Union Special 36200 Manual

4 (1)

®

Feed-off-the-arm, 4-needle “Flatseamer” for Top and Bottom Coverstitch

36200 Series Minute-quantity

lubrication

ENGINEER’S MANUAL

40040898

No.E373-00

Introduction

This Engineer’s Manual is written for the technical personnel who are responsible for the service and maintenance of the machine.

The maintenance services to be done on this sewing machine should be based on this manual.

This manual gives the "Standard Adjustment" on the former section under which the most basic adjustment value is described and on the latter section the "Results of Improper Adjustment" under which stitching errors and troubles arising from mechanical failures and "How To Adjust" are described.

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CONTENTS

 

1.

Specifications ........................................................................................................

1

2.

List of models ........................................................................................................

2

3.

Model numbering system ............................................................................

3

4.

Configuration.................................................................................................

4

 

(1) Head names ..............................................................................................................................

4

 

(2)

Names of presser body ...........................................................................................................

5

5.

Needles .........................................................................................................

6

 

(1)

Needle types .............................................................................................................................

6

 

(2)

Features of needles .................................................................................................................

6

 

(3)

Needle applications .................................................................................................................

6

6. How to conduct threading ...........................................................................

7

7. Standard adjustment ..............................................................................................

8

 

(1)

Presser removal work ......................................................................................................

8

 

(2)

Adjusting the height of the needle bar .........................................................................

10

 

(3)

Adjustment of needle array ...........................................................................................

12

 

(4)

Right and left needle entry position adjustments .......................................................

14

 

(5)

Looper adjustment .........................................................................................................

16

 

 

1)

Returning amount of the looper .........................................................................................................

16

 

 

2)

Adjustment of a clearance between looper and needle .....................................................................

16

 

(6)

Adjustment of looper and needle bar timing .....................................................................

18

 

(7)

Adjustment of looper movement.........................................................................................

20

 

(8)

Adjustment of looper movement locus ..............................................................................

22

 

(9)

Adjustment of the feed dog .................................................................................................

24

 

(10) Adjustment of needle holder ...............................................................................................

26

 

 

1)

Adjustment of rear needle holder .......................................................................................................

26

 

 

2)

Adjustment of forward movement needle holder ...............................................................................

26

 

(11) Adjustment of feed mechanisms ........................................................................................

28

 

 

1)

Stitch length adjustment ....................................................................................................................

28

 

 

2)

Adjustment of differential feed amount ..............................................................................................

28

 

(12) Adjustment of presser main body mounting .....................................................................

30

 

(13) Adjustment of the presser main body proper ....................................................................

32

 

 

1)

Adjustment of presser lifter connecting lever .....................................................................................

32

 

 

2)

Adjustment of presser lifting strap plunger ........................................................................................

32

 

 

3)

Adjustment of minute presser lifting ...................................................................................................

32

 

(14) Adjustment of top fancy looper and fancy thread carrier .................................................

34

 

 

1)

Stroke position adjustment of drive sleeve ........................................................................................

34

 

 

2)

Amount of fancy thread carrier injection ............................................................................................

34

 

 

3)

Leftmost point of top fancy looper ......................................................................................................

36

 

 

4)

Clearance developed at the time of crossing between the fancy thread carrier and

 

 

 

 

the tip of the top fancy looper ............................................................................................................

36

 

 

5)

Rightmost point of top fancy looper ...................................................................................................

36

 

 

6)

Height of top fancy looper ..................................................................................................................

36

 

(15) Adjustment of top fancy cam and bobbin thread cam ......................................................

38

 

 

1)

Adjustment of top fancy cam .............................................................................................................

38

 

 

2)

Adjustment of bobbin thread cam ......................................................................................................

38

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(16)

Knife adjustment ..................................................................................................................

40

 

1)

Lower knife adjustment ......................................................................................................................

40

 

2)

Upper knife adjustment ......................................................................................................................

40

 

3)

Pressure adjustment of upper knife ...................................................................................................

40

(17) Adjustment of upper knife drive lever ................................................................................

42

(18)

Adjustment of needle thread path ......................................................................................

44

 

1)

Adjustment of needle thread guide bar ..............................................................................................

44

 

2)

Adjustment of needle holder adjusting pin .........................................................................................

44

 

3)

Adjustment of needle thread presser spring ......................................................................................

44

(19)

Adjustment of tension disk rise and protection cover .....................................................

