Freedom HF 1000
Freedom HF 1800
Owner’s Guide
Freedom HF
Inverter/Charger
Freedom HF
Inverter/Charger
Owner’s Guide
About Xantrex
Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products ranging from small mobile units to utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power.
Trademarks
Freedom HF Inverter/Charger is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex International.
Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.
Notice of Copyright
Xantrex Freedom HF Inverter/Charger Owner’s Guide © December 2007 Xantrex International. All rights reserved.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)
(A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.
(B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK; AND
(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.
Date and Revision
December 2007 Rev A
Part Number
975-0390-01-01
Product Numbers
806-1020 (Freedom HF 1000)
806-1840 (Freedom HF 1800)
Contact Information
Telephone: 1 800 670 0707 (toll free North America) 1 408 987 6030 (direct)
Fax: |
1 800 994 7828 (toll free North America) |
Email: |
customerservice@xantrex.com |
Web: |
www.xantrex.com |
About This Guide
Purpose
The purpose of this Owner’s Guide is to provide explanations and procedures for operating, maintaining, and troubleshooting a Freedom HF Installation*.
For complete information to help in setting up a Freedom HF Installation see the Freedom HF Inverter/Charger Installation Guide (Doc. Part Number: 975-0395-01-01).
* Recreational, Fleet Vehicle, or Marine installation.
Scope
The Guide provides safety guidelines, as well as information about operating and troubleshooting the installation. It does not provide details about particular brands of batteries. You need to consult individual battery manufacturers for this information.
Audience
The Guide is intended for anyone who needs to operate a Freedom HF Inverter/Charger unit.
Organization
This Guide is organized into five chapters and one appendix.
Chapter 1 introduces you to the Freedom HF, explains the inverting, charging, and power system management functions.
Chapter 2 contains information and labeled illustrations to help identify the various features of the Freedom HF.
Chapter 3 explains how to configure the Freedom HF to best meet your electrical system requirements.
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About This Guide
Chapter 4 explains how to operate the Freedom HF efficiently and effectively.
Chapter 5 describes how to troubleshoot the Freedom HF Inverter/ Charger during operation.
Appendix A contains electrical performance information and product specifications.
Conventions Used
The following conventions are used in this guide.
WARNING
Warnings identify conditions or practices that could result in personal injury or loss of life
CAUTION
Cautions identify conditions or practices that could result in damage to the unit or other equipment.
Important: These notes describe things which are important for you to know, but not as serious as a caution or warning.
Related Information
You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com
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Important Safety Instructions
IMPORTANT: Read and save this Owner’s Guide for future reference.
This chapter contains important safety and operating instructions for the Freedom HF Inverter/Charger units–Freedom HF 1000 and Freedom HF 1800.
WARNING: Limitations on use
The Freedom HF is not intended for use in connection with life support systems or other medical equipment or devices.
HF, READ ALL
INSTRUCTIONS AND CAUTIONARY MARKINGS ON THE FREEDOM HF,
THE BATTERIES, AND ALL APPROPRIATE SECTIONS OF THIS GUIDE.
CAUTION: Risk of injury
To reduce the risk of injury, charge only 12 Vdc lead-acid (GEL, AGM, or Flooded) rechargeable batteries. Other battery types may burst, causing personal injury and damage.
2.Do not expose the Freedom HF to rain, snow, spray, or bilge water. To reduce risk of fire hazard, do not cover or obstruct the ventilation openings. Do not install the Freedom HF in a zero-clearance compartment. Overheating may result.
3.To avoid a risk of fire and electric shock, make sure that existing wiring is in good condition and that wire is not undersized. Do not operate the Freedom HF with damaged or substandard wiring.
4.The use of any attachments not recommended or sold by Xantrex, may result in risk of fire, electric shock, or injury to persons.
5.Do not operate the Freedom HF if it has received a sharp blow, been dropped, or otherwise damaged in any way. If the Freedom HF is damaged, see the Warranty section.
v
Safety
6.Do not disassemble the Freedom HF. It contains no user-serviceable parts. See Warranty for instructions on obtaining service. Attempting to service the Freedom HF yourself may result in a risk of electrical shock or fire and will void your warranty. Internal capacitors remain charged after all power is disconnected.
