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in the ON position.
Off
This symbol indicates the main power switch is
in the OFF position.
Standby
This symbol indicates the secondary power
switch is in the Standby position.
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• Application of this symbol is confirmation
that you should not dispose of items, such
as Customer Replaceable Units (CRUs), in
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Xerox®Versant®180 Press1-4
User Guide
Product Symbols
DefinitionSymbol
point of sale where you purchased the
items.
User Guide
1-5Xerox®Versant®180 Press
Product Symbols
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User Guide
2
Getting Started
The Xerox®Versant®ColorPress is a full color/black and white, auto-duplex copier/printer
that operates at a speed of 80 prints per minute (when printing on 8.5 x 11 inch/A4
paper).
Print Server Overview
The print server networked with your press accepts, processes, and manages document
files for job submission to the press.
One of the following print servers may be used with your press:
• Xerox®FreeFlow®Print Server
• Xerox®EX Print Server, Powered by Fiery
• Xerox®EX-P Print Server, Powered by Fiery
®
®
Note
For detailed information on your specific print server, refer to the customer
documentation that was delivered with it. Documentation may also be downloaded
from www.xerox.com by searching for the press and selecting the Support link.
Press Components
User Guide
2-1Xerox®Versant®180 Press
Getting Started
1 Bypass Tray
The Bypass Tray is also called Tray 5 or Multisheet Inserter; the tray accommodates
all types of stock in various sizes and weight ranges.
Note
The mounting location for the Bypass tray varies when optional feeding devices are
added to the machine configuration.
2 User Interface (UI)
The User Interface (UI) consists of the touch screen and control panel with the buttons
and keypad.
3 Duplex Automatic Document Feeder (DADF)
Automatically feeds 1- and 2-sided original documents. A maximum of 250 two-sided
documents can be scanned at one time.
4 Offset Catch Tray (OCT)
This tray receives the completed print job. Output print sheets can be offset for easy
separation. The maximum capacity of the OCT is determined by the tray sensor as well
as stock weight, but is approximately 500 sheets of 24 lb. (90 gsm) paper.
Note
Offsetting per set in the stack continues up to the point when the tray reaches the
maximum height or weight allowed.
5 Dry Ink/Toner Waste Bottle Door
Open this door to access the waste bottle when replacement of the bottle is required.
6 Trays 1-3
Trays 1, 2, and 3 accommodate a variety of paper sizes and weights; refer to the
Technical Specifications chapter for detailed information.
7 Front Door
Open this door to clear paper jams and to replace various Customer Replaceable Units
(CRUs).
8 Dry Ink/Toner Cover
Open this cover to access and replace the dry ink/toner cartridges.
Locating the Press Serial Number
The press serial number can be accessed from either the press User Interface or from
the serial number plate which is located on the inside frame of Tray 1.
1. Press the Machine Status button on the User Interface.
2. Fromthe Machine Status screen, ensure that the Device Information tab is displayed.
The press serial number is displayed under Device Serial Information near the bottom
of the screen.
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Getting Started
3. If there is a loss of power and it is not possible to access the Machine Status screen,
the press serial number can also be found on the inside frame of the press near the
Paper Tray 1 drawer:
a) At the press, fully open Tray 1.
b) At the left of the tray, on the press frame,locate the plate with the serial number
(SER#).
User Interface (UI)
1 Touch Screen
Directly touch the screen to select and set features. Displays instructional and
informational messages, fault clearance procedures and general press information.
2 Home button
Press this button to display the main window. Provides access to features such as Copy,
E-Mail, and Network Scanning, just to name a few features. Other features may be
available depending on your marketplace.
3 Services
This button lights when the main power is on.
4 Job Status button
Use to check the progress of active jobs and detailed information about completed
jobs or pending jobs. This area also allows you to delete a job (cancel printing or copying)
and pause jobs.
5 Machine Status button
Use to access the Tools feature, check the press configuration, the software version,
the press billing meters and counter information, and to access and print job history
or error reports.