46

 

1)

Adjustment of tension disk rise ..........................................................................................................

46

 

2)

Adjustment of protection cover ..........................................................................................................

46

(20)

Adjustment of lapformer ......................................................................................................

48

8. Lubrication ...........................................................................................................

50

9. List of rear spring ................................................................................................

51

(1)

One side trim .........................................................................................................................

51

(2)

Both side trim ........................................................................................................................

52

(3)

Taping ....................................................................................................................................

53

(4)

Step gauge ............................................................................................................................

53

(5)

Butted seam ..........................................................................................................................

53

10. Types of feed dogs ..............................................................................................

54

11. Maintenance .........................................................................................................

55

(1) Spare parts .............................................................................................................................

55

12. Troubles and corrective measures ............................................................

56

13. Table drawing ..............................................................................................

68

(1)

Auxiliary drive table ..............................................................................................................

68

(2)

Auxiliary drive sub-table ......................................................................................................

69

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1. Specifications

No.

Model name

 

 

 

Application

 

 

Item

36200L/36200U

 

36200T

 

36200L220

 

 

 

 

 

 

 

 

1

Application

General light-weight -

 

Intended for taping

 

For light-weight (swimsuits)

medium-weight materials

 

 

materials

 

 

 

 

 

 

 

 

 

 

 

 

2

Sewing type

4-needle both side trim

 

4-needle one side trim

 

5-needle both side trim

fancy sewing

 

fancy sewing

 

fancy sewing

 

 

 

 

 

 

 

 

 

 

 

3

Max. sewing speed (normal)

4,200rpm (normal sewing speed: 3,200rpm)

 

4,200rpm (normal: 2,500rpm)

 

 

 

 

 

 

 

4

Stitch length

1.6 to 2.5mm (Standard 2.1mm)

 

1.6 to 1.8mm (standard 1.6mm)

 

 

 

 

 

 

 

5

Needle gauge

5.2mm, 6.0mm

 

6.0mm

 

 

 

 

 

 

 

 

6

Needle bar stroke

 

 

 

30mm

 

 

 

 

 

 

 

 

7

Needles to be used

UY118GKS065 to 080 (#9 to #12)

UY116GKS065

(Standard needle count)

* (Standard 70/ #10)

 

 

(Standard 80/ #12)

(Standard 65/ #9)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

Retainer needles to be used

36211-060 to 075

 

(Standard needle count)

* (Standard 65/ #9)

(Standard 75/ #11)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

No. of threads used

6 pcs.

5 pcs.

7 pcs.

 

 

 

 

 

 

10

Feed control system

Main feed ----- Slide type stitch pitch control system

Differential feed ------------ Lever control system

 

 

 

 

 

 

 

 

11

Lubrication

Rotary pump type auto lubrication (minute-quantity lubrication to needle bar and looper sections)

 

 

 

 

 

 

 

12

Quantity of oil storage

Front oil storage: 70ml to 80ml

 

 

 

 

 

 

 

 

 

Rear oil storage: 60ml to 70ml

 

 

 

 

 

 

 

13

Lubricating oil

Union Special Specification 175 (equivalent to ISO VG22) or

 

 

 

 

 

 

 

 

 

 

 

JUKI Oil SUP2000 – 1L

 

 

 

 

 

 

 

14

Installation system

Table and Aux. Drive mounting system

 

 

 

 

 

Pedestal mounting system

 

 

 

 

 

 

 

15

Lifting amount of presser

One side trim type 8.0mm, both side trim type 6.0mm

 

 

 

 

 

 

 

 

16

Minute presser lifting

 

 

 

Provided as standard

 

 

 

 

 

 

 

 

 

17

Needle thread silicone tank

 

 

 

Provided as standard

 

 

 

 

 

 

 

18

External dimensions

Height 31.5mm x Width 25.5mm x Depth 42.5mm

 

 

 

 

 

 

 

 

19

Weight of head

 

 

 

22kg

 

 

 

 

 

 

 

 

20

Working temperature/humidity

Temperature : 5°C to

35°C, Humidity : 35% to 85% (no condensation)

 

 

 

 

 

 

 

21

Supply voltage/frequency

Rated voltage ±10% 50 / 60Hz

 

 

 

 

 

 

 

 

 

*For standard usage in Japan, the needle count is [Standard 65/#9]. The needle count for retainer needles is [Standard 60/ #8].

– 1 –

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2. List of models

The standard models are the lapseamers with 4 needles and 6 threads for vertical fancy stitch.

