Watson-Marlow GD30I User Manual

OPERATORS MANUAL

Operators Manual

Machine Type:

GD30I

GD30I

GD30I OM 1.01 EN Ver 1.01 Date 24-08-2006 Page 1 of 15

OPERATORS MANUAL

1 DECLARATION OF CONFORMITY .....................................................................................................3

2 CAUTION....................................................................................................................................................4

3 GENERAL INFORMATION ....................................................................................................................5

3.1 Unpacking and inspection.......................................................................................................5

3.2 The Dispensing Principle........................................................................................................5

3.3 Installation...............................................................................................................................6

3.4 Addressing of filling station ..................................................................................................... 7

4 CONTROL...................................................................................................................................................8

4.1 Control panel .......................................................................................................................... 8

5 DAILY USE .................................................................................................................................................9

5.1 Pump Connections..................................................................................................................9

Machine Type:

GD30I

6 PROGRAMMING.....................................................................................................................................10

6.1 Programming principle.......................................................................................................... 10

6.2 GD30I parameters................................................................................................................10

7 CLEANING AND MAINTENANCE ......................................................................................................12

7.1 Daily cleaning........................................................................................................................12

7.2 Maintenance......................................................................................................................... 12

7.3 Disposal:............................................................................................................................... 12

8 INTERFACE AND CHANGE OF POWER...........................................................................................13

8.1 Interface................................................................................................................................ 13

8.2 Change of voltage................................................................................................................. 14

9 ANNEX A...................................................................................................................................................15

GD30I OM 1.01 EN Ver 1.01 Date 24-08-2006 Page 2 of 15

®

OPERATORS MANUAL

1 DECLARATION OF CONFORMITY

We Flexicon A/S
Frejasvej 2-6
DK-4100 Ringsted

declare on our sole responsibility that the product:

GD30I

Model
Serial No.
Supply
Year

YYMM XXXX

230V/50Hz/350W

Machine Type:

Flexicon a s

denmark

GD30I

2006

GD30I

to which this declaration relates is in conformity with the f ollowing standar d( s) :

DS/EN ISO 12100 Safety of machinery - Basic concepts, general

principles of design

DS/EN 60204 Safety of machinery – Electrical equipment of

machines

according to the provisions in the Directives:

98/37/EC On the approximation of the laws of t he Member

States relating to machinery.

73/23/EEC On the harmonization of the laws of Member

States relating to electrical equipment designed
for use within certain voltage limits

2004/108/EC On the approximation of the laws of t he Member

States relating to electromagnetic compatibility

Ringsted, August 2006 Mads Ulric Jensen
Signature.

GD30I OM 1.01 EN Ver 1.01 Date 24-08-2006 Page 3 of 15

OPERATORS MANUAL

2 CAUTION

This manual should be read before using t he GD30I.
Explanations to the pictograms:

Warning against touching/Warning against opening:

Warning against high voltage:

Machine Type:

GD30I

When operating the GD30I, make sure that the dispenser head is closed.
The mains switch is used for emergency stopping .
The GD30I should only be used for dosing and filling of liquid f luids.
The GD30I must be placed on a stable bed plate and in such a way, that it is not exposed to great

humidity, high temperatures or ot her abnormal operating-environments. I t is not to be used in
explosion hazardous environments.

It is prohibited to maintain or clean t he G D30I , when it is connected to the power supply.
It is prohibited for unauthor ised per sonnel to open the cover of the GD30I's electr ical par ts.
Always remember that the GD30I must be earthed by way of the switch.
Handle the filling needles with caution.
The pump must not run dry.

The pump needs a filling nozzle with cut off valve.

GD30I OM 1.01 EN Ver 1.01 Date 24-08-2006 Page 4 of 15

OPERATORS MANUAL

Machine Type:

GD30I

3 GENERAL INFORMATION

3.1 Unpacking and inspection

GD30I is a dispenser in the Flexicon Multi Filling System (FMFS). The GD30I cannot do fillings by
itself, but must be connected to Flexicon's control unit, MC12, or to a PC with RS485 multidrop
communication.

Please check that all ordered items have been received and that no it em s were damaged during
transport. In case of any def ects or omissions, please contact Flexicon A/S or your supplier
immediately.

When ordering spare parts or accessories for the GD30I, please state the serial number stamped.
The serial number is stamped on the label on the bott om of the GD30I.

Please check that the connected mains plug is of the correct type with the correct earthed switch.
If this is not the case, the cor r ect type of plug must be mounted with the following connections.

Yellow/green - earth
Blue - neutral
Brown - phase

ALWAYS REMEMBER that this machine must be ear thed.

3.2 The Dispensing Principle

GD30I operates with a pump of positive displacement rot ar y type. The volume at the inlet
increases when the gears rotate and the product ids drawn into the pum p. I t is then transported in
the space between the gears and the periphery of the body to the discharge side. The volume
between the gears is reduced here and the product is f or c ed out through the outlet.

The gears operate without metallic contact with casing. The pumps have gears in AISI 316 acid
resistant steel (PTFE impreg nated). This gives an efficient per formance and gentle handling of
liquids products.

The gaskets are made of EPDM.
THE PUMP MUST NOT RUN DRY.
The best performance is reached with a positive product suppor t.
The pump needs a filling nozzle with cut off valve.

GD30I OM 1.01 EN Ver 1.01 Date 24-08-2006 Page 5 of 15