6 Log In/Out button
Use to log in and out of Administrator mode or Authentication mode with user ID and
password.
User Guide
2-3Xerox®Versant®180 Press
Getting Started
7 Energy / Power Saver button
Use this button if the press has been inactive and the touch screen is dark (system is
in Energy Saver mode). This button manually exits the system fromEnergy Saver mode;
it does not place the press in Energy Save mode.
8 Clear All button
Use this button to return all selections to the same state as when the press was powered
on. Press once to clear a current entry. Press twice to return to default settings.
9 Stop button
Press to stop and pause the print or copy job in progress.
10 Start button
Use this button to perform certain functions, such as scanning/copying a document or
printing a selected report from the print engine. This button is also used by the Customer
Service Engineer (CSE) during diagnostic routine procedures.
11 Interrupt button
Use this button to suspend a copy or print job in progress and have the machine stop
to process another job. During the Interrupt mode, the Interrupt button lights. Pressing
the Interrupt button again exits the Interrupt mode and resumes the suspended job.
12 Numeric Keypad
Use to enter alphanumeric characters.The C (Cancel) Entry cancels the previous entry
made on the numeric keypad.
13 Language button
Use to select a different language for the touch screen options.
14 Help button
Displays the Help System; this feature may not be available in all marketplaces.
Features
Logon
There are two logon levels:
• Guest/Operator: This is the default logon user. You are automatically logged on as
Guest.
• Administrator: This logon level is required to customize the system and network
defaults for your press and to customize particular print jobs by setting, or changing
parameters for certain features. Press the Guest button (or the Log in button on the
Control Panel) to access the Login screen.
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Getting Started
Note
Refer to the System Administration Guide for more information on the Administrator
features.
Language
Note
The number of languages available on your system depends on what was installed during
the initial installation process.
Selecting a particular Language button immediately changes the language. No
confirmation is required.
Changing the Language
1. Press the Language button on the press User Interface
The Language window displays on the touch screen.
2. Choose one of the following:
• Select the desired language from the list, and select Save. The language on the
screen changes to the new language and closes the Language window.
• Select the Cancel button to return to the main screen.
Optional Performance Package
Important
The Performance Package must be ordered prior to initial installation of the system. It
is not possible to upgrade an existing press with the Performance Package after the
system has been ordered and installed.
The optional Performance Package is a suite of technologies and tools that enhances
the capabilities of the base press in three areas: operational speed, color management
automation, and print shop productivity.
The Performance Package is comprised of the following technologies and tools:
• All Stocks Rated Speed (ASRS) software
• Automated Color Quality System (ACQS) software
• Inline Spectrophotometer (ILS) - which is included with the InterfaceCooling Module
• Xerox EX 80 Print Server
User Guide
2-5Xerox®Versant®180 Press
Getting Started
All Stocks Rated Speed (ASRS)
The All Stocks Rated Speed (ASRS) feature eliminates the slower speeds created by
heavier weight stocks. With ASRS, the speed of the press is governed by the size of the
stock only and not by its weight. This means that all stock weights up to 350 gsm for a
given sheet size will run at the rated speed (the top speed) for that stock size.
Automated Color Quality System (ACQS)
The Automated Color Quality System (ACQS) is an advanced color management
technology that transfersthe complex decisions about color maintenance fromoperators
to an automated system. ACQS automates the printing and measuring of calibration
charts and then calculates and makes precise adjustments to color tables based on the
results.
Note
The ACQS suite is available only with the external Xerox EX 80 Print Server Powered by
Fiery; it is not available with the Xerox EX-i 80 Print Server Powered by Fiery.
ACQS takes the variability out of the color equation by incorporating standardized color
measurements using the Inline Spectrophotometer (on the Interface Cooling Module)
to calibrate color on the press as well as generating accurate destination profiles for
different stocks.
Procedures are automated in that they eliminate the need for an operator to manually
scan target sheets using an external spectrophotometer. The operator must initiate the
procedure at the print server, but all target sheets are then generated and scanned
automatically, and all measurements, calculations, and corrections are performed
automatically.
