Internal Ethernet and
RS-232 Interface for
XFR Series
Programmable DC
Power Supplies
ENET-XFR
ENET-XFR3
Operating Manual
XFR 1.2kW and 2.8kW
Ethernet/RS-232 Interface
Option
OperatingManual
About Xantrex
Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with
products from 50 watt mobile units to one MW util ity-s cale system s for wind, sol ar , ba tteri es, fuel cel ls,
microturbin es, and backup powe r appl icat ions in bot h grid- connec ted and sta nd-alone systems . Xantrex
products inc lude inverters, battery chargers, programmable power supplies, and variable speed drives
that convert, su pply, control, clea n, and distribute elec trical power.
Trademarks
XFR 1.2kW and 2.8kW Ethernet/RS-232 Interface Option is a trade mark of Xantrex International.
Xantrex is a registe r ed trademark of Xantrex International.
Other trademar ks, registered trademarks, and product names are the property of their respective owners
and are us ed herein for identification purposes only.
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC.
(“XANTREX”)
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF
ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER
DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER
DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF
THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE
ENTIRELY AT THE USER’S RISK.
Date and Revision
April 2004Revi si on B
Part Number
TM-XR9B-01XN
Contact Information
Telephone: 1 800 670 0707 (toll free North America)
This OperatingManual is for the XFR 1.2kW and 2.8kW Ethernet/RS-
232 Interface Option; a microproces sor-controlled option card for all
models of XFR Seri es DC output power supplies. This manual provides
you with specifications, user options, and configuration instructions for
the interface, along with a command set whic h allows you to control
your power supply from a computer console. Error messages and
calibration proc edures are also included.
Scope
This OperatingManual covers the inter face only. Refer to your power
supply manual for install ation, configuratio n, an d operating procedures
for your power supply.
Audience
This manual is de signed for t he user who is fami liar with bas ic el ectrica l
theory especiall y as it applie s to the operation of power supplies. This
implies a recognition of C onstant Voltage and Constant Current
operation modes and the control of input and output power, as well as
the observance of safe techniques while effecting supply or pin
connections and any changes in switch settings. The user should also
have experience with networ k-based communications software and
protocols.
iii
About This Manual
Organization
This Manual is organized into 4 chapters and 2 appendixes.
Chapter 1, “Features”Desc ribe s the in terface an d lists its featu r e s .
Chapter 2, “In stallation and Configuration”Explains basic setup
procedures for Ethernet mode and RS-232 mode. Describes inspection,
cleaning, shipping, and storage procedure s.
Chapter 3, “Operation”Lists the complete command set, status
registers, and error codes.
Chapter 4, “Calibration”Provides detail ed procedures f or volta ge and
current mode calibration as well as ove r voltage protection (OVP)
calibration. Includes calibration for programming and readback accuracy.
Appendix A, “Spec ifications ”Details the interface specifications.
Appendix B, “Advanc ed Ethernet Administration”Details how to
change network pa ssword, view port sta tistics and interpre t LED
information.
“Warranty and Product Information”Explains Warranty and return
information.
ivTM-XR9B-01XN
Conventions Used
The following conventions are used in this guide.
Note: These notes des cribe an i mportant a ction item o r an i tem that you
must pay attention to.
About This Manual
WARNING
W arnings ident ify condition s that could result in pe rsonal injury
or loss of life.
CAUTION
Cautions identify conditions or practices that could result in
damage to the unit or other equipment.
Important:
know , but not as serious as a caution or warning.
These notes describe thin gs which are important for you to
Related Information
You can find more information about Xantrex Technology Inc. as well as
its products and servic es at www.xantrex.com
TM-XR9B-01XNv
vi
Important Safety Instructions
WARNING: High Energy and High Voltage
Exercise caution when using a nd calibrating a power supply.
High energy le vels can be stor ed at the output volta ge te rminals
on a power supply in normal operation. In addition, potential ly
lethal voltages exist in the power circuit and on the output and
sense connectors of a power supply with a rated output greater
than 40 V. Filter capacitors sto re potentially dangerous energy
for some time aft er po w er is rem ov ed .
CAUTION
Operate the power supply in an environment free of flammable
gases or fumes. To ensure that the power supply’ s safe ty
features are not compromised, use the power supply as specified
in this manual and do not substitute parts or make any
unauthorized modifications. Conta ct the service technician for
service and repair help. Repairs must be made by experienced
service technicians only.
The Ethernet/RS-232 Interface is a microprocessor-controlled
option card for all models of the XFR series of DC output power
supply. Installed internally, the interface card allows you to
remotely control your power supply through your existing
network, or via a direct connection to your computer. It features
an auto-sensing 10/100Base-T network interface that provides fast
programming and readback utilizing an extensive command set.
