Parts List and Materials of Construction ........................ 7
Engineering Data ........................................................... 8
Goulds Water Technology Limited Warranty ............... 10
Owner’s Information
Model Number:
Serial Number:
Dealer:
Date of Purchase: Date of Delivery:
2
SAFETY INSTRUCTIONS
DANGER
WARNING
CAUTION
WARNING
Hazardous voltage
can shock, burn or
cause death.
TO AVOID SERIOUS OR FATAL PERSONAL INJURY
OR MAJOR PROPERTY DAMAGE, READ AND
FOLLOW ALL SAFETY INSTRUCTIONS IN THE
MANUAL AND ON THE PUMP.
This is a SAFETY ALERT SYMBOL. When
you see this symbol on the pump or in the
manual, look for one of the following signal
words and be alert to the potential for
personal injury or property damage.
Warns of hazards that WILL cause serious
personal injury, death or major property
damage.
Warns of hazards that CAN cause serious
personal injury, death or major property
damage.
Warns of hazards that CAN cause personal
injury or property damage.
NOTICE: INDICATES SPECIAL INSTRUCTIONS
WHICH ARE VERY IMPORTANT AND
MUST BE FOLLOWED.
THIS MANUAL IS INTENDED TO ASSIST IN THE
INSTALLATION AND OPERATION OF THIS UNIT.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND
WARNINGS PRIOR TO PERFORMING ANY WORK
ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
Install, ground and wire according to local and National Electrical
Code Requirements.
Install an all leg disconnect switch
near the pump.
Disconnect and lockout electrical
power before installing or servicing
the pump.
Electrical supply must match motor’s
nameplate specifications. Incorrect
voltage can cause fire, damage motor
and void the warranty.
Single phase pump motors are equipped with an
automatic thermal protector, which opens the motor’s
electrical circuit when an overload condition exists.
This can cause the pump to start unexpectedly.
DESCRIPTION and SPECIFICATIONS
The Models ICS, close coupled, and ICS-F, frame mounted,
are single stage, end suction pumps designed for ultra pure
water systems, beverage processing, chemical service and
selected OEM applications.
The pumps are of back pullout configuration, with NPT
suction and discharge connections and have investment cast
AISI Type 316 stainless steel casings, open impellers and
seal housing. All pumps are equipped with O-ring shaft
sleeve protection and are available with a variety of optional
mechanical seals.
Close coupled units are equipped with C-face NEMA motors
with threaded shaft extensions. Frame mounted units can be
baseplate mounted and are available with spacer couplings or
may be belt driven.
Close coupled units are available with single and three phase
ODP, TEFC and explosion proof motors. Consult with your
distributor/dealer for additional information.
NOTICE: INSPECT UNIT FOR DAMAGE AND
REPORT ALL DAMAGE TO CARRIER
IMMEDIATELY.
MAXIMUM OPERATING LIMITS
Liquid Temperature:
212° F (100° C) – standard mechanical seal
250° F (120° C) – OPTIONAL mechanical seal
Operating Pressure: 175 PSI (1203 kPa)
Starts per Hour: 20, evenly distributed
Installation – General
• Locate the pump as near to the liquid source as possible.
• If pump repriming capability is required, the pump suction
MUST be below the source of the liquid level.
• Protect the pump and piping from freezing temperatures.
• Allow adequate space around the unit for service and
ventilation.
Close Coupled Units
• Units may be installed horizontally, inclined or vertically.
WARNING
Hazardous
voltage
• Unit foundation must be at and substantial to avoid pipe
strains when bolts are tightened. Use rubber mounts under
motor to minimize noise and vibration.
• Tighten motor holddown bolts BEFORE connecting the
suction and discharge piping.
DO NOT MOUNT MOTOR BELOW
PUMP. FLUID LEAKAGE ONTO
MOTOR CAN CAUSE A SHOCK,
BURN OR DEATH.
Frame Mounted Units
• Place the baseplate upon the foundation and disconnect the
coupling halves. DO NOT reconnect the coupling until the
alignment procedures have been completed.
• It is recommended that the baseplate be grouted to a
foundation with a solid footing, per Figure 1.
