Xantrex Technology Link 1000 User Manual

Link 1000
Owner’s Guide
About Xantrex
Xantrex Technology develops, manufactures, and markets advanced power electronic products. The company’s products convert raw electrical power from any source into high-quality power required by electronic and electrical equipment.
Trademark
their respective owners and are used herein for identification purposes only.
Notice of Copyright
Link 1000 Owner’s Guide © July 2003 Xantrex International. All righ ts res erv ed.
Disclaimer
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.
Date and Revision
July 2003, Revision A
Part Number
975-0056-01-01
Contact Information
Web: www.xantrex.com Email: CustomerSupport@xantrex.com Phone: 1-800-670-0707 (toll free in North America) 1-604-422-2777 (direct) Fax: 1-604-420-2145

Contents

Contents
1 Introducing Link 1000
Introducing the Link 1000- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Inverter/Charger Control Functions - - - - - - - - - - - - - - - - - - - - 2 Monitoring F unctions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Reading the Link 1000 Control Panel - - - - - - - - - - - - - - - - - - - - 4
Where to go Fr om Here - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
2 Installing the Link 1000
Planning the Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
Supplied Parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8 Materials You Need to Supply - - - - - - - - - - - - - - - - - - - - - - 8 Tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
Installatio n Considerations - - - - - - - - - - - - - - - - - - - - - - - - - - 9
Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9 Performance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9 Color-Coded Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - 10 Twisted Pair Wires - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10 Separate Engine Starting Battery - - - - - - - - - - - - - - - - - - - 1 0
Installing the Link 1000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
Overview of Installation Steps - - - - - - - - - - - - - - - - - - - - - - 11 Mounting the Link 1000 Control Panel- - - - - - - - - - - - - - - - - 13 Mounting and Cabling the Shunt - - - - - - - - - - - - - - - - - - - - - 14 Wiring the Terminal Block - - - - - - - - - - - - - - - - - - - - - - - - - 15 Connecting Terminal Block Wires to Shunt and Battery - - - - - 16 Installing Fuses- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17 Connecting the Phone Cable - - - - - - - - - - - - - - - - - - - - - - - - 17 Testing the Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
iii
Contents
Maintenance- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18 Disconnecting the Inverter/Charger - - - - - - - - - - - - - - - - - - - 18
3 Setting up the Link 1000
About Link 1000 Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
Probable Changes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20 Possible Changes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20 Other Settin gs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
How to Enter Setup Mode and Change a Value - - - - - - - - - 20 Locking Your Setup Values - - - - - - - - - - - - - - - - - - - - - - - - 21 Resetting Values- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21 Battery Capacity - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Estimated Capacities for 12 Volt Flooded Batteries - - - - - - - 22
Estimated C apacities for G el Cell Batteri es - - - - - - - - - - - - 22
Estimated Capacities for Multiple Batteries - - - - - - - - - - - - 22
Changing th e Battery Capacity Setting - - - - - - - - - - - - - - - 23
Changing th e Battery Type S etting - - - - - - - - - - - - - - - - - - 23
Changing the Ambient Temperature Setting - - - - - - - - - - - 24 Charged Par ameters- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
Changing th e Charged Volta ge Setting - - - - - - - - - - - - - - - 25
Changing the Charged Current Percentage Setting - - - - - - - 25
Changing th e Time Remaining Setting - - - - - - - - - - - - - - - 26
Changing the Power Share Setting - - - - - - - - - - - - - - - - - - 2 7
Changing the Idle Mode Settin g - - - - - - - - - - - - - - - - - - - - 28 Advanced F unction Values - - - - - - - - - - - - - - - - - - - - - - - - - 29
How to Enter Setup Mode and Change a Value: Reminder - - 29
F01 Auto Display Scanning - - - - - - - - - - - - - - - - - - - - - - 29
F02 Display Sleep - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
F03 Set or Display Ambient Battery Temperatures - - - - - - - 30
F04 Toggle Display Between Ah and kWhr - - - - - - - - - - - - 30
F05 Turn on Alternative Energy Mode - - - - - - - - - - - - - - - 31
F06 Manually Set CEF - - - - - - - - - - - - - - - - - - - - - - - - - - 31
F07 Set Temperature Coefficient - - - - - - - - - - - - - - - - - - - 31
F08 Set Peukert’s Exponent - - - - - - - - - - - - - - - - - - - - - - 32
F09 Set Low Battery Discharge Floor - - - - - - - - - - - - - - - - 32
iv
F10 Select B attery Type - - - - - - - - - - - - - - - - - - - - - - - - - 33
F11 Turn on Second Battery Voltage Sense - - - - - - - - - - - - 33
F12 Number of Overload Conditions Experienced - - - - - - - 33
F13 Number of Inverter Low Battery Shutdowns - - - - - - - - 33
F14 Test Control Panel Display - - - - - - - - - - - - - - - - - - - - 34
F15 Display Software Revis ion Number - - - - - - - - - - - - - - 34
F16 Turn on Active Temperature Compensation - - - - - - - - 34
4 Using the Link 1000
Monitoring F unctions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
Choosing a Display Unit: Volts, Amps, Ah, or Time- - - - - - - - 36 Reading the Battery State-of-Charge - - - - - - - - - - - - - - - - - - 37
Scaling the BATTERY STATUS Light Bar - - - - - - - - - - - - 37
Inverter Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
Turning on the Invert Func tion - - - - - - - - - - - - - - - - - - - - - - 38 Changing the Idle Mode Settin g - - - - - - - - - - - - - - - - - - - - - 38
Charging Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
Summary of C HARGER STATUS LEDs - - - - - - - - - - - - - - 39 Charging th e Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 0 Equalizing the Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - 40
Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40
Equalizing G el Cell Batteries - - - - - - - - - - - - - - - - - - - - - 42 Activating Power Share - - - - - - - - - - - - - - - - - - - - - - - - - - - 42 Battery Capacity Testing - - - - - - - - - - - - - - - - - - - - - - - - - - 42 Synchronizing the Link 1000 to the Battery- - - - - - - - - - - - - - 44
Over-charge Ah (Accumulation of Positive Ah) - - - - - - - - - 45
Battery History - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46
Interpreting Battery History - - - - - - - - - - - - - - - - - - - - - - 46
Reading Error Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
Contents
v
Contents
A Specifications
Control Pan el: Electrical Specifications- - - - - - - - - - - - - - - - - - 52 Control Panel: Physical Specifications - - - - - - - - - - - - - - - - - - 52 Default Settings- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53
B
Product and System Information
Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 56 Disclaimer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58
Product - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58 Exclusions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58 Warning: Lim itations On Use - - - - - - - - - - - - - - - - - - - - - - - 59
Return Mater ial Authorizatio n Policy - - - - - - - - - - - - - - - - - - - 59 Return Material Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - 59 Product Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60 Record of System Settings - - - - - - - - - - - - - - - - - - - - - - - - - - 61
Index - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
vi

Figures

Link 1000 Control Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 System Overview (Wiring)- - - - - - - - - - - - - - - - - - - - - - - - - 12 Display Panel and Mounting Plate - - - - - - - - - - - - - - - - - - - - 13 Link 1000 Mounting Plate - - - - - - - - - - - - - - - - - - - - - - - - - -14 BATTERY STATUS Light Bar - - - - - - - - - - - - - - - - - - - - - 37
vii
viii

Introducing Link 1000

Chapter 1 describes:
The Link 1000’s control and monitoring functions
The features on its control panel
1

Introducing the Link 1000

Introducing the Link 1000
The Link 1000 gives you complete remote control of the Freedom 458, Freedom, and Freedom Marine Inverter/ Chargers. It also lets you monitor the performance of your battery power system.

