Trebor 110E User Manual

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MODEL 110E PUMP

Oscillator Controlled

Operation / Maintenance

Manual

SERIAL NUMBER (located on top of product):
PATENTS: U.S. 09642426, U.S. 06106246, U.S. 05971402, U.S. 05370507 1/29/2014 – M110E-A

CONTENTS

1 INSTALLATION ............................................................................................................ 3

1.1 UNPACKING ...................................................................................................... 3

1.2 TIE BOLT TORQUE ........................................................................................... 3

1.3 UTILITIES / HOOK-UP FOR 110E PUMP ......................................................... 3

1.4 UTILITIES / HOOK-UP FOR REMOTE CONTROLLER .................................... 5

1.4.a Trebor’s Remote Pneumatic Oscillator ................................................. 5

1.4.b Trebor’s Remote Electronic Oscillator ................................................... 5

1.4.c Electronic Oscillation Controller (Example) ........................................... 6

1.4.d Fiber Optic End-of-Stroke Detection ..................................................... 7

2 OPTIONS ...................................................................................................................... 8

2.1 FLUID PORT CONNECTION OPTIONS ............................................................ 8

2.2 FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP .................................... 8

3 START-UP .................................................................................................................... 9

3.1 PNEUMATIC OSCILLATOR/CONTROLLER CYCLE RATE (PC10) ................ 9

3.1.a Adjustment Instructions for Trebor Pneumatic Oscillator ...................... 9

3.2 ELECTRONIC OSCILLATOR/CONTROLLER CYCLE RATE (PC5) ................ 9

3.2.a Adjustment Instructions for Trebor Electronic Oscillator ....................... 9

3.3 PERFORMANCE CHARTS .............................................................................. 10

4 MAINTENANCE ......................................................................................................... 11

4.1 PREVENTIVE MAINTENANCE SCHEDULE ................................................... 11

4.1.a Preventive Maintenance Record ......................................................... 13

4.2 RECOMMENDED SPARE PARTS .................................................................. 14

4.3 TOOLS .............................................................................................................. 14

4.4 PARTS ILLUSTRATION ................................................................................... 15

4.5 PARTS LIST ..................................................................................................... 16

4.6 CLEAN-UP ........................................................................................................ 16

4.7 DISASSEMBLY ................................................................................................ 16

4.7.a Body Disassembly ............................................................................... 17

4.8 ASSEMBLY ...................................................................................................... 18

4.8.a Body Assembly .................................................................................... 18

4.8.b Final Assembly .................................................................................... 19

4.9 TESTING .......................................................................................................... 20

4.9.a Performance Test ................................................................................ 20

4.9.b Dry Pump ............................................................................................. 20

4.9.c Dry Suction .......................................................................................... 20

5 TROUBLESHOOTING ............................................................................................... 21

6 WARRANTY ....................................................................................................... 22

7 CONTACT INFORMATION ........................................................................................ 23

7.1 GENERAL CONTACT INFORMATION ............................................................ 23

7.2 TECHNICAL SUPPORT ................................................................................... 23

7.3 REGIONAL REPRESENTATIVES ................................................................... 23

MODEL 110E PUMP OPERATION / MAINTENANCE MANUAL CONTENTS

Qty

Item

Description

1

110E

Model 110E Pump

1

M110E

Operation/Maintenance Manual

1 INSTALLATION

1.1 UNPACKING

After unpacking, the pump should be checked for any damage that may have
occurred during shipment. Damage should be reported to the carrier
immediately. The following items should be contained within the shipping
container:

1.2 TIE BOLT TORQUE

The tie bolts on the pump are tightened before leaving the factory. However,
relaxation may occur due to handling, material creep, or other unforeseen
events. Trebor recommends that all eight tie bolts be re-tightened upon pump
install. The following procedure should be used.

1. Remove black tie bolt caps (Item 22 in 4.4 Parts Illustration) from both
sides of all 8 tie bolts.

2. Apply 32 in-lbs. of torque to each slave side bolt while holding the master
side bolt stationary. A star-pattern is advised.

a. The master side is the left side of the pump if you are looking at

the fluid ports.

3. Replace tie bolt caps.

1.3 UTILITIES / HOOK-UP FOR 110E PUMP

The pump is mounted using four 1/4” bolts. It is recommended that the pump be

mounted not more than 15 from level to maintain its self-priming and pumping
efficiency.

NOTE: New pumps may contain residual moisture from their final DI water test.
Air Inlet: 1/4” FNPT (3/8” Dia. [8mm] supply tube minimum).

Fluid Ports: 1/2” FNPT - additional adaptor port options available.

Inlet/Outlet adaptor fluid fittings and Surge Suppressor require
torqueing during pump installation. See Section 2 for hook- up
diagram and torque values

MODEL 110E PUMP OPERATION / MAINTENANCE MANUAL PAGE 3

Figure 1-1

ATTENTION: The pump should be operated with clean, dry air or nitrogen.

Particulate, water and oils in the air supply can damage the pump.

NOTE:

1. It is recommended that a filter be placed on the discharge side of the pump.

2. Although extensive efforts are made to deliver pumps to our customers
completely dry, new pumps may contain residual moisture from their final DI
water test.

Recommended Maximum Operating Levels:
Maximum supply CDA/N2 pressure: 60 psig (4.1 bar)
Maximum fluid temperature: 212°F (100°C)
See Section 4.1 Preventative Maintenance Schedule for additional requirements

for high temperature applications.

PAGE 4 MODEL 110E PUMP OPERATION / MAINTENANCE MANUAL

1.4 UTILITIES / HOOK-UP FOR REMOTE CONTROLLER

The Model 110E pump will work with many types of external control devices.
Trebor’s pneumatic Pump Control Module is recommended for its proven,
reliable performance. Please consult factory for assistance with other external
control devices.

1.4.a Trebor’s Remote Pneumatic Oscillator

Air Inlet: 3/8” Dia. (9mm) supply tube (Use in-line 10µ air filter).
Air Supply: 20-60 psig (1.4 – 4.1 bar) Clean Dry Air or Nitrogen (See Table 1:

Consumption / Efficiency, Section 3.3 for air consumption).

The mufflers on the optional Oscillator Control Module can be removed for
remote exhaust and purge connections.

Exhaust: 1/4” FNPT
Purge: 1/4” FNPT

Figure 1-2

1.4.b Trebor’s Remote Electronic Oscillator

Air Inlet: 5/16” Dia. (8mm) supply tube (Use in-line 10µ air filter).
Air Supply: 20-60 psig 1.4 – 4.1 bar) CDA.
Exhaust: Internal with remote option (consult factory).

MODEL 110E PUMP OPERATION / MAINTENANCE MANUAL PAGE 5

Figure 1-3

1.4.c Electronic Oscillation Controller (Example)

Air Inlet: 3/8” Dia. (9mm) supply tube (Use in-line 10µ air filter).
Air Supply to Pump: 20-60 psig (1.4 – 4.1 bar) Clean Dry Air.
Solenoid Valve: CV greater than .80, 3 position.
PLC/Electric Circuit: For timed oscillation up to 260 cpm.

Figure 1-4

PAGE 6 MODEL 110E PUMP OPERATION / MAINTENANCE MANUAL

1.4.d Fiber Optic End-of-Stroke Detection

Figure 1-5: Shown with Sensors and PLC Connection

MODEL 110E PUMP OPERATION / MAINTENANCE MANUAL PAGE 7