YASKAWA JAPMC-AN2300-E, JAPMC-AN2310-E User Manual

Machine Controller MP2000 Series

Analog Input/Analog Output Module

AI-01/AO-01 USER'S MANUAL

Model: JAPMC-AN2300-E JAPMC-AN2310-E

AI-01

RUN

AO-01

RUN

CN1

CN2

MANUAL NO. SIEP C880700 26B

CN1

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Using this Manual

AI-01 and AO-01 indicates the analog input module and the analog output module for the MP2000 series Machine Controller.

Please read this manual to ensure correct usage of the AI-01 and AO-01. Keep this manual in a safe place for future reference.

Graphic Symbols Used in this Manual

■

The graphic symbols used in this manual indicate the following type of information.

• This symbol is used to indicate important information that should be memorized or minor precautions, such as precautions that will result in alarms if not heeded.

Indication of Reverse Signals

■

In this manual, the names of reverse signals (ones that are valid when low) are written with a forward slash (/) before the signal name, as shown in the following example:

Notation Examples

• S-ON

• P-CON

Copyrights

■

• MECHATROLINK is a trademark of the MECHATROLINK Members Association.

• Microsoft, Windows, Windows NT, and Internet Explorer are registered trademarks of the Microsoft Corporation.

• Pentium is a registered trademark of the Intel Corporation.

• Other product names and company names are the trademarks or registered trademarks of the respective company. “TM” and the ® mark do not appear with product or company names in this manual.

=　/S-ON

=　/P-CON

Related Manuals

■

Refer to the following related manuals as required.

Thoroughly check the specifications, restrictions, and other conditions of the product before attempting to use it.

Manual Name Manual Number Contents

Machine Controller MP2300 Communication Module User’s Manual

Machine Controller MP900 Series User's Manual Ladder Programming

Machine Controller MP User's Manual Motion Programming

Machine Controller MP900/MP2000 Series MPE720 Software for Programming Device User’s Manual

Series SGM/SGD

User’s Manual

Series SGM/SGDB

User’s Manual

-II Series

SGMH/SGDM User’s Manual

-II Series

SGMH/SGDM User’s Manual

-III Series SGMS/SGDS

User’s Manual

-III Series SGMS/SGDS

Digital Operator Instructions

-III Series SGMS/SGDS

User’s Manual For MECHATROLINK-II communications

Machine Controller MP900/MP2000 Series Linear Servomotor Manual

Machine Controller MP900 Series New Ladder Editor Programming Manual

Machine Controller MP900 Series New Ladder Editor User’s Manual

Machine Controller MP900/MP2000 Series User’s Manual MECHATROLINK System



SIEPC88070004

SIEZ-C887-1.2

SIEZ-C887-1.3

SIEPC88070005

SIE-S800-26.3

SIE-S800-26.4

SIEPS80000005

SIEPS80000015

SIEPS80000000

TOBPS80000001

SIEPS80000011

SIEPC88070006

SIE-C887-13.1

SIE-C887-13.2

SIEZ-C887-5.1



Describes the functions, specifications, and application



methods of the MP2300 Communication Modules (217IF, 218IF, 260IF, 261IF).

Describes the instructions used in MP900/MP2000 ladder programming.

Describes the instructions used in MP900/MP2000 motion programming.

Describes how to install and operate the MP900/MP2000



Series programming system (MPE720).

Describes the Σ Series SERVOPACK models, specifications and capacity selection methods.

Describes the installation, wiring, trial operation, function



applications methods, maintenance, and inspection of the Σ-II Series SERVOPACKs.

Describes the installation, wiring, trial operation, function



applications methods, maintenance, and inspection of the Σ-II Series SERVOPACKs.

Describes the models, capacities, selection methods, ratings, characteristics, diagrams, cables, peripheral devices, wiring,



panel installation, trial operation, adjustment, function application methods, maintenance, and inspection of the Σ-III Series SERVOPACKs and Servomotors.

Describes the operation methods of the JUSP-OP05A Digital



Operator.

Describes the models, capacities, selection methods, ratings, characteristics, diagrams, cables, panel installation, trial operation, adjustment, function



application methods, maintenance, inspection, and MECHATROLINK communication of the ∑-III Series SERVOPACKs and Servomotors.

Describes the connection methods, setting methods, and other



information for Linear Servomotors.

Describes the programming instructions of the New Ladder Editor, which assists MP900/MP2000 Series design and maintenance.

Describes the operating methods of the New Ladder Editor, which assists MP900/MP2000 Series design and maintenance.

