Yaskawa MP3200iec User Manual

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MP3200iec

Machine Controller

Hardware Manual

Type: MP3200iec

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

YAI-SIA-IEC-5

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Page 3

Table of Contents

1. Definition of Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2. System Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3. Component Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

4. Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

5. Power Supply Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

6. CPU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

7. CPU External Appearance and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

8. Base Unit Installation and Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

9. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

10. DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

11. LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

12. Self-Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

13. MECHATROLINK-III Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

14. MECHATROLINK-III Network Topologies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

15. MECHATROLINK-III Synchronization between Modules . . . . . . . . . . . . . . . . . . . . . .35

16. Devices Connectable via MECHATROLINK-III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

17. Connecting the RLY OUT Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

18. Ethernet Connector Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

19. Option Module - AI-01 (Analog Input) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

20. Option Module - AO-01 (Analog Output) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

21. Option Module - DO-01 (Digital Output) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

22. Option Module - LIO-01/02 Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

23. Option Module - LIO-04/05 Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

24. Option Module - LIO-06 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

25. Option Module – 218IF-Y1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

26. Terminal Block Kit CBK-U-MP2A-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

27. Terminal Block Kit CBK-U-MP2B-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

28. Terminal Block Kit CBK-U-MP2C-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

29. Cable Shielding, Segregation and Noise Immunity . . . . . . . . . . . . . . . . . . . . . . . . . .90

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Copyright © 2013 YASKAWA AMERICA, INC. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual.

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Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

5 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

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6 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

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1 Definition of Terms

Power

Supply Unit

CPU Unit

Power

Supply Unit

CPU Unit Base Unit

This section defines terms that have specific meanings in this manual.



Basic Units

“Basic Unit” is a collective term that refers to the three Units in the foll owing table.

Unit Name Primary Function

Power Supply Unit

CPU Unit Base Unit Used to mount Optional Modules.

The Basic Units are typically connected as shown in the following examples.

Supplies the power that is needed for the operation of the Units that are connected to each other and to any Optional Modules that ar e conn ect ed in the Contro ller.

Stores the module definitions and programs, and interprets the programs. The CPU Unit also controls the Optional Modules.

1 Definition of Terms

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2 System Configuration Example

The following figure shows a typical system configuration.

MotionWorks IEC version

2.4 or higher



Ethernet communications cables



MP3200iec



RLYOUT

components

connector cable

24-VDC power supply, AC power supply, or status monitoring device



Power supply cable

24-VDC power supply or AC power supply

Another PLC

Ethernet



Battery

MECHATROLINK-III



Front cover

for unused slot

Ethernet

MECHATROLINK-III Cable

Optional Modules

I/O Modules

IO-02 L

LIO-01

LIO-04

LIO-05

LIO-06

AI-01

DO-01

AO-01

Communications Modules

218IF-Y1

External outputs

External inputs

RS-232C

Ethernet

SERVOPACK with



MECHATROLINK-III

Communications

Servomotor



I/O Module with

MECHATROLINK-

Communications

I/O

III

Up to 62 stations, including I/O

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3 Component Part Numbers

System Components

Type Part Number Description

PMC-U-MP32004 CPU, MP3200iec, 4 axis PMC-U-MP32008 CPU, MP3200iec, 8 axis

CPU

Power Supply

Base Unit

Option Card

MECHATROLINK Network

MECHATROLINK Cables

Accessories

PMC-U-MP32016 CPU, MP3200iec, 16 axis PMC-U-MP32032 CPU, MP3200iec, 32 axis PMC-U-MP32062 CPU, MP3200iec, 62 axis JEPMC-PSA3012-E POWER SUPPLY, 100V/200V, MP3200 JEPMC-PSD3012-E POWER SUPPLY, 24VDC, MP3200 JEPMC-BUB3003-E BASE UNIT, 3 SLOTS, MP3200 JEPMC-BUB3005-E BASE UNIT, 5 SLOTS, MP3200 JEPMC-BUB3008-E BASE UNIT, 8 SLOTS, MP3200 JAPMC-AN2300 Analog Inputs (AI-01) JAPMC-AN2310-E Analog Outputs (AO-01) JAPMC-DO2300 Digital Output Modu le (DO-01) JAPMC-IO2300-E Digital I/O Module (LIO-01) JAPMC-IO2301-E Digital I/O Module (LIO-02) JAPMC-IO2303 Digital I/O Module (LIO-04) JAPMC-IO2304 Digital I/O Module (LIO-05) JAPMC-IO2305-E Digital Multi-Function I/O Module (LIO-06) JAPMC-CM2301-E Ethernet & RS232C Communication (218IF-Y1) JEPMC-MT2000-E HUB, MECHATROLINK-III NETWORK, 8 SLAVE PORTS JEPMC-MT2020-E ADAPTER, ETHERNET TO MECHATROLINK JEPMC-MTD2310-E I/O MODULE, MECHATROLINK NETWORK, 64 IN, 64 OUT JEPMC-MTA2900-E ANALOG MODULE, MECHAT ROLINK NETWORK, 8 INPUT JEPMC-MTA2910-E ANALOG MODULE, MECHATROLINK NETWORK, 4 OUTPUT JEPMC-W6012-A2-E MECHATROLINK-III CABLE, 0.2 M JEPMC-W6012-A5-E MECHATROLINK-III CABLE, 0.5 M JEPMC-W6012-01-E MECHATROLINK-III CABLE, 1.0 M JEPMC-W6012-02-E MECHATROLINK-III CABLE, 2.0 M JEPMC-W6012-03-E MECHATROLINK-III CABLE, 3.0 M JEPMC-W6012-04-E MECHATROLINK-III CABLE, 4.0 M JEPMC-W6012-05-E MECHATROLINK-III CABLE, 5.0 M JEPMC-W6012-10-E MECHATROLINK-III CABLE, 10 M JEPMC-W6012-20-E MECHATROLINK-III CABLE, 20 M JEPMC-W6012-30-E MECHATROLINK-III CABLE, 30 M JEPMC-W6012-40-E MECHATROLINK-III CABLE, 40 M JEPMC-W6012-50-E MECHATROLINK-III CABLE, 50 M JEPMC-BA3001 Replacement Battery JEPMC-OP2300 Option Slot Cover JEPMC-OP3001 Replacement Power Supply Side Cover JEPMC-OP3002 Replacement Option Base Side Cover

3 Component Part Numbers

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4 Power Supply Units

Indicators

RLYOUT connector

Power connector

Unit connector

4 Power Supply Uni ts

The Power Supply Unit supplies the connected Units and Optional Modules with the power needed to operate. There are two Power Supply Units available: an AC Power Supply Unit and a DC Power Supply Unit.

This section shows the appearance and part names of the Power Supply Unit and describes the indicators and connectors.



Appearance and Part Names

The following figure shows the appearance of the Power Supply Unit and the part names.



Indicators

These indicators show the load on the Power Supply Unit.

Output Current 8.9 A or less 9.0 to 11.4 A 11.5 to 13.9 A

Load

Green

Appendix

Indicator

<1> Reduce the number of Optional Mo dules that are connected.

Note: z: Lit, {: Not lit.

Yellow {z z {

Red {{ z {

Normal: Within power supply

capacity

zz z {

<1>

Normal: Maximum power

supply capacity

14.0 A or more

Error: Over power supply

capacity

<1>

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

Connectors

The Power Supply Unit has three connectors: RLYOUT, power supply, and Unit connectors.



RLYOUT Connector

This connector outputs the operating status of the CPU Unit.

Model: 734-302

Pin Assignme n ts

No. Signal Label Description

1 OUT 2 OUT



Power Connector

Normal operation: Circuit closed.

Error: Circuit open.

Connect the power supply to this connector.

4 Power Supply Units

Type Model Color

AC Power Supply Unit 721-203/026-304 Black DC Power Supply Unit 721-203/026-000 White

Pin Assignments: AC Power Supply Unit

Pin No. Signal Label Description

3AC AC input 2AC AC input 1 FG Connects to the frame ground. (Ground to 100 W max.)

Pin Assignments: DC Power Supply Unit

Pin No. Signal Label Description

3 24 VDC Power input wire for 24 VDC 2 0 VDC Power input wire for 0 VDC 1 FG Connects to the frame gro und. (Ground to 100 W max.)

DC Power Supply UnitAC Power Supply Unit

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5 Power Supply Unit Specifications

The specifications of the Power Supply Unit are given in the following table.

Item

Model JEPMC-PSA3012-E JEPMC-PSD3012-E Abbreviation PSA-12 PSD-12

Input Voltage 100/200 VAC 24 VDC

Power Supply Section

Allowable Input Voltage Range

Allowable Frequency Range

Input Current 4.0 A max. (at rated input/output) 5.0 A max. (at rated input/output)

Inrush Current

Allowable Momentary Power Loss Time

Rated Voltage 5.15 V Rated Current 12.0 A Output Current Range 0 to 12.0 A 0.2 to 12.0 A Constant Voltage

Accuracy

85 to 132 VAC or 170 to 276 VAC 19.2 to 28.8 VDC

47 to 63 Hz -

25 A, 10 ms max. (fully discharged, 132-VAC input, rated output)

50 A, 10 ms max. (fully discharged, 276-VAC input, rated output)

20 ms 1 ms

5.15 V ±2% max. (5.05 t o 5.25 V) If the Power Supply Unit is mounted on the Main Rack, this output functions as normally closed

contacts that are synchronized with the status of the CPU Unit.

• Normal operation: Circuit closed.

• Error: Circuit open.

Contact Ratings

AC Power Supply Unit DC Power Supply Unit

Specification

50 A, 10 ms max. (fully discharged,

28.8-VDC input, rated output)

Status Output

Connectors

Indicators

Input Conditions

Inrush Current

Rise Time

Drop Time

Leakage Current

Efficiency

Input Voltage Current Capacity

24 VDC

125 VAC

POWER: Power supply connector RLY OUT: Relay contact connector

POWER

Refer to Indicators on page 12.

For Cold Start 50 A within 10 ms (fully discharged status) 275-VAC input, rated output

60,000 ms max. (The maximum time for the output control signals to maintain the specified timing when the primary voltage rises linearly.)

60,000 ms max. (The maximum time that the controls, such as the power failure sequence, can be maintained when the primary voltage drops linearly.)

276 VAC 61 Hz: 0.5 mA max. 132 VAC 61 Hz: 0.25 mA max.

70% minimum (for rated input voltage and rated load)

0.5 A (resistive load)

0.25 A (inductive l oad)

0.4 A (resistive load)

0.2 A (inductive load)

For Cold Start (Through rate at input voltage value increase from 10% to 90% is at 10 ms min.) 50 A within 10 ms (fully discharged status)

28.8-VDC input, rated output

65% minimum (for rat e d input voltage and ra ted

load)

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5 Power Supply Unit Specifications

Protection

Safety

Status Output

Power Sequences

Dielectric Strength

Insulation Resistance (Measured at 500 VDC.)

External Wiring Connector Terminals

Connector Cable

Hot Swapping

Item

AC Power Supply Unit DC Power Supply Unit

Specification

Low Input Protection (Power Fail Detection

55 to 75 VAC or 150 VAC max. 15.8 to 17.8 VDC

Level) Overcurrent Protection

For rated curren t (12 A), the protection operates at 14.0 A min. (typical). (The detection range is 13.0 to 15.0 A.)

Overvoltage Protection Operates at 5.75 to 6.75 V. Allowable Power Loss

Time

The output voltage fluctuation range is maintained for a 20-ms 100% dip momenta ry power loss.

The output voltage fluctuatio n range is ma intained for a 1-ms 100% dip momentary power loss.

Safety Standards Conforms to UL and CSA. Fuse 250 V/4 A 250 V/6.3 A

Linked to the RDY indicator on the CPU Un it. RDY indicator lit: Circuit closed. RDY indicator not lit: Circuit open. Contact Ratings

NO Contact Output (RLY OUT)

Power ON

Power OFF

Input Voltage Current Capacity

24 VDC

125 VAC

0.5 A (resistive load)

0.25 A (inductive load)

0.4 A (resistive load)

0.2 A (inductive load)

AC ON - 5-V rise in 1 s max. Output rise - POK signal in 0 s min.

AC OFF - POK signal for 20 ms min. POK signal - 5-V drop in 2 ms min.

DC ON - 5-V rise in 1 s max. Output rise - POK signal in 0 s min.

DC OFF - POK signal for 1 ms min. POK signal - 5-V drop in 2 ms min.

Between primary and secondary sides: 1,500 VAC for 1 minute Between primary side and FG (ground): 1,500 VAC for 1 minute Between secondary s ide and FG (ground): 50 0 VAC for 1 minute Between RLYOUT and primary side: 1,500 VAC for 1 minute Between RLYOUT and secondary side: 1,500 VAC for 1 minute

Between primary and secondary sides: 10 MΩ min . Between primary side and FG (ground): 10 MΩ min. Between secondary s ide and FG (ground): 100 MΩ min. Between RLYOUT and primary side: 100 MΩ min. Between RLYOUT and secondary side: 100 MΩ min.

External Power Supply Terminals

Protective Ground Terminal

AC, AC 0 and 24 VDC

RLY OUT RLYOUT External Power Supply

Terminals (Twisted Pair)

AWG28 to AWG13 (0.08 to 2.6 mm

) RLY OUT Connector Cable: AWG28 to AWG14 (0.08 to 2.0 mm2) Not supported.

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5 Power Supply Unit Specifications

Output Current (iout (typical)) POWER (Green) (No Label) (Yellow) (No Label) (Red)

i out ≤ 8.9 A z{{

9.0 A ≤ iout ≤ 11.4 A zz{

11.5 A ≤ iou t ≤ 13 .9 A zzz

14.0 A ≤ iout (OCP activation) {{{

Item

POWER (green): Lights when the power is ON on the secondary side. (No label) (yellow): Lights when the Overcurrent Warning 1 Status Output is ON.

(No label) (red): Lights when the Overcurrent Warning 2 Status Output is ON.

Indicators

z: Lit {: Not lit.

External Dimensions

Weight 350 g

Width: 60 mm, Height: 130 mm, De pth: 137 mm

Specification

AC Power Supply Unit DC Power Supply Unit

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6 CPU Specifications

The hardware specifications of the CPU Unit are given in the following table.

Item Specification

Model PMC-U-MP320xx Abbreviation MP3200iec Flash Memory Capacity: 40 MB (32 MB of user memory) SDRAM Capacity: 128 MB SRAM Capa city: 8 MB (ba ttery ba c kup) Calendar Seconds, minutes, hour, day, week, month, year, day of week, and timing (battery backup) Ethernet 10Base-T or 100Base-TX x 2 ports (hub) MECHATROLINK MECHATROLINK-III: 1 circuit with 2 ports

USB

Indicators and D i s plays

Switches

USB 2.0 Type A host, 1 port Compatible devices: USB storage

Seven-segment display Status indicators USB status indicator MECHATROLINK-III status indicators Ethernet status indicators

DIP switch: Mode switch 1 DIP switch: Mode switch 2 Rotary switches STOP/SAVE switch. Refer to DIP Switch Settings on page 27 for detailed switch information.



CPU Communications Specifications

The specifications of th e Communications Protocols built into the CPU Unit are given in the following table.

