Toshiba VF-S15 Instruction Manual

WEB version: Revision 0a

E6581611

Industrial Inverter

(For 3-phase induction motors)

Instruction Manual

<Detailed manual>

3-phase 240V class 0.4 to 15kW

1-phase 240V class 0.2 to 2.2kW

3-phase 500V class 0.4 to 15kW

NOTICE

1.Make sure that this instruction manual is delivered to the end user of the inverter unit.

2.Read this manual before installing or operating the inverter unit, and store it in a safe place for reference.

Safety precautions

Contents

Read rst

Connection

Operations

Setting parameters

Main parameters

Other parameters

Operation with external signal

Monitoring the operation status

Measures to satisfy the standards

Peripheral devices

Table of parameters and data

Speci cations

Before making a service call

Inspection and maintenance

Warranty

Disposal of the inverter

I

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

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I. Safety precautions			I

The items described in these instructions and on the inverter itself are very important so that you can use safely the inverter, prevent injury to yourself and other people around you as well as to prevent damage to property in the area. Thoroughly familiarize yourself with the symbols and indications shown below and then continue to read the manual. Make sure that you observe all warnings given.

Explanation of markings

Marking	Meaning of marking
Warning	Indicates that errors in operation will lead to death or serious injury.
Caution	Indicates that errors in operation will lead to injury (*1) to people or that these errors will
	cause damage to physical property. (*2)

(*1) Such things as injury, burns or shock that will not require hospitalization or long periods of outpatient treatment.

(*2) Physical property damage refers to wide-ranging damage to assets and materials.

Meanings of symbols

Marking	Meaning of marking
	Indicates prohibition (Don't do it).
	What is prohibited will be described in or near the symbol in either text or picture form.
	Indicates an instruction that must be followed.
	Detailed instructions are described in illustrations and text in or near the symbol.
	-Indicates warning.
	What is warned will be described in or near the symbol in either text or picture form.
	-Indicates caution.
	What the caution should be applied to will be described in or near the symbol in either text or picture form.

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I	Limits in purpose
	This inverter is used for controlling speeds of three-phase induction motors in general industrial use.
	Single-phase input model is output by the inverter as three-phase output and cannot drive a single-phase motor.
				Safety precautions
		This product is intended for general purpose uses in industrial application. It cannot be used
		applications where may cause big impact on public uses, such as power plant and railway, and
		equipment which endanger human life or injury, such as nuclear power control, aviation, space flight
		control, traffic, safety device, amusement, or medical.
		It may be considerable whether to apply, under the special condition or an application where strict
		quality control may not be required. Please contact your Toshiba distributor.
		Please use our product in applications where do not cause serious accidents or damages even if
		product is failure, or please use in environment where safety equipment is applicable or a backup circuit
		device is provided outside the system.
		Please do not use our product for any load other than three-phase induction motors in general
		industrial use. (Use in other than properly applied three-phase induction motors may cause an
		accident.)
		Single-phase input model is output by the inverter as three-phase output and cannot drive a single-
		phase motor.

Handling

		Warning	Reference
			section
		Never disassemble, modify or repair.	2.
		This can result in electric shock, fire and injury. Call your Toshiba distributor for repairs.
Disassembly
prohibited
		Never remove the terminal block cover when power is on.	2.1
		The unit contains many high voltage parts and contact with them will result in electric shock.	2.
		Do not stick your fingers into openings such as cable wiring holes and cooling fan covers.
		This can result in electric shock or other injury.	2.
Prohibited		Do not place or insert any kind of object (electrical wire cuttings, rods, wires etc.) into the
		inverter.	2.
		This can result in electric shock or fire.
		Do not allow water or any other fluid to come in contact with the inverter.
		This can result in electric shock or fire.
		Turn the power on only after attaching the terminal block cover.	2.1
		If the power is turned on without the terminal block cover attached, this can result in
		electric shock or other injury.
		If the inverter begins to emit smoke or an unusual odor, or unusual sounds, immediately	3.
		turn the power off.
Mandatory		Continuous use of the inverter in such a state will cause fire. Call your Toshiba distributor
action		for repairs.
		Always turn the power off if the inverter is not used for long periods of time since there is a	3.
		possibility of malfunction caused by leaks, dust and other material. If power is left on with
		the inverter in that state, it can result in fire.