According to the model names, they are classified into specifications for the specific gauges, step gauges, taping, and multi-purpose.

Model name

Application

Number of

Retainer

Number of

Top fancy

Knife

Lapformer

needle

needle

threads

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

General knit goods

 

 

 

 

 

 

36200L100-52

 

4

1

6

With

One side trim

Without

Lightand medium-weight

 

 

 

 

 

 

 

 

materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36200L100-60

General knit goods

4

1

6

With

One side trim

Without

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

General knit goods

 

 

 

 

 

 

36200L200-52

 

4

1

6

With

Both side trim

With

Lightand medium-weight

 

 

 

 

 

 

 

 

materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

General knit goods

 

 

 

 

 

 

 

 

 

1

 

 

 

 

36200L200-60

Lightand medium-weight

4

 

6

With

Both side trim

With

materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Swimsuits

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Specific gauges

 

 

 

 

 

 

 

(Thigh patch-up for

 

 

 

 

 

 

36200L202-52

boxer's briefs, etc.)

4

1

6

With

Both side trim

With

 

 

 

 

 

 

 

 

 

Medium-weight materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Specific gauges

 

 

 

 

 

 

 

(Thigh patch-up for

 

 

 

 

 

 

36200L202-60

boxer's briefs, etc.)

4

1

6

With

Both side trim

With

 

 

 

 

 

 

 

 

 

Medium-weight materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.27mm step gauges

 

 

 

 

 

 

36200L210-52

 

4

1

6

With

Both side trim

With

Mediumand heavy-

 

 

 

 

 

 

 

 

weight materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.27mm step gauges

 

 

 

 

 

 

36200L210-60

 

4

1

6

With

Both side trim

With

Mediumand heavy-

 

 

 

 

 

 

 

 

weight materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36200T300-52

Fly taping

4

1

5

Without

One side trim

Without

 

 

 

 

 

 

 

 

36200T300-60

Fly taping

4

1

5

Without

One side trim

Without

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Multi-purpose

 

 

 

 

 

 

36200U300-52

 

4

1

6

With

Combined use

Combined use

Lightand medium-weight

 

 

 

 

 

 

 

 

materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Multi-purpose

 

 

 

 

 

 

36200U300-60

 

4

1

6

With

Combined use

Combined use

 

Lightand medium-weight

 

 

 

 

 

 

 

materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Caution) The list shows the models exclusive for 4 needles. It does not include the models for 5 needles.

– 2 –

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3. Model numbering system

Name: Feed-off-the-arm 4-needle “Flatseamer” for Top and Bottom Coverstitch

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

3

6

2

0

0

 

 

 

 

 

 

 

 

 

— A A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6 to 9

 

 

 

 

 

 

 

 

 

Head specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

 

 

Specifications

 

 

Cloth cutting

 

 

 

 

 

Applications

 

 

 

 

 

 

 

 

 

 

 

 

 

L100

 

 

Lapseam

 

 

 

One side trim

 

 

 

 

With edge guide spreader

 

 

 

 

 

 

 

 

 

 

 

 

 

L200

 

 

Lapseam

 

 

 

Both side trim

 

 

 

 

With lapformer spreader

 

 

 

 

 

 

 

 

 

 

 

 

L202

 

 

Lapseam

 

 

 

Both side trim

 

 

 

Specific both side trim gauge lapformer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With spreader

 

 

 

 

 

 

 

 

 

 

 

L210

 

 

Lapseam

 

 

 

Both side trim

 

Both side trim 1.27mm, step presser, throat plate, feed dog

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With lapformer spreader

 

 

 

 

 

 

 

 

 

 

 

 

L220

 

 

Lapseam

 

 

 

Both side trim

 

 

 

Specific 5-needle presser, lapformer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With spreader (for swimsuits)

 

 

 

 

 

 

 

 

 

 

 

T300

 

 

Taping

 

 

Combined use for one side

 

 

 

Without spreader, tape reel

 

 

 

 

 

 

 

 

 

and both side trim

 

 

 

 

With tape folder

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U300

 

 

Multi-purpose

 

Combined use for one side

 

 

 

Multi-purpose specifications

 

 

 

 

and both side trim

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10 to 11

 

 

 

 

Needle gauge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

52

 

 

 

 

 

5.2mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

6.0mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* Head spec. L220 applicable to 60 (6.0mm) only