Protocol Mode Detail

Modbus TCP

Ethernet/IP

OPC read/write

Custom Protocol n/a

MP3200iec as Master (Client) Maximum Number of Data Blocks = 20 MP3200iec as Slave (Server) 1000 registers in, 1000 registers out, 256 coils in, 256 coils out MP3200iec as Master (Scanner) Maximum Number of Data Blocks = 100

MP3200iec as Slave (Adapter)

Total 16 instances in, 16 instances out, arranged as 3 instances of 256 bytes, 3 instances of 128 bytes, and 10 inst ances of 496 bytes.

Any Global variable can be configured, requires OPC Server running on PC

Use the YDeviceComm firmware library to cre ate a custom communication pro tocol.

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7 CPU External Appearance and Indicators



External Appearance

Indicators (LEDs)

MECHATROLINK-III connector CN1

MECHATROLINK-III connector CN2



Indicators

The following table describes the indicators that show the operating status and error information.

Indicator Indicator Name Color Meaning When Lit

MECHATROLINK-III communications are established as a slave (i.e., the CONNECT command is ON).

LK1 LK2

CN Green LK1 Green Port 1 is performing MECHATROLINK-III communications.

LK2 Green Port 2 is performing MECHATROLINK-III communications.

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8 Base Unit Installation and Operating Conditions

This section describes the specifications of the MP3200iec Series Machine Controllers. Install the MP3200iec Series Controllers in an environment with the following conditions.



Environmental Conditions

Item Specification

Ambient Operating Temperature 0 to 55°C (CPU-03: 0 to 50°C) Ambient Storage Temperature -25 to 85°C Ambient Operating Humidity 30% to 95% RH (with no condensation) Ambient Storage Humidity 5% to 95% RH (with no condensation) Pollution Degree Conforms to JIS B 3502 Pollution Degree 2. Corrosive Gases There must be no combustible or corrosive gases. Operating Altitude 2,000 m max.



Control Panel Cooling Method

The components that are used in the Machine Controller require the ambient operating temperature to be between 0 and 55°C. Use one of the methods described below to ensure adequate cooling in the control panel.

Note: If the ambient temperature exceeds 50°C, we recommend forced-ai r cooling.

Control Panels with Natural Cooling

• Do not mount the Machine Controller at the top of the control panel, where th e hot air that is genera ted inside the panel collects.

• Leave sufficient spac e above and below the Units , and maintain ade quate dist ances from oth er devices, ca ble ducts, and other objects to ensure suitable air circulation.

• Do not mount the Controller in any direction other than the specified direction.

• Do not mount the Controller on top of any device that generates a significant amount of heat.

• Do not subject the Controller to direct sunlight.

Control Panels with Forced-air Cooling

Use one of the following methods to ensure 0.03 m3/min average airflow below the CP U Unit.

• Forced draft method (A fan or a similar device is used to circulate the air in the interior and the exterior of the panel.)

• Forced circulation method (A fan or a similar device is mounted to the airtight panel to circulate the air inside.)

Note: Use the following guideline when selecting the fan: CPU Unit’s resistance to air flow: 6 x 106 (N×s2/m8)

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8 Base Unit Installation and Operating Conditions

Fan

CPU Unit’s internal resistance to

air flow: 6×10

(N⋅s2/m8)

40 mm min.

30 mm min.

Average airflow:

0.03 m



Mechanical Operating Conditions

Item Specification

Conforms to JIS B 3502.

Vibration Resistance

10 Hz ≤ f < 57 Hz with vibration amplitude of 0.075 mm 57 Hz ≤ f ≤ 150 Hz with fixed acceleration of 9.8 m/s 10 sweeps each in X, Y, Z directions (sweep: 1 octave/min)

Shock Resist ance



Electrical Operating Conditions

Conforms to JIS B 3502. Peak acceleration of 147 m/s

Item Specification

Conforms to EN 61000-6- 2 and EN 55011 (Group 1 Class A). Power supply noise (FT noise): 2 kV min. for 1 minute

Noise Resistance

Radiation noise (FT noise): 1 kV min., for 1 minute Ground noise (impul se noise): ±1 kV min., for 10 minutes Electrostatic noise (conducted): ±4 kV min ., 10 times

/min

twice for 11 ms each in the X, Y, and Z directions

30 mm min.

40 mm min.

Ground Information Ground to 100

max.

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9 Installation

Screw Mounting Attachment

You can use either of the following methods to install an MP3200iec Series Controller.

•Screw mounting

• DIN rail mounting



Screw Mounting

You can install the Unit by using the Screw Mounting Attachment.

Note: You can install the Unit by using the Screw Mounting Attachment.

• JEPMC-OP3001 This Attachment is provided with the Power Supply Unit. It can be installed on the PMC-U-MP320**.

• JEPMC-OP3002 This Attachment is provided with the MBU-B03, MBU-B05, and MBU-B08. It can be purchased separately.

The installation procedure is as follows:

1. Attach the Screw Mounting Attachment to the right end of the Controller.

9 Installation

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9 Installation

2. Use screws to secure the 4 places shown in the following figure.

Note: 1. Recommended screws: M4 x 14 mm min.

2. Use a screwdriver wit h a shaft that is at least 13 cm long.

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

Lock release position

Locking position

DIN Rail Mounting

Carefully line up the DIN rail locks wit h the locking positions.

9 Installation

Note: Removal

You can remove t he Controller by revers ing the order of the mo unting procedure.

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9 Installation



Connecting the CPU

Note: Before you connect the CPU, install the Battery. Refer to Installing and Replacing the Battery in the CPU on page 24.

1. Remove the rubber cap from the connector on the Power Supply Unit.

Note:

• When the connector is not in use, always cover it with the rubber cap.

• The left-side cap is marked with an L, and the right-side cap is marked with an R.

2. Connect the Power Supply Unit and the CPU Unit from left to right in this order.

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3. Secure the connection by locking the slide locks at both the top and the bottom.

.;176

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9 Installation



Installing Optional Modules

Use the following procedure to install Optional Modules.

1. Hold the top and bottom of the Optional Module to be installed, line up the Module with the left side of the guide rail inside the option slot, and then insert the Module straight in.

Note: The FG bar inside and on the bottom may be damaged if the Module is not inserted along the guide rail.

2. After the Optional Module is completely inserted, place your hand on the front of the Optional Module and press the Optional Module firmly until it mates with the Mounting Base connectors in the Unit. The front of the Optional Module and the tabs will be aligned if the Optional Module has been installed properly.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 21

Page 24

9 Installation

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This completes the installation proce dure.

Note: Always use Option Covers (model: JEPMC-OP2300) to c over unused slots.



Replacing and Adding Optional Modules

Use the following procedure to replace or add Optional Modules.

Note: Always create a backup before replacing o r adding Optional Mo dules.

Use the Web Server to save the Application program image as an Archive.Zip.

1. Turn OFF the power supply and disconnect all cables from the MP3200iec.

2. Remove the tool from Base Unit.

22 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 25

9 Installation

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NOTICE: Use the same method to remove the Option Cover from an unused slot before adding an Optional Module.

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4. Pull the top of the Optional Module panel toward you and remove it. A notch on the Optional Module will be visible from the gap of the panel. Hook the round knob on the tool into the notch in the Optional Module.

5. Hold the center of the tool, and turn it around the round knob while pushing it toward the back to disconnect the Module from the Mounting Base connectors. Then, pull the Module forward.

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YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 23

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9 Installation

CAUTION

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Note: Put the Module that you removed into the bag that was supplied when you purchased it and store the Module in this bag.



Installing and Replacing the Battery in the CPU



Battery Installation

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This Battery provides backup power for the SRAM data when the power supply to the MP3200iec Series CPU Unit is turned OFF. The Battery provides backup power for the following data.

• Alarm history

• Calendar

• Retain Variables

Note: One Battery is provided with the CPU Unit. The Battery is not connected when the Unit is delivered.



Battery Replacement

When the total power OFF time exceeds 1 year, the voltage of the Battery will drop, and the BAT indicator on the CPU Unit will light.

Replace the Battery within 2 weeks of when the BAT indicator first lights.

Battery Replacement Procedure

• Allow only qualified personnel trained in safety procedures to replace the Battery. Incorrect Battery replacement may result in electric shock. Als o, ma chin e mal function may occur, possibly r esul t ing in i njur y or machine damage.

• Replace the Battery only while power is supplied to the Basic Unit. Replacing the Battery while the power supply to the Basic Unit is turned OFF may result in loss of the data stored in memory in the Unit.

• Do not touch the electrodes of the Battery. Static electricity may damage the electrodes.

• The Basic Module con tains a lithium battery. When you replace the Battery, separate the used Battery from

normal waste and dispose of it according to all local ordinances.

1. Back up the programs and data stored in the Basic Unit.

Note: The backup can be used to recover the data if the data accide ntally gets deleted during Battery replacement.

2. Confirm that the RDY indicato r on the CPU Unit is lit.

24 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 27

9 Installation

LiTHIUM

Black lead

Red lead

3. Open the battery holder on the bottom of the CPU Unit.

4. Disconnect the lead connector of the Battery from the connector on the CPU Unit, and remove the Battery from the battery holder.

5. Insert the Replacement Battery into the battery holder, and securely connect the lead connector of the Battery to the connector of the CPU Unit.

Connector on CPU Unit

Battery lead connector

Battery

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 25

Battery holder

Page 28

9 Installation

Press in.

6. Press the connector back into the CPU Unit.

7. Hold the connector, and while pressing it toward the CPU Unit’s internal circuit board (the board on the side of the clamp), move the Battery and the battery holder into the CPU Unit.

Note: If this procedure is not follow ed, th e battery le ads may b e pinched b etween the Batte ry and the circuit boa rd, caus ing stress o n the

leads. If that occurs, the battery ho ld er will bulge after step 8 of the procedure.

Hold the connector and press in.

2 battery leads

8. Close the battery holder and confirm that the BAT indicator on the CPU Unit is not lit. This completes Battery replacement.

Clamp

CPU Unit internal circuit board (on the side of the clamp)

Move the Battery.

26 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 29

10 DIP Switch Settings

TEST

MNT

E-PM0 E-PM1

10 DIP Switch Setti ng s

The DIP switch settings are only referenced wh en the po wer is in itially t urned ON with t he exceptio n of the ST OP switc h, which will immediately STOP IEC Application program execution.



SW1

STOP

E_INIT

INIT

CNFG

LOAD

D-RST

Switch Name Setting Operating Mode Default Details

S1-6 STOP

S1-5 E_INIT

S1-4 INIT

S1-3 CNFG

S1-2 LOAD

S1-1 D-RST

ON User program stopped

OFF User program running

ON Use default IP Address

OFF

ON Self-configuration Mode

OFF Normal Operation

ON USB Mode

OFF Internal FLASH Mode

ON System Use

OFF Normal Operation

Use IP Address set in the

Configuration

For diagnostic

purposes only

For diagnostic

purposes only

OFF Stops the user program execution.

OFF

OFF Not used.

When ON, overrides E thernet configuration according to

Table A.

The controller uses the fixed, default configuration. For diagnostics only. Turning this switch ON may help restore communications to the controller if the configuration is corrupted or invalid.

The controller creates Axes and I/O for all connected devices. (Auto-c on figu r ation)

When ON, load either the user project or firmware from t he USB thumb drive. See Table B for details.



SW2

Sets the Ethernet port condition and other operating conditions. The switch setting is read only when the module is first turned ON.

Switch Switch Name State Operation Mode Default Description

When E-INIT is ON and E-PM0 is ON, overrides Ethernet configuration according to

T able A.

When E-INIT is ON and E-PM1 is ON, overrides Ethernet configuration according to

T able A.

When ON, the IP address is scrolled across the seven segment display.

When ON, controller starts up in supervisor mode. In this mode MECHATROLINK III, PLC, Modbus/T CP and Ethernet/IP do not start. The controller firmware ca n be updated, and clearing DOS FS alarms will repair the DOS FS.

S2-4 E-PM0

S2-3 E-PM1

S2-2 TEST

S2-1 MNT

OFF

ON Display IP Address

OFF Normal Operation

ON Maintenance Mode

OFF Normal Operation

Use Default IP Address according to

Table A

Use Default IP Address according to

Table A

OFF

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 27

Page 30

10 DIP Switch Settings

Note: If the E-INIT switch is in the “ON” position when the controller is pow ered up , the IP addre ss of th e co ntroll er will be 19 2.16 8.1.1.

If the switch is in the “OFF” position at power on, then the IP address defined in the system configuration setup will be in effect.

E-INIT, E-PM0, E-PM1 and both Rotary Switches can override the Ethernet configuration. When E-INIT, E-PM0 and E-PM1 are ON, ON, OFF, respectively, the upper nibble and lower nibbles of the last byte are given by the rotary switches X16

Static Configuration OFF N/A N/A

192.168.1.1 ON OFF OFF

192.168.1.RotarySwitches ON ON OFF DHCP ON OFF ON

and X160, respect i vely.

T able A Ethernet Overrides

E-INIT E-PM0 E-PM1

On startup, the controller will automatically load firmware or user projects based on the LOAD and MNT switches. The USB thumb drive is not available in any other circumstances.

Table B Firmware and User Project Loading

LOAD MNT

Load user project from USB thumb driv e. ON OFF Install firmware and user project from USB thumb drive. ON ON

28 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 31

11 LED Indicators

RDY RUN ALM

BAT M-ALM

ERR

11 LED Indicators

The following table shows the indicators that show the operating status of the controller and error information.

Indicator Color Status

RDY Green Lit during normal operation. RUN Green Lit during execution of user program.

ALM Red Lit/blinking when warning occurs.

ERR Red BAT Red Lit during battery alarm.

M-ALM Red Lit when a MECHATROLINK Communications Error occurs.



Seven Segment Display

The following situations use the seven segment display:

• Manufacturing: During programming the seven segment display outputs "FLASH...". When finished, the seven segment display outputs "donE".

• Startup: If the controller cannot boot because of a bad firmware image check sum, the seven segment display outputs "bOOt ERROR".

• IP Address: If the TEST switch is ON, then the seven segment display outputs the IP address.

• Firmware update: During programming the seven segment display outputs "FLASH...". When finished, the seven segment display outputs "donE".

ON at initial power-up while firmware is loading. Turns off if firmware is valid. Lit/blinking when malfunction occurs.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 29

Page 32

12 Self-Configuration

STOP

SUP

INIT

CNFG

MON

TEST

1. Turn OFF the power supply Turn OFF the 24 VDC power supply of the MP3200Siec.

2. Set DIP Switches Turn ON CNFG in the DIP switch (SW1) of the MP3200Siec.

ࠉࠉࠉ

3. Turn ON the power supply Turn ON the 24 VDC power supply of the MP3200Siec.

4. Check the LED Indicators Check that LED display of the MP3200Siec basic module is changed as follows:

5. DIP switch resetting Turn the CNFG DIP switch (SW1) of the MP3200Siec to OFF.

ࠉࠉࠉ

STOP

SUP

INIT

CNFG

MON

TEST

RDY

RUN

ALM

ERR

BAT

M-ALM

RDY

RUN

ALM

ERR

BAT

M-ALM

: Lit : Unlit

12 Self-Configuration



DIP Switch



Self-Configuration after Adding Devices such as Servopacks

By performing the following operation, a definition for devices detected on the MECHATROLINK-III network is created. Before performing the operation, turn ON the power supply for each network node.



MotionWorks IEC

The MotionWorks IEC (Express or Pro) configuration can detect the configuration and provide the user with configuration choices . If a S tart Up Configu rati on was alre ady saved on the cont rolle r, the self-configure functi on will not allow new devices to be discovered. In this case, add them offline manually first.