Describes the distributed I/O Module for the MECHATROLINK Modules for MP900/MP2000 Series Machine Controllers.

peripheral devices, wiring

Safety Information

WARNING

CAUTION

PROHIBITED

MANDATORY

●

The following conventions are used to indicate precautions in this manual. These precautions are provided to ensure the safe operation of the MP2000 series and connected devices. Information marked as shown below is important for the safety of the user. Always read this information and heed the precautions that are provided. The conventions are as follows:

Indicates precautions that, if not heeded, could possibly result in loss of life, serious injury, or property damage.

Indicates precautions that, if not heeded, could result in relatively serious or minor injury, or property damage.

If not heeded, even precautions classified under can lead to serious results

depending on circumstances.

Indicates prohibited actions. Specific prohibitions are indicated inside .

For example, indicates prohibition of open flame.

Indicates mandatory actions. Specific actions are indicated inside .

For example, indicates mandatory grounding.

WARNING

CAUTION

Safety Precautions

The following precautions are for checking products on delivery, storage, transportation, installation, wiring, operation,

maintenance, inspection, and disposal. These precautions are important and must be observed.

• Before starting operation in combination with the machine, ensure that an emergency stop procedure has been provided and is working correctly.

There is a risk of injury.

• Do not touch anything inside the MP2000 series.

There is a risk of electrical shock.

• Always keep the front cover attached when power is being supplied.

There is a risk of electrical shock.

• Observe all procedures and precautions given in this manual for trial operation.

Operating mistakes while the servomotor and machine are connected can cause damage to the machine or even accidents resulting in injury or death.

• Do not remove the module, front cover, cables, connector while power is being supplied.

There is a risk of electrical shock.

• Do not damage, pull on, apply excessive force to, place heavy objects on, or pinch cables.

There is a risk of electrical shock, operational failure or burning of the MP2000 series.

• Do not attempt to modify the MP2000 series in any way.

There is a risk of injury or device damage.

• Do not approach the machine when there is a momentary interruption to the power supply. When power is restored, the machine controller and the connecting devices may start operation suddenly. Provide suitable safety measures to protect people when operation restarts.

There is a risk of injury.

• Do not allow installation, disassembly, or repairs to be performed by anyone other than specified personnel.

There is a risk of electrical shock or injury.

Storage and Transportation

■

• Do not store or install the MP2000 series in the following locations.

• Direct sunlight

• Ambient temperature exceeds the storage or operating conditions

• Ambient humidity exceeds the storage or operating conditions

• Rapid changes in temperature or locations subject to condensation

• Corrosive or flammable gas

• Excessive dust, dirt, salt, or metallic powder

• Water, oil, or chemicals

• Vibration or shock

• Do not subject the MP2000 series to halogen gases, such as fiuorine, chlovine, bromine, and iodine, at any time even during transportation or installation.

There is a risk of device damage or injury.

• Do not overload the MP2000 series during transportation.

There is a risk of injury or an accident.

Storage and Transportation（cont’d

CAUTION

■

• If disinfectants or insecticides must be used to treat packing materials such as wooden frames, pallets, or plywood, the packing materials must be treated before the product is packaged, and methods other than fumigation must be used. Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30 minutes or more.

If the electronic products, which include stand-alone products and products installed in machines, are packed with fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes resulting from the fumigation process. In particular, disinfectants containing halogen, which includes chlorine, fluorine, bromine, or iodine can contribute to the erosion of the capacitors.

Installation

■

• Never use the MP2000 series in locations subject to water, corrosive atmospheres, or flammable gas, or near burnable objects.

There is a risk of electrical shock or fire.

• Do not step on the MP2000 series or place heavy objects on the MP2000 series.

There is a risk of injury.

• Do not allow foreign objects to enter the MP2000 series.

There is a risk of element deterioration inside, an accident, or fire.

• Always mount the MP2000 series in the specified orientation.

There is a risk of an accident.

• Do not subject the MP2000 series to strong shock.

There is a risk of an accident.

）

Wiring

■

• Check the wiring to be sure it has been performed correctly.

There is a risk of motor run-away, injury, or an accident.

• Always use a power supply of the specified voltage.

There is a risk of burning.

• In places with poor power supply conditions, take all steps necessary to ensure that the input power supply is within the specified voltage range.

There is a risk of device damage.

• Install breakers and other safety measure to provide protection against shorts in external wiring.

There is a risk of fire.

• Provide sufficient shielding when using the MP2000 series in the following locations.

There is a risk of device damage.