Inverter/Charger Control Functions

From the Link 1000 control panel, you can:
Turn the invert function on and off
Start or end an equalization cycle
Activate the Power Share feature. This automatically lowers the charger’s output to prevent AC breakers from tripping if too many loads come on at once.
Place the inverter/charger in Idle (standby) mode so it only begins inverting at a level that you choose. This power-saving feature minimizes t he draw on you r batter y by turning the inverter off until it’s really needed.
Make custom settings for numerous functions including battery type, battery capacity, and Power Share mode. These let you set up the Link 1000 so it suits the characteristics of your system.
Lock your setup values so no one can inadvertently change them

Monitoring Functions

The Link 1000 control panel lets you see:
The battery’s state-of-charge at a glance
The voltage of the battery being monitored and the voltage of a second (starting) battery
The flow of current into the battery (charge rate)
The flow of current out of the battery (consumption rate)
The number of Ah (Amp-hours) that have been consumed
2
Introducing the Link 1000
The time remaining in your battery before it is completely discharged
Which charging stage the batteries are in (Bulk, Acceptance, Float, or Equalization)
Battery history including:
• Present charge efficiency
• The number of deep cycles the battery has had
• The deepest level of discharge
• The average level of discharge
3

Reading the Link 1000 Control Panel

Reading the Link 1000 Control Panel
The Link 1000 control panel lets you monitor the battery system and control the inverter/charger. Its features are described below. Further details are provided as you need them throughout the guide.
1
2
3
4
Figure 1 Link 1000 Control Panel
1
BATTERY STATUS light bar
7
When the battery system is operating, the four LEDs in this light bar act like a “fuel gauge”. The LEDs light in different sequences and colors to show the battery’s present state-of-charge. The statuses are described on page 37.
8
5
9
6
4
Reading the Link 1000 Control Panel
2, 3 Numeric display and display units.
You can choose from four display un its depending on the type of information you want to see:
Volts
•Amps
Ah (Amp-hours)
Time Remaining The procedure for changing display units is given on
page 36 along with an explanation of each display unit.
Note
: The numeric display also shows Error Codes. If
an error occurs, the display alternates between the monitoring function you have selected and the Error Code. For details about Error Codes, see page 48.
4
SEL and SET buttons SET lets you access Setup mode and advanced
functions. Once you are in Setup mode, you press
SEL to choose a function or a setting . Procedu res for
changing values are given in Chapter 3.
5 CHARGE/PWR SHARE button and LED
Lets you start a charge cycle (see page 40) or change the Power Share mode setting (see page 27).
6
7
INVERT/IDLE MODE button and LED
Lets you activate the invert function (see page 38) or change the Idle mode setting (see page 28).
RESET, DATA, LOCK, FUNC LEDs
RESET: When it is on, this LED indicates that you are
resetting Ah (Amp-hours) to zero or that you are returning all settings to the factory defaults. (See
page 21.)
DATA: Indicates that you are looking at historical
information about your batteries. (See “Interpreting
Battery History” on page 46.)
LOCK: Indicates you are choosing the setting that
prevents people from inadvertently changing your setup values. (See page 21.)
FUNC: Indicates you are accessing the advanced
functions. (See “Advanced Function Values” on
page 29.)
5
Reading the Link 1000 Control Panel
8 AC IN LED
Indicates that AC power is present.
9 CHARGER STATUS LEDs:
CHG (Red): When this LED is on solid, the battery is
in Bulk charge mode. When this LED is flashing, the battery is equalizing.
ACCEPT (orange): The battery is in Acceptance
mode.
FLOAT (green): The battery is in Float mode.

Where to go From Here

To install the Link 1000, see page 7.
To set up the Link 1000, see page 19.
To use the Link 1000, see page 35.
To call for technical support, see page 56.
6

Installing the Link 1000

Chapter 2 gives:
An overview of the installation process
A list of installation tools and equipment
Installation procedures We recommend that you read the entire
chapter so you can plan the installation and obtain all the materials you need before starting the installation.
7

Planning the Installation

Planning the Installation

Supplied Parts

Link 1000 control panel and 4 mounting screws500 amp precision shunt25 foot RJ11 phone cableOwner’s guide

Materials You Need to Supply

Refer to Figure 2 on page 12.
Wire harness to connect the Link 1000 control panel to
the shunt and to the positive battery terminal. You can use 18AWG, twisted pair, for this wiring. You can also buy the harness from the dealer you bought the Link 1000 from or from West Marine.
Contact West Marine at:
• 1-800-BOATING (Canada and US)
• Fax: 1-831-761-4421 (Canada and US) When ordering the harness, quote these part numbers:
• 84-2014-00: 25 foot (7.62m) 8-conductor twisted pair
wire
• 84-2015-00: 50 foot (15. 24m) 8-co nductor twiste d pair
wire
Appropriately sized copper cable and connectors to
connect the shunt to the battery and the negative bus for DC loads
Consult a local cable supplier about cable size and connector type. You may find it convenient to have the cable supplier attach the connectors.
2, 2 amp fuses and fuse holders. (Three fuses and fuse
holders if you are monitoring a second battery.)
2 screws to mount the shunt
8

Tools

Planning the Installation
2 strain reliefs (cable clamps) for the wires and phone
cable coming out the back of the control panel
Anti-corrosive sprayHigh current shunt. If your starter current exceeds 500
amps for more than ten seconds, you will need a heavy duty (1000 amp) shunt instead of the 500 amp shunt that is supplied with the Link 1000. (You can also use a separate engine starting battery whose negative is connected directly to the engine.) The heavy duty shunt part number is 84-2-13-00.
Wire cutt er and stripperSmall slot head screwdriver (for the screws on the
terminal block)
Phillips screwdriver (for the control panel mounting
screws)
Needle-nose pliers9/16 in. wrench to secure cables to the shunt

Installation Considerations

Safety
If you are using flooded lead-acid batteries, install them in a separate battery compartment.
Wiring should be in accordance with NEC, ABYC, or other applicable national or regional codes.
Performance
Do not connect anything other than the shunt to the negative battery terminal. Connect all other loads and sources to the load side of the shunt. (See Figure 2.)
9
Planning the Installation
The shunt sense leads must be 18AWG twisted pair wires.
Install fuses within seven inches (18cm) of the battery.
Color-Coded Wiring
To avoid confusion during installation, Xantrex recommends that you buy wires that have the same color coding as shown in Figure 2.
Twisted Pair Wires
If you wish, you can make you r own twist ed pairs by t wisting together two wires with a twist every inch. If you make your own twisted pair, wrap tape around the wire s ev ery twelve or sixteen inches (30 to 40cm) to keep the wires together and to make them easier to pull through holes and raceways.
Separate Engine Starting Battery
In order to monitor start batte ry volta ge, you need to connect a sense lead from the Link 1000 terminal blo ck to the positi ve battery terminal of the starting battery. This procedure also requires a 2 amp fuse and fuse holder. See step 6 on page 16 for installat io n de ta ils, and see page 33 for i nf ormat ion about turning this function on.
10

Installing the Link 1000

Overview of Installation Steps

Complete the installation in this order. Refer to Figure 2.
1. Mount the control panel (page 13).
2. Mount the shunt, and cable it to the negative battery terminal. Cable the load side of the shunt to the negative bus for DC loads (page 14).
3. Connect wires to the Link 1000 terminal block (page 15).
4. Connect wires from th e terminal block to the shunt and to the battery’s positive terminal (page 16).
5. Install the fuses (page 17).
6. Connect the phone cable to the control panel and the inverter/charger (page 17).
Installing the Link 1000
11
Installing the Link 1000
Rear of Link 1000
Control Panel
12345
678
Violet
Phone Cable
System Negative
500A
Shunt
Battery
Side
Orange
Negative
Gnd. Stud
Load Side
Green
Battery
Inverter/Charger
Engine Starter
Black
Cable Jacket
Blue
Distribution
Start
Battery
Red
Pos.
2 Amp Fuses
12
Neg.
Distribution
Figure 2 System Overview (Wiring)

Mounting the Link 1000 Control Panel

The Link 1000 control panel c onsist s of a displ ay panel and a mounting plate.
To mount the control panel:
1. Separate the display panel and the mounting plate.
Display Panel
Installing the Link 1000
Mounting Plate
Figure 3 Display Panel and Mounting Pl ate
2. If you are going to run the phone cord and wires through the opening in the rear of the mounting plate, make a cutout in the mounting surface using the mounting plate as a template. (You can also run the phone cord and wires down from the bottom of the mounting plate.)
3. Screw the mounting plate to the mounting surface as shown in Figure 4.
13
Installing the Link 1000
Countersunk
Screw
Pan Head
Screw
Figure 4 Link 1000 Mounting Plate
Cutout for Cables and Phone Cable

Mounting and Cabling the Shunt

To mount and cable the shunt:
1. Screw the shunt to a suitable mounting surface.
2. Connect the shunt to the negative terminal of the battery using ring terminals or locked spade terminals on a copper cable that is sized appropriately for the current carrying capacity of the system.
Pan Head
Screw
Countersunk
Screw
14
Ensure that no other wires are connected directly to the negative battery terminal or to the negative side of the shunt. All current must flow through the shunt.
3. Connect the loa d si de of the shunt to the negative bus for DC loads using a copper cable that is size d appr opriately for the current carrying capacity of the system.
If you are not using a ne gative bus for DC loads, connect the load side of the shunt to the negative side of the system.