30 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 33

13 MECHATROLINK-III Specifications

The specifications of the MECHA TROLINK-III Network Master that is built into the CPU Unit are given in the following table.

Item Specification Remarks

Communications ASIC JL-100 Number of Communications Lines 1 -

MECHATROLINK communications settings

Number of Communications Ports (Connectors)

Communications Method M-III Baud Rate 100 Mbps -

Communications Cycle

Number of Connected

Master

Stations Message Relaying Not Supported. C2 Messages Not Supported. Retries Supported. 0 to 4 retries Asynchronous Setting of

High-speed Scan Cycle and Communications Cycle

250 μs/0.5 ms/ 1 ms/1.5 ms/2 ms/2.5 ms/3 ms/

3.5 ms/4 ms 62 stations -

Not supported. An alarm will occur if setting is attempted.



CPU Unit Specifications

Item Specification

Calendar Battery backup accurate to 1 minute of error per month. Ethernet M-III 1981386-1 ×2 (TycoAMP) USB

RS-232C /422

Protection Hardware watchdog timer (PLD): 0 to 510 ms (register setting) Relay Output Backup Circuit Battery: BR-1/2AA (Panasoni c), 3.0 V

Connector DUSB-ARA42-T11A-FA (DDK), type A connector Function USB 2.0 host, 3 sp eeds (HS/FS/LS), 1 port Connector HDR-EC14LFDTN-SLE+ (HONDA)

Function

10BASE-T, 100BASE-TX Auto-Negotiation / Baseline Wander Correction / Auto-MDIX

SOUT, SIN, RTS, CTS, and DTR 9,600 to 115K bps, UART built into CPU Unit is used.

Contacts normally open for RUN status (RDY indicator lit), and OFF for WDT error status. The relay is built into the Power Supply Unit.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 31

Page 34

14 MECHATROLINK-III Network Topologies

CPU Unit

No terminating resistor is required.

Up to 32 stations, including Servos and I/O

14 MECHATROLINK-III Network To pologies

You can connect the MP3200iec Series Controller and drives or I/O with cascaded connections, star connections, or mixed cascaded/star network topologies. The following figures show examples of these types of network topologies.



Cascaded Connection

Cascaded connections allow you to connect one or more series of slave stations from the CPU Unit MECHATROLINKIII ports. Regardless of whether a single MECHATROLINK-III port is used, as shown in , or two CPU Unit MECHATROLINK-III ports are used, as shown in Figure 1, these are called cascaded connections.

Figure 1

Figure 1 Cascaded Connections Using Only One Port

Figure 2

CPU Unit

No terminating resistor is required.

Up to 32 Servo stations

Up to 62 stations, including I/O

Figure 2 Cascaded Connections Using Two Ports

Note: 1. Do not connect more than 32 stations up to the final slave station to any one CPU Unit port.

2. The maximum number of stations that you can connect with cascaded connections depends on the communications cycle. Refer to

Communications Cycle and the Number of Slave Stations on page 35.

No terminating

resistor is required.

32 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 35

14 MECHATROLINK-III Network Topologies

Hub Module



Star Connections

Star connections allow you to connect slave stations through Hub Modul es. Each port on a Hub Module connects to only one slave station. You can also connect one additional Hub Module to the first Hub Module.

CPU Unit

Note: 1. Terminating resistors are not required.

2. The maximum number of stations that you can connect with star connections depends on the communications cycle. Refer to

Communications Cycle and the Number of Slave Stations on page 35.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 33

Page 36

14 MECHATROLINK-III Network Topologies

CPU Unit

No terminating

resistor is required.

No terminating

resistor is required.

Hub Module



Mixed Cascaded/Star Connections

You can combine both cascaded and star network topologies.

Note: 1. Do not connect more than 32 st ations to a single CPU Unit port, incl uding the Hub Modules.

2. The maximum number of stations that you can connect with a mixed cascaded/star connections depends on the communications cycle.

Refer to Communications Cycle and the Number of Slave Stations on page 35.

34 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 37

15 MECHATROLINK-III Synchronization between Modules



Communications Cycle and the Number of Slave Stations

The relationship between the MECHATROLINK communications cycle and the number of slave stations is given in the following tables.



Cascaded Connections

Communications

Cycle

125 μs1 to 3 – 250 μs1 to 7 – 500 μs1 to 12 –

1 ms 1 to 21 –

1.5 ms 1 to 27 – 2 ms 1 to 32 –

3 ms 1 to 38

4 ms 1 to 62



Star Connections

Communications Cycle Number of Connected Stations

Number of Connected

Stations

If more than 32 stations are connected, two ports must be used. No more than 32 stat ions can be connected to a single port .

If no more than 32 stations are connected, two ports must be used. No more than 32 stat ions can be connected to a single port .

125 μs1 to 4 250 μs1 to 8 500 μs1 to 14

1 ms 1 to 32

1.5 ms 1 to 62 2 ms 1 to 62 3 ms 1 to 62 4 ms 1 to 62

Connection Conditions



Mixed Cascaded/Star Connections

Communications Cycle

125 μs 1 to 4 Only star connections can be used. 250 μs 1 to 8 A single cascaded connection series must consist o f no more than 2 stations. 500 μs 1 to 14 A single cascaded connection series must consist of no more than 6 stations.

1 ms 1 to 29 A single cascaded connection series must consist of no more than 7 stations.

1.5 ms 1 to 42 A single cascaded connection series must consist of no more than 8 stations. 2 ms 1 to 42 A single cascaded connection series must consist of no more than 16 stations. 3 ms 1 to 42 A single cascaded connection series must consist of no more than 18 stations. 4 ms 1 to 62 A single cascaded connection series must consist of no more than 21 stations.

Note: The above connection conditions assume that the following conditions are met: Number of transmission bytes: 48, Distance

between stations: 100 m., Number of retries: 1.

NOTICE: If the SigmaWin+ is connected through a Machine Controller, the SigmaWin+ may not be usable if there are too many SERVOPACK stations connected. If this occurs, either connect the SigmaWin+ to the SERVOPACK (CN7) directly, or increase the communicat ions cycle.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 35

Number of

Connected Stations

Connection Conditions

Page 38

15 MECHATROLINK-III Synchronization between Modules

NOTICE



Timing at Which Modules Are Synchronized

Modules are automatically synchronized when the power supply is cycled. If you perform any of the following operations after turning ON the power supply, save the settings to flash memory and

then cycle the power supply again.

• When operation changes from asynchronized to synchronized as a result of changing the communications cycle

• When operation changes from synchronized to asynchronized or from asynchronized to synchronized as a result of changing the high-speed scan setting

• When the minimum response time in the MPiec controller is changed.



Changing Synchronization Cycles

When the scan cycle is changed, MECHATROLINK communications with all slave stati ons conne ct ed to the SVC32 ar e reset. Operation automatically changes to synchronized when communications are restored.

MECHATROLINK communications continue for all other Modules.

1. When you change the MECHATROLINK cycle, do so either with the CPU Function Module stopped or when motion commands are not being executed. Otherwise, application operations may be affected.

2. When changing the MECHATROLINK setting, the following operation will occur because MECHATROLINK communications are reset.

• Position information and zero point return comp letion information for Servo axes will be lost.



Changing the MECHATROLINK Communications Cycle

Operation is automatically synchronized as long as the high-speed scan setting is an integral multiple of the communic ations cycle.

It is not necessary to cycle the power supply.

If asynchronous operation is set as a result of changing the communications cycle, an alarm will occur for the Servo axis and an I/O error will occur for the I/O station. If this happens, change the setting back to synchronized, save the settings to flash memory, and then cycle the power supply.

36 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 39

16 Devices Connectable via MECHATROLINK-III



Servopacks

The following table shows Servopacks that are compatible with MECHATROLINK-III and can be connected to the controller.

Model Details

SGDV-21 Σ-V Series AC Servo amplifiers for rotary motors

SGDV-E21 Σ-V Series Mini AC Servo amplifiers for rotary motors

SGDV-H21A Σ-V Series 200 VAC Large Capacity AC Servo amplifiers for rotary motors

SGDV-J21A Σ-V Series 400 VAC Large Capacity AC Servo amplifiers for rotary motors

SGDV-25 Σ-V Series AC Servo amplifiers for linear motors



I/O Modules

The following table shows the module that is compatible with MECHATROLINK-III and can be connected to the controller.

Model Details

JEPMC-MTD2310-E

64-point I/O Module 24VDC, 64 inputs, 64 outputs

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 37

Page 40

17 Connecting the RLY OUT Connector

RLY OUT

24 VDC 0 VDC

POWER

Ground to 100 Ω max.

24-VDC

power supply

Power supply

Error: OFF

Normal operation: ON

RLY OUT output

17 Connectin g th e RLY OUT Connector

The RLY OUT connector connects the status output terminal. It is a normally open contact relay output. The RLY OUT connector is linked to the operation of the RDY indicator: The contacts close when the indicator lights, and they open when the indicator goes out.

Note: When the RDY indicator is lit, the Controller is operating normally. It does not necessarily mean that the user programs are being

executed.



RLY OUT Connector Specifications

The operation of the RLY OUT connector is linked to the operation of the RDY indicator on the CPU Unit. RDY indicator lit: Circuit closed RDY indicator not lit: Circuit open



Contact Ratings

Input

Voltage

24 VDC

125 VAC



RLY OUT Connector Connection Cable

Current Capacity

0.5 A (resistive load)

0.25 A (inductive load)

0.4 A (resistive load)

0.2 A (inductive load)

To connect the RLY OUT connector, use a cable with a wire size of AWG28 to AWG14 (0.08 to 2.0 mm2) and a maximum outer diameter of 3.4 mm.

The procedure to make the RLY OUT connector cable is the same as for the 24-VDC power supply cable.

Note: You can use the RLY connector on the Power Supply Unit only on the Rack to which the CPU Unit is mounted. On Racks without

the CPU Unit, the power supply circuit is always open.



RLY OUT Connector Connection Example

Refer to the following figure for an example of connecting the RLY OUT connector.

38 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 41

18 Ethernet Connector Details

'VJGTPGV

.+0-

/

Connects to other devices by Ethernet (100Base-TX/10Base-T).



Ethernet Connector Specification and Pin Array/Indicator Light

The following table provides the Ethernet connector specifications.

18 Ethernet Connector Details

Connector

Name

Ethernet 8 RJ-45 CAT5 Socket RJ-45 CAT5 Plug Pulse Engineering

Number of

Pins

Module Side Cable Side Manufacturer

Connector Model

The following table provides Ethernet connector pin array / indicator light details.

Pin Number Signal Name Description

1 TXD+ Transmitted data + side 2 TXD- Transmitted data – side 3 RXD+ Received data + side 4–– 5–– 6 RXD- Received data – side 7–– 8––

Display Name Display Color Description

LINK Yellow

100M Green



Ethernet Cable

Lit: Connect Unlit: Unconnected

Lit: Connected at 100Mbps, or automatically negotiating Unlit: Connected at 10Mbps

For the Ethernet cable, use a twisted pair cable with RJ-45 connector. Yaskawa strongly recommends the use of shielded ethernet cables.

Ethernet

Type

10Base-T Category 3 or more

100Base-T Category 5 or more

Category Remarks

• When connecting to remote equipment through a hub: Straight cable

• When connecting to remote equipment without using a hub: Cross cable

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 39

Page 42

18 Ethernet Connector Details

Hub

or Switch

MP3200iec

Hub

or Switch

10Base-T

(Straight cable)

Station

StationStation

Up to 100mUp to 100m

Up to 100m

Station

Up to 100m

When connecting to a HUB without using the auto-negotiation function, set the HUB side to half-duplex mode.

10 Base-T (crossover cable, up to 100m)

MP3200iec



Ethernet Connection Examples

The following are examples of Ethernet network connections via 10Base-Tx cable:



Connection Example 1 (When using a hub or switch)



Specification

Item When Connecting to a Repeater HUB When Connecting to a Switching HUB

Cable Length between Node-HUB 100m or less 100 m or less

Cable Length between HUBs 100m or less 100 m or less

Number of HUBs between Nodes Up to four Unlimited

Connection Example 2

40 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 43

18 Ethernet Connector Details

CAUTION

Hub

or Switch

MotionWorks IEC

MP3200iec

YASKAWA SERVOPACK

200V

SGDS-01A12A

SW1

CHARGE

C N 3

A/B

C N 1

C N 2

C N 4

L2C

L1C

B1/

C N 6

SERVOPACK

Core

100Base-T

(straight cable)

Servomotor

Other station

The following are examples of Ethernet network connections via 100Base-Tx cable:

High frequency wave noise from other devices in the installation environment may cause errors in communications using Ethe rnet or MECHATROLINK-III connections. Wh en designi ng a syst em, use pr otectiv e measures to avoid the influence of high frequency wave noise as follows:

1. Wiring

2. Communication system (Ethernet)

Wire Ethernet or MECHATROLINK-III cables so that they are well-separated from other cable systems such as the main circuit or power lines.

• Communicate data to a remote device through TCP/IP communication.

• If necessary, increase the number of communication retries.

• Yaskaw a strongly recommends shielded Ethernet cables.

3. Attach a ferrite core.

Ethernet: Attach it to the communication port side and the external equipm ent side of the MP3200iec unit.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 41

Note: Recommended ferrite core.

Model Manufacturer

E04SR301334 Seiwa Electric Mfg. Co., Ltd

Page 44

19 Option Module - AI-01 (Analog Input) Module

AI-01

LED indicator

Analog input connector CN1

RUN

CN1

CN2

Analog input connector CN2

125 mm

95 mm

19.3 mm

19 Option Module - AI-01 (Analog Input) Module



Appearance



Module Functions

The AI-01 module is an analog input module with voltage and/or current input modes.



Module Specifications

The following table shows the AI-01 Module hardware specifications.

Item Specifications

Classification I/O Module

Name AI-01

Model JAPMC-AN2300

Analog Input

Accuracy

Analog Input Range -10 to +10V 0 to +10V 0 to 20 mA

Number of Channels 8 ((4/ connector)×2)

Number of Channels to be Used Any number from 1 to 8

Isolation

Max. Rated Input ±15V ±30 mA

Input Impedance 20 kΩ 250 kΩ

Resolution 16-bit (-31276 to +31276) 15-bit (0 to +31276)

Absolute Accuracy 100 mV Max 0.3 mA Max

Input Conversion Time 1.4 msec Max

Connectors

LED Indicator RUN (green)

25°C ±0.1% (±10 mV) ±0.1% (± 0.02 mA)

0 to 55°C ±0.3% (±30 mV) ±0.3% (±0.06 m A )

Between input connector and system power supply: Photocoupler isolation

Between channels: Not isolated.