You are able to select between Ethernet (factory default) or RS-
232 control by adjusting internal jumpers on the interface card.
Features
CONTROLLER
HUB
Figure 1-1
Sample configuration using Ethernet/RS-232 Interface
(1200 Watt DC Power Supplies Shown)
Features and Functions
Interface Features
•Programmable soft limits for voltage and current
•Programmable over voltage protection with reset
•Easy-to-use, self-documenting command set
•Standardized commands for complete communic ation wit h any of th e
supplies in the system
•User-programmable isolated fault, polarity, isolation, and auxiliary,
user-defined outp ut signals.
•LED status signals: error, address, remote/local operation, and over
voltage protection.
•Foldback in CV or CC mode with reset
•Software calibration
1–2TM-XR9B-01XN
Ethernet Features
•Auto-sensing 10/100Base-T network interface
•Robust onboard TCP/IP stack supports:
•TCP/UDP
•UDP Multicast
•Universal IP Address Assignment via:
•DHCP
•RARP
•ARP-Ping
•Easy configuration via web browser (HTTP)
•RealPort® COM/TTY port redirection software
•Status LEDs for Link, Activity, and Diagnostics
•Reset switch to reboot Ethernet Bridge
Programmable Functions
•Output voltage and current
•Soft limits for voltage and current
•Over voltage protection
•Output enable/disable
•Maskable fault interrupt
•Hold and trigger
•Output relay signals
Features and Functions
Readback Functions
•Actual voltage and current
•Voltage and current settings
•Soft voltage and current limits
•Over voltage protection se tting
•Present and accumulated power supply status
•Programming error codes
•Fault codes
•Power supply model and software version identification
TM-XR9B-01XN1–3
1–4
Installation and
2
Introduction
Configuration
The Ethernet/RS-232 Interface is usually installed at the factor y. Your
local distributor or service center can also install the interface,
especially for use in a previously-purchased supply already on site. You
must then configure the Inter f ace-enhanced supply for your system
using the “Basic Setup Procedur e - Ethernet” on page 2–10, or the
“Basic Setup Procedure - RS-232” on page 2–11.
To use this product, you must have the following equipment:
•a Xantrex XFR DC output power supply
•computer-based communications software package
Installation and Configuration
Also, depending on your specific configuration, you will need additional
items.
For Ethernet (via network):
•CAT 5 network cable to connect XFR to your network
•computer connected to the network
For Ethernet (direct to computer):
•CAT 5 crossover cable to connect XFR directly to your computer
•computer with network interface card (NIC)
For RS-232:
•null modem serial cable (cross over)
•computer with an RS-232 interface (serial/COM port)
2–2TM-XR9B-01XN
Initial Inspection
On first receiving your unit, perform a quick physical check.
•Ensure each package contains a power supply with its Ethernet/RS-
232 Interface board installed, and manuals for the power supply and
the Ethernet/RS-232 Interface. Any additional parts shipped with the
power supply will be identifie d in the supply's documentation.
•Inspect the unit for any signs of physical damage such as scratches,
cracks, or broken switches, connectors, or displays.
•Check the printed circuit boa rd and components if you suspect
internal damage.
If the unit is damaged, save all packing materials and notify the carrier
immediately. For additional information, plea se see the section titles,
“Returning Power Supplies to the Manufacturer” in the manual shipped
with your complete unit.
Initial Inspection
CAUTION
If you remove the unit's cover, use proper static control
techniques to avoid damage to static-sensitive components on
the printed circuit board.
CAUTION
Use proper static control techniques to avoid damage to staticsensitive components on the printed circuit board.
TM-XR9B-01XN2–3
Installation and Configuration
Front Panel
Figure 2-1 shows the front panel of an XFR 1200 Watt supply with
Ethernet/ RS -2 32 Int erf ace installed. There is a further desc ription of the
Remote Programming LEDs in Table 2-1.
Remote Programming LEDs. See table.
Local Switch (LOCAL)Remote LED (REM)
Figure 2-1
Power Supply Front Panel with Ethernet/RS-232 Interface Installed
(1200 Watt Power Supply Shown)
Table 2-1
LEDDescription
ADRAddress : Indicates that the m aster controller is addressing t he unit.
SRQService Request: (GPIB only)
ERRError: Indicate s when a programming error has occurred. You can
FLTFault: Indicates that a fault has occurred. The fault bit must be
POLPolarity: Indicates that the polarit y use r line has been activated.