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

Region

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J

 

 

 

 

 

 

Japan

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

North America, Europe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

Asia

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Head spec. L100 only, Impossible to select J J (for Japan) of L100 covered by S

14

Place pf destonation

 

 

A

Standard

 

 

 

 

15

Accessories type

 

 

A

Standard

 

 

– 3 –

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Union Special 36200 Manual

4. Configuration

(1) Head names

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Presser pressure stroke adjusting screw

Frame needle thread path

Looper cover

Needle bar guard

Needle thread guide bar

Presser

Rear top cover

Thread path frame

Face cover

Lift lever

Looper thread guide

Minute presser lifting

Oil circulator check window (rear)

Stitch length control window screw

Swing guard

Oil gauge (rear)

Oil gauge (front)

Protection cover

Needle thread silicone unit

Oil drain screw (front)

Lapformer

Thread tension knob

Cylinder side cover

Oil drain screw (rear)

Thread guide

Differential adjusting lever

Pulley

Oil circulator check window (front)

Scale plate feed

Needle thread rocking guide

Threading guard (Assy)

Feed dog eccentric pin

Needle thread holder adjusting pin

 

 

 

 

 

 

 

Front top cover

– 4 –

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(2) Names of presser body

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Presser bar

 

 

Fancy thread carrier

 

 

 

 

 

 

 

Drive lever link

Drive link

 

 

Top fancy looper

 

 

 

 

 

 

 

Drive sleeve

Link pin

 

 

Lower knife clamp setscrew

 

 

 

 

 

 

 

Minor presser (Minor presser

Link pin setscrew

 

 

Lower knife clamp

 

 

 

 

 

 

 

for stepped materials)

Drive lever shaft (carrier)

 

 

Rear spring, left

 

 

 

 

 

 

 

Rear spring, right

Rear spring setscrew

 

 

Lower knife

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fancy thread carrier setscrew

 

 

Rear spring hanger wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thread chips guard setscrew

 

 

Fancy looper setscrew

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Spring

 

 

Presser main body

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thread chips guard

 

 

Drive lever shaft (looper)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

– 5 –

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

5. Needles

(1) Needle types

 

UNION standard accessory needle GROZ-BECKERT/UY118GKS

070/#10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

Needle symbol

Thread groove

 

Scoop

 

Strength

 

 

Thread available for sewing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

UY118GKS

Presence of front

 

With

 

Weak

 

Spun thread, wooly thread,

 

 

and rea

 

 

 

Tetoron thread, cotton thread

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

UY118GAS

Presence of front

 

Without

 

Strong

 

Spun thread

 

 

and rear

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

UY118GBS

 

Front only

 

With

 

Weak

 

Wooly thread

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

36211

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2) Features of needles

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

 

 

 

 

 

Features

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The front and rear sides of a needle have thread grooves. It is somewhat more difficult to obtain an

 

1

adequate tension for the needle thread, compared with the 118GAS.

 

 

Since there is a scoop behind the needle, the effect of prevention against stitch skipping can be

 

 

expected even for a thread that is inefficient in making loops.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

There are thread grooves provided to both the front and rear sides of a needle. The needle thread

 

 

tension tends to be increased.

 

 

 

 

 

 

 

 

 

 

 

2

Since no scoop is provided to rear side of the needle, needle bend is minimum at the time of

 

needle entry into the materials. This type of needle is suitable for the products of heavy-weight

 

 

materials or those that involve thick sections in materials. (General knit goods, etc.)

 

 

Since no scoop is provided, it is not suitable for applications to wooly or Tetoron threads.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Since no thread grooves are provided to the rear side of a needle, the needle thread tension tends to

 

3

be decreased. Since there is no thread groove and a scoop is provided to the rear side of the needle,

 

 

the needle thread can produce loops easily and therefore this type of needle is suitable for applica-

 

 

tions to wooly threads or the like.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

If a retainer needle (sacrifice needle) is used, softer switches can be obtained.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(3) Needle applications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

 

 

Applications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Used for the products of knit goods and swimsuits.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Used for general knit products.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Used for ladies’ shorts, girdles, etc., made of stretchy textiles.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Used for general products of knit products.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Caution) Standard needles used in Japan are of UY118GKS•GAS, 065 (#9).

– 6 –

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

6. How to conduct threading

How to make threading for the needle threads and the top and bottom fancy threads

Threading illustration and threading guard setup

1.When you want to use the flatseamer machine head, you have to mount the threading guard (Assy) . It can be mounted by means of two setscrews (2 pcs.).