CN1: Input connector CN2: Input connector

42 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 45



L 150 mm

26-core Loose wires

NP JEPMC-W6080-05

Marking tube (Label)

LED Indicator

19 Option Module - AI-01 (Analog Input) Module

Item Specifications

Current Consumption 500 mA Max

Dimensions 125×95 (H×D)

Mass 100 g

Indicator

RUN Green Normal operation Operation stopped (no access from CPU)



Connector Specifications

Connector Name # of Pins

CN1/CN2 26 10226-52A3PL

Indicator

Color

Status when Lit Status when not Lit

Module Side Cable Side Manufacturer

Applicable Cable: JEPMC-W6080-oo



Standard Cable Model and External Appearance

Model Length External Appearance (JEPMC-W6080-oo)

JEPMC-W6080- 05 0.5 m

Connector Model

• Connector 10126-3000VE

•Shell 10326-52A0-008 (Screw locking), or 10326-52F0-008 (One-touch lock ing)

Sumitomo 3M Corporation

JEPMC-W6080- 10 1.0 m

JEPMC-W6080- 30 3.0 m

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 43

Page 46

19 Option Module - AI-01 (Analog Input) Module

MDP1

3 A1 16 MDN1

4 V2 17 MDP2

5G2 18G2

6 A2 19 MDN2

7 V3 20 MDP3

8G3 21G3

9 A3 22 MDN3

10 V4 23 MDP4

11 G4 24 G4

12 A4 25 MDN4

13 26

MDP5

3 A5 16 MDN5

4 V6 17 MDP6

5G6 18G6

6 A6 19 MDN6

7 V7 20 MDP7

8G7 21G7

9 A7 22 MDN7

10 V8 23 MDP8

11 G8 24 G8

12 A8 25 MDN8

13 26



Connector Pin Arrangement

The AI-01 Module Connector (CN1/CN2) pin arrangement is shown below.



CN1 Connector Pin Arrangement

Pin Arrangement Viewed from Wiring Side



CN2 Connector Pin Arrangement

Pin Arrangement Viewed from Wiring Side



Standard Cable Wiring Table

The wiring table for the standard cable JEPMC-W6080- is shown below.

Pin Wire Color

1 2

3 14 16

44 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Gray Red – – – V1/V5 V1/V5 Voltage input 1/5

Gray Black – – – G1V/G5V Orange Red – – – G1A/G5A Orange Black – – – A1/A5 A1/A5 Current input 1/5 Yellow Red – DP1/DP5 MDP1/MDP5 Mode switching terminal 1/5 Yellow Black – DN1/DN5 MDN1/MDN5 Mode switching terminal 1/5

Pink Red – – V2/V6 V2/V6 Voltage input 2/6

Pink Black – – G2V/G6V Yellow Black – – G2A/G6A

Marking

Color Marking

Label on Marking

Tube

Signal Name Function

G1/G5 Ground 1/5

G2/G6 Ground 2/6

Page 47

19 Option Module - AI-01 (Analog Input) Module

DANGER

Pin Wire Color

6 Yellow Black – – A2/A6 A2/A6 Current input 2/6 17 White Red – DP2/DP6 MDP2/MDP6 Mode switching terminal 2/6 19 White Black – DN2/DN6 MDN2/MDN6 Mode switching terminal 2/6

7 White Red – – V3/V7 V3/V7 Voltage input 3/7

9 20 Gray Red – DP3/DP7 MDP3/MDP7 Mode switching termi nal 3/7 22 White Black – DN3/DN7 MDN3/MDN7 Mode switching terminal 3/7 10

11 12

23 25 Orange Black – – DN4/DN8 MDN4/MDN8 Mode switching terminal 4/8

White Black – – G3V/G7V

Gray Red – – G3A/G7A Gray Black – – A3/A7 A3/A7 Current input 3/7

Orange Red – – V4/V8 V4/V8 Voltage input 4/8 Orange Black – – GV4/GV8

Pink Red – – G4A/G8A Pink Black – – A4/A8 A4/A8 Current input 4/8

Orange Red – – DP4/DP8 MDP4/MDP8 Mode switching terminal 4/8

Marking

Color Marking

Label on Marking

Tube

Signal Name Function

G3/G7 Ground 3/7

G4/G8 Ground 4/8

Columns “Label on M arkin g T u be”, “Si gnal Name”, and “Fu nction ” dis play t he val ues f or conn ector s CN1 and CN2 in the format “CN1 /CN2”, respectively.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 45

Page 48

19 Option Module - AI-01 (Analog Input) Module

DC/DC

Converter

+5V

+15V

-15V

D/A

Converter

Internal circuit

+5V

Photocoupler

Voltage input

Current input

Mode

25 23

GND

CH8

Multiplexer

Ground

Voltage input

Current input

Mode

6 19 17

GND

CH2

Voltage input

Current input

Mode

Ground

3 16 14

GND

CH1

Ground

Shell

R R

10k

256.5

10k

256.5

10k

256.5



Circuit Configuration

46 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 49



DANGER

DC/DC

Converter

+5V

+15V

-15V

D/A

Converter

Internal circuit

+5V

Photocoupler

Voltage input

Current input

Mode

25 23

GND

CH8

Multiplexer

Ground

Voltage input

Current input

Mode

GND

CH2

Voltage input

Current input

Mode

Ground

3 16 14

GND

CH1

Ground

Shell

R R

10k

256.5

10k

256.5

10k

256.5

CN1 Connector Connection Example

19 Option Module - AI-01 (Analog Input) Module

• Use the standard cable (J EPMC-W6080- ) for AI-01 Modules to connect to ex te rnal de vices . Use a relay termina l block to connect the AI-01 module to external devices because the wiring distance varies between the AI-01 module and each external device.

• Ground the cable shield between an external device and the relay terminal block on the external device side.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 47

Page 50

20 Option Module - AO-01 (Analog Output) Module

-01

LED indicator

Analog output connector CN1

RUN

CN1

125 mm

95 mm

19.3 mm

20 Option Module - AO-01 (Analog Output) Module



Appearance



Module Functions

The AO-01 module has four channels for anal og output. Two types of analog outpu t ranges a re availabl e; -10 t o +10V and 0 to +10V.



Module Specifications

The following table shows the AO-01 Module hardware specifications.

Item Specifications

Name AO-01 Model JAPMC-AN2310-E

Number of Channels 4 Isolation Analog Output Rang e ±10V 0 to +10V

Resolution 16-bit (-31276 to +31276) 15-bit (0 to +31276) Absolute Accuracy 100 mV Max 0.3 mA Max

Analog Output

Accuracy

Input Conver sion Time 1.2 msec Max Connectors CN1: Output connector LED Indicator RUN (green) Current Consum ption 500 mA Max Dimensions 125 × 95 (H×D) Mass 90 g



Indicators

25°C ±0.1% (±10 mV) 0 to 55°C ±0.3% (±30 mV)

Between channels: Not isolated. Between output connector and system power supply: Photocoupler isolation

Indicator

RUN Green Normal operation Operation stopped (no access from CPU)

48 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Indicator

Color

Status when Lit Status when not Lit

Page 51



Connector Specifications

20 Option Module - AO-01 (Analog Output) Module

Name

Analog Output

Connector

Name

CN1 20 10220-52A3PL

# of Pins

Module Side Cable Side Manufacturer

Applicable Cable: JEPMC-W6090-oo



Standard Cable Model and External Appearance

Model Length External Appearance (JEPMC-W6090-oo)

JEPMC-W6090-05 0.5 m

JEPMC-W6090-10 1.0 m

JEPMC-W6090-30 3.0 m



CN1 Pin Layout Diagram

Connector Model

• Connector 10126-30 00VE

• Shell 10326-52A0-008 (Screw locking), or 10326-52F0-008 (One-touch locking)

Sumitomo 3M

Corporation



Standard Cable Wiring Table

The following shows the pin arrangement for standard cable JEPMC-W6090.

Pin Wire Color

1 Orange Red Analog Output 0 2 Gray Red Analog Output 1 3 4 5 6 White Red Pulse input ground 7 8 White Black (-) 9

10~20 Twisted-pair cable

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 49

Orange Black Ground 0 Gray Black A_Pulse+

Yellow Red (-)

Yellow Black C-Phase latch input common (5V)

Marking

Color

Function

Page 52

20 Option Module - AO-01 (Analog Output) Module

DANGER



AO-01 Module Connector Connection Example

CN1 Connector Connection Example

• Use the AO-01 standard cable (JEPMC-W6090-) for the connection to the external device. Use the junction terminal block because the distance between the external devices and the module are different as seen on the above diagram.

• Ground the cable shield between the external devices and the junction terminal block by the external device side.

50 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 53

21 Option Module - DO-01 (Digital Output) Module

DANGER

DO_24V

Output register

DO_OUT

DO_COM

+24V

Photocoupler

Transistor

21 Option Module - DO-01 (Digital Output) Module



Appearance/Indicators



Module Functions

The DO–01 module is equipped with 64 digital outputs.



Output Circuit Specifications

The following table shows the DO-01 Module output circuit specifications.

Item Specifications

Outputs 64 points Output Format Transistor/open collector, sink mode outpu t Isolation Method Photocoupler Output Voltage + 24VDC (+19.2 to +28.8V) Output Current 100 mA Max Leakage Current When OFF 0.1 mA Max

ON Time/OFF Time Number of Commons 8 points

Protection Circuit Fuse connected to each common line Fuse Rating 1A Error Detection Fuse blowout detection

ON: 0.5 ms Max OFF: 1 ms Max



DO-01 Digital Output Circuit (Sink Mode Output) Connection Example

A fuse is inserted into the output commo n line of th e DO-01 Module for circuit protection. However , the fuse may not be blown out in the cases such as layer shorts in outputs. To ensure the circuit protection, provide a protective element such as fuse in each output as shown in the above diagram.



DO-01 Module Connections

Connects the DO-01 Module to external output signals.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 51

Page 54

21 Option Module - DO-01 (Digital Output) Module

50-core Loose wires

+24V_1

DO_02

DO_06

+24V_2

DO_10

DO_14

+24V_3

DO_18

DO_22

+24V_4

DO_26

DO_30

N.C.

OV_1

DO_03

DO_07

OV_2

DO_11

DO_15

OV_3

DO_19

DO_23

OV_4

DO_27

DO_31

N.C.

DO_01

DO_15

OV_1

DO_09

DO_13

OV_2

DO_17

DO_21

OV_3

DO_25

DO_29

OV_4

Pin Arrangement Viewed from Wiring Side

DO_00

DO_04

OV_1

DO_08

DO_12

OV_2

DO_16

DO_20

OV_3

DO_24

DO_28

OV_4

External outputs: 64 points

Name

External I/O

Connector

Name

CN1/CN2 50 10250-52A2JL

No of

Pins

Module Side Cable Side Manufacturer

Applicable Cable: JEPMC-W6060-oo



Standard Cable Model and External Appearance

Name Model Length External Appearance (JEPMC-W6060-oo)

JEPMC-W6060-05 0.5 m

Cables for DO-01

Modules

JEPMC-W6060-10 1.0 m

JEPMC-W6060-30 3.0 m

Connector Model

• Connector

• 10150-3000VE

•Shell

• 10350-52A0-008

• (Screw locking), or

• 10350-52F0-008

• (One-touch locking)

Sumitomo 3M

Corporation



Connector Pin Arrangement

The DO-01 Module Connector (CN1 and CN2) pin arrangement is shown below.



CN1 Connector Pin Arrangement

52 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 55



CN2 Connector Pin Arrangement

Pin Arrangement Viewed from Wiring Side



Standard Cable Wiring Table

21 Option Module - DO-01 (Digital Output) Module

DO_32

DO_36

OV_5

DO_40

DO_44

OV_6

DO_48

DO_52

OV_7

DO_56

DO_60

OV_8

+24V_5

DO_34

DO_38

+24V_6

DO_42

DO_46

+24V_7

DO_50

DO_54

+24V_8

DO_58

DO_62

N.C.

DO_33

DO_37

OV_5

DO_41

DO_45

OV_6

DO_49

DO_53

OV_7

DO_57

DO_61

OV_8

OV_5

DO_35

DO_39

OV_6

DO_43

DO_47

OV_7

DO_51

DO_55

OV_8

DO_59

DO_63

N.C.

The wiring table for the standard cable JEPMC-W6060- is shown below

Pin Wire Color Marking Signal Name Function

1 Orange — +24V_1/5 24V power supply 1/5 2 Gray — DO_00/32 Digital output 0/32 3 White — DO_02/34 Digital output 2/34 4

Yellow — DO_04/36 Digital output 4/36 5 Pink — DO_06/38 Digital output 6/38 6

Orange — — 0V_1/5 Common ground 1/5 7

Gray — — +24V_2/6 24V power supply 2/6 8 White — — DO_08/40 Digital output 8/40 9

Yellow — — DO_10/42 Digital output 10/42

10 Pink — — DO_12/44 Digital output 12/44

Orange — — — DO_14/46 Digital output 14/46

12 13 White — — — +24V_3/7 2 4V power supply 3/7 14 15 Pink — — — DO_18/50 Digital output 18/50 16 Orange — — — — DO_20/52 Digital output 20/52 17 18 White — — — — 0V_3/7 Common ground 3/7 19 20 21 Orange — — — — Continuous DO_26/68 Digital output 26/60 22 Gray — — — — Continuous DO_28/60 Digital output 28/62 23 White — — — — Continuous DO_30/62 Digital output 30/64 24 25 Pink — — — — Continuous N.C 26 27 Gray — DO_01/33 Digital output 1/33 28 White — DO_03/35 Digital output 3/35

Gray — — — 0V_2/6 Common ground 2/6

Yellow — — — DO_16/48 Digital output 16/48

Gray — — — — DO_22/54 Digital output 22/54

Yellow — — — — + 24V_4/8 24V power supply 4/8

Pink — — — — DO_24/58 Digital output 24/58

Yellow — — — — Continuous 0V_4/8 Common ground 4/8

Orange — 0V_1/5 Common ground 1/5

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21 Option Module - DO-01 (Digital Output) Module

DANGER

Pin Wire Color Marking Signal Name Function

29 Yellow — DO_05/37 Digital output 5/37 30

Pink — DO_07/39 Digital output 7/39 31 Orange — — 0V_1/5 Common ground 1/5 32 Gray — — 0V_ 2/6 Common ground 2/6 33 White — — DO_09/41 Digital output 9/41 34

Yellow — — DO_11/43 Digital output 1 1 /43 35 Pink — — DO_13/45 Digital output 13/45 36

Orange — — — DO_15/47 Digital output 15/47 37 Gray — — — 0V_2/6 Common ground 2/6 38 White — — — 0V_3/7 Common ground 3/7 39

Yellow — — — DO_17/49 Digital output 17/49 40 Pink — — — DO_19/51 Digital output 19/51 41

Orange — — — Continuous DO_21/53 Digital output 21/53 42

Gray — — — Continuous DO_23/55 Digital output 23/55 43 White — — — Continuous 0V_3/7 Common ground 3/7 44

Yellow — — — Continuous 0V_4/8 Common ground 4/8 45

Pink — — — Continuous DO_25/57 Digital output 25/57 46

Orange — — — — DO_27/59 Digital output 27/59 47 Gray ———————— DO_29/61 Digital output 29/61 48 White ———————— DO_31/63 Digital output 31/63 49

Yellow ———————— 0V_4/8 Common ground 4/8 50

Pink ———————— N.C

Columns “Signal Name” and “Function” display the values for connectors CN1 and CN2 in the format “CN1/CN2” respectively.

54 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

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22 Option Module - LIO-01/02 Module

LIO-01

LED indicators

Switch

I/O connector

22 Option Module - LIO-01/02 Module



Appearance



External Appearance

The following figure shows the external appearance of the LIO-01/02 Modules

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The LIO-01 Module provides digital I/O and encoder input functions. There are 16 digital inputs (DI) and 16 digital outputs (DO) for the digital I/O function. There is also one encoder input.

The following diagra m giv es an outli ne of the LI O-01 Mo dule f uncti ons. The only f unctiona l d iff erenc e betwe en the LIO01 and the LIO-02 is the active state of the output circuits

Refer to LIO-01 Digital Output Circuit (Sink Mode Output) Connection Example on page 58 and Refer to LIO-02 Digital Output Circuit (Source Mode Output) Connection Example on page 58.



