White Rodgers 668 User Manual

4 (1)
WARNING
!
WHITE-RODGERS
Operator: Save these instructions for future use!
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.
The type 668 Oil Burner Control provides safe operation of oil burners on heating plants where ignition during the entire burner cycle is desired.
The 668 is used with the 956 Flame Detector
* Formerly called constant ignition.
If in doubt about whether your wiring is millivolt, line, or low voltage, have it inspected by a qualified heating and air conditioning contractor, electrician, or someone famil­iar with basic electricity and wiring.
Do not exceed the specification ratings. All wiring must conform to local and national electrical
codes and ordinances. This control is a precision instrument, and should be
handled carefully. Rough handling or distorting compo­nents could cause the control to malfunction.
TYPE 668
Intermittent Ignition* – Non Recycling
OIL BURNER CONTROL
INSTALLATION INSTRUCTIONS
DESCRIPTION
PRECAUTIONS
CAUTION
!
To prevent electrical shock and/or equipment damage, disconnect electric power to system, at main fuse or circuit breaker box, until installation is complete.
Do not use on circuits exceeding specified volt­ages. Higher voltages will damage control and could cause shock or fire hazard.
Electrical Data Input voltage: 668 120V. AC, 60Hz.
668H 220V. AC, 50/60Hz.
Maximum Load Current:
Oil Burner Motor (Orange Wire):
10 Amps F.L. 60 Amps L.R.
Ignition Transformer:
360VA (3.0 Amps)
Relay Voltage: 668 24 Volts AC, 60Hz.
668H 24 Volts AC, 50/60Hz
The proper Location and Mounting of the primary oil burner control panel on the burner and the flame detector with respect to the oil flame shall be determined by the furnace, boiler, or burner manufacturer.
If this control, supplied as part of a furnace, boiler or burner, is wired to the equipment or if the manufacturer of such equipment provides instructions for wiring this
WHITE-RODGERS DIVISION
EMERSON ELECTRIC CO. 9797 REAVIS RD., ST. LOUIS, MO. 63123 (314) 577-1300, Fax (314) 577-1517
9999 HWY. 48, MARKHAM, ONT. L3P 3J3 (905) 475-4653, FAX (905) 475-4625
Printed in U.S.A.
SPECIFICATIONS
Room Thermostat:
Set adjustable heat anticipator at 0.4 Amps. For fixed anticipation thermostats, use 0.35 to 0.45 Amp. heater.
Safety Timing:
668, 668H-401 to 499: 45 seconds 668, 668H-501 to 599: 30 seconds 668, 668H-601 to 699: 15 seconds
INST ALLATION AND WIRING
control, then follow his recommendations. If no special wiring instructions are given, then follow the electrical connections shown on this diagram for a simple system.
For more complicated systems, especially for hot water heating, consult the manufacturer of the heating plant for full details of the desired sequence of control operation.
PART NO. 37-5456A
Replaces 37-1794 &
37-9517
9510
INSTALLATION AND WIRING CONT.
All wiring should be done in accordance with local and national electrical codes and ordinances.
LOW VOLTAGE PRIMARY CONTROL
LINE VOLTAGE PRIMARY CONTROL
PRIMARY CONTROL
BLACK
WHITE
LIMIT
LINE
HOT
External Line Voltage Wiring
ORANGE
IGN. TRANS.
BURNER
N
MOTOR
THERMOSTAT
DETECTOR
WIRE NUTS
T
TFF
FLAME
TESTING
The following control checks should be made after each installation to insure that the controls are correctly wired and functioning properly.
1. Open the main line switch.
2. Adjust thermostat or operating control to call for heat.
3. Operate the manual reset button on top of control.
4. Make certain that high limit control is set at the correct temperature.
5. Open the hand valve in the oil line. The system is now ready for the following tests.
A. NORMAL CYCLE:
Close the line switch. The burner should start and continue to run normally. (If burner starts, establish­ing flame, but then locks out on safety, make “Flame Detector Check” at this time.
B. SAFETY TIMING:
1. Let the burner run for about 5 minutes. Then remove one of Flame Detector leads from the “F” terminals. After a time period corresponding to the safety timing has elapsed, the control should lock out on safety, stopping the burner.
2. Open the line switch.
3. Replace Flame Detector lead removed in step 1.
4. Wait about 3 minutes. Then operate the manual reset button on top of control.
C. HIGH LIMIT AND THERMOSTAT CHECK:
1. Close the line switch to start the burner.
2. Lower the setting of the high limit control to its lowest setting. This should stop the burner, unless furnace or boiler temperature is below the minimum setting of the high limit.
3. Return high limit control to its proper setting. Burner should restart.
4. With the burner running, turn thermostat to its lowest setting. This should stop the burner, unless actual room temperature is below the lowest setting of the thermostat.
NOTE
On systems supplying domestic hot water, burner will continue to run if low limit control is not satisfied.
PRIMARY
FLAME
DETECTOR
FIELD
INSTALLED
JUMPER
T
TFF
LINE VOLTAGE
THERMOSTAT OR
OPERATING
CONTROL
CONTROL
BLACK
WHITE
LIMIT
LINE
HOT
External Line Voltage Wiring
ORANGE
BURNER
N
MOTOR
IGN. TRANS.
WIRE NUTS
5. Return thermostat to its proper setting.
D. FLAME DETECTOR CHECK: (This test is not re-
quired if the control performs as described in test A.)
If the burner starts but the control locks out (stopping the burner), check the flame detector as follows:
1. Open the line switch.
2. Connect one end of a wire jumper to one of the “F” terminals.
3. Start the burner by closing the line switch. As soon as the flame has been established, connect the other end of the wire jumper to the other “F” terminal.
WARNING
!
The control provides no safety protection with this jumper installed. Do NOT leave burner in this condition except for making this check.
If the control still locks out with the jumper installed, the control should be replaced. If the control does not lock out, however, check the operation of the 956 flame detector as follows:
Possible Cause of Correction
Trouble
Open circuit in Cell Replace Cell (or Cell Assembly)
of 956 Flame Detector. Do not disturb position of bracket or socket assembly.
Flame detector Locate flame detector according improperly positioned. to the burner manufacturer’s
specifications.
TYPE 956 FLAME DETECTORS
OLD STYLE
CELL
2
SOCKET
ASSEMBLY
Rotate Cell Assembly coun­terclockwise to remove it. To replace it insert end through notched opening in bracket and rotate clock­wise. NOTE: If bracket is ever removed from burner, Cell Assembly will not fit if bracket is reinstalled back­wards.
NEW STYLE
CELL ASSEMBLY
BRACKET
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