3
Finished grouting
(1∨2 to 3∨4")
Allowance
for leveling
Wood
frame
(
Leveling wedges or shims – left in place
Sleeve
Washer
Lug
BaseGrout hole
Grout
Top of foundation –
clean and wet down
1
∨4")
Figure 1
• As depicted in Figure 1, place the baseplate on wedges,
locating two wedges at each foundation bolt location. A gap
of ¾" to 1½" (19 mm to 64 mm) is recommended between
the baseplate and the foundation for grouting. Adjust the
wedges as necessary to level the baseplate.
• Inspect baseplate for any distortion, and adjust as necessary. Make sure that any necessary final coupling alignments
are possible within the motor movements and shim limits.
Tighten the 4 foundation bolts finger tight.
• Build a dam around foundation and pour grout under the
baseplate, insuring that the areas under the pump and
motor are filled completely.
• Allow grout to harden for 48 hours before tightening
4 foundation bolts.
Piping – General
• For maximum pump capacity, piping should not be smaller
than the pump suction and discharge.
• To minimize pipe friction losses, avoid unnecessary pipe
and fittings.
• All piping MUST be independently supported and MUST
NOT place any piping loads on pump.
NOTICE: DO NOT FORCE PIPING INTO PLACE AT
PUMP SUCTION AND DISCHARGE
CONNECTIONS.
Piping – Suction
• Short and direct suction piping is recommended. For
suction lifts of over 10' (3 m) and liquid temperatures over
120° F (49° C), consult pump performance curve for net
positive head required (NPSHR).
• If a pipe size larger than the pump suction is required, an
eccentric pipe reducer, with the straight side up, MUST
be installed at the pump suction.
• If the pump is installed below the liquid source, install a full
ow isolation valve in the suction for pump inspection and
maintenance.
NOTICE: DO NOT USE THE ISOLATION VALVE TO
THROTTLE PUMP. THIS MAY CAUSE LOSS
OF PRIME, EXCESSIVE TEMPERATURES
AND DAMAGE TO PUMP, VOIDING
WARRANTY.
4
• If pump must be installed above the liquid source, the
following MUST be provided:
• To avoid air pockets, no part of the piping should be
above the pump suction connection.
• Slope the piping upward from liquid source.
• All pipe joints MUST be airtight.
• Use a foot valve ONLY if necessary for priming or to
hold prime during intermittent duty.
• The suction strainer or suction bell MUST be at least
3 times the suction pipe diameter area.
• Insure that the size and minimum submergence over suction inlet is sufficient to prevent air from entering pump
through a suction vortex. See Figures 2 through 5.
H min.
D
Figure 2 Figure 3
3.0D
min.
1.5D
min.
H min.
D min.
DD
2
H min.
H
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
H = Min. Submergence in feet
1
12345678910 11121314 1516
V = Velocity in feet per second
= GPM x 0.321
Area
GPM x 0.4085
D
V
2
D
Figure 4 Figure 5
Piping – Discharge
• Install a check valve, suitable to handle the ow and liquids,
to prevent backow. After the check valve install an
appropriately sized gate valve to be used to regulate the
pump capacity, pump inspection and maintenance.
• When required, the pipe increaser should be installed between the check valve and the pump discharge.
Wiring and Grounding
WARNING
Hazardous
voltage
• All wiring and grounding connections must be in accordance with Local and National Electrical Code requirements.
• Use only stranded copper wire to the motor and ground.
Wire size MUST limit the maximum voltage drop to 10%
of the motor nameplate voltage, at the motor terminals.
Excessive voltage drop may affect performance and will
void the motor warranty.
• Single phase motors supplied by Goulds, have built in thermal overloads. Other motors not so equipped MUST
use a properly sized contactor and overload. Fuses are
permissible.
• Three phase motors require all leg protection with properly
sized magnetic starters and thermal overloads.
DISCONNECT AND LOCKOUT
THE ELECTRICAL POWER BEFORE
ATTEMPTING ANY MAINTENANCE.
FAILURE TO DO SO CAN CAUSE A
SHOCK, BURN OR DEATH.
NOTICE: UNIT ROTATION IS CLOCKWISE WHEN
VIEWED FROM MOTOR END. INCORRECT
ROTATION MAY CAUSE DAMAGE TO THE
PUMP AND VOIDS WARRANTY.