Wiring the Terminal Block

Prepare for wiring by following these guidelines:
Pull the wi res and th e phone c able thro ugh the openi ng in the mounting plate (unless you are running them down from the bottom of the mounting plate).
Prepare the wires by giving each:
• A clean cut
•A clean strip
• A tightly twisted end
Loosen the terminal block screws, pry the wire clamps open with a paper clip, and insert the wires using needle­nose pliers.
Tighten the screws firmly, but do not overtighten.
To wire the terminal block:
Insert the wires in the terminal block following the sequence shown below.
Note: Terminal 1 is next to the phone cable jack.
Installing the Link 1000
Terminal
1Black. Control panel negative to the large bolt on the
2 Green. Sense lead to the load side of the shunt. 3Orange. Sense lead to the battery side of the shunt. 4Blue. Vo ltage se nse lead to the positive b attery
5Red. Power lead to the positive battery terminal. 6 Violet. Voltage sense lead to the positive battery
7 Not used 8 Not used
Wire Color and Function
load side of the shunt.
terminal.
terminal. Connect this lead if you are monitoring the voltage of a second (starting) battery.
15
Installing the Link 1000

Connecting Terminal Block Wires to Shunt and Battery

To connect the terminal block wires:
1. Connect the black DC power wire (terminal 1) to the large bolt on the load side of the shunt. This wire should be on the top of the stack of large cables on the load side of the shunt. Do not connect this wire to the small screw terminal with the green shunt sense lead.
2. Connect the gr een le ad (te rminal 2) to t he sm all sc rew on the load side of the shunt. This wire must be one half of the twisted pair mad e up of wir es 2 and 3 . Do not connect any other wires to this screw.
3. Connect the orange lead (terminal 3) to the small screw on the battery side of the shunt. This wire must be one half of the twisted pair made up of wires 2 and 3. Do not connect any other wires to this screw.
4. Connect the blue voltage sense lead (terminal 4) to a 2 amp fuse holder located within 7 in. (18 cm) of the battery. Connect the other side of the fuse holder to the positive battery terminal. Do not install the fuse yet.
16
5. Connect the red power wire (terminal 5) to a 2 amp fuse holder located within 7 in. (18 cm) of the battery. Connect the other side of the fuse holder to the positive battery ter minal. Do not in stall the fuse yet.
6. If you are goi ng t o mon it or a starting battery, connect the violet second battery voltage sense lead (terminal 6) to a 2 amp fuse holder located within 7 in. (18 cm) of the second (starting) battery. Connect the other side of the fuse holder to the positive battery termina l o f t he starting battery. Do not install the fuse yet.
Note: If you are going to monitor the starting battery,
you must enable Function F11 during setup. See
page 33.

Installing Fuses

CAUTION
Install the fuses in the sequence listed below to prevent damage to the Link 1000.
To install fuses:
1. Install a 2 amp fuse in the fuse holder in the blue wire.
2. If you are using a starting battery, insert a 2 amp fuse in the fuse holder in the violet wire.
3. Install a 2 amp fuse in the fuse holder in the red wir e. The fuse should be connected in a smooth motion. A “ragged” power up may cause the Link 1000 to lock up.
The
BATTERY STATUS LEDs and the Numeric Display
come on. The
AC IN LED comes on if AC power is being
supplied to the inverter.

Connecting the Phone Cable

Installing the Link 1000
CAUTION
Make sure you have made all DC power and shunt connections before connecting the phone cable to the inverte r/charger.
Plug the phone cable into the jack on the display panel and the jack on the inverter/charger, and then clip the display panel into the mounting plate.

Testing the Installation

After installing the Link 1000, test its operation.
To verify that the shunt leads are connected correctly:
1. Select Amps as the display unit by pressing Amps LED comes on.
2. Make a note of the Amps reading.
SEL until the
17
Installing the Link 1000
3. Turn the charger off.
4. Turn on a load (for example, a light bulb).
5. Make a note of the Amps reading. It should be less than the reading you took in step 2. If it
is not, the shunt leads are r evers ed (that is, t he gre en wir e from terminal 2 and the orange wire from terminal 3 are reversed).

Maintenance

Because the shunt senses very small currents, use an anti­corrosive spray to k eep the leads fr ee from cor rosion. ( Do not spray the leads at the terminal block end.)

Disconnecting the Inverter/Charger

CAUTION
If you need to disconnect the inverter/charger, unplug the phone cord from the inverter/charger before you remove the DC power and shunt connections.
18
Setting up the Link 1000
Chapter 3 explains:
How to set up the Link 1000 to best suit your battery system
Each setting as well as the options for each setting
Whether you should change settings or leave the default setting
(See “Reading the Link 1000 Control Panel”
on page 4 for locations and descriptions of
the buttons, displays, and indicators on the Link 1000 control panel.)
19

About Link 1000 Settings

About Link 1000 Settings
The Link 1000 is designed to operate out of the box, and except when noted, you shouldn’t need to change the default settings. (The default settings are listed on page 53.)

Probable Changes

You will probably need to change the defau lt settings for:
Battery capacity (page 23)
Battery type (page 23)

Possible Changes

You may need to change the default settings for:
Ambient temperature if your inverter/charger doesn’t have a battery temperature sensor (page 24).
•Power sharing (page 27)

Other Settings

Review this chapter completely to determine whether you need to change any other settings in order to monitor and control your battery system.

How to Enter Setup Mode and Chan ge a Value

You must be in Setup mode to change settings.
To enter Setup mode and change a value:
1. Press and hold
SET until SEL appears in the display
(about three seconds). This puts you in Setup mode.
2. Press
SEL until you reach the function you want.
3. Once you have selected the function you want, hold or repeatedly press
4. Release
SET when the value you want appears. After five
SET to change the value.
to ten second s, the display returns to normal. This indicates that the setting you chose is now stored in memory.
20

Locking Your Setup Values

After you have set up th e Link 1000, you can lo ck the settin gs to prevent anyone from inadvertently changing them.
To lock the setup:
About Link 1000 Settings
1. Hold down
2. Press
3. Press
4. If OFF appears, press

Resetting Values

You can reset Ah to zero, or you can reset all values to their factory defaults:
Resetting Ah to zero does not remove historical battery data.
Resetting all values to factory defaults (Reset All) removes historical battery data. You usually use Reset All when you change a battery or a battery bank.
To reset values:
1. Hold down
2. Press AH appears.
3. At this point you can reset Ah only, or you can Reset All:
• T o res et Ah on ly, press
release
• To restore all factory settings, press
appears, and then con ti nue t o ho ld seconds until 00.0 appears quickly and disappears.
SET until SEL appears.
SEL until the LOCK LED comes on. SET. The word ON or OFF appears
SET to turn the lock On.
SET until SEL appears in th e display.
SET five times until the RESET LED comes on and
SET until ALL appears, and then
SET.
SET until ALL
SET for another fi ve
21
About Link 1000 Settings

Battery Capacity

The default setting is for a battery with a 200Ah capacity. Change this setting if your battery has a different capacity.
You can test battery capacity by following the procedure on
page 42.
The most accurate way to find the capacity is to ask for the manufacturer’s 20 hour rating.
Estimated Capacit ie s for 12 Volt Flooded Batteries
The values listed below are estimates for 12 V flooded batteries except when noted.
Battery Size
U1 34–40 Group 24 80 Group 27 100 Group 30 120 Group 31 95–125 4-D 140–160 8-D 200 Golf cart & T-105
(6 volt) L-16 (6 volt) 340–415
Estimated Capacities for Gel Cell Batteries
Capacity (Ah)
120–220
Gel cell batteries usua lly hold 15% fewe r Ah for a given size. For example, a Group 27 gel cell stores about 85Ah.
Estimated Capacities for Multiple Batteries
Parallel Connection
If you are using a single battery bank that consists of two or more batteries connected in paral lel, multiply the Ah capaci ty of a single battery by the number of batteries used. For example, if three 12 volt Group 27 batteries are connected in parallel, use 300 Ah (100 Ah x 3) for the battery capacity.
22
Series Connection If you are using a single battery b ank tha t
consists of two or more batteries connected in series, use the Ah capacity of one batter y. For example, if two Trojan T-105 6 volt golf cart batteries are connected in series, use the factory default 200 Ah for capacity.
Changing the Battery Capacity Setting
To change the Battery Capacity setting:
About Link 1000 Settings
1. Press
2. Press
SET until SEL appears in the di splay. SEL three times. The LED comes on and 200
(the default) appears.
3. Press
Changing the Battery Type Setting
SET and hold it until the value you want appears.
Battery Capacity (Ah)
20 to 40 1 40 to 100 5 more than 100 20
Note: If you contin ue to hold after four increments. If you go past your battery’s capacity, you have to scroll to 1980Ah. The display then rolls over and begins scrolling up from 20Ah.
Change the Battery Type setting if you are not using flooded lead-acid b atteries. For d etails about battery types, see
page 33.
To change the Battery Type setting:
Incremental step in Ah
SET, the display scrolls faster
1. Press and hold
2. Press
3. Press
SEL until Func F10 appears. SET to select one of the following battery types: 0
SET until SEL appears.
(liquid cell), battery type 1 (gel cell, standard), battery type 2 (gel cell, fast charge), or battery type 3 (AGM – Absorbed Glass Mat).
23
About Link 1000 Settings
Changing the Ambient Temperature Setting
When you have a battery temperature sensor:
If you have a
battery temperature sensor:
1. Leave the default Ambient Temperature setting as is.
2. Turn on Active Temperature Compensation (F16).
page 34.)
When you do not have a battery temperature sensor:
(See
If you do not have a battery temperature sensor, and if the temperature around the battery will be substantially different from 70 °F (21 °C) when the batteries are being charged:
1. Turn the Active Temperature Compensation setting Off.
(See page 34.)
2. Change the Ambient Temperature setting to an
appropriate value.
Note: The Activ e Temperature Compensation setting must be Off if you are going to change the Ambient Temperature setting. Otherwise the Link 1000 reports the present battery temperature.
To change the Ambient Temperature setting:
1. Press and hold
2. Press
3. Press
SEL until Func 03 appears. SET to change the temperature in 10 °F increments.
SET until SEL appears.
24
4. Release
SET when the correct temperature appears.