The LIO-02 Module status display LED indicators (LD1 to LD8) change based on the SW1 rotary switch settings. The following table shows the ON/OFF indicator display for digital input and digital output.

Outline of Functions

LED Indicators and Switch Settings

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Page 58

22 Option Module - LIO-01/02 Module

LD3

LD2

LD1

LD4

LD7

LD6

LD5

LD8

SW1

Indicators

Indicator Color SW1 Status when Lit

Board Status Indicators

LD1 Normal operation: Lit, Error: Not lit LD2 DI-00 to DI-07 status. Lit when any digital input is turned ON. LD3 DO-00 to DO-07 status. Lit when any digital output is turned ON.

LD1 to LD8 G re en

1 Digital input indicators: When DI00 to DI07 turn ON, corresponding indicators (LD1 to LD8) are lit. 2 Digital input indicators: When DI08 to DI15 turn ON, corresponding indicators (LD1 to LD8) are lit. 3 Digital output indicators: When DO00 to DO07 turn ON, corresponding indicators (LD1 to LD8) are lit. 4 Digital output indicators: When DO08 to DO15 turn ON, corresponding indicators (LD1 to LD8) are lit.

LD4 Pulse A/B input. Lit when phase A/B is turned ON. LD5 Normal operation: Lit, Error: Not lit LD6 DI-08 to DI-15 status. Lit when any digital input is turned ON. LD7 DO-08 to DO-15 status. Lit when any digital output is turned ON. LD8 Pulse Z input. Lit when phase Z is turned ON.

PI input Indicators

LD1 LD2 LD3 LD4

Pulse A input Pulse B input Pulse Z input

LD5 LD6 LD7 LD8

High speed output set Phase-Z latch Digital input latch

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Specifications



Module Specifications

Item Specifications

Name LIO-01/02 Model JAPMC-IO2300/JAPMC-IO2301

16 inputs

Digital Inputs

24VDC, 4.1 mA, combined sink mode/source mode i nputs (DI_01 also used for position registation latch.)

Digital Outputs

16 outputs 24VDC transistor open-collector outputs, sink mode (-01)/Source mode (-02) outputs.

Phase A/B/Z inputs Phase-A/B: 5V differential input, not isolated, Max frequency: 4 M H z

Encoder Input

Phase-Z: 5V/12V photocoupler input, Max frequency: 500 kHz Latch input

Position registration latch on phase-C or DI _0 1. Switches Rotary switch (SW1) Dimensions (mm) 125 x 95 (H x D) Mass 80 g

56 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 59

22 Option Module - LIO-01/02 Module

5.6k Ω/0.5 W

Vcc

DI_COM

+24 V

DI_IN

Input register

5.6 k

Ω/ 0.5 W

Vcc

680 Ω

DI_COM

+24 V

DI_IN

22 kΩ

1 k

2200PF

0.01 μF

Input register

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Input Circuit Specifications

Item Specifications

Inputs 16 points Input Format Sink mode/Sourc e mode input Isolation Method Photocoupler Input Voltage ±24VDC, ±20mv Input Current 4.1 mA (typ.) ON Voltage/Current 15V min./2.0 mA min. OFF Voltage/Current 5V Max/1.0 mA Max

ON Time/OFF Time Number of Commons 8 points (DI_COM0: DI_00 to DI_07, DI_COM1: DI_08 to DI_15) Other Functions

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Digital Input Circuit (Sink Mode Input) Connection Example

ON: 0.5 ms Max OFF: 0.5 ms Max

DI_01 is shared with position registration latch. If DI_01 is turned ON while position registration latch inputs are enabled, the encoder position will be latched.

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Digital Input Circuit (Source Mode Input) Connection Example

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Output Circuit

The following table shows the LIO-01/02 Module output circuit specifications.

Item Specifications

Outputs 16 p oints Output Format Isolation Method Photocoupler

Output Voltage +24VDC, ±20mv Output Current 100 mA Max Leakage Current When OFF 0.1 mA Max

ON Time/OFF Time

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 57

LIO-01 Transistor, open collector sink mode outputs LIO-02 Transistor, open collector source mode outputs

ON: 1 ms Max OFF: 1 ms Max

Page 60

22 Option Module - LIO-01/02 Module

DO_24V

Output

DO_OUT

DO_COM

+24 V

+24V

DO_24V

Output

DO_OUT

DO_COM

Item Specifications

Number of Commons 16 points Protection Circuit Error Detection Blown fuse detection

Other Functions DO_01 is shared with encoder position detection

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LIO-01 Digital Output Circuit (Sink Mode Output) Connection Example

The fuses are not for circuit protection. Th ey are for fire protection at output shorts. Attach a fu se externally to each output if circuit protection is required.

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LIO-02 Digital Output Circuit (Source Mode Output) Connection Example

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Pulse Input Circuit

The following table shows the LIO-01/02 Module encoder circuit specifications.

Item Specifications

Number of Encoders 1 (Phase-A /B/Z input) Encoder Circuit Input Mode Phase-A/B, signed, incrementa l/decremental Latch Input

Phase-AB: 5V differential input, not isolated, Max frequency: 4 MHz Phase-Z: 5V/12V photocoupler input, Max frequency: 500 kHz

Position registration latch on phase-Z or DI_01. Response time: 5 ms Max for phase-Z input; 60 ms Max for DI_01 input.

58 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

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22 Option Module - LIO-01/02 Module

+5 V

0 V

Phase-A

220Ω

Pulse Generator

Phase-B

PAL

PBL

GND

A2 B2

B3 B4

+5 V

Latch input or phase-Z pulse

PCL5

PCL12

220Ω

B1A1

B24A24

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Encoder Circuit Connection Example



LIO–01/02 Standard Cable Wiring Table



Connector Pin Arrangement

The following table shows the connector pin arrangement for LIO-01/02 Modules viewed from the wiring side.

Pin Wire Color

Orange Red — PA I Phase-A pulse (+)

Wire Marking

Color Marking

Signal

Name

I/O Function

A2 Gray Red — PB I Phase-B pulse (+) A3 White Red — PC I Phase-C pulse (+) A4

Yellow Red — GND I Pulse input ground A5 Pink Red — DO_COM P Output common A6

Orange Red — — DO_24V P +24VDC input A7 Gray Red — — DO_15 O Output 15 A8 White Red — — D O_13 O Output 13 A9

Yellow Red — — DO_11 O Output 11

A10 Pink Re d — — DO_09 O Output 9 A11 A12

Orange Red — — — DO_07 O Output 7

Gray Red — — — DO_05 O Output 5 A13 White Red — — — D O_03 O Output 3 A14 A15 A16

Yellow Red — — — DO_01 O Output 1

Pink Red — — — DI_15 I Input 15

Orange Red — — — — DI_13 I Input 13 A17 Gray Red — — — — DI_11 I Input 11 A18 White Re d — — — — DI_09 I Input 9 A19

Yellow Red — — — — DI_07 I Input 7 A20 Pink R e d — — — — DI_05 I Input 5 A21

Orange Red — — — — Continuous DI_03 I Input 3 A22 Gray R e d — — — — Continuous DI_01 I Input 1 A23 White Re d — — — — Continuous DI_COM0 P Input common 0 A24 Shield FG - Frame ground

B1 B2 Gray Black — PBL I Phase-B pulse (–)

Orange Black — PAL I Phase-A pulse (–)

B3 White Black — PCL5 I

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 59

Yellow Black — PCL12 I

Phase-C pulse (-5V input)

Phase-C pu lse (-12V input)

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22 Option Module - LIO-01/02 Module

Pin Wire Color

B5 Pink Black — DO_CO M P Output common B6 Orange Black — — DO_24V P +24V inp ut B7 Gray Black — — DO_14 O Output 14 B8 White Black — — DO_12 O Output 12

B9 B10 Pink Black — — DO_08 O Output 8 B11 B12 Gray Black — — — DO_04 O Output 4 B13 White Black — — — DO_02 O Output 2 B14 B15 Pink Black — — — DI_14 I Input 14 B16 B17 B18 White Black — — — — DI_08 I Input 8 B19 B20 B21 B22 Gray Black — — — — Continuous DI_00 I Input 0 B23 White Black — — — — Continuous DI_COM1 P Input common 1 B24 Shield FG - Frame ground

Yellow Black — — DO_10 O Output 10

Orange Black — — — DO_06 O Output 6

Yellow Black — — — DO_00 O Output 0

Orange Black — — — — DI_12 I Input 12

Gray Black — — — — DI_1 0 I Input 10

Yellow Black — — — — DI_06 I Input 6

Pink Black — — — — DI_04 I Input 4

Orange Black — — — — Continuous DI_02 I Input 2

Color Marking

Wire Marking

Signal

Name

I/O Function

• P: Power supply input; I: Input signal; O: Open-collector output

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Connector Specifications

Connects the external I/O signals and encoder input signals. External output: 16 points, Encoder input: 1 channel

Name

I/O Connector I/O 48 FCN-36 5P048-AU

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Cables

Name Model Number Length (JEPMC-W2061-oo)

Cable for LIO01/02 Modules

Connector

Name

JEPMC-W2061-A5 0.5 m

JEPMC-W2061-01 1.0 m JEPMC-W2061-03 3.0 m

# of Pins

Module Cable Manufacturer

Connector Model

FCN-360C048-E (cover), FCN-361J048-AU (jack)

Fujitsu component

60 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 63

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DANGER

Phase-A

Pulse Generator

Fuse

Pulse input

Latch input or phase-Z pulse

Digital input

Digital output

External input signals

External output signals

Phase-B

24 VDC

Fuse blown detection circuit

Fuse

220Ω

+5V

PB PBL GND

PCL5

PCL12

A24

B24

PA PAL

DI_COM0

DI_01 DI_02 DI_03 DI_04 DI_05 DI_06 DI_07

DI_00

A23 B22 A22 B21 A21 B20 A20 B19 A19

DI_COM1

DI_09 DI_10 DI_11 DI_12 DI_13 DI_14 DI_15

DI_08

B23 B18 A18 B17 A17 B16 A16 B15 A15

L L L L L L L L L L L L L L L L

DO_00 DO_01 DO_02 DO_03 DO_04 DO_05 DO_06

DO_24V

DO_07 DO_08 DO_09 DO_10 DO_11 DO_12 DO_13 DO_14 DO_15 DO_COM

DO_COM

A6 B14 A14 B13 A13 B12 A12 B11 A11 B10 A10 B9 A9 B8 A8 B7 A7

A5 B5

LIO-01 Module Connections

22 Option Module - LIO-01/02 Module

• Connect a fuse suit able for the load specifica t ions in the output signal circuit in series with the load. If an external fuse is not connected, load shorts or overloads could result in fire, destruction of the load device, or damage to the output element.

• The pins A5 and B5, and the pins A6 and B6 are internally connected. Connect them externally as well.

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22 Option Module - LIO-01/02 Module

+5V

Phase-A

Pulse generator

+5V

Pulse input

Latch input or phase-Z pulse

Phase-B

PBL

GND

PCL5

PCL12

A24 B24

PAL

External input signals

DI_COM0

DI_01

DI_02

DI_03

DI_04

DI_05

DI_06

DI_07

DI_00

A23

B22

A22

B21

A21

B20

A20

B19

A19

24 VDC

Digital input

External input signals

DI_COM1

DI_09

DI_10

DI_11

DI_12

DI_13

DI_14

DI_15

DI_08

B23

B18

A18

B17

A17

B16

A16

B15

A15

24 VDC

Digital input

Digital output

External output signals

Fuse open detection circuit

Fuse

24 VDC

Fuse

DO_24V DO_24V

DO_00

DO_01

DO_02

DO_03

DO_04

DO_05

DO_06

DO_07

DO_08

DO_09

DO_10

DO_11

DO_12

DO_13

DO_14

DO_15

DO_COM

B14

A14

B13

A13

B12

A12

B11

A11

B10

A10

Load

External Fuse



LIO-02 Module Connections

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Page 65

23 Option Module - LIO-04/05 Modules

DANGER

LED indicators

I/O connector (CN1)

LIO-04

RUN

CN2

CN1

I/O connector (CN2)

FURUN

23 Option Module - LIO-04/05 Modules



External Appearance

The following figure shows the external appearance of the LIO-04/05 Modules.



The LIO-04/05 Modules are Optional Boards for the MP2300Siec which provide a digital I/O function. There are 32 digital inputs (DI) and 32 digital outputs (DO) (sink mode outputs) for the digital I/O function.

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The following table shows the status of LIO-04/05 Module LED indicators.

The burnout detection circuit will not function when there is no external 24V power supply.

Outline of Functions

Indicators

Indicator Name Indicator Color Status

RUN Green

FU Red

Lit: Module normal Not lit: Module error

Lit: One of the output protection fuses is blown. Not lit: All of the output protection fuses are normal.

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23 Option Module - LIO-04/05 Modules

LD3

LD2

LD1

LD4

LD7

LD6

LD5

LD8

SW1

Indicators



Switch Settings

The LIO-04/05 Module status display the LED indicators (LD1 to LD8) change based on the SW1 rotary switch setting. The following table shows the ON/OFF indicator display for digital input and digital output.

Indicator Color SW1 Status when Lit

Board Status Indicators LD1 Normal operation: Lit, Error: Not lit LD2 DI_00 to DI_07 status. Lit when any digital input is turned ON. LD3 DO_00 to DO_07 status. Lit when any digital output is turned ON. LD4 Pulse A/B input. Lit when phase A/B is turned ON.

LD5 Normal operation: Lit, Error: Not lit LD6 DI_08 to DI_15 status. Lit when any digital input is turned ON. LD7 DO_08 to DO_15 status. Lit when any digital output is turned ON.

LD1 to LD8 Green

LD8 Pulse Z input. Lit when phase Z is turned ON. 1 Digital input indicators: When DI_00 to DI_07 turn ON, corresponding indicators LD1 to LD8 are lit. 2 Digital input indicators: When DI_08 to DI_15 turn ON, corresponding indicators LD1 to LD8 are lit. 3 Digital output indicators: When DO _ 00 to DO _07 turn ON, corresponding indicators LD1 to LD8 are lit. 4 Digital output indicators: When DO _ 08 to DO _15 turn ON, corresponding indicators LD1 to LD8 are lit.

PI Input Indicators

LD1 5

LD2

LD3

LD4

Pulse A input Pulse B input Pulse Z input

LD5 LD6 LD7 LD8

Coincidence detection Phase-Z latch Digital input latch

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Module Specifications

The following table shows the hardware specifications of the LIO-04/05 Module.

Item Specifications

Name LIO-04/LIO-05 Model JAPMC-IO2303/JAPMC-IO2304

32 inputs 24VDC, 4.1 mA, combined sink mode/source mode inputs (DI_00, 01, 16, and 17 also used for interrupts.)

Digital Inputs

Digital Outputs

Indicators Dimensions (mm) 125 x 95 (H x D)

Mass 80 g

64 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Simultaneously ON Inputs 16 points (8 inputs/common): At ambient temperatur e of 55°C and 24VDC 10 points (5 inputs/common): At ambient temperat ure of 55°C and 28.8VDC Refer to the following characteristics graph for details.

32 outputs 24VDC transistor open- c ollector outputs, sink mode outputs

RUN (green) ERR (red)

Page 67

23 Option Module - LIO-04/05 Modules

5.6kΩ/0.5W

Vcc

DICOM

+24V

DI_IN

Input register

Photocoupler

5.6kΩ/0.5W

Vcc

DICOM

+24V

DI_IN

Input register

Photocoupler



Input Circuit Specifications

The following table shows the LIO-04/05 Modules input circuit specifications.