7.To reduce the risk of electrical shock, disconnect both AC and DC power from the Freedom HF before attempting any maintenance or cleaning or working on any circuits connected to the Freedom HF. Turning off controls will not reduce this risk.
8.The Freedom HF must be provided with an equipment-grounding conductor connected to the AC input ground.
WARNING: Explosion hazard
1. WORKING IN THE VICINITY OF BATTERIES IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL OPERATION. THEREFORE, IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE SERVICING THE UNIT IN THE VICINITY OF THE BATTERY, THAT YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY.
2.This equipment contains components which tend to produce arcs or sparks. To prevent fire or explosion, do not install the Freedom HF in compartments containing batteries or flammable materials, or in locations that require ignition-protected equipment. This includes any space containing gasoline-powered machinery, fuel tanks, as well as joints, fittings, or other connections between components of the fuel system.
3.To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and the manufacturer of any unit you intend to use in the vicinity of the battery.
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Safety
Personal Precautions When Working With Batteries
WARNING: BATTERIES PRESENT RISK OF ELECTRICAL SHOCK,
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE OR
EXPLOSION FROM VENTED GASES. OBSERVE PROPER
PRECAUTIONS.
1.Study and follow all of the battery manufacturer's specific precautions, such as removing or not removing cell caps while charging, and recommended rates of charge.
2.Add distilled water in each cell until battery acid reaches the level specified by the battery manufacturer. This helps to purge excessive gas from cells. Do not overfill. For a battery without cell caps, carefully follow manufacturer's recharging instructions.
3.Make sure the area around the battery is well ventilated.
4.Never smoke or allow a spark or flame near the engine or batteries.
5.Use extra caution to reduce the risk or dropping a metal tool on the battery. It could spark or short circuit the battery or other electrical parts and could cause an explosion.
6.Remove all metal items, like rings, bracelets, and watches when working with batteries. Batteries can produce a short circuit current high enough to weld metal to skin, causing a severe burn.
7.Have someone within range of your voice or close enough to come to your aid when you work near a lead-acid battery.
8.Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
9.Wear complete eye protection and clothing protection. Avoid touching your eyes while working near batteries.
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Safety
10.If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately.
11.If you need to remove a battery, always remove the ground terminal from the battery first. Make sure all accessories are off so you don’t cause an arc.
12.Never charge a frozen battery.
13.Clean battery terminals. Be careful to keep corrosion from coming into contact with your eyes.
MARINE UNIT LOCATION
14.Locate the Freedom HF unit away from batteries in a separate, well ventilated compartment.
15.Never place the Freedom HF unit directly above batteries; gases from a battery will corrode and damage the unit
16.Never allow battery acid to drip on the unit when reading gravity, or filling battery.
17.Do not operate the unit in a closed in area, or restrict the ventilation in any way.
DC CONNECTION PRECAUTION
18.Connect and disconnect DC output connections only after setting any marine unit switches to off position and opening AC disconnect
19.FOR MARINE INSTALLATIONS, EXTERNAL CONNECTIONS TO THE UNIT SHALL COMPLY WITH THE UNITED STATES COAST GUARD ELECTRICAL REGULATIONS(33CFR183, SUB PART I)
20.PROPER DISPOSAL OF BATTERIES IS REQUIRED. REFER TO YOUR LOCAL CODES FOR DISPOSAL REQUIREMENTS.
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Safety
Precautions for Using Rechargeable Appliances
CAUTION: Equipment damage
Most rechargeable battery-operated equipment uses a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output.
Some chargers for small rechargeable batteries can be damaged if connected to the Freedom HF. Do not use the following with the Freedom HF:
•Small battery-operated appliances like flashlights, razors, and night lights that can be plugged directly into an AC receptacle to recharge.
•Some chargers for battery packs used in power hand tools. These affected chargers display a warning label stating that dangerous voltages are present at the battery terminals.
Important: if you are unsure about using your rechargeable appliance with the Freedom HF, contact the equipment manufacturer to find out if the appliance is acceptable for use with modified sine wave input voltage. See the detailed description of the Freedom HF waveform in Appendix A, “Specifications” under “Electrical Specifications: Inverter Mode” on page A–2.