• Noise, such as from static electricity

• Strong electromagnetic or magnetic fields

• Radiation

• Near to power lines

CAUTION

鉄板製のセパレータ

ディジタル入出力信号

ケーブル

一般制御回路

のケーブル

動力回路の

ケーブル

外部配線の分離例

Example of Separated External Cables

Steel separator

Power

circuit

General

control

Digital I/O

signal

CAUTION

Selecting, Separating, and Laying External Cables

■

• Consider the following items when selecting the I/O signal lines (external cables) to connect the MP2000 series to external devices.

• Mechanical strength

• Noise interference

• Wiring distance

• Signal voltage, etc.

• Separate the I/O signal lines from the power lines both inside and outside the control box to reduce the influence of noise from the power lines.

If the I/O signal lines and power lines are not separated properly, malfunctioning may result.

Maintenance and Inspection Precautions

■

• Do not attempt to disassemble the MP2000 series.

There is a risk of electrical shock or injury.

• Do not change wiring while power is being supplied.

There is a risk of electrical shock or injury.

Disposal Precautions

■

• Dispose of the MP2000 series as general industrial waste.

General Precautions

■

• The products shown in illustrations in this manual are sometimes shown without covers or protective guards. Always replace the cover or protective guard as specified first, and then operate the products in accordance with the manual.

• The drawings presented in this manual are typical examples and may not match the product you received.

• If the manual must be ordered due to loss or damage, inform your nearest Yaskawa representative or one of the offices listed on the back of this manual.

Observe the following general precautions

to ensure safe application.

Warranty

(1) Details of Warranty

Warranty Period

■

The warranty period for a product that was purchased (hereinafter called “delivered product”) is one year

from the time of delivery to the location specified by the customer or 18 months from the time of shipment

from the Yaskawa factory, whichever is sooner.

Warranty Scope

■

Yaskawa shall replace or repair a defective product free of charge if a defect attributable to Yaskawa occurs

during the warranty period above. This warranty does not cover defects caused by the delivered product

reaching the end of its service life and replacement of parts that require replacement or that have a limited

service life.

This warranty does not cover failures that result from any of the following causes.

1. Improper handling, abuse, or use in unsuitable conditions or in environments not described in product catalogs or manuals, or in any separately agreed-upon specifications

2. Causes not attributable to the delivered product itself

3. Modifications or repairs not performed by Yaskawa

4. Abuse of the delivered product in a manner in which it was not originally intended

5. Causes that were not foreseeable with the scientific and technological understanding at the time of shipment from Yaskawa

6. Events for which Yaskawa is not responsible, such as natural or human-made disasters

(2) Limitations of Liability

1. Yaskawa shall in no event be responsible for any damage or loss of opportunity to the customer that arises due to failure of the delivered product.

2. Yaskawa shall not be responsible for any programs (including parameter settings) or the results of program execution of the programs provided by the user or by a third party for use with programmable Yaskawa products.

3. The information described in product catalogs or manuals is provided for the purpose of the customer purchasing the appropriate product for the intended application. The use thereof does not guarantee that there are no infringements of intellectual property rights or other proprietary rights of Yaskawa or third parties, nor does it construe a license.

4. Yaskawa shall not be responsible for any damage arising from infringements of intellectual property rights or other proprietary rights of third parties as a result of using the information described in catalogs or manuals.

(3) Suitability for Use

1. It is the customer’s responsibility to confirm conformity with any standards, codes, or regulations that apply if the Yaskawa product is used in combination with any other products.

2. The customer must confirm that the Yaskawa product is suitable for the systems, machines, and equipment used by the customer.

3. Consult with Yaskawa to determine whether use in the following applications is acceptable. If use in the application is acceptable, use the product with extra allowance in ratings and specifications, and provide safety measures to minimize hazards in the event of failure.

• Outdoor use, use involving potential chemical contamination or electrical interference, or use in condi-

tions or environments not described in product catalogs or manuals

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, vehicle sys-

tems, medical equipment, amusement machines, and installations subject to separate industry or gov-

ernment regulations

• Systems, machines, and equipment that may present a risk to life or property

• Systems that require a high degree of reliability, such as systems that supply gas, water, or electricity,

or systems that operate continuously 24 hours a day

• Other systems that require a similar high degree of safety

4. Never use the product for an application involving serious risk to life or property without first ensuring that the system is designed to secure the required level of safety with risk warnings and redundancy, and that the Yaskawa product is properly rated and installed.