2.1 to 4 correspond to the needle thread, 5 to the top fancy thread, and 6 to the bottom fancy thread. Make threading according to the threading illustration.

4

3

2

1

4

3

2

1 5

6

5

1

4

5

 

2 3

 

5 6

6

– 7 –

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

7. Standard adjustment

(1) Presser removal work

 

 

Procedures of assembling

 

1.

To make the standard adjustments of the flatseamer, remove the presser main body

first of all.

 

Main body assembly diagram

State of the presser removed

 

 

Rear side of the presser main body

State of the face cover removed

 

– 8 –

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

Procedures of assembling

Disassembly procedures for the presser main body

1.Loosen the setscrews (4 pcs.) and take out the face cover .

2.Open the protection cover and take out the needles (5 pcs.) with the needle bars positioned at the upper dead point.

3.Loosen the upper knife fixing screw (key wrench of 3/8) and remove the upper knife .

4.Loosen the setscrews (2 pcs.) and take out the upper knife fixing block and the upper knife auxiliary plate .

5.Loosen the presser bar setscrew .

6.Loosen the presser guide left setscrews (key wrench of 5/32) (2 pcs.) and remove the presser guide left setscrews on the operator side. Make the presser guide left free.

7.Remove the presser pressure adjusting screw and the pressing screw.

8.Loosen the presser bar guide setscrew and remove the presser bar guide and the presser bar while the presser bar is pulled out upwards.

9.Remove the presser main body .

– 9 –

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

(2) Adjusting the height of the needle bar

Standard Adjustment

oFor a needle gauge of 5.2mm

Mount the right needle on the needle clamp with the needle bar positioned at the upper dead point and put the needle bar height gauge on the upper face of the throat plate . Check this condition in the position of 531. The standard needle bar height is 13.5mm.

Use the needle bar height gauge (21227BU).

oFor a needle gauge of 6.0mm

Mount the right needle on the needle clamp with the needle bar positioned at the upper dead point and put the needle bar height gauge on the upper face of the throat plate . Check this condition in the position of 500. The standard needle bar height is 12.7mm.

Use the needle bar height gauge (21227DS).

Needle gauge : 5.2mm

Needle gauge : 6.0mm

13.5mm

12.7mm

– 10 –

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

 

Adjustment Procedures

 

Results of Improper Adjustment

 

 

1. Remove the face cover and loosen the needle bar connecting bracket

When the needle bar height is

setscrew to adjust the needle bar height by the means of the needle

greatly different

bar height gauge

or .

 

 

o This will be a cause of stitch skip-

(Caution) When checking the needle bar height, change the needles

ping, needle breakage, or thread

and

, enter the needles

and

in the needle

breakage.

clamps

and to their uppermost ends, and stop them

 

in the correct positions. The needle shank has a flat sec-

 

tion. Stop the needle with the flat section positioned in

 

front.

 

 

 

 

2. After the adjustment of the needle bar height, adjustment of the needle array is carried out subsequently. Temporarily fasten the setscrew of the needle bar connecting bracket .

(Caution) 1. When the needle bar connecting bracket setscrew

is fastened temporarily, the needle bar is required not to come down even when it is rotated.

2.If the needle bar height is changed for a certain rea-

son, readjustment is needed from the beginning, using the needle bar height gauge or .

– 11 –

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

(3) Adjustment of needle array

Standard Adjustment

1.Needle array

Use the left needle and the retainer needle , and check the needle array based on Line A of the upper knife .

Apply Line A of the upper knife to the left needle and the retainer needle on both sides. In this state, the standard angle is that Line B of the upper knife is observed in parallel to Line C of the throat plate groove.

A line

B line

C line

Right and left revolving

,

 

B line

A line

C line

 

– 12 –

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

 

Adjustment Procedures

 

 

Results of Improper Adjustment

 

 

 

 

 

Method of needle array check

 

 

 

When the needle parallelism is not

1.

Checks on the needle array parallelism are carried out after the

secured

 

completion of needle bar height adjustments.

 

 

o This will be a cause of stitch skip-

2.

When checking the needle array parallelism, the needle bar

is

ping, needle breakage, thread

 

lowered to the midpoint under the condition that no looper is attached.

breakage, or destruction of throat

3.

Make Line A of the upper knife

come in contact with the left needle

plate claws.