Inline Spectrophotometer (ILS)
The Inline Spectrophotometer (ILS) is housed in the Interface Cooling Module. The ILS
enables the Automated Color Quality Suite, which automates the process of ensuring
stable and accurate color from job to job, by eliminating the need for operators to use
a hand-held spectrophotometer during print server calibration. It also facilitates the
creation of custom destination profiles for each stock on which the press prints.
With the ILS is strategically placed within the paper path, automated processes like
measurements forcalibration and destination profiling are quick to perform and require
less down-time for the press. Workingtogether, the ACQS software and the ILS hardware
gives accurate color faster, and provides more stable color over time.
Besides the Inline Spectrophotometer (ILS), the Interface Cooling Module contains
additional cooling to support the higher speeds of the press when running at higher
speeds, and a Decurler to ensure flat sheets for finishing.
Configuration Information Regarding the Performance Package
1. The Performance Package must be ordered when the press is ordered. Once the
press has been configured without the Performance Package option, it cannot be
upgraded at a later time to include the package.
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Getting Started
2. The Performance Package is not available with the Xerox EX-i 80 Print Server.
Customers must order the external Xerox EX 80 Print Server.
3. If customers configure the press with the Business Ready (BR) Finisher, the Business
Ready Finisher with Booklet Maker, or the Offset Catch Tray, then the Performance
Package option is not available for the configuration.
4. When the Performance Package is ordered, the Interface Cooling Module must be
used. The package cannot be used with the Interface Module.
5. Finishing options enabled by the Interface Cooling Module include these finishers
and their options:
• High Capacity Stacker (HCS)
• Standard Finisher
• Booklet Maker Finisher
• Standard Finisher Plus
• SquareFold Trimmer Module (which requires the Booklet Maker Finisher)
• Plockmatic Pro 35 and Plockmatic Pro 50 (which requires the Standard Finisher
Plus)
Power On/Off
The Power Switches
There are three power switches involved with the press:
• The Breaker switch located at the rear of the press. Initially check to make sure this
switch is set to On when the press is shipped.
• The Main Power switch located inside the Front Door. This switch is used mainly by
the Xerox Service Representative when servicing the press. In rare problem solving
cases, you may be directed to power off the press with this switch.
• The Power On/Off button located on the top of the press near the Document Feeder.
This button is the primary way for you to switch on or off the press. It is used by the
operator as workflow requires.
Use the Power On/Off button to power ON or power OFF the press.
User Guide
2-7Xerox®Versant®180 Press
Getting Started
Important
Always use the Power On/Off button first, and then power off the Main Power Switch.
Power On/Off the Press
Power On the Press
1. Check that the Main Power switch behind the Front Door is On.
2. Press the Power On/Off button on top of the press to the ON position.
The Ready Indicator light displays green.
A screen message advises of a short wait while the fuser warms up and the press runs
a system check. Youcan set featuresfor a job during this time and the printing process
will start automatically when the press is ready.
Power Off the Press
Important
Always power off the Power Switch first and then power off the Main Power Switch.
1. Press the Power On/Off button on the top of the press to Off.
Wait until the lights on UI stop blinking, as this allows the fuser to begin cooling.
2. Switch Off the Main Power switch behind the Front Door.
Note
Allow the press to remain off for a minimum of 10 seconds before switching on the
power again.
Power Saver
The Power Saver feature allows the press to enter a reduced power consumption mode
when all print jobs have completed and there are no jobs currently processing. There
are two energy saving modes: Low Power and Sleep.
By default, the press automatically enters the Low Power mode after 1 minute of
inactivity. After 1 minute of inactivity, the press then enters Sleep mode. These time
intervals for both modes can be changed by the system administrator.
Refer to the following example:
• Low Power Mode is set to 1 minute.
• Sleep Mode is set to 10 minutes.
• Sleep Mode activates after 10 minutes of total inactivity and not 10 minutes after
the Low Power Mode begins.