5. The circuit examples and other application examples described in product catalogs and manuals are for reference. Check the functionality and safety of the actual devices and equipment to be used before using the product.

6. Read and understand all use prohibitions and precautions, and operate the Yaskawa product correctly to prevent accidental harm to third parties.

(4) Specifications Change

The names, specifications, appearance, and accessories of products in product catalogs and manuals may be

changed at any time based on improvements and other reasons. The next editions of the revised catalogs or

manuals will be published with updated code numbers. Consult with your Yaskawa representative to confirm

the actual specifications before purchasing a product.

Using this Manual - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 Safety Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5 Safety Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6 Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Applicable Machine Controllers

Applicable Machine Controllers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

1.1

AI-01 Module Applicable Machine Controllers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

1.1.1

AO-01 Module Applicable Machine Controllers- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

1.1.2

Mounting/Removing Optional Modules on Machine Controller- - - - - - - - - - - - - - 16

1.2

Mounting Optional Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16

1.2.1

1.2.2 Removing Optional Modules- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18

AI-01 Module

AI-01 Module Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22

2.1

2.1.1

2.1.2

2.1.3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -21

AI-01 Module Functions and External Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22

Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22

Input Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -13

AI-01 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25

2.2

Specifications on Cable and Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25

2.2.1

Connector Pin Arrangement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26

2.2.2

Circuit Configuration and Connection Example- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28

2.2.3

AI-01 Module Settings- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30

2.3

Setting the Input Mode- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30

2.3.1

Setting the Offset/Gain- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31

2.3.2

Self Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -32

2.3.3

AO-01 Module

AO-01 Module Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -34

3.1

3.1.1

3.1.2

3.1.3

AO-01 Module Connections- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -37

3.2

3.2.1

3.2.2

3.2.3

AO-01 Module Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -40

3.3

3.3.1

3.3.2

3.3.3

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33

AO-01 Module Function and External dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

Output Characteristics- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36

Specifications on Cable and Connector- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37

Connector Pin Arrangement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38

AO-01 Module Connection Example (CN1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39

Setting the Output Range - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40

Setting the Offset/Gain - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41

Self Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42

INDEX

Revision History

Applicable Machine Controllers

This chapter explains on the MP2000 series Machine Controller, that can install the AI-01/AO-01 Module.

Applicable Machine Controllers

1.1

AI-01 Module Applicable Machine Controllers

1.1.1 AO-01 Module Applicable Machine Controllers

1.1.2

Mounting/Removing Optional Modules on Machine Controller

1.2

Mounting Optional Modules

1.2.1

1.2.2 Removing Optional Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -15

- - - - - - - - - - 16

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -16

Applicable Machine Controllers

AI-01 Module Applicable Machine Controllers

1.1.1

1.1 Applicable Machine Controllers

1.1.1 AI-01 Module Applicable Machine Controllers

The table below lists the MP2000-series Machine Controllers on which the AI-01 Module can be mounted.

Name Model

100/200VACInput Base Unit

MP 2200

24-VDC Input Base Unit

MP2300 JEPMC-MP2300

MP2100M

* 1. CPU Module for MP2200. Model: JAPMC-CP2200. * 2. CPU Module for MP2200. Model: JAPMC-CP2210, with one slot for CF card and one USB port

* 3. The Connection Module EXIOIF (Model: JAPMC-EX2200) is required between racks.

A1-01 Module cannot be mounted on the following MP2000-series Machine Controllers: MP2100, MP2500, and



MP2500M

JEPMC-BU2200

JEPMC-BU2210

JAPMC-MC2140

Applicable

CPU Version

Ver. 2.40 or later

Applicable

MPE720 Ver-

sion

Ver. 5.31 or later

Max. Number of AI-

01 Modules that

Can Be Connected

(AI-01＋AO-01

When using the

*1:

CPU-01

30 modules,

When using the

CPU-02

2 modules

24 modules

31 modules

Remarks

）

Max. Number of AI-01 Modules that Can Be Connected when using 4

racks (extended to the maximum)

Can be mounted on an expansion rack when mounting an expansion I/F board MP2100MEX (model: JAPMC-EX2200) and connecting an expansion rack (can be used also as the MP2200 base unit). Max. Number of AI-01 Modules that Can be Connected when using 3

racks (extended to the maximum)

+ 31 hidden pages

YASKAWA JAPMC-AN2300-E, JAPMC-AN2310-E User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Using this Manual

Safety Information

Safety Precautions

Warranty

CONTENTS

Applicable Machine Controllers

1.1 Applicable Machine Controllers

1.1.1 AI-01 Module Applicable Machine Controllers