Remote Programming LEDs
clear the ERR LED with an error query command.
unmasked. Refer to the status register in Table 3-8 on page 3–18.
Momentarily lights if PON SRQ is set to on.
See “User Lines Connector” on page 2–26.
2–4TM-XR9B-01XN
Ethernet/RS-232 Interface Subplate and PCB
The Ethernet/RS-232 Interface Subplate is visible from the rear panel of
the unit. Rear panel components are identified in Figure 2-2.
3
2
Initial Inspection
1
Note: On some models, the subplate is rotated 180 degrees.
Figure 2-2
Ethernet/RS-232 Interface Subplate
4
(XFR 1.2kW shown - located on power supply rear cover)
ItemDescription
1User Lines Signal Connector
2Error LED (ERR)
Indicates that a programming error has occurred.
Clear with error query command.
3Address LED (ADR)
Indicates that the unit is being addres sed by the master controller.
4RS-232 Connector
5Ethernet Br idge Reset Switch
6RJ45 Ethernet Connector
7Ethernet Bridge LEDs
NA: Reserved
DIA: Diagnostics
NET: Network link status
SER: Serial port activity
See page B–5.
5
6
7
TM-XR9B-01XN2–5
Installation and Configuration
Figure 2-3 shows the inte rnal components on the Ethernet/RS-232
Interface PCB. Table 2-5 shows which jumpers need to be modified to
change modes or settings.
CAUTION
Use proper static control techniques to avoid damage to staticsensitive components on the printed circuit board
PONREM
XON
B3
B2
FLW
B1
NA
NA
Subplate
Ethernet Bridge
Figure 2-3
COP LEDs
CR167
CR166
J3
J4
J5
J6
123
J2
J2
Master EPROM
Ethernet/RS-232 Interface PCB
J103
Master Controller
Slave Controller
COP LED
J64
J65
1
3
J93
1
CR89
2
Slave EPROM
1
J1
2–6TM-XR9B-01XN
Initial Inspection
Table 2-2
JUMPER SELECTION
J2Baud rate selection
J2RS-232 flow control
J2Unused(11-12) [closed] [default] Provides extra jumper.
J2Power-On remote/localpage 2–20 PONREM (15-16) [open] [default] PON in remote.
J3, J4,
J5, J 6
J65Local OVP control
J93User TTL shutdown (S/D)
J103Remote OVP control
Ethernet/RS-232 Interface Jumper Selections
page 2–18 B1 (5-6) [closed] [default]
(default 9600)
page 2–19 FLW (7-8) [c losed] [default] Flow control disabled.
selection hardware (RTS /
CTS) or software (X ON/
XOFF)
Ethernet or RS232 modepage 2–12 (2-3) [default] Ethernet.
FLW (7-8) [open] Flow control enabled.
XON (9-10) [closed] [default] Hardware flow control.
XON (9-10) [open] Software flow control.
(13-14) [open] Not used.
PONREM (15-16) [closed] PON in local.
(1-2) RS232.
[open] Front Panel OVP Control.
(2-3) [default] User TTL S/D line active high.
[open]
Note: All other jumpers are not user-selectable.
LED INDICATORS
CR89 Red Diagnostic LED Bus error or Soft restart on Master circuitry
CR166 Red Diagnosti c LED Sof t restart on Master circuitry
CR167 Green Diagnostic LED Bus error on Master circuitry
Refer to “Tr oubleshooting” on page 3–20 for more information on these LEDs.
EPROMS
Slave EPROM See revision number stamped on EPROM
Master EPROM See revision numb er stamped on EPROM
TM-XR9B-01XN2–7
Installation and Configuration
Changing Internal Jumpers
Some of the settings on the Ethernet/RS-232 Interface card are user
selectable by way of jumpers on the print ed circuit board. The procedure
for changing the jumpers varies depending on if you have a 1.2kW XF R,
or a 2.8kW XFR.
CAUTION
If you remove the unit's cover, use proper static control
techniques to avoid damage to static-sensitive components on
the printed circuit board.
Procedure for 1.2kW XFR
Ensure that the input power connection has been disconnected and the
unit is powe red off before you attempt to remove the top cover. Remove
all the screws holding down the top cover and then remove the cover. The
printed circuit boa rd that you need access to is upside down (component
side down), so you must remove all the screws that a re holding it in place .
Refer to Figure 2-4 to see which screws should not be removed.
During service , do no t
DURING SERVICE, PLEASE DO NOTREMOVE THESE SCREWS
remove these screws
Figure 2-4
2–8TM-XR9B-01XN
Removing the PCB
Loading...
+ 70 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.