirm that the BAT indicator on the CPU Unit is not lit.
This completes Battery replacement.

Clamp

CPU Unit internal circuit board
(on the side of the clamp)

Move the Battery.

26 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

10 DIP Switch Settings

SW

2

TEST

NO

MNT

E-PM0
E-PM1

10 DIP Switch Setti ng s

The DIP switch settings are only referenced wh en the po wer is in itially t urned ON with t he exceptio n of the ST OP switc h,
which will immediately STOP IEC Application program execution.



SW1

STOP

E_INIT

INIT

CNFG

LOAD

D-RST

Switch Name Setting Operating Mode Default Details

S1-6 STOP

S1-5 E_INIT

S1-4 INIT

S1-3 CNFG

S1-2 LOAD

S1-1 D-RST

ON User program stopped

OFF User program running

ON Use default IP Address

OFF

ON

OFF

ON Self-configuration Mode

OFF Normal Operation

ON USB Mode

OFF Internal FLASH Mode

ON System Use

OFF Normal Operation

Use IP Address set in the

Configuration

For diagnostic

purposes only

For diagnostic

purposes only

SW

1

NO

OFF Stops the user program execution.

OFF

OFF

OFF

OFF

OFF Not used.

When ON, overrides E thernet configuration according to

Table A.

The controller uses the fixed, default configuration.
For diagnostics only. Turning this switch ON may help
restore communications to the controller if the configuration
is corrupted or invalid.

The controller creates Axes and I/O for all connected
devices. (Auto-c on figu r ation)

When ON, load either the user project or firmware from t he
USB thumb drive. See Table B for details.



SW2

Sets the Ethernet port condition and other operating conditions.
The switch setting is read only when the module is first turned ON.

Switch Switch Name State Operation Mode Default Description

When E-INIT is ON and E-PM0 is ON,
overrides Ethernet configuration according to

T able A.

When E-INIT is ON and E-PM1 is ON,
overrides Ethernet configuration according to

T able A.

When ON, the IP address is scrolled across the
seven segment display.

When ON, controller starts up in supervisor
mode. In this mode MECHATROLINK III,
PLC, Modbus/T CP and Ethernet/IP do not
start. The controller firmware ca n be updated,
and clearing DOS FS alarms will repair the
DOS FS.

S2-4 E-PM0

S2-3 E-PM1

S2-2 TEST

S2-1 MNT

ON

OFF

ON

OFF

ON Display IP Address

OFF Normal Operation

ON Maintenance Mode

OFF Normal Operation

Use Default IP Address according to

Table A

Use Default IP Address according to

Table A

OFF

OFF

OFF

OFF

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 27