Item Specifications

Inputs 32 points Input Format Sink mode, source mode input Isolation Method Photocoupler (PS2805-4) Input V oltage ±24VDC (+19.2 to +28.8V) Input Current 4.1 mA (typ.) ON Voltage/Current 15VDC min./2.0 mA min. OFF Voltage/Current 5VDC min./1.0 mA min.

ON Time/OFF Time Number of Commons 8 points



Digital Input Circuit (Sink Mode Input) Connection Example

ON: 0.5 ms Max OFF: 0.5 ms Max



Digital Input Circuit (Source Mode Input) Connection Example



Output Circuit

The following table shows the LIO-04/05 Module’s output circuit specifications.

Item Specifications

Outputs 32 points Output Format Isolation Method Photocoupler

Output Voltage +24VDC (+19.2 to +28.8VDC) Output Current 100 mA Max Leakage Current When OFF 0.1 mA Max

LIO-04 Transistor, sink mode output LIO-05 Transistor, source mode output

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23 Option Module - LIO-04/05 Modules

+24V

Output register

DO_OUT

+24V

Photocoupler

Transistor

Item Specifications

ON Time/ OFF Time Number of Commons 1 per 8 outputs Protection Circuit Fuse Rating 1A

Error Detection Fuse blowout detection



LIO-04 Digital Output Circuit (Sink Mode Output) Connection Example

ON: 0.5 ms Max OFF: 1 ms Max

The fuses are not for circuit protection. They are for fire protection at output sho rts. Attach a fuse externally to each output if circuit prote ctio n is requ ired.



LIO-05 Digital Output Circuit (Source Mode Output) Connection Example

+24V

DO_OUT

Output

Photocoupler

Transistor

+24V

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23 Option Module - LIO-04/05 Modules

DICOM_3

DI_18

DI_22

DI_24

DI_28

N.C.

DO_18

+24V_3

DO_22

DO_24

N.C.

DO_28

N.C.

DI_19

DI_23

DI_25

DI_29

N.C.

DO_19

N.C.

DO_23

DO_25

OV_4

DO_29

OV_4

DI_17

DI_21

N.C.

DI_27

DI_31

DO_17

OV_3

DO_21

N.C.

DO_27

N.C.

DO_31

Pin Arrangement Viewed from Wiring Side

DI_16

DI_20

DICOM_4

DI_26

DI_30

DO_16

N.C.

DO_20

N.C.

DO_26

+24V_4

DO_30



LIO-04 Module Connector Pin Arrangement

The LIO-04 Module Connector (CN1 and CN2) pin arrangements are shown below.



CN1 Connector Pin Arrangement

Pin Arrangement Viewed from Wiring Side

DI_00

DI_04

DICOM_2

DI_10

DI_14

DO_00

N.C.

DO_04

N.C.

DO_10

+24V_2

DO_14

DICOM_1

DI_02

DI_06

DI_08

DI_12

N.C.

DO_02

+24V_1

DO_06

DO_08

N.C.

DO_12

N.C.

DI_01

DI_05

N.C.

DI_11

DI_15

DO_01

OV_1

DO_05

N.C.

DO_11

N.C.

DO_15

N.C.

DI_03

DI_07

DI_09

DI_13

N.C.

DO_03

N.C.

DO_07

DO_09

OV_2

DO_13

OV_2



CN2 Connector Pin Arrangement

• P: Power supply input, I: Input signal, O: Open collector output



Standard Cable Wiring Table

The wiring table for the standard cable JEPMC-W6060- is shown below.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 67

Pin Wire Color Markings Signal Name I/O Function

1 2 3 White — DI_02/18 I/I Digital input 2/18

4 5 Pink — DI_06/22 I/I Digital input 6/22

Orange — DICOM_1/3 P/P Digital Input common 1/3

Gray —DI_00/16I/I

Yellow — DI_04/20 I/I Digital input 4/20

Digital input 0/16 (shared with interrupt input)

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23 Option Module - LIO-04/05 Modules

DANGER

Pin Wire Color Markings Signal Name I/O Function

6 Orange — — DICOM_2/4 P/P Digital Input common 2/4 7 8 White — — DI_10/26 I/I Digital input 10/26

9 Yellow — — DI_12/28 I/I Digital input 12/28 10 11 12 Gray — — — DO_00/16 O/O Digital output 0/16 13 White — — — DO_02/18 O/O Digital output 2/18 14 15 16 17 Gray — — — — DO_06/22 O Digital output 6/22 18 White — — — — N.C. 19 20 21 Orange — — — — Continuous N.C. 22 23 White — — — — Continuous DO_12/28 O Digital output 12/28 24 25 26 Orange —N.C.

27 Gray — DI_01/17 I/I 28 White — DI_03/19 I/I Digital input 3/19

29 30 31 Orange — — N.C. 32 33 White — — DI_11/27 I/I Digital input 11/27 34 35 36 Orange — — — N.C. 37 38 White — — — DO_03/19 O/O Digital output 3/19 39 40 Pink — — — N.C. 41 42 Gray — — — Continuous DO_07/23 O/O Digital output 7/23 43 White — — — Continuous N.C. 44 45 46 47 48 White ———————— DO_13/29 O/O Digital output 13/19 49 50

Gray — — DI_08/24 I/I Digital input 8/24

Pink — — DI_14/30 I/I Digital input 14/30

Orange — — — N.C.

Yellow — — — N.C.

Pink — — — +24V_1/3 P/P Digit al output 24V supply 1/3

Orange — — — — DO_04/20 O Digital out put 4/20

Yellow — — — — DO_08/24 O/O Digital output 8

Pink — — — — DO_10/26 O/O Digital output 10

Gray — — — — Continuous +24V_2/4 P Digital Output 24V supply 2/4

Yellow — — — — Continuous DO_14/30 O Digital output 14/30

— — — — Continuous N.C.

Digital input 1/17 (shared with interrupt input)

Yellow — DI_05/21 I/I Digital input 5/21

Pink — DI_07/23 I/I Digital input 7/23

Gray — — DI_09/25 I/I Digital input 9/25

Yellow — — DI_13/29 I/I Digital input 13/29

Pink — — DI_15/31 I/I Digital input 15/31

Gray — — — DO_01/17 O/O Digital output 1/17

Yellow — — — 0V_1/3 P/P Digital Output 0VDC common 1/3

Orange — — — Continuous DO_05/21 O/O Digital output 5/21

Yellow — — — Continuous DO_09/25 O/O Digital output 9/25

Pink — — — Continuous DO_11/27 O/O Digital output 11/27

Orange — — — — 0V_2/4 P/P Digital Output 0VDC common 2/4

Gray ———————— N.C.

Yellow ———————— DO_15/31 O/O Digital output 15/31

Pink ———————— N.C.

Columns “Signal Name”, “I/O”, and “Function” display the values for connectors CN1 and CN2 in the format “CN1/ CN2” respectively.

68 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

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23 Option Module - LIO-04/05 Modules

DICOM_1

DI_02

DI_06

DI_08

DI_12

N.C.

DO_02

+24V_1

DO_06

DO_08

N.C.

DO_12

N.C.

DI_03

DI_07

DI_09

DI_13

N.C.

DO_03

+24V_1

DO_07

DO_09

OV_2

DO_13

N.C.

DI_01

DI_05

N.C.

DI_11

DI_15

DO_01

OV_1

DO_05

N.C.

DO_11

+24V_2

DO_15

Pin Arrangement Viewed from Wiring Side

DI_00

DI_04

DICOM_2

DI_10

DI_14

DO_00

N.C.

DO_04

N.C.

DO_10

+24V_2

DO_14

DICOM_3

DI_18

DI_22

DI_24

DI_28

N.C.

DO_18

+24V_3

DO_22

DO_24

N.C.

DO_28

N.C.

DI_19

DI_23

DI_25

DI_29

N.C.

DO_19

+24V_3

DO_23

DO_25

N.C.

DO_29

N.C.

DI_17

DI_21

N.C.

DI_27

DI_31

DO_17

OV_3

DO_21

N.C.

DO_27

+24V_4

DO_31

Pin Arrangement Viewed from Wiring Side

DI_16

DI_20

DICOM_4

DI_26

DI_30

DO_16

N.C.

DO_20

N.C.

DO_26

+24V_4

DO_30



LIO-05 Module Connector Pin Arrangement

The LIO-05 Module Connector (CN1 and CN2) pin arrangements are shown below.



CN1 Connector Pin Arrangement

• P: Power supply input, I: Input signal, O: Open collector output



CN2 Connector Pin Arrangement



Standard Cable Wiring Table

The wiring table for the standard cable JEPMC-W6060- is shown below.

Pin Wire Color Markings Signal Name I/O Function

1 2 Gray — DI_00/16 I/I Digital input 0/16 3 White — DI_02/18 I/I Digital input 2/18 4 5 Pink — DI_06/22 I/I Digital input 6/22

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 69

Orange — DICOM_1/3 I/I Digital Input common 1/3

Yellow — DI_04/20 I/I Digital input 4/20

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23 Option Module - LIO-04/05 Modules

DANGER

Pin Wire Color Markings Signal Name I/O Function

6 Orange — — DICOM_2/4 P/P Digital Input common 2/4

Gray — — DI_08/24 I/I Digital input 8/24 8 White — — DI_10/26 I/O Digital input 10/26 9 Yellow — — DI_12/28 I/O Digital input 12/28

Pink — — DI_14/30 I/O Digital input 14/30

Orange — — — N.C.

12 Gray — — — DO_00/16 O/O Digital output 0/16 13 White — — — DO_02/18 O/O Digital output 2/18 14

Yellow — — — N.C.

Pink — — — +24V_1/3 P/P Digital Output 24V supply 1/3

Orange — — — — DO_04/20 O Digital output 4/20

17 Gray — — — — DO_06/22 O Digital output 6/22 18 White — — — — N.C. 19

Yellow — — — — DO_08/24 O Digital output 8/24

Pink — — — — DO_10/26 O Digital output 10/26

21 Orange — — — — Continuous N.C. 22

Gray — — — — Cont inuous +24V_2/4 P Digital Output 24V supply 2/ 4

23 White — — — — Continuous DO_12/28 O Digital output 1 2/28 24

Yellow — — — — Continuous DO_14/30 O Digital output 14/30

Pink — — — — Continuous N.C.

26 Orange —N.C. 27

Gray — DI_01/17 I/I Digital input 1/17

28 White — DI_03/19 I/I Digital input 3/19 29

Yellow — DI_05/21 I/I Digital input 5/21

Pink — DI_07/23 I/I Digital input 7/23

Orange — — N.C.

32 Gray — — DI_09/25 I/I Digital input 9/25 33 White — — DI_11/27 I/I Digital input 11/27 34

Yellow — — DI_13/29 I/I Digital input 13/29

Pink — — DI_15/31 I/I Digital input 15/31

35 36

Orange — — — N.C.

Gray — — — DO_01/17 O/O Digital output 1/17

38 White — — — DO_03/19 O/O Digital output 3/19 39

Yellow — — — 0V_1/3 P/P Digital Output 0VDC common 1/3

Pink — — — +24V_1/3 P/P Digital Output 24V supply 1/3

Orange — — — Continuous DO_05/21 O/O Digital output 5/21

Gray — — — Continuous DO_07/23 O/O Digital output 7/23

42 43 White — — — Continuous N.C. 44

Yellow — — — Continuous DO_09/25 O/O Digital output 9/25

45 Pink — — — Continuous DO_11/26 O/O Digital output 11/26 46

Orange ———————— 0V_2/4 Digital Output 0VDC common 2/4

Gray ———————— +24V_2/4 Digital Output 24V supply 2/4

48 White ———————— DO_13/29 O/O Digital output 13/29 49

Yellow ———————— DO_15/31 O/O Digital output 15/31

50 Pink ———————— N.C.

Columns “Signal Name”, “I/O”, and “Function” display the values for connectors CN1 and CN2 in the format “CN1/ CN2” respectively.

70 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

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

DANGER

JEPMC-IO2303

+5V

24 VDC

࡮ ࡮ ࡮

Input 0

Input 1

Input 6

Input 7

࡮ ࡮ ࡮

24 VDC

CN1 connector

pin No.

Common 1

Common 2

Input 8

Input 9

Input 14

Input 15

Internal circuit

5.6 kW

Photocoupler

Fuse blowout detection circuit

24 VDC

Output 0

Output 1

Output 2

Output 4

Output 5

Output 6

Output 7

Output 3

Photocoupler

24 VDC

Output 8

Output 9

Output 10

Output 12

Output 13

Output 14

Output 15

Output 11

Fuse blowout detection circuit

Load

External Fuse (Installed by customer)

LIO-04 Module Connector Connection Examples



CN1 Connector Connection Example

23 Option Module - LIO-04/05 Modules

• Check the polarity of the external power supply when wiring. An adverse connection may cause a load malfunction.

• The pins 39 and 43 and the pins 46 and 50 are internally connected. Connect them externally as well.

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23 Option Module - LIO-04/05 Modules

DANGER



CN2 Connector Connection Example

24 VDC

Common 3

Input 16

Input 17

࡮ ࡮ ࡮

Input 22

Input 23

24 VDC

Common 4

Input 24

Input 25

࡮ ࡮

Input 30

Input 31

Load

External Fuse (Installed by customer)

CN2 connector pin No.

5.6 kW

Photocoupler

JEPMC-IO2303

Photocoupler

+5V

Fuse blowout detection circuit

Internal circuit

Output 16

Output 17

Output 18

Output 19

Output 20

Output 21

Output 22

Output 23

Output 24

Output 25

Output 26

Output 27

Output 28

Output 29

Output 30

Output 31

24 VDC

• Check the polarity of the external power supply when wiring. An adverse connection may cause a load malfunction.

• The pins 39 and 32 and the pins 46 and 50 are internally connected. Connect them externally as well.

72 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

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

DANGER

࡮ ࡮ ࡮

24 VDC

Common 1

Common 2

CN1 connector pin No.

Input 0

Input 1

Input 6

Input 7

Input 8

Input 9

Input 14

Input 15

JEPMC-IO2304

DC24V

+5V

5.6 kΩ

Photocoupler

Internal

circuit

Output 0

Output 1

Output 2

24 VDC

Output 4

Output 5

Output 6

Output 7

Photocoupler

Output 3

Output 8

Output 9

Output 10

24 VDC

Output 12

Output 13

Output 14

Output 15

Photocoupler

Output 11

Fuse blowout detection circuit

Load

External Fuse (Installed by customer)

LIO-05 Module Connector Connection Examples



CN1 Connector Connection Example

23 Option Module - LIO-04/05 Modules

Check the polarity of the external power supply when wiring. An adverse connection may cause a load malfunction.

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 73

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23 Option Module - LIO-04/05 Modules

DANGER

࣭ ࣭ ࣭

24 VDC

Common 3

Common 4

CN2 connector pin No.

Input 16

Input 17

Input 22

Input 23

Input 24

Input 25

Input 30

Input 31

JEPMC-IO2304

24 VDC

+5V

5.6 kW

Photocoupler

Internal

circuit

Output 16

Output 17

Output 18

24 VDC

Output 20

Output 21

Output 22

Output 23

Photocoupler

Output 19

Output 24

Output 25

Output 26

24 VDC

Output 28

Output 29

Output 30

Output 31

Photocoupler

Output 27

Fuse blowout detection circuit

Load

External Fuse (Installed by customer)



CN2 Connector Connection Example

Check the polarity of the external power supply when wiring. An adverse connection may cause a load malfunction.

