Trebor 610E User Manual
Phone: 800-669-1303 or 801-561-0303
Fax: 801-255-2312
e-mail: treborservice@idexcorp.com
MAGNUM 610E PUMP
Oscillator Controlled
Operation / Maintenance
Manual
SERIAL NUMBER (located on top of product):
PATENTS: U.S. 09642426, U.S. 06106246, U.S. 05971402, U.S. 05370507 1/29/2014 – M610E-B
CONTENTS
1 INSTALLATION ............................................................................................................ 3
1.1 UNPACKING ...................................................................................................... 3
1.2 TIE BOLT TORQUE ........................................................................................... 3
1.3 UTILITIES / HOOK-UP FOR 610E PUMP ......................................................... 3
1.4 UTILITIES / HOOK-UP FOR REMOTE CONTROLLER .................................... 5
1.4.a Trebor’s Remote Oscillator .................................................................... 5
1.4.b Electronic Oscillation Controller (example) ........................................... 5
1.4.c Fiber Optic End-of-Stroke Detection ..................................................... 6
2 OPTIONS ...................................................................................................................... 7
2.1 FLUID PORT CONNECTION OPTIONS ............................................................ 7
2.2 FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP .................................... 7
3 START-UP .................................................................................................................... 8
3.1 HIGH TEMPERATURE OPERATION ................................................................ 8
3.2 OSCILLATOR/CONTROLLER CYCLE RATE ................................................... 8
3.2.a Adjustment Instructions for Trebor Pneumatic Oscillator ...................... 8
3.3 PERFORMANCE CHARTS ................................................................................ 8
4 MAINTENANCE ......................................................................................................... 10
4.1 PREVENTIVE MAINTENANCE SCHEDULE ................................................... 10
4.1.a Preventive Maintenance Record ......................................................... 12
4.2 RECOMMENDED SPARE PARTS .................................................................. 13
4.3 TOOLS .............................................................................................................. 13
4.4 PARTS ILLUSTRATION ................................................................................... 14
4.5 PARTS LIST ..................................................................................................... 15
4.6 CLEAN-UP ........................................................................................................ 15
4.7 DISASSEMBLY ................................................................................................ 15
4.7.a Body Disassembly ............................................................................... 16
4.8 ASSEMBLY ...................................................................................................... 16
4.8.a Body Assembly .................................................................................... 16
4.8.b Final Assembly .................................................................................... 18
4.9 TESTING .......................................................................................................... 19
4.9.a Performance Test ................................................................................ 19
4.9.b Dry Pump ............................................................................................. 19
4.9.c Dry Suction .......................................................................................... 19
5 TROUBLESHOOTING ............................................................................................... 20
6 WARRANTY ....................................................................................................... 21
7 CONTACT INFORMATION ........................................................................................ 22
7.1 GENERAL CONTACT INFORMATION ............................................................ 22
7.2 TECHNICAL SUPPORT ................................................................................... 22
7.3 REGIONAL REPRESENTATIVES ................................................................... 22
MAGNUM 610E PUMP OPERATION / MAINTENANCE MANUAL CONTENTS
Qty
Item
Description
1
610E
Magnum 610E Pump
1
M610E
Operation/Maintenance Manual
1 INSTALLATION
1.1 UNPACKING
After unpacking, the pump should be checked for any damage that may have
occurred during shipment. Damage should be reported to the carrier
immediately.
The following items should be included within the shipping container:
1.2 TIE BOLT TORQUE
The tie bolts on the pump are tightened before leaving the factory. However,
relaxation may occur due to handling, material creep, or other unforeseen
events. Trebor recommends that all eight tie bolts be re-tightened upon pump
install. The following procedure should be used.
1. Remove black tie bolt caps (Item 22 in 4.4 Parts Illustration) from both
sides of all 8 tie bolts.
2. Apply 42 in-lbs. of torque to each slave side bolt while holding the master
side bolt stationary. A star-pattern is advised.
a. The master side is the left side of the pump if you are looking at
the fluid ports.
3. Replace tie bolt caps.
1.3 UTILITIES / HOOK-UP FOR 610E PUMP
It is recommended that the pump be installed no more than 15° from level to
maintain its self-priming ability and pumping efficiency. This pump mounts on a
quick release base for easy installation.
Air Inlet: 1/4” FNPT (3/8” Dia. [8mm] supply tube minimum).
Fluid Ports: 3/4” FNPT - additional adaptor port options available.
Inlet/Outlet adaptor fluid fittings and Surge Suppressor
require torqueing during pump installation. See Section 2
for hook- up diagram and torque values
MAGNUM 610E PUMP OPERATION / MAINTENANCE MANUAL PAGE 3
Figure 1-1
ATTENTION: The pump should be operated with clean, dry air or nitrogen.
Particulate, water and oils in the air supply can damage the pump.
NOTE:
1. It is recommended that a filter be placed on the discharge side of the pump.
2. Although extensive efforts are made to deliver pumps to our customers
completely dry, new pumps may contain residual moisture from their final DI
water test.
Recommended Maximum Operating Levels:
Maximum supply CDA/N2 pressure: 80 psig (5.2 bar)
Maximum fluid temperature: 212°F (100°C)
See Section 4.1 Preventative Maintenance Schedule for additional requirements
for high temperature applications.
PAGE 4 MAGNUM 610E PUMP OPERATION / MAINTENANCE MANUAL
1.4 UTILITIES / HOOK-UP FOR REMOTE CONTROLLER
The Magnum 610E pump will work with many types of external control devices.
TREBOR’s pneumatic Pump Control Module is recommended for its proven,
reliable performance. Please consult factory for assistance with other external
control devices.
1.4.a Trebor’s Remote Oscillator
Air Inlet: 3/8” Dia. (8mm) supply tube (Use in-line 10µ air filter).
Air Supply: 20-80 psig (1.4 – 5.2 bar) clean dry air or nitrogen (see
Performance Charts, Section 3.1, for air consumption).
The mufflers on the optional Oscillator Control Module can be removed for
remote exhaust and purge connections.
Exhaust: 1/4” FNPT
Purge: 1/4” FNPT
Figure 1-2
1.4.b Electronic Oscillation Controller (example)
Air Inlet: 3/8” Dia. (8mm) supply tube (Use in-line 10µ air filter).
Air Supply to Pump: 20-80 psig (1.4-5.2 bar) clean dry air.
Solenoid Valve: Cv greater than .80, 3 position.
PLC/Electric Circuit: For timed oscillation up to 260 cpm
MAGNUM 610E PUMP OPERATION / MAINTENANCE MANUAL PAGE 5
Figure 1-3
1.4.c Fiber Optic End-of-Stroke Detection
Figure 1-4: Shown with Sensors and PLC Connection
PAGE 6 MAGNUM 610E PUMP OPERATION / MAINTENANCE MANUAL
Available Options
A) PFA Weldable pipe………..1/2”
B) Flare style tube adapter.….1/2”, 3/4"
C) PFA tube stub out…………3/4”
Surge Suppressor
Assembled Height: IN (CM)
SS75
12.29 (31.21)
SS85
14.82 (37.65)
SS40
12.37 (31.43)
A)
B)
C)
2 OPTIONS
2.1 FLUID PORT CONNECTION OPTIONS
NOTE: Use O-ring to seal stainless steel or other rigid plumbing.
Figure 2-1
2.2 FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP
NOTE: See Surge Suppressor Operation Manual for detailed installation
instructions.
MAGNUM 610E PUMP OPERATION / MAINTENANCE MANUAL PAGE 7
Figure 2-2
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