 

and the retainer needle

on both sides. In this state, check the

 

 

parallelism between Line B of the upper knife

and Line C of the

 

 

throat plate groove.

 

 

 

 

4.If no parallelism is secured, insert a spanner (7mm/9/32) in the needle

clamp and try to secure the needle array parallelism by turning the needle bar to the right and left.

(Caution) If checking is intended without the dislodgment of the looper, do it in the position where the left needle and the retainer needle do not come in contact with the rear side of the looper.

5.After the confirmation of parallelism, check the needle bar height again and fix the needle bar connecting bracket setscrew .

– 13 –

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

(4) Right and left needle entry position adjustments

Standard Adjustment

1.Needle entry

Attach the needles (4 pcs.) and the retainer needle , and check the right and left needle entry spaces in regard to the throat plate claws .

Examine the position where the left space becomes wider by 0.15mm than the right space. In this state, the

standard position is that the needles (4 pcs.) and the retainer needle (1 pc.), five needles in all, do not touch the right and left throat plate claws .

Left space wider by

Right space

0.15mm

 

Left middle needle

regarded as the basis

Throat plate

Right and left revolving directions

Left direction

Right direction

– 14 –

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

 

Adjustment Procedures

 

Results of Improper Adjustment

 

 

 

 

Needle entry adjusting positions

 

 

When the needle parallelism is not

1.

When adjusting the right and left needle entry, remove the front top

secured

 

 

cover and the oil receiver.

 

 

o This will be a cause of stitch skip-

2.

Loosen the collar setscrew

and move the collar

toward the

ping, needle breakage, thread

 

front.

 

 

breakage, or destruction of throat

3.

Loosen the hexagon coupling bolt and insert a screwdriver in the

plate claws

as a result of get-

 

eccentric pin . When the screwdriver is turned to the right and left,

ting flaws.

 

 

the cylinder arm moves to the right and left.

 

 

 

4.Confirm the result of needle entry position adjustments.

5.After adjustments, tighten the hexagon coupling bolt to return the

collar

to its initial position. Since then, tighten the collar setscrew

.

 

Method of confirmation

o Turning the eccentric pin to the right causes the cylinder arm to move to the left.

oTurning the eccentric pin to the left causes the cylinder arm to move to the right.

– 15 –

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

(5) Looper adjustment

Standard Adjustment

1) Returning amount of the looper

When the looper is positioned at the leftmost point, adjust the distance to 4mm from the tip of the looper to the center of the left needle .

The amount of standard looper return is 4mm. However, the amount of return of the looper may somewhat change according to the type of thread.

The final amount of return of the looper should be determined by making fine adjustments of the amount of looper return while making threading and observing the stitches of trial sewing.

4mm shall be regarded as the amount of return of the looper during adjustments.

Right and left directions

Tip

Center

4mm (5/32)

Right and left directions

Forward and back-

 

ward directions

2)Adjustment of a clearance between looper and needle

The standard clearance is 0.0mm (light contact) when the tip of the looper reaches the center of the left needle .

After rear needle holder adjustments, check the clearance again between the looper and the left needle . For the final adjustment, this check should be carried out after making threading.

(Caution) 1. If no rear needle holder is provided, the above-mentioned checks should be carried out in the state that the tip of the looper slightly touches the left needle .

2.The needles to be used come in two types; with a scoop (118GKS) and without a scoop (118GAS).

Clearance between the looper and the left needle

0.0mm

(Light contact)

– 16 –

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

 

 

Adjustment Procedures

 

 

Results of Improper Adjustment

 

 

 

 

 

1) Returning amount of the looper

 

 

 

When the amount of looper return,

1.

Mount the looper

on the looper base

and fasten it with the

changing with the type of thread, is

 

setscrew .

 

 

 

 

too much

 

2.

Loosen the looper base setscrew

and move the looper base

to

o Tightness of stitches becomes

 

the right or left for adjustments.

 

 

 

worse for the left needle thread

3.

After adjustments, tighten the looper base setscrew .

 

and the stitches of thread tension

(Caution) When making adjustments by moving the looper base

are degraded.

 

 

to the right or left, the forward and backward posi-

When the amount of return is small

 

tioning of the looper base

is also changed.

 

o This can be a cause of stitch skip-

 

During the right-left adjustment of the looper base

,

ping when the looper

is re-

 

make adjustments of "7.-(5)-2), Adjustment of clearance

treated.

