Trebor 610NM User Manual
Phone: 800-669-1303 or 801-561-0303
Fax: 801-255-2312
e-mail: treborservice@idexcorp.com
MAGNUM 610NM PUMP
Operation / Maintenance
Manual
SERIAL NUMBER (located on top of product):
PATENTS: U.S. 09642426, U.S. 06106246, U.S. 05971402, U.S. 05370507 1/29/2014 – M610NM-D
CONTENTS
1 INSTALLATION ............................................................................................................ 3
1.1 UNPACKING ...................................................................................................... 3
1.2 TIE BOLT TORQUE ........................................................................................... 3
1.3 UTILITIES / HOOK-UP ....................................................................................... 3
1.4 CHECK MUFFLER OPERATION ....................................................................... 5
1.4.a Purpose ................................................................................................. 5
1.4.b Adjustment ............................................................................................. 5
2 OPTIONS ...................................................................................................................... 6
2.1 FLUID PORT CONNECTION OPTIONS ............................................................ 6
2.2 FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP .................................... 6
3 START-UP .................................................................................................................... 7
3.1 HIGH TEMPERATURE OPERATION ................................................................ 7
3.2 PERFORMANCE CHARTS ................................................................................ 7
4 MAINTENANCE ........................................................................................................... 9
4.1 PREVENTIVE MAINTENANCE SCHEDULE ..................................................... 9
4.1.a Preventive Maintenance Record ......................................................... 11
4.2 RECOMMENDED SPARE PARTS .................................................................. 12
4.3 TOOLS .............................................................................................................. 12
4.4 PARTS ILLUSTRATION ................................................................................... 13
4.5 PARTS LIST ..................................................................................................... 14
4.6 CLEAN-UP ........................................................................................................ 14
4.7 DISASSEMBLY ................................................................................................ 14
4.7.a Master and Slave Heads ..................................................................... 15
4.7.b Body Disassembly ............................................................................... 15
4.8 ASSEMBLY ...................................................................................................... 16
4.8.a Head Assemblies ................................................................................. 16
4.8.b Body Assembly .................................................................................... 16
4.8.c Final Assembly .................................................................................... 18
4.9 TESTING .......................................................................................................... 19
4.9.a Performance Test ................................................................................ 19
4.9.b Dry Pump ............................................................................................. 19
4.9.c Dry Suction .......................................................................................... 19
5 TROUBLESHOOTING ............................................................................................... 20
6 WARRANTY ....................................................................................................... 21
7 CONTACT INFORMATION ........................................................................................ 22
7.1 GENERAL CONTACT INFORMATION ............................................................ 22
7.2 TECHNICAL SUPPORT ................................................................................... 22
7.3 REGIONAL REPRESENTATIVES ................................................................... 22
MAGNUM 610NM PUMP OPERATION / MAINTENANCE MANUAL CONTENTS
Qty
Item
Description
1
610NM
Magnum 610NM Pump
1
M610NM
Operation/Maintenance Manual
1
C0135
Check Muffler Assembly
1 INSTALLATION
1.1 UNPACKING
After unpacking, the pump should be checked for any damage that may have
occurred during shipment. Damage should be reported to the carrier
immediately.
The following items should be included within the shipping container:
1.2 TIE BOLT TORQUE
The tie bolts on the pump are tightened before leaving the factory. However,
relaxation may occur due to handling, material creep, or other unforeseen
events. Trebor recommends that all eight tie bolts be re-tightened upon pump
install. The following procedure should be used.
1. Remove black tie bolt caps (Item15 in 4.4 Parts Illustration) from both
sides of all 8 tie bolts.
2. Apply 42 in-lbs. of torque to each slave side bolt while holding the master
side bolt stationary. A star-pattern is advised.
a. The master side is the left side of the pump if you are looking at
the fluid ports.
3. Replace tie bolt caps.
1.3 UTILITIES / HOOK-UP
It is recommended that the pump be installed no more than 15° from level to
maintain its self-priming ability and pumping efficiency. This pump mounts on a
quick release base for easy installation.
Air Inlet: 1/4” FNPT (3/8” Dia. [8mm] supply tube minimum).
Air Supply: 20-60 psig (1.4 – 4.1 bar) clean dry air or nitrogen. (See
Performance Charts, Section 3.2 for air consumption.)
Fluid Ports: 3/4” FNPT - additional adaptor port options available.
Inlet/Outlet adaptor fluid fittings and Surge Suppressor require
torqueing during pump installation. See Section 2 for hook- up
diagram and torque values
Important Requirements for Maximum Flow:
MAGNUM 610NM PUMP OPERATION / MAINTENANCE MANUAL PAGE 3
1. Maximize supply line diameter.
2. Minimize supply line length.
3. Minimize supply line restrictions; valves, fittings.
4. Normal pump operation requires suction (negative fluid head)
supply.
Figure 1-1
ATTENTION: The pump should be operated with clean, dry air or nitrogen.
Particulate, water and oils in the air supply can damage the pump.
NOTE:
1. It is recommended that a filter be placed on the discharge side of the pump.
2. Although extensive efforts are made to deliver pumps to our customers
completely dry, new pumps may contain residual moisture from their final DI
water test.
Recommended Maximum Operating Levels:
Maximum supply CDA/N2 pressure: 60 psig (4.1 bar)
Maximum fluid temperature: 230°F (110°C)
See Section 4.1 Preventative Maintenance Schedule for additional requirements
for high temperature applications.
PAGE 4 MAGNUM 610NM PUMP OPERATION / MAINTENANCE MANUAL
1.4 CHECK MUFFLER OPERATION
1.4.a Purpose
Permits pump to operate reliably in systems that incorporate a discharge fluid
“dead head” condition. (Pump air supply remains on while discharge port is
closed.)
Permits pump to operate reliably in systems that have the pump located at an
elevation below the liquid supply level. (Pump air supply remains on.)
Effectively reduces the amount of harmful acid vapors that can enter into the
pump’s internal air circuit components while the pump air supply is off. (A
common cause of shuttle and pilot valve failures.)
1.4.b Adjustment
The Check Muffler is preset at the factory to a setting that makes the pump
“Dead Cycle” at a slow constant rate with the fluid discharge port closed, and
the pump air supply at 45 psig. This setting also allows the pump to operate
with approximately 4 ft. (1 meter) of H2O positive fluid supply pressure.
“Deadheading” at other air supply pressure or with more positive fluid supply
pressure (fluid source above pump) may require user adjustment. The
adjustment should control the pump to a slow, steady “Dead Cycle” rate with
no erratic cycling/”machine gunning” evident.
NOTE: If pump application does not require operation in either of these
conditions, loosen check muffler adjustment for minimum restriction.
NOTE: Air consumption during “Dead Cycling” is very little since the pump
diaphragms are displacing only internal bypass. “Dead Cycling” should be
considered as a standby idle mode.
Figure 1-2
Turn adjustment screw clockwise (CW) to increase back pressure.
Turn adjustment screw counter-clockwise (CCW) to decrease back pressure.
NOTE: Loosen locking nut prior to making adjustment and tighten nut to maintain
adjustment.
MAGNUM 610NM PUMP OPERATION / MAINTENANCE MANUAL PAGE 5
Available Options
A) PFA Weldable pipe………..1/2”
B) Flare style tube adapter.….1/2”, 3/4"
C) PFA tube stub out…………3/4”
Surge Suppressor
Assembled Height: IN (CM)
SS75
12.29 (31.21)
SS85
14.82 (37.65)
SS40
12.37 (31.43)
A)
B)
C)
2 OPTIONS
2.1 FLUID PORT CONNECTION OPTIONS
NOTE: Use O-ring to seal stainless steal or other rigid plumbing.
Figure 2-1
2.2 FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP
NOTE: See Surge Suppressor Operation Manual for detailed installation
instructions.
PAGE 6 MAGNUM 610NM PUMP OPERATION / MAINTENANCE MANUAL
Figure 2-2
Air Supply
Pressure
(PSIG)
Discharge
Fluid
Pressure
(PSIG)
Air
Used
(SCFM)
Cycles
Per
Minute
Displacement
IN3 Per
Cycle
20 0 3.9
170
10.4
20
10
2.8
105
9.3
30 0 5.6
190
10.5
30
15
4.0
120
9.4
40 0 7.0
198
10.5
40
20
5.4
125
9.6
50 0 8.4
205
10.5
50
25
7.2
130
9.7
60 0 10.2
208
10.6
60
30
8.4
128
9.4
3 START-UP
Pump air supply pressure should be regulated.
Open the fluid suction (IN) line valve, if necessary.
Open the fluid discharge (OUT) line valve, if necessary.
Start with air regulator at low pressure setting. Increase or decrease
pressure to attain desired flow, up to 60 psig (4.1 bar) at the pump.
Table 1: Consumption / Efficiency can be used to determine approximate air
consumption.
Refer to Troubleshooting, Section , if pump fails to start.
ATTENTION: Prolonged periods (> 5 minutes) of dry running will damage critical
internal pump parts.
CAUTION: When handling potentially dangerous fluids under pressure,
the pump and its fittings should be placed in an enclosure.
3.1 HIGH TEMPERATURE OPERATION
Pump operation at temperatures above 60C requires periodic tightening of the
tie bolt nuts. The frequency of this procedure is best established by the user.
Refer to Section 4 on Maintenance.
3.2 PERFORMANCE CHARTS
Pumping capacity is a function of air supply pressure and volume, suction head,
suction line restrictions, discharge head, discharge line restriction, and fluid
specific gravity and viscosity.
Table 1: Consumption / Efficiency
NOTE: Specification to be used to size regulators and control valves.
MAGNUM 610NM PUMP OPERATION / MAINTENANCE MANUAL PAGE 7
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