975-0390-01-01 |
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x
Contents
Important Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -v
1 Introduction
Freedom HF Inverter/Charger- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2
Independent Power System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3
2 Features
Materials List- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2 Default Settings for the Freedom HF System- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3 Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3 Side Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4 Rear Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4 Display Panel- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–5
3 Configuration
Setting Battery Types on the Main Unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Adjusting Display, Alarm, and Charging Current Settings - - - - - - - - - - - - - - - - - - - 3–3
4 Operation
Display Panel Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
4–2 |
Operating in Shore Power Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
4–3 |
Operating in Inverter Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
4–4 |
Turning the Inverter Function On and Off - - - - - - - - - - - - - - - - - - - - - - - - - - |
4–4 |
Status LED During Inverter Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
4–5 |
Checking Battery Status - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
4–5 |
Checking Output Power - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
4–6 |
Operating Several Loads at Once - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
4–6 |
Turning the Audible Alarm ON or OFF - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
4–6 |
Operating During Transition Between Shore Power and Inverter Mode - - - - - - - - - - |
4–7 |
Transitioning from Shore Power to Inverter Mode - - - - - - - - - - - - - - - - - - - - - |
4–7 |
Transitioning from Inverter Mode to Shore Power - - - - - - - - - - - - - - - - - - - - - |
4–7 |
Operating Limits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
4–8 |
Power Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
4–8 |
975-0390-01-01 |
xi |
Contents
Input Voltage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–8
Inverter Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–9
Overload Conditions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–9
High Surge Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–9
Trouble Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–10
Over-temperature Conditions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–10
Battery Charging - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–11
Routine Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–13
Freedom HF Unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–13
Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–13
5 Troubleshooting
General Troubleshooting Guidelines - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2
Common Problems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4
Buzz in Audio Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4
Television Reception - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4
Warning Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–5
Troubleshooting Reference - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–8
Inverter Applications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–10
Resistive Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–10
Motor Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–11
Long Transfer Times - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–11
A Specifications
Electrical Specifications: Inverter Mode- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–2 Electrical Specifications: Charge Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–3 Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–4 System Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–4 Physical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–4 Regulatory Approvals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–4 Inverter Overload Operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–5 Invert Power Derating vs. Ambient Temperature - - - - - - - - - - - - - - - - - - - - - - - - -A–6 Charger Output Current vs. AC Input Voltage- - - - - - - - - - - - - - - - - - - - - - - - - - -A–7
Warranty and Return Information - - - - - - - - - - - - - - - - - - - - - - - - - - - WA–1
Index- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - IX–1
xii |
975-0390-01-01 |
Figures
Figure 2-1 |
What’s In The Box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
2–2 |
Figure 3-1 |
Dip Switches (Default Settings Shown) - - - - - - - - - - - - - - - - - - - - - - - |
3–2 |
Figure 3-2 |
Display Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
3–3 |
Figure 4-1 |
Three-stage Charging Process - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
4–11 |
975-0390-01-01 |
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Tables
Table 2-1 |
Freedom HF Default Values - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
2–3 |
Table 3-1 |
Charging Current Guidelines- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
3–5 |
Table 4-1 |
Status LED during Inverter Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - |
4–5 |
Table 4-2 |
Battery Charging Status LED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
4–12 |
Table 4-3 |
Battery Charging Voltage and Current Settings - - - - - - - - - - - - - - - - - - |
4–12 |
Table 5-1 |
Error Codes Displayed on the Display Panel Screen - - - - - - - - - - - - - - - |
5–5 |
Table 5-2 |
Troubleshooting Reference - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
5–8 |
Table A-1 |
Charging Voltage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - |
A–7 |
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1 Introduction
Chapter 1 introduces you to the Freedom HF, explains the inverting, charging, and power system management functions.
It covers the following:
•Freedom HF’s major features, and
•Freedom HF’s function as an independent power system.
