Trebor CP-PURUS User Manual
Phone: 800-669-1303 or 801-561-0303
Fax: 801-255-2312
e-mail: treborservice@idexcorp.com
PURUS CP
Operation / Maintenance
Manual
SERIAL NUMBER (located on top of product):
08/29/12– MPCP-A
CONTENTS
1 INTRODUCTION .......................................................................................................... 3
1.1 INTENDED USE AND AUDIENCE .................................................................... 4
2 SAFTEY ........................................................................................................................ 5
2.1 SAFETY PRECAUTIONS ................................................................................... 5
2.1.a General Safety ....................................................................................... 5
3 INSTALLATION ............................................................................................................ 6
3.1 UTILITIES / HOOK-UP ....................................................................................... 7
3.2 UNPACKING ...................................................................................................... 7
3.3 ORIENTATION ................................................................................................... 7
3.4 FLUID CONNECTIONS ...................................................................................... 7
4 OPERATION ................................................................................................................. 8
4.1 PRINCIPALS OF OPERATION .......................................................................... 8
4.2 START UP .......................................................................................................... 8
4.3 CONTOLLER ...................................................................................................... 9
4.4 PERFORMANCE CHARTS ................................................................................ 9
5 INSPECTION AND MAINTENANCE ......................................................................... 11
5.1 MAINTENANCE ............................................................................................... 11
5.2 MATERIALS LIST ............................................................................................. 11
5.2.a Wetted Materials .................................................................................. 11
5.2.b Non-wetted Materials ........................................................................... 11
6 PC15CP (OPTIONAL) INSTALLATION .................................................................... 12
6.1 PC15CP OVERVIEW ....................................................................................... 12
6.2 PC15CP INSTALLATION ................................................................................. 12
6.3 PC15CP UTILITIES / HOOK-UP ...................................................................... 13
6.4 PC15CP CONTROLLER OPERATION ............................................................ 14
6.4.a Turning Pump On and Off ................................................................... 14
7 TROUBLESHOOTING ............................................................................................... 15
7.1 PUMP ............................................................................................................... 15
8 WARRANTY AND EXCLUSIONS .............................................................................. 16
9 CONTACT INFORMATION ........................................................................................ 17
9.1 GENERAL CONTACT INFORMATION ............................................................ 17
9.2 TECHNICAL SUPPORT ................................................................................... 17
9.3 REGIONAL REPRESENTATIVES ................................................................... 17
PURUS CP PUMP OPERATION / MAINTENANCE MANUAL CONTENTS
1 INTRODUCTION
Purus CP – A Revolutionary PFA High-Purity, Low-Pulsation Pump!
TREBOR’S Purus CP diaphragm pump offers a unique solution to critical applications requiring
stable flow and low pulsation. With a revolutionary injection molded PFA design, Trebor has
created an ultrapure pump utilizing proven components with minimal parts. This manufacturing
approach has created a reliable, leak proof, disposable pump that costs less than most
competitors’ rebuild kits; while providing the utmost in purity and performance. The Purus CP is
constructed entirely of PFA and PTFE, and includes no elastomers or metal parts for maximum
purity and chemical compatibility.
Purus CP pumps are externally controlled and when combined with the Trebor PC15 Pump
Controller can minimize pulsation to within 3% peak to peak.
Product Benefits:
Maintains constant flow within 3% or less at flows from 0-6 lpm.
Longer stroke for excellent suction lift and priming capability.
Operating life exceeding 100 million cycles (most applications).
100% PFA/PTFE wetted construction for
the ultimate chemical compatibility and
process purity.
No elastomer seals or gaskets to break
down or replace.
No metal parts to corrode or
contaminate process.
No maintenance.
Compact size.
Air operated.
Handles chemical temperatures up to
120°C.
FM4910 compliant.
Cleaned, assembled, and packaged in
Class 1000 clean room.
PURUS CP PUMP OPERATION / MAINTENANCE MANUAL PAGE 3
1.1 INTENDED USE AND AUDIENCE
The Purus CP pump is designed to safely pump liquids up to 120°C.
This manual only covers the Trebor Purus CP pump and pump accessories provided by
Trebor.
The Purus CP pump is not to be used for proposes other than that which it is designed for.
The pump and optional components are to be used only with liquids and parameters
stated within this manual. This manual assumes personnel are familiar with the
installation, operation and maintenance requirements of chemical pumps.
The Purus CP pump is intended for use by properly trained personnel. Read and
understand this manual prior to installation and/or operation of the pump or pump
controller. Do not use this equipment until familiar with its operation and features.
PAGE 4 PURUS CP PUMP OPERATION / MAINTENANCE MANUAL
2 SAFTEY
2.1 SAFETY PRECAUTIONS
This section provides important information for safe operation of the Purus CP pump.
The equipment described in this manual can be used to pump hazardous chemicals that
can be dangerous. Local policies and procedures for safely operating any Trebor Purus
CP pump(s) supersede the safety considerations listed below. It is the responsibility of all
personnel to follow such policies and procedures. All safety guard devices must be in
place when equipment is in operation. Operators, set-up operators, helpers or installation
personnel should not alter, remove or disable safety devices or equipment.
2.1.a General Safety
There are no serviceable parts inside the pump; never open or disassemble.
Attempting to do so will render the pump inoperable and void the product warranty.
Do not attempt to work on or with hazardous chemicals or electrical equipment without
proper safety training and certification, understand first aid for electrical shock and
hazardous chemicals spills.
Lockout and tag the electrical and chemical systems prior to installation or
replacement. Refer to company safety policies and procedures prior to installation or
replacement.
Always disengage the pump and optional equipment from electrical sources prior to
installation or replacement.
Always refer to company safety policies and procedures for flushing and
decontamination prior to removal.
CAUTION: When handling potentially dangerous fluids under pressure, the pump
and its fittings should be placed in an enclosure away from operators.
PURUS CP PUMP OPERATION / MAINTENANCE MANUAL PAGE 5
3 INSTALLATION
Ensure all system interlock and safety devices are functional prior to operation (refer to
Section 2, Safety Requirements). Before starting the system, it is important to read and
understand Section 4, Operation. Only trained, qualified, authorized personnel should
operate this pump.
9.2
Figure 3-1: Dimensions (in / [cm])
PAGE 6 PURUS CP PUMP OPERATION / MAINTENANCE MANUAL
Loading...