Low Power Mode
In this mode, the power to the User Interface (UI) and fuser unit is lowered to save
power. The display goes out and the Energy Saver button on the UI lights. To use the
press, press the Energy Saver button. The Energy Saver button is no longer lit, indicating
that the Energy Saver feature is canceled.
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Getting Started
Sleep Mode
In this mode, the power is lowered more than in the Low Power mode. The display goes
out and the Energy Saver button on the UI lights. To use the press, press the Energy
Saver button. The Energy Saver button is no longer lit, indicating that the Energy Saver
feature is canceled.
Exiting Power Saver
The press exits Power Saver mode by doing one of the following:
• Pressing the Power Saver button on the press UI,
• Receiving print data for an incoming job to be printed, or
• Programming and performing a copy or scan job.
Getting Help
Help on the Xerox Web Site
For technical product support, Xerox supplies, customer documentation, and answers to
frequently-asked questions, go to www.xerox.com. You will find the latest documentation
and the knowledge base under Support & Drivers. Use the Contact link for specific
contact information/telephone numbers in your area.
Note
Be sure to periodically check this website for the latest information on your product.
It may be helpful to know your press serial number before calling for support. The press
serial number is shown on the Device Information tab: Machine Status > DeviceInformation.
Print Server Customer Documentation
• The FreeFlow Print Server features are documented in the Online Help system from
the Help menu shown on the main print server window. Additional FreeFlow Print
Server user documentation can be found at www.xerox.com.
• The EFI Print Server Help menu on the Command WorkStation window is designed
to provide informationon specific work flows when using the Command WorkStation.
Additional user documentation supplied by EFI is available to you from www.xerox.com
under the Support and Drivers link.
User Guide
2-9Xerox®Versant®180 Press
Getting Started
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User Guide
3
Press Apps
Print
Print Job Submission
There are several ways in which to submit your job for printing:
• From your computer workstation (PC or Mac), using print drivers such as PostScript
and Printer Command Language (PCL), you can submit a document file to the print
server queue. From the print server, you would then submit the job to the press.
Note
Make sure the appropriate print drivers have been installed on your computer. Refer
to your print driver documentation or the Xerox web site for more information on
how to download or install print drivers.
• At any remote workstation, using a Hot Folders application to submit the document
file to the print server.
• At the print server, importing/adding a document file to a print queue. Manage the
job settings of the document and then submit to the press for printing.
Printing from a Computer
The system supports either Xerox FreeFlow or Fiery EX print drivers. Through print drivers
installed on your computer or Mac, you can send a document file from your desktop to
the print server, which can then be submitted to the press for printing.
Note
You can also use a drag and drop Hot Folders feature by which to send your files to the
print server for printing to the press.
1. From your computer, select the file you want to print and open it in its application.
2. Select File > Print.
3. Select the desired print server queue.
4. Select the Properties button for the queue.
5. Select the desired output options such as quantity or 1 sided/2 sided printing.
3-1Xerox®Versant®180 Press
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Press Apps
6. Select OK to close the Properties window.
7. Select Print to send the job to the print server queue.
Printing a Job from the Print Server
The following is a basic workflow for setting up a job and submitting it from the print
server:
1. At the press, load the appropriate paper to be used for the job.
2. From the press UI, ensure that the Paper Tray settings/Tray Properties window
matches the stock properties for the paper you will use, and that it assigned to the
same feeder tray where the paper is loaded.
3. At the print server main window, customize your job such as inserting special pages
and tabs, and create your print queue that defines the attributes of those jobs sent
to the queue.
4. Submit the job file from the print server to the networked press for printing.
Printing from the FreeFlow Print Server
From your computer, you can submit your document files (select Print) to a directory on
the print server through the use of installed print drivers. You could also copy the
document files onto a USB flash drive or CD/DVD and then connect those devices to the
print server for importing.
1. If you copied the file onto a storage device, connect your device to the print server
and from the top menu bar select Services > Print From File.
2. From the Print From File window, select the Files tab and Browse.
3. From Look In, locate your storage device or other network directory containing the
document files you want.