Charged Parameters

There are two charged parameters: Charged Voltage and Charged Current Percentage (%). During a charging cycle, when the battery voltage exceeds the Charged Voltage parameter and the charging current has dropped below the Charged Current parameter, the battery is considered to be fully charged. At this point the Link 1000 resets its state-of­charge to fully charged (which appears as 0 Ah on the display).
Changing the Charged Voltage Setting
About Link 1000 Settings
If your system uses 12 or 24 Volt batteries:
to change the default Charged Voltage setting. On power up, the Link 1000 automatically selects an appropriate Charged Voltage for 12 or 24 volt liquid cells and gel cells. (If you have gel cell batteries, see “Changing the Battery Type
Setting” on page 23 .)
If your system does not use 12 or 24 Volt batteries: You must
set an appropriate Charged Voltage. Use a value of 2.2 volts per cell at normal temperatures for liquid cell batteries.
To change th e Charged Voltage setting:
1. Press and hold
2. Press
SEL once. The LED comes on and 13.2
SET until SEL appears.
appears (or 26.4 if you are using a 24 volt battery).
3. Hold down
SET until the voltage you want is displayed.
(The display moves up in 0. 1 volt steps . Once t he d isplay reaches 50.0 volts, it then rolls over and starts counting up from 8.0 volts.)
Changing the Charged Current Percentage Setting
If your system’s charging current does not fall below 2% of battery capacity at the end of the ch arging c ycle (that is , when the battery should be full), you will need to change the Charged Current Percentage setting. (A fully charged battery is indicated when the green LED flashes on the
STATUS light bar.)
You don’t need
BATTERY
25
About Link 1000 Settings
To change the Charged Current Percentage:
1. Press and hold
2. Press
SEL twice. The LED comes on and 002 is
SET until SEL appears.
displayed.
3. Press and hold
SET.
The display moves up in one percent steps until 7 percent is displayed. The display then rolls over and
starts counting up from 1 percent.
4. Release
Changing the Time Remaining Setting
SET when the appropriate percentage appears.
The Link 1000 has four ways of calculating the amount of operating time that remains. You can select:
Present cons umpti on level
A four minute average
A sixteen minute average
A thirty-two minute average The best setting dep ends on your type of i nstallat ion.The four
minute average is appropriate for most installations.
To change the Time Remaining setting:
26
1. Press
2. Press
SET until SEL appears. SEL four times until the LED comes on and
001 appears.
3. Press
SET until the number you want appears. The
display moves up in 1 unit steps with choices of:
000 001 002 003
4. Release
Present consumption 4 minute average 16 minute average 32 minute average
SET when the value you want appears.
Changing the Power Share Setting
Power Share is a load management feature that helps to prevent external source AC breakers from tripping when the charger and a number of other loads all come on at once. Power Share automatically reduces the charger output if the loads exceed the Power Sharing current limit.
When you plug in to an external AC power supply, set the Power Share level to the breaker size.
If your charger trips the shore power breaker, choose a lower Power Share setting.
To change Power Share values:
Note: The CHARGE button LED must be on before you can change Power Share values.
About Link 1000 Settings
1. Press and hold
2. Press the
CHARGE/PWR SHARE button. The present value
appears.
3. Press and hold
through other values.
4. Release
SET when the value you want appears.
SET until SEL appears.
SET until the display begins scrolling
27
About Link 1000 Settings
Changing the Idle Mode Setting
The Idle mode setting determines the size of AC load that is needed to wake the inverter from its Idle (or standby) mode.
The settings are 0 W, 4 W, 6 W, and 15 W. The default is 4 W. If you set th e Idle mode to 0 W, Idle mode is act ually
defeated and the inverter stays on all the time. When the inverter is on, it draws approximately 0.5 amps. This setting is useful if you want to ensure uninterrupted power to a very small load like an electric clock.
The other three settings let you conserve battery power because the inverter stays off until an adequate-sized load brings the inverter out of Idle mode.
To change the Idle mode setting:
Note: The INVERT button LED must be on before you can change the Idle mode setting.
28
1. Press and hold
2. Press the
INVERT/IDLE MODE button. The present value
appears.
3. Press and hold
other values.
4. Release
SET when the value you want appears.
SET until SEL appears.
SET until the display scrolls through the
About Link 1000 Settings