74 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 77

24 Option Module - LIO-06 Module

DANGER

LIO-06

ALMRUN

CN1



Module External Appearance

24 Option Module - LIO-06 Module



Outline of Functions

The LIO-06 Module has digital I/O, analog I/O, and pulse encoder functionality, including a registration latch input. The LIO-06 Module is fully compatible with the MP940 I/O connector.

When converting equipment from the prior generation MP940 controller, users should bear in mind that the analog inputs that had previo usly bee n wired to the V-REF and T- REF inputs on the SGDH must now be co nnected directl y to the LIO-06 option module.



LED Indicators and Switch Settings

Display Name Color Status when Lit Staus when OFF

RUN Green Normal Stopped. (No access by CPU)

ALM Red Fault Normal operation

The ALM light indicates the following conditions

• Fuse fault

•ASIC error

• A-phase disconnect

• B-phase disconnect

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24 Option Module - LIO-06 Module

DANGER



Option Board Specifications

Item Specification

Number of Inputs 8/Common Input Method Sink/Source Isolation Photocoupler Isolation Input Voltage DC24V±20% (DC19.2 to 28.8V)

Digital Input

Digital Output

Analog

Input

Analog

Output

Input Current 4.1mA (TYP) ON Voltage/Current At least 15V/At least 2mA OFF Voltage/Current 5V Max/1mA Max ON/OFF Time ON= 0.5ms Max/OFF= 0.5ms Max Interrupt 1 (used together with DI_00) Number of Outputs 8/ Common Output Method Transistor Sink Output Isolation Photocoupler Isolation External Power Sup ply Voltage DC24V±20% (DC19.2 to 28.8V) Output Current 100mA (Max) ON Voltage 1V Max Leak Current at OFF 0.1mA Max ON/OFF Time ON= 0. 25ms Max/OFF= 1ms Max Protection Classi fication Unprotected output Error Detection Blown fuse detection Number of Channels 1 Isolation Non-isolated Analog Input Range -10 to +10V Maximum Rated In pu t ±15V Input Impedance Approx. 20kΩ Resolution 16bit (-31276 to +31276) Absolute Accuracy 100mV Max

Accuracy

Input Filter Input Conversion Speed 50μs

Number of Channels 1 Isolation Non-isolated Analog Output Rang e -10 to +10V Output Impedance 20Ω Max Resolution 16bit (-31276 to +31276)

Accuracy Maximum Permissible Load Current ±5mA

Output Delay Time 1.2ms (Time of change from -10+10V)

25ºC ±0.1% (±10mV) 0 to 55ºC ±0.3% (±30mV)

25ºC ±0.1% (±10mV) 0 to 55ºC ±0.3% (±30mV) Time Constant Delay Time 1ms(Max) (when -10 to 10V)

0.2×10

–3

The time constant shows th e characte ristic s according to the input f ilter equ ivalent t o the time to reach 0.632 × the in put voltage.

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24 Option Module - LIO-06 Module

Item Specification

Number of Channels 1 Input Method 5V Differential Max Frequency 4MHz Isolation Non-isolated

A/B Phase

Counting System

Encoder Input

Number of Input Circuits

Input Method Source Photocoupler I/F Sink/Source Photocoupl er I/F Isolation Photocoupler Isolation Photocoupler Isolation

Encoder

Input

Current Consumption 5V, 1A Max Hot Swapping (Modul es) Not Possible Connector CN1: Digital I/O, Analog I/O, Encoder Input Indicators RUN (Green), ALM (Red)

Input Voltage

Input Current

Latch Input

ON Voltage

OFF Voltage

Response Time 1μs Max 60μs Max Minimum ON Pulse Width 1μs60μs

COIN Output

Pulse/Direction UP/DOWN Counter

2 (C-Phase latch or digital input latch) The digital input latch is used in conjunction with DI-01 on pin 39.

C-Phase Latch Digital Input Latch

24VDC±20% 12VDC±20% 5VDC±20% 24VDC/12VDC/5VDC are switched by connector wiring

DC24V: 11mA (TYP) DC12V: 12mA (TYP) DC5V: 13mA (TYP)

DC24V: 17V Min DC12V: 9V Min DC5V: 3.9V Min

DC24V: 1.6V Max DC12V: 1.1V Max DC5V: 0.9V Max

1, digital output Used together with DO-07 (software switching)

DC24V±20%

4.1mA (TYP)

15V Min

5V Max



Digital Input Circuit

The specifications of the LIO-06 module digital input circuit are shown below.

Item Specification

Number of Inputs 8 Input Method Sink/Source Isolation Photocoupler Isolation Input Voltage DC24V±20% Input Current 4.1mA (TYP ) ON Voltage/Current At least 15V/2.0mA OFF Voltage/Curr e nt 5V Max/1.0mA Max ON Time/OFF Time ON=0.5ms Max/OFF=0.5ms Max Number of Commons 1

Other Functions

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 77

DI_01 is used together with the position registration latch input, and when enabled, the position registration latch input latches with the pulse encoder when SI_01 is "ON".

Page 80

24 Option Module - LIO-06 Module



Digital Input Circuit Connection Example

Common

750

5.6

Internal Circuitry



Digital Output Circuit Connection Example

Output

1.2k䃈 R

0.5

Photocoupler

PS280䠍䠉䠐

33k䃈

1000PF

PS2805-4

1000PF

Transistor

DTDS14GP

Input Circuitry

Input Register

Vin

0䠲



Digital Output Circuit

The specifications of the LIO-06 digital output circuit are shown below.

Item Specification

Number of Outputs 8 Output Method Transistor Open Collector Sink Output Isolation Photocoupler Isolation External Power Supply Voltage DC24V±20% Output Current 100mA Max Leak Current at OFF 0.1mA Max ON Time/OFF Time ON=0.25ms Max/OFF =1ms Max Number of Commons 1

Protection Circuit Fuse Rating 1A

Error Detection Blown fuse detection

78 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

The fuses are not for circuit protection. They are for fire protection at output sho rts. A fuse should be attached outside each output when a protective ci rcuit is necessary.

Page 81

24 Option Module - LIO-06 Module

DANGER



Analog Input Circuit

The specifications of the LIO-06 analog input circuit are shown below.

Item Specification

Analog Input Range -10 to +10V Number of Input Chan ne ls 1 Isolation Non-isolated Maximum Rated Input ±15V Input Impeda nce Approx. 20kΩ Resolution 16-bit (-31276 to +31276)

Accuracy

Input Filter

Conversion Speed 50μs

25ºC ±0.1%(±10mV) 0 to 55ºC ±0.3%(±30mV) Time Constant Delay Ti me 1 ms (M a x) ( Whe n -1 0+ 1 0V )

0.2×10

–2

The time constant shows t he charact eristic s accordin g to the input filter eq uivalent to the time to re ach 0.632 × t he input voltage.



Analog Input Circuit Connection Example

To A/D

Conversion

Ground

Internal Circuitry



Analog Input Characteristics Response Chart

The following shows an analog input response chart and input characteristics diagram for the LIO-06 module.



Input Characteristics Response Chart

Analog Input Value Input Register Value

-10.5V -32768

-10.0V -31276

-5.0V -15638

0.0V 0

+5.0V 15638 +10.0V 31276 +10.5V 32767

• Minimum linearity of +10.0V cannot be assured.

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24 Option Module - LIO-06 Module



Voltage Input Characteristics Diagram



Analog Output Circuit

Analog Input

Value

The specifications of the LIO-06 analog output circuit are shown below.

Item Specification

Output Range -10 to +10V Number of Output Channels 1 Isolation Non-isolated Maximum Permissible Load Current ±5mA Resolution 16-Bit (-31276 to +31276)

Absolute

Output Delay Time 1.2ms (Time of change from -10+10V)



Analog Output Circuit Connection Example

25ºC ±0.1% (±10mV) 0 to 55ºC ±0.3% (±30mV)

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24 Option Module - LIO-06 Module



Analog Output Characteristics Response Chart

The following shows an analog output response chart and output characteristics diagram for the LIO-06 module.



Output Characteristics Response Chart

Analog Output Value Output Register Va lue

-10.5V -32768

-10.0V -31276

-5.0V -15638

0.0V 0

+5.0V 15638 +10.0V 31276 +10.5V 32767



Voltage Output Charac teristics Diagram

Output Register Value

Analog Output

Value



Encoder Circuit

The specifications of the LIO-06 encoder circuit are shown below.

Item Specification

Number of Encode rs 1 channel (A/B/C-Phase Input) Input Circuits Input Mode A/B-phase, code, UP/DOWN counter, pulse, and direction Latch Input

A/B-phase: 5V differential input, non-isolated, max frequency 4MHz C-Phase: 5V/12V /2 4V ph oto c ou pler input, max frequency 500k H z

Position registration latch with C-Phase of DI_01 Response Time: Max 5μs during C-Phase input, During DI_01 Input: Max 60μs

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24 Option Module - LIO-06 Module

50-core Loose wires



Encoder Input Circuit Connection Example

Pulse Generator

A-phase

B-phase



LIO-06 Connectors and Pin Layouts

• Connectors

Item Description

Use Connector 10250-52A3PL (Sumitomo 3M) LIO- 06 Connector (RoHS-compatible)

10150-3000VE (Sumitomo 3M) Connector unit

Mating Connector

Standard Cable JEPMC-W2064-oo-E Pigtail



Standard Cable Model and External Appearance

Name Model Length External Appearance (JEPMC-W2064-oo-E)

JEPMC-W2064-A5-E 0.5 m Cable for LIO-06 Module (Single loose wire)



Standard Cable Wiring Table

JEPMC-W2064-01-E 1 m

JEPMC-W2064-03-E 3 m

10150-3000PE (Sumitomo 3M) Connector Unit (RoHS-compatible) 10350-52A0-008 ( Sumitomo 3M) Shell screw lock typ e 10350-52F0-00 8 (Sumitomo 3M) One-touch lock type

The following shows the standard cable wiring for the JEPMC-W2064 cable.

Pin Wire Color Markings Signal Name Function

1 Orange — AO Analog Output 2 Gray — AI Analog Input 3White — N.C.

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24 Option Module - LIO-06 Module

Pin Wire Color Markings Signal Name Function

4 Yellow — PA+ A_Pulse+ 5 Pink — PA- A_Pulse6 Orange — — GND Pulse Input Ground 7Gray — — N.C. 8White — — N.C.

9 Yellow — — PILC5V C-Phase Latch Input Common (5V) 10 Pink — — PILC24V C-Phase Latch Input Common (24V) 11 Orange — — — N.C. 12 Gray — — — N.C. 13 White — — — DICOM Digital Input Common 14 Yellow — — — DI_00 Digital Input 0 15 Pink — — — DI_02 Digital Input 2 16 Orange — — — — DI_04 Digital Input 4 17 Gray — — — — DI_06 Digital Input 6 18 White — — — — N.C. 19 Yellow — — — — N.C. 20 Pink — — — — DO_24V Digital Output 24V Power Supply 21 Orange — — — — Continuous DO_00 Digital Output 0 22 Gray — — — — Continuous DO_02 Digital Output 2 23 White — — — — Continuous DO_04 Digital Output 4 24 Yellow — — — — Continuous DO_06 Digital Output 6 25 Pink — — — — Continuous DO_GND Digital Output Common Ground 26 Orange — AO_GND Anal og Output Ground 27 Gray — AI_GND Analog Input Ground 28 White — N.C. 29 Yellow — PB+ B_Pulse+ 30 Pink — PB- B_Pulse31 Orange — — GND Pulse input ground 32 Gray — — N.C. 33 White — — N.C. 34 Yellow — — PILC12V C-Phase latch input common (12V) 35 Pink — — PIL C-Phase latch input 36 Orange — — — N.C. 37 Gray — — — N.C. 38 White — — — DICOM Digital Input Common 39 Yellow — — — DI_01 Digital Input 1 40 Pink — — — DI_03 Digital Input 3 41 Orange — — — Continuous DI_05 Digital Input 5 42 Gray — — — Continuous DI _07 Digital Input 7 43 Wh ite — — — Continuous N.C. 44 Yellow — — — Continuous N.C. 45 Pink — — — Continuous DO_24V Digital output 24V Power Supply 46 Orange ———————— DO_01 Digital Output 1 47 Gray ———————— DO_03 Digital Output 3 48 White ———————— DO_05 Digital Output 5 49 Yellow ———————— DO_07 Digital Output 7 50 Pink ———————— DO_GND Digital output common ground

Shell Shield Wire

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Page 86

24 Option Module - LIO-06 Module

DANGER

Load External Fuse

(Installed by customer)



LIO-06 Module Connector Connection Example

An example of LIO-06 module connector connection is shown below.

Relay Terminal Block

+15 V

-15V

Analog Output

Analog Input

Pulse Input

+15 V

-15V

AO_GND

AI_GND

PA+

PA-

PB+

PB-

GND

External Device

-10

+10V

External Device

-10 +10V

Pulse Generator

+5V

L L

Load

External Fuse (Installed by customer)

Signal

External Input

Signal

External Output

Z-phase Latch

Input

Digital Input

Digital Output

PILC(24V)

PILC(12V)

PILC(5V)

PIL

+5V

Fuse Break Detection Circuit

FG Connector

Shell)

38 14 39

15 40

16 41

17 42

45 21

46 22

47 23

48 24 49

25 50

DICOM

DICOM DI_00

DI_01 DI_02

DI_03 DI_04

DI_05 DI_06

DI_07

DO_24V DO_24V

DO_00

DO_01

DO_02 DO_03

DO_04 DO_05

DO_06

DO_07 DO_GND

DO_GND

The cable shield between the external equipment and the junction terminal block should be installed on the external device side.

84 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

Page 87

25 Option Module – 218IF-Y1



Outline of Functions

The 218IF-01 Module has an RS-232C serial interface and an Ethernet interface mounted in it. Pe rs onal computers, HMI devices, and controllers manufactured by other companies can be connected to the 218IF-01 Module via the serial or Ethernet connectors.



Hardware

Item Specifications Name 218IF-Y1 Model JAPMC-CM2301-E

Communication Por ts

Indicators

Switches Dimensions (mm) 125 × 95 (H × D)

Mass 85 g

RS-232C 1 port (PORT) Ethernet 1 port (10Base-T) Module status LED indicators

RUN (green), ERR (red), STRX (green), COL (red), TX (green), RX (green) INIT TEST



Functional Specification

Item 218IF-Y1

Interface RS-232 D-sub 9 Ethernet RJ-45 Transmission distance 15 m 100 M/segment (500m in total extension) Transmission speed Configurable between 9600 and 57600 bps. 10 Mbps Access method Start-stop synchronization IEEE802.3 Frame format - Ethernet Ver.2 (DIX specification) Connection type - TCP/UDP/IP/ARP Connection status 1:1 1:N

Data bit length: 5, 6, 7, or 8 Bit

Transmission format



Indicators

Reference Light Name Display Color State When Lit Remarks

RUN Green normally operation Software c ontrol (Out port) ERR Red Error condition Software control (Out port)

STRX Green COL Green Ethernet collision Hardware control (LAN controller)

TX Green Transmitting Ethernet data. Hardware control (LAN controller) RX Green Receiving Ethernet data. Hardware control (LAN controller)

Stop bit: 1 or 2 Bit Parity bit: no ne, odd, or even

Sending and receiving RS-232 data.