• Three Phase Motors ONLY:
To check the pump rotation, observe pump while switching the electrical power ON then OFF quickly. If incorrect,
have a qualified electrician interchange two of the three
motor power wires.
Motor to Pump – Shaft Alignment
• After completion of the frame mounted unit baseplate
installation, the motor and pump shaft alignment MUST
be checked, see Figure 6, and the coupling spacer must
be reinstalled.
• Before checking shaft alignment, insure that the foundation, pump and motor holddown bolts are properly
tightened.
• If realignment is required, ALWAYS make the required
adjustments to the motor, shimming as necessary.
WARNING
DO NOT OPERATE PUMP AT OR
NEAR ZERO FLOW. TO DO SO CAN
CAUSE EXTREME HEAT, DAMAGE TO
THE PUMP, PERSONAL INJURY OR
PROPERTY DAMAGE.
Extreme heat can
cause personal injury
or property damage.
• After stabilizing the system at normal operating conditions,
check the piping and coupling for correct alignments. If
necessary, adjust pipe supports and realign the shafts
following the procedures provided.
Maintenance
• Close coupled pump motors and frame mounted pump
frames have permanently lubricated bearings. Additional
lubrication is not necessary or possible.
• Follow the coupling and motor manufacturer’s
recommendations regarding maintenance.
Parallel
Angular
Figure 6
• To check for PARALLEL misalignment, place a dial
indicator on one coupling hub, rotate the hub 360° while
observing the indicator readings from the outside diameter
of the other hub. Parallel alignment requires a Total
Indicator Reading (TIR) of 0.005" (0.13 mm), or less.
• To check for ANGULAR misalignment, place a dial indica-
tor on one coupling hub, rotate the hub 360° while observing the indicator readings from the face of the other hub.
Angular alignment requires 0.005" (0.13 mm) TIR, or less.
• Correct alignment is achieved when parallel and angular
TIR requirements are satisfied and motor holddown bolts
are tight.
NOTICE: RECHECK SHAFT ALIGNMENT AFTER
MAKING ANY ADJUSTMENTS.
Operation
WARNING
Hazardous machinery
can cause personal
injury or death.
NOTICE: PUMP MUST BE COMPLETELY PRIMED
BEFORE OPERATION.
DO NOT OPERATE UNIT WITHOUT
SAFETY GUARD IN PLACE. TO DO
SO CAN CAUSE SEVERE PERSONAL
INJURY OR DEATH.
Disassembly
WARNING
Hazardous
machinery
WARNING
Hazardous fluids can
cause personal injury
or property damage.
• Drain and ush system, as required.
• For close coupled or frame mounted units:
• Remove the motor or bearing frame holddown bolts
• Remove the coupling guard and coupling spacer
• Remove the 4 casing screws (370), then utilizing the slots
provided about the casing (100), pry the back pull-out assembly from casing. Carefully remove the casing shims.
NOTICE: IMPELLER COMPRESSES THE MECHANICAL
SEAL SPRING – BE PREPARED FOR THE
IMPELLER TO SPRING FROM THE SHAFT
WHEN UNSCREWED.
• To remove the impeller it is necessary to heat the center
hub area with a hand propane torch for approximately 30
seconds. Unscrew the impeller (101) from the shaft, turn the
impeller COUNTERCLOCKWISE while holding the shaft.
Motors have a screwdriver slot or hex provided under the
motor end cap. Examine the impeller for wear or damage and
replace as necessary. Discard the shaft sleeve O-ring (412A).
NOTICE: EXERCISE CARE HANDLING HOT
IMPELLER.
• To remove the mechanical seal, remove the 4 seal housing
screws (370H) and slide the seal housing assembly off the
shaft. Discard the rotary half of the seal and the seal hous-
ing O-ring (513). With an appropriately sized screwdriver
handle, push the stationary half of the seal from the seal
housing and discard it.
DISCONNECT AND LOCKOUT
ELECTRICAL POWER BEFORE
ATTEMPTING ANY MAINTENANCE.
FAILURE TO DO SO CAN CAUSE A
SHOCK, BURN OR DEATH.