Advanced Function Values

The Link 1000 has sixteen advanced functions. The default setting is appropriate for most, and you should not change a value unless you understand the consequence of the change.
Note: If you are monitoring more than one battery:
Change Function F11, Second Battery Voltage Sense.
Record the software revision number on page 60. (See “F15
Display Software Revision Number” on page 34.)
How to Enter Setup Mode and Change a Value: Reminder
The procedure for entering Setup mode and chan ging a value is given on page 20.
F01 Auto Display Scanning
Default: Off Range: Off, On
When Auto Display Scanning is On, the display automatically scrolls through Volts, Amps, Ah, and Time remaining. Each value is displayed for four seconds.
If Second Battery Voltage Sense (F11) is also on, two voltages are shown. The flashing Volts status LED indicates that the voltage displayed is that of the second battery bank.
F02 Display Sleep
Default: On Range: On, Off
This function turns off the Numeric Display and the Display Units LEDs. All the other LEDs— bar,
AC IN, Charger status LEDs, CHARGE LED, and INVERT
LED—stay on.
BATTERY STATUS light
29
About Link 1000 Settings
F03 Set or Display Ambient Battery Temperatures
Default: If F16 (Active Temperature Compensation) is On,
the present battery temperature is displayed in °F. If F16 is Off, the declared battery temperature is displayed.
Range: 30° F–120° F (–1.11° C–48.8° C) in 10° increments.
Set a different value from the default only if the battery environment is significantly different from 70° F (21.11° C) when the batteries are being charged by the Freedom Inverter/Charger.
For more information about bat tery char ging and temperat ure compensation, see “F07 Set Temperature Coefficient” on
page 31.
F04 Toggle Display Between Ah and kWhr
Default: Off Range: Off = Ah display mode; On = kWhr display mode.
When this function is On, the Ah display is changed to a kilowatt-hour display.
30
Kilowatt-hours are a very precise measurement of energy removed from or returned to t he batt ery bank. The Lin k 1000 uses kilowatt-h ours to d etermine whether 100% of th e ener gy consumed from the battery has been returned.
A recalculation of the CEF (Charge Efficiency Factor) is not permitted unless this counter is greater than 0.00 kWhr. This counter counts down during discharge, and the kWhrs consumed are displayed with a negative number. While the battery is charg ing, the Link 1000 counts back up with 100% efficiency. CEF recalculation is prevented until a positive number is in the kWhr counter. This prevents a premature CEF reset.
F05 Turn on Alternative Energy Mode
Default: Off Range: Off and On. On = use alternative energy defaults.
Turn Alternative Energy mode on if the Link 1000 is used in an alternative energy system.
This function reduces the time needed to satisfy the charged parameters from five minutes to one minute. If you are using a semi-mechanical photovoltaic controller, we strongly recommend that you also co nsider cha nging Char ged Curre nt to 4%. (See “Changing the Charged Current Percentage
Setting” on page 25 .)
F06 Manually Set CEF
Default: Off = Auto recalculation of CEF Display: A95 Range: 65–99 in 1 number increments
This setting allows manual set up of CEF (Charging Efficiency Factor). The default display A95 indicates the automatic CEF recalculation feature. Returning to A95 from a user-set CEF turns the automatic CEF feature back on. If a user-set CEF h as been selected, it will appear as a Uxx in Data mode (where xx is the number the user has selected).
About Link 1000 Settings
F07 Set Tempera ture Coefficient
Default: 0.5 Range: 0.1–0.5 in 0.1 step increments
We recommend that you use the default value. This factor compensates for the impact that temperature has
on battery capacity. A typical value is 0.5% Capacity per °C. This coefficient must be supplied by the battery manufacturer. The default value is typ ical for l iquid lead- acid or gel batteries.
31
About Link 1000 Settings
F08 Set Peukert’s Exponent
Default: 1.25 for liquid lead-a cid ba tter ies. (Bat tery Type set
to Type 0.) The Peukert exponent refers to the “shrink rate” of your
battery bank. The more rapidly you discharge the batteries, the more their effective size shrinks. For example, a battery that can supply 200Ah when discharged over twenty hours may only provide 95Ah if discharged in one hour.
When you select Battery Type (see “Changing the Battery
Type Setting” on page 23 and “F10 Select Battery Type” on page 33), the Link 1000 automatically sets an appropriate
Peukert exponent. When the Battery Type is gel or AGM (Type 1, 2, or 3), a default exponent of 1.11 is used.
If your battery manufacturer has given you another value, you can enter it. Otherwise, leave the default value.
F09 Set Low Battery Discharge Floor
Default: 100% Range: 50%–100% in 5% increments
32
The Link 1000 lets you set the discharge floor that it uses for calculations. The factory-set discharge floor is 100% of Ah capacity, corrected for high discharge rates. If you set the discharge floor to 100%, the Time Remaining display reports the time that remains until you have a dead battery. We recommend that you begin charging when two yellow battery status LEDs are on in order to conform to the “Mid Capacity Rule” (see page 39).
Note: If you discharge below the discharge floor, and then partially charge but remain below the discharge floor, the Time Remaining display will continue to read zero. The Time Remaining display will not show meaningful readings until you have recharged above the discharge floor you have set.
F10 Select Battery Type
Default: 0 (Liquid Cell) Range: 0 = Liquid Cell; 1 = Gel Cell (standa rd); 2 = Gel Cell
(fast charge); 3 = AGM (Absorbed Glass Mat) This function sets the appropriate charge and float voltages
for the Freedom charger and sets an appropriate Peukert exponent. Gel cell owners can use Type 1 or Type 2, but should consult the battery manufacturer before using Type 2. Type 3 sets Acceptance and Float voltages suited to AGM type batteries.
F11 Turn on Second Battery Voltage Sense
Default: Off Range: On, Off
When this function is On, two voltages are displayed. When the Volts LED is on solid, you see the voltage of the monitored battery. If the battery Volts LED is flashing, the second (starting) battery voltage is being displayed.
About Link 1000 Settings
If you use this function, keep in mind that the displayed voltage is only an indica tion of the batt ery’s state-of-charge if the battery has been at rest for at least eight hours.
A battery with an eight hour at-rest voltage of 12.4 volts or more will probably start an engine. A battery with an eight hour at-rest voltage of 11.1 volts will probably not start an engine, particularly if you have dirty injectors and if the engine doesn’t start right away.
F12 Number of Overload Conditions Experienced
Displays the number of inver ter shut downs sinc e the l ast high level meter reset. This is primarily a troubleshooting tool.
F13 Number of Inverter Low Ba tt er y S hut do wn s
Displays the number of inverter low battery shutdowns since the last hig h level meter reset. This is prim arily a troubleshooting too l.
33
About Link 1000 Settings
F14 Test Control Panel Display
Default: Off Range: On while the SET button is pressed when this
function is active. Off when This function lets you confirm that the Link 1000 control
panel display is operating properly. When you press F14 mode:
SET is released.
SET in
•The
RESET and DATA LEDs are orange-yellow.
All other LEDs display their normal color.
The Numeric Display reads 188.8. The display returns to normal when you release
Operation of the
LOCK and FUNC LEDs is confirmed when
power is initially applied to the Link 1000.
F15 Display Software Revision Number
•Press SET to display the Software Revision Number. This function displays the soft ware re visio n number ins tall ed
in your Link 1000. Record this number on page 60 in case you need to call Customer Service.
F16 Turn on Active Temperature Compensation
Default: Off Range: Off, On
Turn this function On if your inverter/charger has a temperature sensor.
Leave this function Off if you are not using a temperature sensor.
SET.
34
When this function is On, the Link 1000 uses the actual battery temperatur e repor ted to t he Freed om Inverte r/Char ger by a Heart TC2+2 unit, the Freedom 458 or the Freedom Marine Inverter/Charger temperature sensor.
Using the Link 1000
Chapter 4 tells you how to:
Read the battery’s state-of-charge
Turn on the invert function
Change the Idle mode setting
Charge and equalize the batteries
Determine battery capacity
Activate the Power Share feature
Synchronize the Link 1000 to the batteries
Read battery history
Respond to Error Codes
35

Monitoring Functions

Monitoring Functions

Choosing a Display Unit: Volts, Amps, Ah, or Time

By default, the numeric display shows Volts , but it can also show Amps, Ah, and Time Remaining.
To change the display unit:
•Press
SEL until the , , or LED comes on.
The units of display are explained below.
VOLTS
A
MPS
Ah
T
IME
R
EMAINING
Displays the voltage of the battery being monitored. (The Link 10 00 can also display the voltage of an additional battery.)
Displays the flow of current into or out of the battery. Discharging appears as a negative number. Charging appears as a positive (unsigned) number. For example, if 6 amps are going into the battery, the numeric display shows 6. If 6 amps are being consumed, the numeric display shows –6.
Displays the Ah (amp-hours) consumed. This is the amount of energy that has been consumed from the battery. For example, if you have operated a 10 amp load for one hour, 10 Ah have been consumed, and the display shows –I0. When the battery is fully charged, the Link 1000 displays 0 Ah.
This is an estimate of the hours that the battery can operate at its present load until it is completely discharged. The estimate is based on a selectable, time- averaged, rate of discharge. The default is the average of the last four minutes of use. While the batteries are charging, this display shows CCC.
36
Note
: The numeric display also shows Error Codes. If an error
occurs, the display alternates between the moni toring function you have selected and the Error Code. For details about Error Codes, see page 48.

Reading the Battery State-of-Charge

The BATTERY STATUS light bar (see Figure 5) shows the battery’s state-of-charge. The table explains how to read the light bar.
BA TTERY ST ATUS
Figure 5 BATTERY STATUS Light Bar
These lights Indicate this %
Monitoring Functions
3 green + 1 flashing green
4 green 80–100% 3 green 60–79% 2 yellow 40–59%
1 red 20–39% 1 flashing red 0–19%
Scaling the BATTERY STATUS Light Bar
The CEF has been recalculated.
Enough charge to start an eng ine-dr iven char gi ng source.
The battery is more than 80% discharged (based on the facto ry settings).
You can scale the BATTERY STATUS light bar to show a flashing red LED when your battery is more than 40% discharged. To adjust the battery discharge f loo r, see page 32.
37

Inverter Functions

Inverter Functions

Turning on the Invert Function

When the inverter is operating, power is taken from the batteries and converted to AC current to power your loads.
To turn on the invert function:
•Press
The inverting. It indicates that the inverter function is enabled. The invert function only operates when the inverter is connected to the battery, no external AC power is available, and the batteries have enough power for the loads.
When the inverter is initially powered up, the invert function is off.

Changing the Idle Mode Setting

The Idle mode setting determines the size of AC load that is needed to wake the inverter from its Idle (or standby) mode.
INVERT.
The
INVERT button LED comes on.
INVERT LED does not indicate that the system is
38
To change the Idle mode setting:
•See page 28.