Hardware control (LAN controller)

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25 Option Module – 218IF-Y1



Switch Settings

Reference Switch Name State Operational mode Default Setting Remarks

S1_4 -

S1_3 -

S1_2 INIT

S1_1 TEST

ON Reserved OFF Usually reserved ON OFF ON Forced IP address

OFF ON

OFF

Reserved OFF reserved

Use IP settings stored on controller.

Reserved OFF reserved

OFF

OFF reserved

reserved

All switches on the 218IF-Y1 card must remain off.



Connector Table



Port Connector (CN1)

Item Type Names of Parts and Maker

Use connector D-sub 9pin Socket 17LE-13090-27D2BC)-FA (DDK) Engagement

connector

Pin layout

D-sub 9pin Plug 17JE-23090-02(D8B) Another (DDK) Number Signal name I/O Remarks Number Signal name I/O Remarks

1 FG O Protective ground 6 DR I Transmission control 2 SD O Transmissio n data 7 GND P Signal ground 3 RD I Received data 8 - - 4 RS O Transmission request 9 ER O Data terminal ready

5CS I RS-232C cable for MP2xxx

JEPMC-W5311-**

It is possible to transmit



Ethernet Connector (CN2)

Item Type Names of Parts and Maker

Use connector RJ-45 (cat.5) 5555153-1 (Tyco AMP) Engagement

connector

Pin layout

RJ-45 (cat.5) Plug Number Signal name I/O Remarks Number Signal name I/O Remarks 1TXD+I/O

2TXD- O 3 RXD+ O Receive data + side 7 - - -

4- -- 8 - --

Transmission data + side

Transmission data?Side

5- --

6 RXD- I Received data side

86 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

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26 Terminal Block Kit CBK-U-MP2A-xx

Signal Function Signal Function

A1 PA Phase-A pulse (+) A13 DO_03 Output 3

B1 PAL Phase-A pulse (-) B13 DO_02 Output 2

A2 PB Phase-B pulse (+) A14 DO_01

Output 1 (Shared with high speed output (COIN) function)

B2 PBL Phase-B pulse (-) B14 DO_00 Output 0

A3 PC Phase-C latch pulse (+) A15 DI_15 Input 15

B3 PCL5

Phase-C latch pulse (-) for 5vdc input

B15 DI_14 Input 14

A4 GND Encoder input ground A16 DI_13 Input 13

B4 PCL12

Phase-C latch pulse (-) for 12vdc input

B16 DI_12 Input 12

A5 DO_COM Output 0V common A17 DI_11 Input 11

B5 DO_COM Output 0V common B17 DI_10 Input 10

A6 DO_24V Digital output +24V supply A18 DI_09 Input 9

B6 DO_24V Digital output +24V supply B18 DI_08 Input 8

A7 DO_15 Output 15 A19 DI_07 Input 7

B7 DO_14 Output 14 B19 DI_06 Input 6

A8 DO_13 Output 13 A20 DI_05 Input 5

B8 DO_12 Output 12 B20 DI_04 Input 4

A9 DO_11 Output 11 A21 DI_03 Input 3

B9 DO_10 Output 10 B21 DI_02 Input 2

A10 DO_09 Output 9 A22 DI_01

Input 1 (Shared with pulse latch input)

B10 DO_08 Output 8 B22 DI_00 Input 0

A11 DO_07 Output 7 A23 DI_COM0 Input common 0

B11 DO_06 Output 6 B23 DI_COM1 Input common 1

A12 DO_05 Output 5 A24 FG Frame ground

B12 DO_04 Output 4 B24 FG Frame ground

LIO-01 (JAPMC-IO2300) LIO-02 (JAPMC-IO2301)

No.

Pin No.

LIO-01 (JAPMC-IO2300) LIO-02 (JAPMC-IO2301

Functionality Chart for CBK-U-MP2A-xx

Terminal Block Kit for LIO-01/LIO-02

26 Terminal Block Kit CBK-U-MP2A-xx

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27 Terminal Block Kit CBK-U-MP2B-xx

CN1 Signal CN1 Function CN2 Signal CN2 Function Signal Function

Digital input 0 DI_16 Digital input 16 AI Analog input

Phase-C latch pulse (-) for 5VDC input

Phase-C latch pulse (-) for 24VDC input

Digital input 0

Digital input 1 DI_17 Digital input 17 AI_GND Analog input ground

Phase-C latch pulse (-) for 12VDC input

Digital input 1 (shared with pulse latch input)

Digital output 7 (shared with position agreement 'COIN' signal)

50 - - - - DO_GND Digital output 0V common

LIO-06 (JAPMC- IO2305-E)

LIO-04 (JAPMC-IO2303) / LIO-05 (JAPMC-IO2304)

Pin No.

Functionality Chart for CBK-U-MP2B-xx

27 Terminal Block Kit CBK-U-MP 2B-xx

Terminal Block Kit for LIO-04/LIO-05/LIO-06

1 DICOM_1 Digital input common 1 DICOM_3 Digital input common 3 AO Analog output 2 DI_00 3 DI_02 Digital input 2 DI_18 Digital input 18 - 4 DI_04 Digital input 4 DI_20 Digital input 20 PA+ Phase A pulse (+) 5 DI_06 Digital input 6 DI_22 Digital input 22 PA- Phase A pulse (-) 6 DICOM_2 Digital input common 2 DICOM_4 Digital input common 4 GND Encoder input ground 7 DI_08 Digital input 8 DI_24 Digital input 24 - 8 DI_10 Digital input 10 DI_26 Digital input 26 - -

9 DI_12 Digital input 12 DI_28 Digital input 28 PILC5V 10 DI_14 Digital input 14 DI_30 Digital input 30 PILC24V 11 - - - - - 12 DO_00 Digital output 0 DO_16 Digital output 16 - 13 DO_02 Digital output 2 DO_18 Digital output 18 DICOM Digital input common 14 - - - - DI_00 15 +24V_1 Digital output supply 1 +24V_3 Digital output supply 3 DI_02 Digital input 2 16 DO_04 Digital output 4 DO_20 Digital output 20 DI_04 Digital input 4 17 DO_06 Digital output 6 DO_22 Digital output 22 DI_06 Digital input 6 18 - - - - - 19 DO_08 Digital output 8 DO_24 Digital output 24 - 20 DO_10 Digital output 10 DO_26 Digital output 26 DO_24V Digital output 24V supply 21 - - - - DO_00 Digital output 0 22 +24V_2 Digital output supply 2 +24V_4 Digital output supply 4 DO_02 Digital output 2 23 DO_12 Digital output 12 DO_28 Digital output 28 DO_04 Digital output 4 24 DO_14 Digital output 14 DO_30 Digital output 30 DO_06 Digital output 6 25 - - - - DO_GND Digital output 0V common 26 - - - - AO_GND Analog output ground 27 DI_01 28 DI_03 Digital input 3 DI_19 Digital input 19 - 29 DI_05 Digital input 5 DI_21 Digital input 21 PB+ Phase-B pulse (+) 30 DI_07 Digital input 7 DI_23 Digital input 23 PB- Phase-B pulse (-) 31 - - - - GND Encoder input ground 32 DI_09 Digital input 9 DI_25 Digital input 25 - 33 DI_11 Digital input 11 DI_27 Digital input 27 - 34 DI_13 Digital input 13 DI_29 Digital input 29 PILC12V 35 DI_15 Digital input 15 DI_31 Digital input 31 PIL Phase-C latch pulse (+) 36 - - - - - 37 DO_01 Digital output 1 DO_17 Digital output 17 - 38 DO_03 Digital output 3 DO_19 Digital output 19 DICOM Digital input common 39 0V_1 Digital output 0VDC 1 0V_3 Digital output 0VDC 3 DI_01 40 - - - - DI_03 Digital input 3 41 DO_05 Digital output 5 DO_21 Digital output 21 DI_05 Digital input 5 42 DO_07 Digital output 7 DO_23 Digital output 23 DI_07 Digital input 7 43 - - - - - 44 DO_09 Digital output 9 DO_25 Digital output 25 - 45 DO_11 Digital output 11 DO_27 Digital output 27 DO_24V Digital output 24V supply 46 0V_2 Digital output 0VDC 2 0V_4 Digital output 0VDC 4 DO_01 Digital output 1 47 - - - - DO_03 Digital output 3 48 DO_13 Digital output 13 DO_29 Digital output 29 DO_05 Digital output 5

49 DO_15 Digital output 15 DO_31 Digital output 31 DO_07

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28 Terminal Block Kit CBK-U-MP2C-xx

IN1 signal IN1 function IN2 signal IN2 function OUT1 signal OUT1 function OUT2 signal OUT2 function

A1 - - - - 024V_6 Common ground 6 024V_8 Common ground 8 B1 - - - - 024V_6 Common ground 6 024V_8 Common ground 8 A2 +24V_2 24V power supply 2 +24V_4 24V power supply 4 +24V_6 24V power supply 6 +24V_8 24V power supply 8 B2 +24V_2 24V power supply 2 +24V_4 24V power supply 4 +24V_6 24V power supply 6 +24V_8 24V power supply 8 A3 IN32 Input 32 IN64 Input 64 OUT32 Output 32 OUT64 Output 64 B3 IN31 Input 31 IN63 Input 63 OUT31 Output 31 OUT63 Output 63 A4 IN30 Input 30 IN62 Input 62 OUT30 Output 30 OUT62 Output 62 B4 IN29 Input 29 IN61 Input 61 OUT29 Output 29 OUT61 Output 61 A5 IN28 Input 28 IN60 Input 60 OUT28 Output 28 OUT60 Output 60 B5 IN27 Input 27 IN59 Input 59 OUT27 Output 27 OUT59 Output 59 A6 IN26 Input 26 IN58 Input 58 OUT26 Output 26 OUT58 Output 58 B6 IN25 Input 25 IN57 Input 57 OUT25 Output 25 OUT57 Output 57 A7 IN24 Input 24 IN56 Input 56 OUT24 Output 24 OUT56 Output 56 B7 IN23 Input 23 IN55 Input 55 OUT23 Output 23 OUT55 Output 55 A8 IN22 Input 22 IN54 Input 54 OUT22 Output 22 OUT54 Output 54 B8 IN21 Input 21 IN53 Input 53 OUT21 Output 21 OUT53 Output 53 A9 IN20 Input 20 IN52 Input 52 OUT20 Output 20 OUT52 Output 52

B9 IN19 Input 19 IN51 Input 51 OUT19 Output 19 OUT51 Output 51 A10 IN18 Input 18 IN50 Input 50 OUT18 Output 18 OUT50 Output 50 B10 IN17 Input 17 IN49 Input 49 OUT17 Output 17 OUT49 Output 49 A11 IN16 Input 16 IN48 Input 48 OUT16 Output 16 OUT48 Output 48 B11 IN15 Input 15 IN47 Input 47 OUT15 Output 15 OUT47 Output 47 A12 IN14 Input 14 IN46 Input 46 OUT14 Output 14 OUT46 Output 46 B12 IN13 Input 13 IN45 Input 45 OUT13 Output 13 OUT45 Output 45 A13 IN12 Input 12 IN44 Input 44 OUT12 Output 12 OUT44 Output 44 B13 IN11 Input 11 IN43 Input 43 OUT11 Output 11 OUT43 Output 43 A14 IN10 Input 10 IN42 Input 42 OUT10 Output 10 OUT42 Output 42 B14 IN09 Input 9 IN41 Input 41 OUT09 Output 9 OUT41 Output 41 A15 IN08 Input 8 IN40 Input 40 OUT08 Output 8 OUT40 Output 40 B15 IN07 Input 7 IN39 Input 39 OUT07 Output 7 OUT39 Output 39 A16 IN06 Input 6 IN38 Input 38 OUT06 Output 6 OUT38 Output 38 B16 IN05 Input 5 IN37 Input 37 OUT05 Output 5 OUT37 Output 37 A17 IN04 Input 4 IN36 Input 36 OUT04 Output 4 OUT36 Output 36 B17 IN03 Input 3 IN35 Input 35 OUT03 Output 3 OUT35 Output 35 A18 IN02 Input 2 IN34 Input 34 OUT02 Output 2 OUT34 Output 34 B18 IN01 Input 1 IN33 Input 33 OUT01 Output 1 OUT33 Output 33 A19 - - - - 024V_5 Common ground 5 024V_7 Common ground 7 B19 - - - - 024V_5 Common ground 5 024V_7 Common ground 7 A20 +24V_1 24V power supply 1 +24V_3 24V power supply 3 +24V_5 24V power supply 5 +24V_7 24V power supply 7 B20 +24V_1 24V power supply 1 +24V_3 24V power supply 3 +24V_5 24V power supply 5 +24V_7 24V power supply 7

JEPMC-IO2310 and JEPMC-IO2330

Pin No.

Functionality Chart for CBK-U-MP2C-xx

Terminal Block Kit for IO3200iec (64-Point I/O Module)

28 Terminal Block Kit CBK-U-MP2C-xx

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29 Cable Shielding, Segregation and Noise Immunity

Shield connected across

cables grounded at

one point

Proper

Connector Case

Terminal Block

cables ungrounded

Wrong

29 Cable Shielding, Segregation and Noise Immunity

SMC 3010

Connector Case

PROPER

Shield tied back at

terminal block.

Terminal Block

Shields tied

back at device

PROPER

terminal block.

Shields tied

back at device

PROPER

Shields of field

Shields tied

back at device

Connector

WRONG

Shield grounded at

more than one point.

Case

Terminal Block

Shields tied

back at device

WRONG

Shields of field

90 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

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29 Cable Shielding, Segregation and Noise Immunity

Revision History

The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.

Date of Publication

January 2013 - - First Edition.

Revision

Number

Section Revised Content

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29 Cable Shielding, Segregation and Noise Immunity

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Page 96

YASKAWA MP3200iec

Machine Controller

Hardware Manual

IRUMA BUSINESS CENTER (SOLUTION CENTER)

480, Kamifujisawa, Iruma, Saitama 358-8555, Japan Phone 81-4-2962-5151 Fax 81-4-2962-6138

YASKAWA AMERICA, INC.

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YASKAWA EUROPE GmbH

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1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, United Kingdom Phone 44-1236-735000 Fax 44-1236-458182

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9F, Kyobo Securities Bldg. 26-4, Yeouido-dong, Yeongdeungpo-gu, Seoul, 150-737, Korea Phone 82-2-784-7844 Fax 82-2-784-8495

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YASKAWA ELECTRIC (SHANGHAI) CO., LTD.

12F, Carlton Bld., No.21 HuangHe Road, HuangPu District, Shanghai 200003, China Phone 86-21-5385-2200 Fax 86-21-5385-3299

YASKAWA ELECTRIC (SHANGHAI) CO., LTD. BEIJING OFFICE

Room 1011, Tower W3 Oriental Plaza, No.1 East Chang An Ave., Dong Cheng District, Beijing 100738, China Phone 86-10-8518-4086 Fax 86-10-8518-4082

YASKAWA ELECTRIC TAIWAN CORPORATION

9F, 16, Nanking E. Rd., Sec. 3, Taipei 104, Taiwan Phone 886-2-2502-5003 Fax 886-2-2505-1280

YASKAWA AMERICA, INC.

In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulation s. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may ap ply.

Specifications are subject to change without notice for ongoing product modifications and improvements.

MANUAL NO. YAI-SIA-IEC-5

Published in U.S.A March 2015

0 -0

Yaskawa MP3200iec User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual