Trebor 610RC User Manual

Phone: [phone] or 801-561-0303
Fax: [phone]
e-mail: [e-mail]

MAGNUM 610RC PUMP

Operation / Maintenance

Manual

1/30/2014 – M610RC-AA

PATENTS: U.S. 09642426, U.S. 06106246, U.S. 05971402, U.S. 05370507

CONTENTS

1 FORWARD .............................................................................................................................................. 3

2 SAFETY INFORMATION ........................................................................................................................ 4

2.1 GENERAL SAFETY GUIDELINES ............................................................................................... 4

2.1.a Safety Symbols ............................................................................................................................. 4

2.1.b Operating Personnel ..................................................................................................................... 4

2.1.c In the Event of Non-Compliance ................................................................................................... 4

2.1.d Safety at Work .............................................................................................................................. 4

3 WARRANTY ........................................................................................................................................... 5

4 INSTALLATION ...................................................................................................................................... 6

4.1 UNPACKING................................................................................................................................. 6

4.2 TIE BOLT TORQUE ..................................................................................................................... 6

4.3 UTILITIES / HOOK-UP ................................................................................................................. 6

4.4 CHECK MUFFLER OPERATION ................................................................................................. 7

4.4.a Purpose......................................................................................................................................... 7

4.4.b Adjustment .................................................................................................................................... 8

5 START-UP .............................................................................................................................................. 9

5.1 PERFORMANCE CHARTS .......................................................................................................... 9

6 MAINTENANCE .................................................................................................................................... 10

6.1 PREVENTIVE MAINTENANCE SCHEDULE ............................................................................. 10

6.2 RECOMMENDED SPARE PARTS ............................................................................................. 11

6.3 TOOLS ........................................................................................................................................ 11

6.4 PARTS ILLUSTRATION ............................................................................................................. 12

6.5 PARTS LIST ............................................................................................................................... 13

6.6 CLEAN-UP .................................................................................................................................. 13

6.7 DISASSEMBLY ........................................................................................................................... 13

6.7.a Body Disassembly ...................................................................................................................... 14

6.7.b Head Disassembly ...................................................................................................................... 14

6.8 ASSEMBLY ................................................................................................................................. 14

6.8.a Head Assemblies ........................................................................................................................ 14

6.8.b Body Assembly ........................................................................................................................... 15

6.8.c Final Assembly ............................................................................................................................ 16

7 TROUBLESHOOTING.......................................................................................................................... 17

M610RC Table of Contents

8100 South 1300 West, West Jordan, Utah 84088 USA Tel: [phone] Fax: [phone] www.treborintl.com

PUMP RECORDS

 Pump Model: _____________________________________________________________________

 Pump Serial Number: ______________________________________________________________

 Date: ___________________________________________________________________________

Maintain pump records whenever possible. This will provide ready access to information for ordering
spare parts and evaluating the performance of the pump. Information to be included in these records:

Fluid being pumped; Cycle rate; Service conditions, including frequency of operation; Maintenance
records, including parts usage.

DECLARATION OF CONFORMITY

We herewith declare that the pumps described in this Installation, Operation and Maintenance Manual
comply with the following provisions:

 Machinery Directive (98/37/EC)

 Applied harmonized standards: EN809, EN292, EN1050

 ATEX Directive (94/9/EC): Group I, Category M2; Group II, Category 2GD; T6; non-electrical

equipment; gas and dust

Method of compliance: prEN 13463-5 (Constructional Safety)

Technical File reference no.: 968/Ex-Ab501/04

Manufacturer:

Importer in Country of Use:

Trebor International

A Unit of IDEX Corporation

8100 South 1300 West

West Jordan, UT 84088, USA

Signature: ________________________________

1 FORWARD

THIS MANUAL CONTAINS INSTRUCTIONS FOR THE INSTALLATION, OPERATION AND
MAINTENANCE OF THE TREBOR PUMP. If you have any questions concerning the information
contained in this manual, contact your local Trebor pump distributor or contact Trebor direct at 800-669­1303 in the U.S., 801-561-0303 outside the U.S., or by email at [e-mail].

All Trebor pumps are designed to give a long and trouble-free service life. The life of the pump and
satisfactory operation are enhanced by correct application, installation, regular inspection and routine
maintenance. Misuse or improper installation, operation or maintenance of pumps may result in pump
damage.

This manual must be read and understood prior to installation and maintenance. All installation, operation
and maintenance works must be carried out by qualified personnel in strict accordance with this manual
and must comply with all local, state and national safety codes. Trebor shall not be liable for injury,
damage or delays caused by a failure to observe the instructions contained in this manual.

You are advised to read the warranty that was supplied with your pump. Warranty is valid only when
genuine Trebor parts are used.

M610RC Page 3

8100 South 1300 West, West Jordan, Utah 84088 USA Tel: [phone] Fax: [phone] www.treborintl.com

This caution symbol indicates a risk to personal safety, the pump, the nearby equipment or the
environment if instructions and recommended precautions are not followed.

2 SAFETY INFORMATION

2.1 GENERAL SAFETY GUIDELINES

This manual gives instructions about pump installation, operation and maintenance. It must be read and
understood by the personnel responsible for these duties prior to assembly and start-up. This manual
must be kept available at the installation site at all times.

2.1.a Safety Symbols

Safety instructions in this manual are marked by:

2.1.b Operating Personnel

The personnel responsible for operation, maintenance, inspection and assembly must be adequately
qualified.

The responsibilities of the operating personnel must be defined by the plant operator. If the staff does not
have the necessary knowledge, they must be trained and instructed.

2.1.c In the Event of Non-Compliance

If operating personnel do not comply with the safety instructions contained herein, they may place
themselves, the pump or the environment at risk, which may result in a loss of any right to claim damages.

2.1.d Safety at Work

The following safety apparel should be available and worn, where appropriate:

 Chemical resistant gloves when handling parts that have been in contact with chemistry.
 Safety glasses with side shields for eye protection, especially when working around chemicals.
 Other personal protective equipment as required by local regulations to protect against all hazards.

Page 4 M610RC

8100 South 1300 West, West Jordan, Utah 84088 USA Tel: [phone] Fax: [phone] www.treborintl.com

3 WARRANTY

MAGNUM 610RC PUMP

TREBOR International, Inc. warrants to the purchaser of new equipment manufactured by TREBOR to be
free from defects in material and workmanship when used for its intended purpose under normal
operating conditions, and maintained according to the Operation/Maintenance Manual.

TREBOR’s obligation under this warranty is limited to repairing or replacing, at TREBOR’s option and at

the TREBOR factory, any part or parts thereof which shall, within 1 year after delivery thereof to the

original purchaser, be demonstrated to TREBOR’s satisfaction to have been defective. This warranty is

transferable. The warranty period is based on the original ship date from the factory. All warranty related
freight costs shall be borne by the customer.

Excessive wear to pump components caused by pumping abrasive solutions or chemicals, as well as
damage caused by ingesting foreign objects shall not be covered by this warranty.

This warranty shall not apply to any equipment which, in the judgment of TREBOR, shall have been

repaired or altered outside TREBOR’s factory in any way, so as to affect its performance or reliability;

subjected to misuse, negligence or accident; or used other than in accordance with TREBOR’s printed
instructions.

There are no terms, conditions or warranties, expressed, implied or statutory, of merchantability,
fitness, capacity, or otherwise, of the goods ordered, other than, or different from, the warranty set
forth above. This warranty takes precedence over any other warranty, expressed or implied.

TREBOR neither assumes, nor authorizes any other party to assume for it, any liability in connection with
said equipment except as set forth above.

M610RC Page 5

8100 South 1300 West, West Jordan, Utah 84088 USA Tel: [phone] Fax: [phone] www.treborintl.com

Qty

Item

Description

1

610RC

Magnum 610RC Pump

1

M610RC

Operation/Maintenance Manual

1

C0135

Check Muffler Assembly

1

C0145

Conductive Connector Group

CAUTION: If pipe work is not properly installed, it may pose a risk to personnel, equipment or
environment, when operating in areas with explosion hazard.

4 INSTALLATION

4.1 UNPACKING

After unpacking, the pump should be checked for any damage that may have occurred during shipment.
Damage should be reported to the carrier immediately.

The following items should be included within the shipping container:

4.2 TIE BOLT TORQUE

The tie bolts on the pump are tightened before leaving the factory. However, relaxation may occur due to
handling, material creep, or other unforeseen events. Trebor recommends that all eight tie bolts be re­tightened upon pump install. The following procedure should be used.

1. Remove black tie bolt caps (Item 5 in 6.4 Parts Illustration) from both sides of all 8 tie bolts.

2. Apply 42 in-lbs. of torque to each slave side bolt while holding the master side bolt stationary. A
star-pattern is advised.

a. The master side is the left side of the pump if you are looking at the fluid ports.

3. Replace tie bolt caps.

4.3 UTILITIES / HOOK-UP

The pump is mounted using four 1/4” bolts. It is recommended that the pump be mounted not more than
15° from level to maintain its self-priming ability and pumping efficiency.

Air Inlet: 1/4” NPTF (3/8” [8mm] supply tube minimum).
Air Supply: 20-60 PSIG (.14 – .41 MPa) clean dry air or nitrogen. (See Performance Charts, Section

5.1, for air consumption.)

Fluid Ports: IN/OUT: 3/4” NPT; IMPORTANT SUCTION (“IN”) LINE REQUIREMENTS: (for maximum

flow)

1. Maximize supply line diameter. Minimum 3/4” tubing or 1/2” pipe recommended.

2. Minimize supply line length.

3. Minimize supply line restrictions; valves, fittings, etc.

Grounding: Use the supplied Conductive Connector Group to attach the pump to an appropriate

facility ground. The pump attachment is located behind the mounting base (see Figure
4-1) and is tapped for this group. It is advised to ensure your pump is properly installed.
This can be done by measuring the resistance to ground which should be less than
1,000,000 ohms from either pump head.

ATTENTION: All Local codes must be followed during installation and operation of this pump.

Page 6 M610RC

8100 South 1300 West, West Jordan, Utah 84088 USA Tel: [phone] Fax: [phone] www.treborintl.com