1–1
Freedom HF Inverter/Charger
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Congratulations on your purchase of the Freedom HF Inverter/Charger |
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(Freedom HF). As part of the Freedom Inverter/Charger family, the |
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Freedom HF 1000 and Freedom HF 1800 give you quality power, worry- |
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free operation, and outstanding reliability. The Freedom HF’s integrated |
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inverting–charging functions and numerous power management features |
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make it ideal for marine installations, recreational and commercial |
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vehicles. |
Quality Power |
The Freedom HF provides up to 1000 watts (Freedom HF 1000) or up to |
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1800 watts (Freedom HF 1800) of continuous modified sine wave power |
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from a battery bank. It is designed to handle loads such as a 600-watt |
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microwave (Freedom HF 1000) or 1000-watt microwave (Freedom HF |
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1800), TVs, VCRs, and midsized power tools. |
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The Freedom HF’s high surge capability lets you handle many hard-to- |
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start loads, including large TVs and small refrigerators. |
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The built-in transfer switch automatically transfers between inverter |
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power and incoming AC power (shore power) to ensure power is always |
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available. |
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The built-in charger automatically charges the battery bank when the |
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Freedom HF is connected to incoming AC power (shore power). |
Comprehensive |
The Freedom HF’s built-in protection features safeguard your batteries |
Protection |
and equipment to give you worry-free operation: |
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• The low battery voltage alarm and shutdown prevents your |
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batteries from becoming completely discharged. |
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• The three-stage charging capability ensures that batteries receive |
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the “best” charge with minimal wear and tear. |
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• If the Freedom HF detects “bad” AC voltage, it switches |
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automatically to Inverter mode and supplies your equipment with |
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modified sine wave power derived from the batteries. When “good” |
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AC becomes available again, the Freedom HF allows the AC to pass |
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through to your loads and automatically begins to recharge the |
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batteries. |
Reliable |
If incoming shore power fails, the Freedom HF automatically detects the |
Back-up |
failure and instantly becomes an independent power source that supplies |
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quality AC to your loads. |
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975-0390-01-01 |
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Independent Power System |
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Overload |
During Inverter mode, the Freedom HF automatically alerts you if the |
Alarm and |
loads that are connected and drawing power from the unit are close to the |
Shutdown |
maximum operating limit. |
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The Freedom HF automatically shuts down when the maximum operating |
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limit is exceeded. |
Over-temp
Alarm and
Shutdown
During Inverter mode, the Freedom HF automatically alerts you if it is overheating and approaching the over-temperature shutdown limit.
The Freedom HF automatically shuts down when the limit is exceeded.
Independent Power System
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Your Freedom HF has been designed to be the heart of a sophisticated, |
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independent power system. While the Freedom HF is an extremely |
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“friendly” product to operate, Xantrex wants to ensure that you get the |
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best performance from your system. |
Inverting |
Freedom HF produces 120 Vac from your 12V batteries and is capable of |
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starting heavy loads like refrigerators and pumps. |
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When the Freedom HF is inverting (producing 120 Vac output) without a |
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load, it draws less than 1A of current from the battery (or battery bank). |
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This feature allows the unit to operate without draining too much stored |
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energy. |
Charging |
For the inverter to perform effectively, the batteries must be charged |
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correctly. The unit has a built-in three-stage charging system that extends |
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the life and optimizes the performance of the batteries. |
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In addition to the numerous features which let you maximize your |
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battery’s life and performance, the Freedom HF—unlike many |
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chargers—also has the ability to recharge batteries even if the voltage is |
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near zero (sometimes called dead battery charging). |
975-0390-01-01 |
1–3 |
1–4
2 Features
Chapter 2 contains information and labeled illustrations to help identify the various features of the Freedom HF.
It covers the following:
•Materials list,
•Default settings list,
•Front panel features,
•Side panel features,
•Rear panel features, and
•Display panel features
2–1
Materials List
Your Freedom HF Inverter/Charger package includes the items listed below.
•1 Freedom HF Inverter/Charger unit
•1 Display panel with 7-inch (0.17 m) cable
•1 Communications cable (25 feet) (7.5 m)
•2 DC terminal covers
•2 Strain-relief clamps (for AC input and output wiring)
•1 Blanking plate
•2 Reference materials–an Owner’s Guide and an Installation Guide
•1 Set of mounting templates
•1 Set of lock washers and nuts (not shown)
Freedom HF unit |
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ll |
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Ins |
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mounting template
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blanking plate |
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DC terminal covers |
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Figure 2-1 What’s In The Box
2–2 |
975-0390-01-01 |