CASING MAY CONTAIN HAZARDOUS
FLUIDS THAT CAN CAUSE SERIOUS
PERSONAL INJURY OR PROPERTY
DAMAGE.
5
• To remove the shaft sleeve (126) it is necessary to evenly
heat the outside of the sleeve, with a hand propane torch,
while prying between the shaft shoulder and the sleeve.
NOTICE: EXERCISE CARE HANDLING THE HOT
SHAFT SLEEVE.
• Removal of the 4 motor adapter screws (371) and motor
adapter (108) from the motor completes the close coupled
unit disassembly.
• Disassembly of the bearing frame assembly is accomplished
by removing the 4 frame adapter screws (371) and removing the frame adapter (108) from the bearing frame (228).
• Remove the 4 bearing cover (370C) screws, being careful
not to damage the lip seal (139). Inspect lip seal for damage
and replace as required.
• Remove the shaft assembly from the bearing frame, by pulling the motor end of shaft out of the housing.
• Being careful not to damage the shaft, remove the snap ring
(361) and outer bearings (112) from the shaft. If required
remove the inner bearing (168). Inspect the bearings for
wear or damage and replace as necessary.
• Inspect the inner lip seal (138) and replace as required.
• Disassembly is complete.
• Shim pack (330) permits renewal of impeller clearance to
compensate for impeller or casing wear. The shim thicknesses, in the shim pack, range from 0.003" to 0.025"
(0.08 mm to 0.64 mm). The factory shim pack thickness
is approximately 0.060" (1.52 mm). To set the suggested
nominal impeller clearance of 0.020" (0.51 mm) proceed as
follows:
• Establish a shim pack thickness that allows for the impeller to just touch the inside of the casing surface, when
pump is assembled.
• Add an additional 0.020" (0.51 mm) thickness of shims.
• When the proper impeller clearance has been achieved,
install and tighten the 4 casing screws.
• Install the 4 bearing frame holddown bolts for the frame
mounted units or the 4 motor holddown bolts for the close
coupled units.
• On frame mounted units, check the coupling alignment as
specified in the “MOTOR TO PUMP – SHAFT
ALIGNMENT” section of this manual.
• Inspect unit rotation for binding and correct as required.
• Reinstall the safety guard.
• Reassembly is complete.
Reassembly
• Reassemble the bearing frame assembly in reverse order
of disassembly. Use appropriate tools for bearing installation and press ONLY on inner bearing race. Press bearings
squarely and completely onto the shaft.
• If the shaft sleeve was replaced, it is required that the new
sleeve be bonded to the shaft using LoctiteTM #243 or
equivalent. Following the manufacturer’s instructions in the
preparation of the sleeve and shaft, apply bonding agent to
the surfaces then slide the sleeve over the shaft. Remove all
excess bonding agent.
• Install the shaft assembly into bearing frame. DO NOT
damage the inner lip seal.
• Insert and tighten the 4 bearing cover screws.
• Install the bearing adapter, nameplate towards the TOP,
using the 4 screws.
• Inspect and remove any debris from the seal housing stationary seat bore. Lubricate the outside diameter of the new
stationary seat with a good quality O-ring lubricant and
press seat squarely and completely into the seal housing.
With a clean, lint free cloth remove any debris or lubricant
from the seat face. DO NOT scratch the face.
• Install a new seal housing O-ring on housing, then carefully slide seal housing over shaft and attach housing to the
motor adapter with the 4 screws. DO NOT damage the
mechanical seal stationary seat.
• Install the new shaft sleeve O-ring.
• Slide the new mechanical seal rotary assembly over shaft
sleeve. Apply Loctite™ 7649 and allow to dry. Apply
Loctite™ #243 to the motor shaft thread and then screw
on the impeller by turning impeller CLOCKWISE. Torque
the impeller to 12 ft lbs (1.7 kg/m).