Charging Functions

Charge your batteries when two yellow LEDs are lit on the
BATTERY STATUS light bar (if you are using the default setting
for F09: Low Battery Discharge Floor). The two yellow LEDs indicate that 50% of battery capacity has been used.
Charging at this level is called the Mid-Capacity Rule. In marine and RV systems, which try to minimize ch ar ging time with an engine-driven alternator, or generator-powered charging, the battery is normally charged to the 85% level. This means that only 35% of the battery capacity is actually available for use.
The Mid-Capacity Rule is designed to optimize battery life. Four charging cycles are available: Bulk, Acceptance, Float,
and Equali zation. When you start a charge cycle, the charger automatically completes a Bulk, Accept, and Float charge. You can also start an Equalization charge manually.
CHARGER STATUS LEDs are explained below, and then
The procedures are given for charging and equalizing the batteries.
Charging Functions

Summary of CHARGER STATUS LEDs

This LED Indicates
AC IN (green) AC power is present. CHG (red)
on solid
CHG (red)
flashing
ACCEPT (orange) The batteries are in Acceptance mode. FLOAT (green) The charge is in Float mode.
The batteries are in Bulk charge mode.
An Equalization charge is being applied.
39
Charging Functions

Charging the Batter ie s

To start a charge cycle:
•Press the
CHARGE button on, and the cycle will start
CHARGE button. (You can also leave the
automatically.) The
CHG LED and the CHARGE button LED come on.
The charger automatically cycles through the Bulk, Acceptance, and Float charge stages.
The charge function only operates when the inverter is connected to a battery and external AC is available.
(On inverter/chargers that have a serial number lower than 100,000, charging is enabled when the

Equalizing the Batteries

Equalization is the controlled overcharging of a lead-acid battery (or battery bank) to remove lead sulfate that is not removed during normal charging. Controlled overcharging helps the battery reach and maintain peak capacity by equalizing the chemistry in the individual battery cells.
INVERT button is on.)
Precautions
40
Equalize your batteries ever y thirt y days whe n they are in a daily cycling service or every thirty deep cycles.
Equalize your batteries when the battery capacity has decreased (that is, when the bat teries do not ho ld loads as well as they previously did).
WARNING: Explosion Hazard
Equalization produces explosive gases which must be
vented.
Read these precautions before you start an equalization charge:
Equalization causes batteries to gas. Make sure they are well ventilated.
Charging Functions
Check the electrolyte level of all batteries before and after equalization. Make sure the electrolyte is at the correct level, but do not overfill because the electrolyte may expand and overflow.
Leave the filler caps screwed on loosely, or remove them and cover the opened cell tops with a folded paper towel.
Make sure you are present during equalizatio n so you can monitor the charging cycle.
To start an equalization cycle:
CAUTION
Turn off all DC loads before you start equalization. The voltages required during equalization can damage sensitive equipment.
1. Make sure the charger is on and the batteries are fully charged.
2. Press
3. Press
SET until SEL appears. SET and CHARGE simultaneously until the CHG
LED starts flashing and 00E goes out (about five seconds). The
CHG LED flashes throughout the
equalizati on cycle.
To end an equalization cycle manually:
•Press
SET until SEL appears, and then press SET and
CHARGE simultaneously.
The
CHG LED goes out and the Freedom Inverter/
Charger is forced to float when equalization ends (the
FLOAT LED comes on).
If you do not stop the equalization process manually, the cycle ends automatically after eight hours. It also ends if external AC power is interrupted.
To end equalization early on Freedom inverters that have a serial number lower than 100,000, turn off both the and
INVERT buttons.
CHARGE
41
Charging Functions
Equalizing Gel Cell Batteries
You don’t normally equalize gel cell batteries. If they have been severely disc harged, however , t hi s may be t he only way to get them to begin accepting a charge. The voltage is limited to the Acceptance charging level, but the cycle lasts for eight hours.
Be sure that battery t ype is se t to 002 befor e you equal ize gel cell batteries.

Activating Power Share

Power Share is a load management feature that helps prevent external source AC breakers fr om tripp ing when the charger and a number of other loa ds al l come o n at on ce. Power sh are automatically reduces the output of the Freedom Inverter/ Charger if the A C loads exceed a specified current limit.
To change the Power Share setting:
•See page 27.

Battery Capacity Testing

42
To determine the actual amount of energy your batteries can store, you conduct periodic capacity tests. A capacity test should start with a batt ery t hat ha s been proper ly cha r ge d and equalized.
Deep cycle battery capacity is usually stated as a 20 hour discharge rate (a 100 Ah battery will provide 5 amps for twenty hours). At discharge rates above 5 amps, the battery will supply less than 100 Ah. For exampl e, if you are drawing 100 amps out of the battery, it will last less than half an hour. The following table shows battery capacity at various discharge rates.
Battery Capacity at Various Discharge Rates
Capacity (as a percent of the
Hours to Discharge
20 100%
20 hour rate)
Charging Functions
Battery Capacity at Various Discharge Rates
Capacity (as a percent of the
Hours to Discharge
10 89% 5 78% 3 66% 1 45%
20 hour rate)
To test battery capacity:
1. Charge the battery until the charged parameters are met. This resets Ah to zero.
2. Turn on a load that draws approximately 5% of the expected battery capacity.
3. Check the current by looking at the Amps display. The load should be constant (for example, a light bulb).
4. Put the Link 1000 in Volts display mode.
5. When the voltage drops to 10.5 volts (or 21 volts if you are testing a 24 volt system), turn the load off. (It should take about twenty hours for the voltage to drop.)
6. Look at the Ah display. The number of Ah displayed is the actual battery capacity.
If less than twenty hours passed before the voltage fell to
10.5, you can still determine the capacity by completing a
simple calculation. For example, assume that you have a 12 volt battery rated at 100 Ah. Apply a 5 amp load. If it only took ten hours for the voltage to reach 10.5, the Link 1000 would display –50Ah. This number is the 10 hour capacity.
By dividing 50 by 89% (see the preceding table), you determine that the actual 20 hour capacity is 56 Ah. You could repeat the te st at 5% of the tes ted capacity (2.8 amps) to verify the actual capacity.
43
Charging Functions

Synchronizing the Link 1000 to the Battery

When the battery is fully charged, the Link 1000 displays 0 Ah. This indicates that no energy has been removed from the battery. (The display can also show a positive number; this changes to 0 as soon as you place a load on the battery. See
page 45 for details about over-charge Ah).
As the battery discharges, the display shows how much energy has been used. For example, when you run a 10 amp load for one hour, the display shows –10 to indicate that 10 Ah have been used.
In other words, the Ah dis play tells you how much ener gy has been removed from the battery as long as the Link 1000 is synchronized with the battery.
If you install the Link 1000 on a fully charged battery, it is automatically synchronized to the battery.
If you install the Link on a battery that is partially charged, you mus t sync hroniz e the Link by fol lowing the procedure given here.
Once the Link 1000 is synchronized, it stays synchronized as the battery runs through discharge / charge cycles. If the Link every gets out of sync with the battery (this ra rely hap pens), you ca n synch ronize it once again by following the procedure given here.
To synchronize the Link 1000 to the battery:
1. Discharge the battery by at least 10% of its declared capacity.
2. Set the Ah reading to 0 by: a) Holding down
b) Pressing
on and AH appears.
c) Pressing
SET as soon as ALL appears.)
4. Charge the battery until the gre en (For battery charging procedures, see page 40.)
Overcharge Ah are display ed as a positive number. When the battery starts to discha rge, the Link resets Ah to zero.
SET until SEL appears in th e display.
SET five times until the RESET LED comes SET until ALL appears. (Be sure to release
FLOAT LED comes on.
44
Over-charge Ah (Ac c umulation of Positive Ah)
If the battery is 100% charged, and the Link 1000 is synchronized with the battery, over-charge Ah are displayed as a positive Ah number. Some accumulation of over-charge Ah is normal with syste ms that are continuou sly conn ected to a charger. For example, a 100 Ah battery at Fl oat v olt age wi ll normally have a little less than 0.1 amps flowing into it. This means you would expect about 2.4 Ah of over-charge to accumulate each day. If your battery system is larger, more current flows and more over-charge Ah accumulate.
If the charging system is a constant voltage type set at 14.2 volts, as much as 1 amp may be flowing all the time after the battery has reached the charged parameters. Prolonged high voltage applied to a fully c harged battery will likely cause gassing, and you would expect to see a large Ah over-charge every day. This is a indicates that you are shortening the life of your battery by over charging. Check your Link 1000 before turning off a charging source to see that you have not accumulated too many over-charge Ah. (When discharging begins, the Link 1000 resets to zero and begins to report Ah consumed.)
Charging Functions
If you equalize your batteries, some over-charge Ah will accumulate. This is normal and ensures that the Link 1000 stays synchronized with the battery state-of-charge.
45

Battery History

Battery History
The Link 1000 stores four kinds of information about the battery.
To access battery history:
1. Hold down
2. Press
SET until SEL appears.
SEL until the DATA LED comes on.
E99 is displayed. This is the Charging Efficiency Factor (CEF).
3. Press
SEL again.
+I999 is displayed. This is the number of CEF Recalculations.
4. Press
SEL again.
–999 is displayed. This is the Dee pest Depth of Discharge.
5. Press
SEL again.
i999 is displaye d. This is the Average Depth of Discharge.