4. Select and highlight one of the document files. Select OK.
5. From the Queue field at the top right of the Print From File window, select the desired
print queue.
6. Using the other tabs on the screen, select the desired output options such as quantity
or 1 or 2-sided printing.
7. Select Print.
The job is sent to the desired queue and either held or immediately printed.
8. Select Close.
Printing from the EX Print Server
From your computer, you can submit your document files (select Print) to a directory on
the print server through the use of installed print drivers. You could also copy the
document files onto a USB flash drive or CD/DVD and then connect those devices to the
print server for importing.
1. If you copied the file onto a storage device, connect your device to the print server
and select Services > Print From File.
2. From the EX Print Server, select File > Import Job.
3. Select Add.
4. Locate your storage device or other directory containing the document files.
5. Select and highlight one of the document files. Select Open.
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6. Select Import.
7. Select the desired queue such as Process and Hold or Print and Hold.
The job is sent to the selected queue or to the press for immediate printing.
Printing on Tabs from the Print Server
Basic Procedure for Printing on Tabs from a Print Server
There are many types of tab stock and tab sequences available. Precut tabs are commonly
used and have two different orientations: the single straight collated tab stock or the
single reverse collated tab stock.
When programming tab jobs and loading tab stock, consider the following:
• Precut tabs can only print 1-sided
• There are specific job settings that you need to define such as tab order/sequence,
number of bank sets, stock weight, paper size, and insertion before or after body
pages. Refer to your print server documentation formore detailed setting information.
• Always load tab stock LEF into the tray where the straight edge of the stock is the
lead edge and the tabs are oriented at the trail edge.
• Always use a complete set or bank or tabs in the paper tray.
• If staple or punch finishing, use tray 5 or trays 6 or 7 (if available).
The following are the basic steps for printing tabs on your press.
1. From the print server, create and define the Tab stock for the paper tray you will be
using.
2. Load the Tab stock in Trays 1, 2, 3, 5, 6 or 7.
3. From the print server window, access the Held queue that contains your document.
Select the document you want to configure with tabs. Double click to open the file’s
properties.
4. Once all settings are made, select Print.
The press prints the complete set of tabs with the body pages defined. Any extra
tabs not used in the job are sent to the output tray.
Tips for Printing on Tabs from the EX Print Server
Use the following tips for printing on tabs from the EX Print Server:
• The EX Print Server allows for setting up your job to print on tabs. Otherwise, you can
set up your job to insert preprinted tabs into your document. Use one tray for the
body pages, another tray for the preprinted tab stock, and another tray for cover or
back pages.
• While you can print tab stock from any of the paper trays on the system (Trays 1, 2,
3, 5, 6 or 7), Trays 6 and 7 should be used for best results. If you plan to apply staple
or punch finishing, use Trays 5, 6 or 7 only.
• Loading orientation depends on what tray you are using.
User Guide
3-3Xerox®Versant®180 Press
Press Apps
Copy
Document Feeder and Glass
Document Feeder Tips
Tips for using the Duplex Automatic Document Feeder (DADF):
• For best output, ensure that the documents are in good condition.
• A maximum of 250 documents can be scanned at one time by using the document
feeder.
• Mixed-size original documents can be used; however, the top left corners of the
original documents must be aligned in the document handler.
• Remove any staples and paper clips from the documents before loading them in the
document feeder.
Document Glass
Use the Document Glass for scanning and copying various types documents, such as
bound originals (books), odd size documents or poor quality originals. Documents should
be placed face down on the glass and aligned with the tip of the registration arrow in
the top left corner.
The document glass accommodates document sizes up to a maximum of 11 x 17 in./A3.
Basic Copying Steps
Basic Copying with the Document Feeder (DADF)
1. Adjust the movable document guides to their widest position.
2. Load the documents faceup with the first page on top and with the headings toward
the back or left of the machine.
The confirmation indicator lights to show that the documents are loaded correctly.
3. Press the Home button on the press UI.
4. Select Copy on the Home window.
5. Select the desired Copy features/options:
• Paper Supply
• Reduce/Enlarge
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