Troubleshooting Guide
WARNING
Hazardous
voltage
MOTOR NOT RUNNING
See Probable Cause – 1 through 5
LITTLE OR NO LIQUID DELIVERED BY PUMP
See Probable Cause – 6 through 13
POWER CONSUMPTION TOO HIGH
See Probable Cause – 3, 13, 14, 15, 18
EXCESSIVE NOISE and VIBRATION
See Probable Cause – 3, 6, 7, 8, 10, 12, 14, 16, 17, 18
1. Motor thermal protector tripped
2. Open circuit breaker or blown fuse
3. Impeller binding
4. Motor improperly wired
5. Defective motor
6. Pump is not primed, air or gases in pumpage
7. Discharge, suction plugged or valve closed
8. Incorrect rotation (3 phase only)
9. Low voltage or phase loss
10. Impeller worn or plugged
11. System head too high
12. NPSHA too low – Suction lift or suction losses excessive
13. Incorrect impeller diameter
14. Discharge head too low – excessive ow rate
15. Fluid viscosity, specific gravity too high
16. Worn bearing
17. Pump, motor or piping loose
18. Pump and motor shafts misaligned
DISCONNECT AND LOCKOUT
ELECTRICAL POWER BEFORE
ATTEMPTING ANY MAINTENANCE.
FAILURE TO DO SO CAN CAUSE A
SHOCK, BURN OR DEATH.
SYMPTOM
PROBABLE CAUSE
6
ICS & ICS-F Sectional Assemblies
100
101
126
412A
408
Optional,
408
Opcional
184513 370383 371138168 122 112 370C
361
109
139
108
184 513 370 383 371126
100
101
412A
408
Optional,
408
Opcional
108
Parts List and Materials of Construction
LIQUID END COMPONENTS
Item No. Number/Pump Part Name Material
1 Casing – 1¼ x 1½ - 5 ASTM A744 Grade CF-8M
101 1 Impeller ASTM A744 Grade CF-8M
126 1 Shaft Sleeve ASTM A276 Type 316 SS
184 1 Seal Housing ASTM A744 Grade CF-8M
330* 1 Shim Pack Mylar
370 4 Hex Cap Screws – adapter to casing ASTM A276 Type 304 SS
370H* 4 Hex Cap Screws – adapter to seal housing ASTM A276 Type 304 SS
Mechanical Seal (standard) Carbon/Sil Car/Viton
412A 1 O-ring – Shaft Sleeve Viton
513 1 O-ring – Seal Housing Viton
* Not illustrated
1 Casing – 1 x 1¼ - 5 ASTM A744 Grade CF-8M
100
383 1
Mechanical Seal (optional) Carbon/Sil Car/EPR
POWER END COMPONENTS
Item No. Number/Pump Part Name Material
108 1 Motor and Bearing Frame Adapter ASTM A48 Cast Iron
109 1 Bearing Cover ASTM A48 Cast Iron
112 1 Ball Bearing – outboard ASTM A108 Steel
122 1 Pump Shaft ASTM A276 Type 303 SS
168 1 Ball Bearing – inboard ASTM A108 Steel
361 1 Snap Ring – outboard bearing ASTM A108 Steel
228 1 Bearing Frame ASTM A48 Cast Iron
138 1 Lip Seal – inner BUNA-N and ASTM A108 Steel
139 1 Lip Seal – outer BUNA-N and ASTM A108 Steel
bearing cover to bearing frame
adapter to motor/bearing frame
370C 4
371 4
Hex Cap Screws –
Hex Cap Screws –
ASTM A108 Steel
ASTM A276 Type 304 SS
7
58317CF–8M
1.59
SINGLE PHASE ONL Y
5.31
MAX.
7.10
MAX.
5.88
1.5 1.5L
1
∨4 NPT (OPTIONAL)
2.88
3.38
SUCTION
DISCHARGE
W
C
MAX.
SLOT .34 WIDE
X .88 TO
C
L
C
L
5.28 3HP 1 PHASE ONLY
3.50
X
3.50
.19
2.442.44
6.50
4.88
MAX.
R
2.50
58317CF–8M
1.59
SINGLE PHASE ONL Y
6.31
MAX.
6.50
2.50L
1
∨4 NPT (OPTIONAL)
2.88
3.38
SUCTION
DISCHARGE
W
C
MAX.
.41 DIA HOLES
4 PLACES,
3.50
X
4.12
2.942.94
6.75
4.88
MAX.