 

 

between looper and needle" simultaneously by means

o The needle thread, second from

 

of the setscrew .

 

 

 

the right needle, is delayed from

 

 

 

 

 

 

the looper and it comes out si-

 

 

 

 

 

 

multaneously with the right needle

 

 

 

 

 

 

thread. Thus, the stitches of thread

 

 

 

 

 

 

tension are degraded.

 

 

 

 

 

 

 

o This is a cause of second stitch

 

 

 

 

 

 

skipping as seen from the left

 

 

 

 

 

 

needle .

 

2) Adjustment of a clearance between looper and needle

1.Loosen the looper base setscrew and turn the setscrew to adjust the looper base by moving it forward and backward.

2.After adjustments, tighten the looper base setscrew .

o When the looper base is moved to the left, the tip of the looper is separated from the left needle .

o When the looper base is moved to the right, the tip of the looper

comes in contact with the left needle .

(Caution) After the completion of adjustments in accordance with "7.-(6) Adjustment of looper and needle bar timing" and "7.-(7), 7.-(8) Adjustment of looper movement and motion locus", make readjustments, without fail, according to "2) Adjustment of a clearance between looper and needle".

– 17 –

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(6) Adjustment of looper and needle bar timing

Standard Adjustment

1.Looper and needle bar timing (synchronization)

Synchronization is adjusted after mounting the respective gauge parts. Turn the pulley in the forward direction and adjust the tip of the synchro-gauge rod to the graduation after the needle bar has been stopped. The standard position is defined when the pulley is turned in the reverse direction and the tip of the synchro-gauge rod stops at the same graduation for forward pulley rotation after the needle bar has been stopped.

(Caution) When the pulley is turned in the forward/reverse direction, the standard value is defined if the obtained figure is different by less than 1 from the graduation of the tip of the synchrogauge rod .

Tip of the synchro-

Forward movement

 

gauge rod

 

Graduation

Reverse movement

US gauge Part No. 21227CG

Thickness:

4mm

(Caution) Installation of the gauge indicated in the above drawing falls on the new 36200L type. In regard to the installation of the gauge for the former type 36200, installation of the needle bar

torque tool is not required.

Right and left revolving directions

Forward and backward directions

(Caution) The main shaft coupling front and rear, and , are provided with the fitting mark . Gauge check should be carried out after making adjustments to the fitting mark .

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From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

 

Adjustment Procedures

 

Results of Improper Adjustment

 

 

 

How to mount and use the synchro-adjust gauge

 

o Incorrect synchro-gauge position-

1.

Attach the needle bar torque tool to top of the needle bar and

ing may cause stitch skipping.

 

tighten the setscrew

. Then, move the needle bar

to the lower

 

 

dead point.

 

 

 

2.

Mount the gauge base

on the presser pressure adjusting spring

 

 

and fix the needle bar height adjusting screw

just above the

 

 

needle bar .

 

 

 

3.Insert the 4mm-thick portion of the synchro-gauge base in between the needle bar and the needle bar height adjusting screw

. Turn the needle bar height adjusting screw until it comes in contact with the synchro-gauge base . In the state that a dimension (thickness) of 4mm is maintained, tighten and fix the needle bar height adjusting nut .

4.Remove the synchro-gauge base and mount it on the looper . Tighten the setscrew . When the pulley is turned in forward direction, the needle bar rises by 4mm and stops there. At this time, adjust the tip of the synchro-gauge rod to the specified graduation position. (Within the scale range)

5.When the pulley is turned in reverse direction, the needle bar rises, lowers, and stops. Confirm the graduation position of the tip of the synchro-gauge rod . If there is any deviation by more than 1 from the graduation position in forward revolution, adjust the main shaft coupling front and rear, and , respectively.

Adjusting positions and method of adjustment

To make timing adjustments for the looper and the needle bar , remove the rear top cover and loosen three nuts of the main shaft coupling front and rear, and , respectively. In the state that the main shaft coupling rear is held, move the main shaft coupling front to the right and left to adjust it.

(Spanner 1/4 inches for the nut )

oTurning the main shaft coupling front to the right causes the tip of the synchro-gauge rod to go backward.

o Turning the main shaft coupling front to the left causes the tip of the synchro-gauge rod to go forward.

(Caution) To move the main shaft coupling front , temporarily fasten a nut that is located near the fitting mark during adjustment. If the nut is not fastened temporarily, position of the tip of the synchro-gauge rod cannot be made stable.

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From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

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