Interpreting Battery History

E99: Charging Efficiency Factor
Factor (CEF) is the energy efficiency of the battery. This indicates the health of the battery. The lower the efficiency, the worse the health of the battery.
The Ah CEF, not the kilowatt-hour CEF, is displayed. A display of E99 indicates a 99% CEF based on Ah. The Default setting is 95%.
The Charging Efficiency
46
If the CEF display has a u in f ront of it, this means the CEF has been selected by the user. See page 31 for details about changing the CEF settings.
+I999: Number of CEF Recalculations This is the number of
times the battery has been discharged more than 10% and then completely recharged (recharged until the Charged
Battery History
Parameters have been met) since the last time it was reset to the factory defaults. A discharge of less than 10% of battery capacity is not counted as a “cycle”.
–999: Deepest Discharge This is the deepest discharge in Ah
since the last time the Link 1000 was reset to the factory defaults.
i999: Average Discharge This is the average of all discharges
as an Ah value since t he last reset to factory d efaults . For best battery life, you should not routinely discharge more than 50% of your battery ’s capacity. If yo u do, you shor ten i ts li fe. An average discharge of 500Ah on a 900Ah battery is demanding but not unreasonable. An average discharge of 180Ah from a 200Ah battery is exc essive and will shorten the battery’s life.
47

Readi ng Error Codes

Reading Error Codes
When the Link 1000 detects a prob lem, an error code ap pears in the numeric display. The display alternates between showing the monitoring function you have selected and the error code. The error code flashes until the error is corrected.
The following table list s each Error Code, de scribes the cau se of the error, and indicates the action to take, if any.
Error Code Meaning
E01 High battery voltage shutdown
(Inverter/charger error) Battery voltage has risen above 15.5 V for 12 V inverters or above 31 V for 24 V inverters. Check all charging sources (that is, solar panels, alternators, etc.
E02 Low battery voltage shutdown
(Inverter/charger error) Battery voltage has dropped below 10.5 V for 12 V inverters or below 21 V for 24 V inverters. Check for a dead battery or poor battery connections.
E03 Over temperature shutdown
(Inverter/charger error) The inverter has overheated and shut down. It will reset automatically after it has cooled sufficiently. Make sure there is adequate ventilation around the inverter.
48
E04 Battery overload
(Inverter/charger error) The battery is excessively discharged or there is a shorted battery. See your inverter/charger owner’s manual for information about charging excessively discharged batteries.
Reading Error Codes
Error Code Meaning
E05 AC backfeed
(Inverter/charger error) AC power from an outside source has been fed to the AC output of the inverter. This could damage the inverter. Disconnect incoming AC power and correct the fault immediately. Consult a qualified electrician if you do not know how to diagnose and treat this problem.
E06 Electronic overload
(Inverter/charger error) The inverter is connected to a load that is too large for it, or the inverter output has shorted out. Remove the load. Reset the inverter by cycling the charger on and off, or connect AC power from an outside source.
E07 Triac control error
(Inverter/charger error) A switch inside the charger has overheated. Turn the charger off and let it cool. Make sure there is adequate ventilation around the inverter.
E08 High battery voltage shutdown during charging
(Inverter/charger error) Check all charging sources (solar panels, alternators, other battery chargers, etc.) for proper voltage. Reset the inverter by cycling the charger off and on.
E09 Spare E010 Depowered
(Link 1000) This code appears when the Link 1000 is first powered up and whenever power has been interrupted or has dipped below the operating voltage of the Link 1000. This code can be triggered by voltage dips during engine starting if the Link 1000 i s p owered by t h e same b at tery that starts the engine.
E011 Spare
49
Readi ng Error Codes
Error Code Meaning
E012 Battery voltage sense lead open
E013 Spare E014 Inappropriate charged voltage selected for the
E015 Incoming AC polarity reversed
(Link 1000) Check the fuse or any other connections in the voltage sense lead (blue wire) to the battery.
sensed voltage
(Link 1000) This code appears if the Charged Voltage parameter is above 20 V and the sensed voltage is below 20 V, or if the sensed voltage is above 20 V and Charged Voltage parameter is below 20 V. This code will help you avoid an incorrect setup.
(Inverter/charger error) Check the incoming AC wiring for reversed polarity (positive and neutral reversed). Consult a qualified electrician if you do not know how to diagnose and correct this condition.
50
0L Link 1000 reading out of range
(Link 1000)

Specifications

Appendix A lists:
Electrical and physical specifications for the Link 1000
Default settings
Specifications are subject to change without notice.
51

Control Panel: Electrical Specifications

Control Panel: Electrical Specifications
DC Power supply voltage 8–4 0 VDC. (Not for use with 32 v olt
systems.)
Power consumption For 12 volt systems:
90 mA (typical)
170 mA (full display brightness)
25 mA (sleep mode; only
BATTERY STATUS LE DS on.)
Values are approximately half on 24
volt systems. Voltage measurement range 0.1–50 VDC Voltage resolution 0.05 VDC Voltage accuracy ±0.10 VDC at full scale Current measurement range ±500 Amps DC Current resolution • 0.1 amp DC (from ±0–±42.0
amps)
1 amp DC (from ±42–±500 amps)
Current accuracy ±0.1 amp DC at full scale low
range
±1 amp DC at full scale high range
Current shunt ±0.25% ratio: 50mV @ 500A Amp hour range ±1,999Ah Time remaining range 255 hours maximum

Control Panel: Physical Specifications

Width 4.725 in. (120 mm) Height 2.975 in. (75.5 mm) Depth 1.075 in. (27.3 mm) Weight 4.6 oz. (2 g) Front panel finish Water resistant, splash proof
52

Default Settings

Inverter/Charger Controls
Default Settings
CHARGE INVERT
Idle Mode 4 W atts ( 5 Watts on Series 458 units) Power Sharing 30 amps (Off for Freedom 25 units)
Monitoring Functions
Charged Voltage 13.2 volts for 12 volt systems
Charged Current 2% (of battery capacity, 4 amps @
Battery Capacity 200Ah CEF 95% (Charge Efficiency Factor) Ambient Temperature 70 °C Battery Type 0 (liquid cell) Peukert Exponent 1.25
On Off
26.4 volts for 24 volt systems
200 Ah)
53
54

Product and System Information

Appendix B contains:
The warranty for your Link 1000
Instructions for returning the product for servicing
A table (see page 61) where you can record information about your system in case you need to contact Customer Service
55

Warranty

Warranty
What does this warranty cover? This warr anty is provided by Xantrex Technology Inc. (“Xantrex”) and covers defects in workmanship and materi als in your Xant rex Link 100 0 Battery Monitor. This warranty lasts for a Warranty Period of 12 months from the date of purchase at point of sale to you, the original end user customer .
This Limited Warranty is not transferable. What will Xantrex do? Xantrex will, at its option, repair or
replace the defective product free of charge, provided that you notify Xantrex of the product defect within the Warranty Period, and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty.
Xantrex will, at its option, use new and/or reconditioned parts in performing warranty repair and building replacement products. Xantrex reserves the right to use parts or products of original or improved design in the repair or replacement. If Xantrex repairs or replaces a product, its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the return shipment to the customer, whichever is greater. All replaced products and all parts removed from repaired products become the property of Xantrex.
56
Xantrex covers both parts and labo r necessary to repair the pro duct, and return shipment to the customer via a Xantrex-selected non­expedited surface freight within the contiguous United States and Canada. Alaska and Hawaii are excluded. Contact Xantrex Customer Service for details on freight policy for return shipments outside of the contiguous United States and Canada.
How do you get service? If your product requires troubleshooting or warranty service, contact your merchant. If you are unable to contact your merchant, or the merchant is unable to provide service, contact Xantrex directly at: Phone: 1-800-670-0707 (toll-free in North America) 1-604-422­2777 (direct)
Fax: 1-604-420-2145 Email: CustomerService@xantrex.com
Warranty
Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual. For some products, Xantrex maintains a network of regional Authorized Service Centers. Call Xantrex or check our website to see if your product can be repaired at one of these facilities.
In any warranty claim, dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex.
Proof of purchase may be in any one of the following forms:
The dated purchase receipt from the original purchase of the product at point of sale to the end user, or
The dated dealer invoice or purchase receipt showing original equipment manufacturer (OEM) status, or
The dated invoice or purchase receipt showing the product exchanged under warranty
What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical systems. This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to:
a) the product if it has been misused, neglected, improperly installed, physically damaged or altered, either internally or externally, or damaged from improper use or use in an unsuitable environment;
b) the product if it has been subjected to fire, water, generalized corrosion, biological infestations, or input voltage that creates operating c onditions beyond the maximum or minimum l imits listed in the Xantrex product specifications including high input voltage from generators and lightning strikes;
c) the product if repairs have been done to it other than by Xantrex or its authorized service centers (hereafter "ASCs");
d) the product if it is used as a component part of a product expressly warranted by another manufacturer;
e) the product if its original identification (trade-mark, serial number) markings have been defaced, altered, or removed.
57

Disclaimer

Disclaimer

Product

THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRA NTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED WAR RANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LA W TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY.
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, DIRECT, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO PROPERTY, ANY PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR OPERATION OF THE PRODUC T.