R
2.66
ICS – Engineering Data
½ HP – 2 HP
Dimensions and Weights – Determined by Pump
Pump Suction NPT Discharge NPT L R W X *Wt. Max.
1x 1¼-5 1¼ 1 3.75 .94 3.01 4.62 17
1¼x 1½-5 1½ 1¼ 3.62 1.06 2.884.5617
Available Motor Weights and Dimensions
Motor Weights
HP Single Phase Three Phase
ODP TEFC EXP ODP TEFC EXP
1. Pumps will be shipped with top vertical discharge as standard, for other
orientations, remove casing bolts,rotate to desired position, and tighten 3⁄8" bolts
to 24 lbs.-ft.
2. Dimensions in inches, weight in pounds.
3. Not to be used for construction purposes unless certified.
4. Motor dimensions may vary with motor manufacturers.
* Weight is liquid end only. For complete pump, add weight of applicable motor.
Dimensions and Weights – Determined by Pump
Pump Suction NPT Discharge NPT L R W X *Wt. Max.
1x 1¼-5 1¼ 1 7.35 .94 3.01 4.62 17
1¼x 1½-5 1½ 1¼ 7.22 1.06 2.884.5617
8
Available Motor Dimensions and Weights
Motor Weights
HP Single Phase Three Phase C Max. Length
ODP TEFC ODP TEFC X-Proof
3 40 45 42 37 — 13.34
Dimensions in inches, weight in pounds.
58317CF–8M
3.50
X
HD
HEHE
HA
HG
5.88
MAX.
1.59
HL
3.38
SUCTION
DISCHARGE
W
CP
4 HOLES
.62 DIA.
HFHP
HB
SINGLE PHASE ONLY
SPACER COUPLING
COUPLING GUARD,
3.50
C
MAX.
7.88
MAX.
3.12
MAX.
58317CF–8M
1.59
KEYWAY .19 x .12,
L
1
∨4 NPT (OPTIONAL)
2.88
SUCTION
DISCHARGE
W
CP
3.50
X
4.50
2.002.00
5.25
R
.8750
.8745
DIA.
2.00
.50
4 HOLES .38 DIA.
3.25
4.94
ICS-F – Engineering Data
Pump Dimensions and Weights
Dimensions and Weights – Determined by Pump
HL (Motor Frame)
Pump Suction NPT Discharge NPT CP L R W X Wt. Max.
This warranty applies to all water systems pumps manufactured by Goulds Water Technology.
Any part or parts found to be defective within the warranty period shall be replaced at no charge to the dealer during the warranty period. The warranty period shall exist for a
period of twelve (12) months from date of installation or eighteen (18) months from date of manufacture, whichever period is shorter.
A dealer who believes that a warranty claim exists must contact the authorized Goulds Water Technology distributor from whom the pump was purchased and furnish complete
details regarding the claim. The distributor is authorized to adjust any warranty claims utilizing the Goulds Water Technology Customer Service Department.
The warranty excludes:
(a) Labor, transportation and related costs incurred by the dealer;
(b) Reinstallation costs of repaired equipment;
(c) Reinstallation costs of replacement equipment;
(d) Consequential damages of any kind; and,
(e) Reimbursement for loss caused by interruption of service.
For purposes of this warranty, the following terms have these definitions:
(1) “Distributor” means any individual, partnership, corporation, association, or other legal relationship that stands between Goulds Water Technology and the dealer in
purchases, consignments or contracts for sale of the subject pumps.
(2) “Dealer” means any individual, partnership, corporation, association, or other legal relationship which engages in the business of selling or leasing pumps to customers.
(3) “Customer” means any entity who buys or leases the subject pumps from a dealer. The “customer” may mean an individual, partnership, corporation, limited liability
company, association or other legal entity which may engage in any type of business.
THIS WARRANTY EXTENDS TO THE DEALER ONLY.
Xylem, Inc.
2881 East Bayard Street Ext., Suite A
Seneca Falls, NY 13148
Phone: (800) 453-6777
Fax: (888) 322-5877
www.xyleminc.com/brands/gouldswatertechnology
Goulds is a registered trademark of Goulds Pumps, Inc. and is used under license.