Exclusions

58
If this product is a cons um er p rod uct , federal law does not allow an exclusion of implied warranties. To the extent you are entitled to implied warranties under federal law, to the extent permitted by applicable law they are limited to the duration of this Limited

Return Material Authorization Policy

Warranty. Some states and provinces do not allow limitations or exclusions on implied warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This Limited Warranty gives you specific legal rights. You may have other rights which may vary from state to state or province to province.

Warning: Limitations On Use

Please refer to your product user manual for limitations on uses of the product. Specifically, please note that the Xantrex Link 1000 Battery Monitor is not intended for use in connection with life support systems and Xantrex makes no warranty or representation in connection with any use of the product for such purposes.
Return Material Authorization Policy
Before returning a product directly to Xantrex you must obtain a Return Material Authorization (RMA) number and the correct factory "Ship To" address. Products must also be shipped prepaid. Product shipments will be refused and returned at your expense if they are unauthorized, returned without an RMA number clearly marked on the outside of the shipping box, if they are shipped collect, or if they are shipped to the wrong location.
When you contact Xantrex to obtain service, please have your instruction manual ready for reference and be prepared to supply:
The serial number of your product
Information about the installation and use of the unit
Information about the failure and/or reason for the return
A copy of your dated proof of purchase
Record these details in “Record of System Settings” on page 61.

Return Material Procedure

If you are returning a product fro m the USA or Canada, follow this procedure:
59

Product Information

1. Package the unit safely, preferably using the original box and
2. Include the following:
The RMA number supplied by Xantrex clearly marked on the
A return address where the repaired unit can be shipped. Post
A contact telephone number where you can be reached during
A brief description of the problem
3. Ship the unit prepaid to the address provided by your Xantrex
If you are returning a product from outside of the USA or Canada In addition to the above, you MUST include return
freight funds and are fully responsible for all documents, duties, tariffs, and deposits.
If you are returning a product to a Xantrex Authorized Service Center (ASC) A Xantrex return material authorization (RMA)
number is not required. However, you must contact the A S C prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility.
packing materials. Please ensure that your product is shipped fully insured in the original packaging or equivalent. This warranty will not apply where the product is damaged due to improper packaging.
outside of the box
office boxes are not acceptable.
work hours.
Service Representative.
Product Information
Serial number Place of purchase Date of purchase Software Revision
Number (F15). (See
page 34.)
60

Record of System Settings

Setting
Battery Volts (charged) 13.2 Battery Amps (charged) 2% Battery Capacity 200Ah Power Share Model dependent Idle Mode 4W CEF Number of CEF
Recalculations Average depth of discharge Deepest depth of discharge
Default
Record of System Settings
Your Setting or Recorded Data
Functions Auto Display Scanning (F01) Off Display Sleep (F02) On Ambient Battery
70° F (21.11° C) Temperature (F03) Note: F03 depends on F16.
Ah / kilowatt hours (F04) Ah Alternate Energy Mode (F05) Off Manually set CEF (F06) 95%. This value
should only be set
if you don’t want
the Link 1000 to
calculate CEF
automatically.
61
Record of System Settings
Setting
Default
Your Setting or Recorded Data
Temperature Coefficient
0.5
(F07) Peukert Exponent (F08) 1.25 Low Battery Dischar ge Floor
100% (F09)
Battery Type (F10) 000 (liquid lead-
acid) Second Battery Voltage
Off Sense (F11)
Active Temperature
Off Compensation (F16)
62

Index

Symbols

+I999 46

Numerics

0L, Error Code 50 20 hour rating –999
47
22, 42
A
AC IN LED 6, 39 ACCEPT LED active temperature compensation Ah
Ah LED described displaying over-charge
resetting ambient temperature setting Amps
Amps LED described
displaying anti-corrosive spray
6, 39
36
36
45
21
24
36
36
9
B
batteries
20 hour rating
average discharge
charge efficiency
22, 42
47
46
34
deepest discharge equalizing how to charge how to equalize number of CEF recalculations over charging overload reading the state-of-charge table of capacities time remaining when to charge
battery capacity
determining setting testing
battery history
average discharge charging efficiency factor (CEF) 46 deepest discharge number of CEF recalculations reading
BATTERY STATUS light bar
how to read illustrated
battery temperature sensor
48
23 42, 43
46
4, 25
47
40
40
41
45
42 36 39, 40
22
47
47
37
24, 34
46
37
46
63
Index
battery temperature sensor, effect on
settings
battery type setting
20
23, 33
C
cable clamp 9 CCC
36
CEF recalculation CHARGE button LED charged current percentage setting charged parameters CHARGER ST A TUS LEDs, described
39
Charging Efficiency Factor (CEF)
46 CHG LED control panel
electrical specifications
illustrated
mounting
physical specifications
testing
34
46
5
25
25
31,
6, 39
52
4
13
52
D
DATA LED 5 deepest discharge default settings display panel, testing display units
changing
described displaying
Ah
36
Amps
36
Time remaining
Volts
36
47
53
34
36
5
36
E
E99 46 electrical specifications, control panel
52
equalize charge
gel cell batteries starting stopping manually
Error Codes
0L
50
E01
48
E010 E012 E014 E015 E02
48
E03
48
E04
48
E05
49
E06
49
E07
49
E08
49
error codes, displayed
49 50 50 50
40
42
41
41
36, 48
F
F01 Auto Display Scanning 29 F02 Display Sleep F03 Ambient Battery Temperature
Setting
30
F04 Ah / kWhr Display F05 Alternative Energy Mode F06 Manually Set CEF F07 Temperature Coefficient F08 Peukert’s Exponent F09 Low Battery Discharge Floor F10 Battery Type F11 Second Battery Voltage Sense
29
31
33
30
31
31
32
32
33
64
Index
F12 Number of Overload Conditions
F13 Number of Inverter Low Battery
Shutdowns F14 Display Test F15 Display Software Revision
Number F16 Active Temperature
Compensation FLOAT LED FUNC LED fuses
installing
type and number required
33 33
34
34
34
6, 39
5
17
8
I
–I0 36 i999
47
idle mode setting, changing installation
diagram
materials
overview
planning
reversed leads
safety
supplied parts
testing
tools INVERT button LED invert function, enabling inverter•charger, disconnecting
12
8 11
8
18
9
8
17
9
28, 38
5
38
18
L
Link 1000
control panel illustrated
default settings
list of con t r ol functions
53
4
2
list of monitoring functions serial number software revision number synchronizing to the battery
testing the display LOCK LED Low battery discharge floor
60
34
5
2
34
44
32
M
maintenance 18 Mid-Capacity Rule
32, 39
N
number of CEF recalculations 46
O
over-charge Ah 45 overload, battery
48
P
phone cable
installing
removing physical specifications, control panel
52 power consumption power share mode power share setting
17
18
52
42
27
R
RESET LED 5 resetting
Ah
21
all values
21
65
Index
returning products
how to package policy
59
procedure
reverse polarity
60
59
50
S
second battery voltage sense 33 serial number setup values
changing default locking resetting Ah resetting all
shunt
high current mounting and cabling
shutdown
high batte ry voltage low battery voltage
over temperature software revision number specifications
electrical
physical state-of-charge, how to read strain relief synchroniz i ng Link 1000 to battery system overview diagram
60
20
53
21
21
21
9
14
48
48
48
34
52
52
37
9
12
44
displaying
36
V
values
list of default values resetting Ah resetting all
Volts, displaying
21
21
36
W
warranty
terms and co nditions
wiring diagram
12
53
56
T
temperature sensor 20, 24, 34 terminal block
illustrated
wiring time remaining
changing the setting
66
12
15
26
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