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		Caution	Reference		I
			section
		Do not touch heat radiating fins or discharge resistors.	3.
		These devices are hot, and you'll get burned if you touch them.
Contact
prohibited
		Use an inverter that conforms to the specifications of power supply and three-phase	1.1
		induction motor being used. If the inverter being used does not conform to those	1.4.1
		specifications, not only will the three-phase induction motor not rotate correctly, but
Mandatory		it can also cause serious accidents through overheating and fire.
action
Transportation & installation
		Warning	Reference
			section
		Do not install or operate the inverter if it is damaged or any component is missing.	1.4.4
		This can result in electric shock or fire. Call your Toshiba distributor for repairs.
		Do not place any inflammable objects near the inverter.	1.4.4
Prohibited		If an accident occurs in which flame is emitted, this could lead to fire.
		Do not install in any location where the inverter could come into contact with water or
			1.4.4
		other fluids.
		This can result in electric shock or fire.
		Operate under the environmental conditions prescribed in the instruction manual.	1.4.4
		Operations under any other conditions can result in malfunction.	1.4.4
		Mount the inverter on a metal plate.
		The rear panel gets very hot. Do not install in an inflammable object, this can result in fire.	1.4.4
		Do not operate with the terminal block cover removed. This can result in electric shock.
		Failure to do so can lead to risk of electric shock and can result in death or serious injury.	1.4.4
Mandatory		An emergency stop device must be installed that fits with system specifications (e.g. shut
		off input power then engage mechanical brake). Operation cannot be stopped immediately
action		by the inverter alone, thus resulting in an accident or injury.	1.4.4
		All options used must be those specified by Toshiba.
		The use of any other option will result in an accident.	10
		When using switchgear for the inverter, it must be installed in a cabinet.
		Failure to do so can lead to risk of electric shock.
		Caution	Reference
			section
		When transporting or carrying, do not hold by the front panel covers.	2.
		The covers will come off and the unit will drop, resulting in injury.
Prohibited		Do not install in any area where the unit would be subject to large amounts of vibration.	1.4.4
		This could cause the unit to fall, resulting in bodily injury.

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I
					Caution	Reference
						section
					When removing and installing the terminal cover with a screwdriver, be sure not to scratch	1.3.2
					your hand as these results in injury.	1.3.2
					Pressing too hard on the screwdriver can scratch the inverter.
					Always turn the power off when removing the wiring cover.	1.3.2
					After wiring is complete, be sure to replace the terminal cover.	1.3.2
			Mandatory		The main unit must be installed on a base that can bear the unit's weight.	1.4.4
			action		If the unit is installed on a base that cannot withstand that weight, the unit can fall,
					resulting in injury.	1.4.4
					If braking is necessary (to hold motor shaft), install a mechanical brake.
					The brake on the inverter will not function as a mechanical hold, and if used for that
					purpose, injury will result.
		Wiring
					Warning	Reference
						section
					Do not connect input power to the output (motor side) terminals (U/T1, V/T2, W/T3).	2.2
					Connecting input power to the output could destroy the inverter or cause a fire.	2.2
					Do not insert a braking resistor between DC terminals (between PA/+ and PC/- or PO and
					PC/-).
					It could cause a fire.	2.2
			Prohibited		First shut off input power and wait at least 15 minutes before touching terminals and wires
					on equipment (MCCB) that is connected to inverter power side.
					Touching the terminals and wires before that time could result in electric shock.	2.2
					Do not shut down the external power supply on ahead when VIA terminal is used as logic
					input terminal by external power supply.
					It could cause unexpected result as VIA terminal is ON status.
					Electrical construction work must be done by a qualified expert.	2.1
					Connection of input power by someone who does not have that expert knowledge can
					result in fire or electric shock.	2.1
					Connect output terminals (motor side) correctly.
					If the phase sequence is incorrect, the motor will operate in reverse and that can result in
					injury.	2.1
					Wiring must be done after installation.
					If wiring is done prior to installation, that can result in injury or electric shock.	2.1
					The following steps must be performed before wiring.
					(1) Turn off all input power.
					(2) Wait at least 15 minutes and check to make sure that the charge lamp is no longer lit.
					(3) Use a tester that can measure DC voltage (400VDC or 800VDC or more), and check to
			Mandatory		make sure that the voltage to the DC main circuits (across PA/+ - PC/-) is 45V or less.
			action		If these steps are not properly performed, the wiring will cause electric shock.	2.1
					Tighten the screws on the terminal block to specified torque.
					If the screws are not tightened to the specified torque, it can lead to fire.	1.4.4
					Check to make sure that the input power voltage is +10%, -15% of the rated power
					voltage (±10% when the load is 100% in continuous operation) written on the name plate.
					If the input power voltage is not +10%, -15% of the rated power voltage (±10% when the
					load is 100% in continuous operation), this can result in fire.	2.2
					Set a parameter f109 when VIA or VIB terminals are used as logic input terminal.
					If it is not set, it could result in malfunction.	2.2
					Set a parameter f147 when S3 terminal is used as PTC input terminal.
					If it is not set, it could result in malfunction.
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			Warning	Reference			I
				section
			Ground must be connected securely.	2.1
			If the ground is not securely connected, it could lead to electric shock or fire.	2.2
	Be Grounded			10.
			Caution	Reference
				section
			Do not attach devices with built-in capacitors (such as noise filters or surge absorbers) to	2.1
			the output (motor side) terminals.
	Prohibited		This could cause a fire.
Operations
			Warning	Reference
				section
			Never touch the internal connector while the upper terminal cover of control panel is	1.3.2
			opened.
			There is a risk of electrical shock because it carries a high voltage.	3.
			Do not touch inverter terminals when electrical power is going to the inverter even if the
			motor is stopped.
			Touching the inverter terminals while power is connected to it will result in electric shock.	3.
	Prohibited		Do not touch switches when the hands are wet and do not try to clean the inverter with a
			damp cloth.
			Such practices will result in electric shock.
			Do not go near the motor in alarm-stop status when the retry function is selected.	3.
			The motor will suddenly restart and that could result in injury.
			Take measures for safety, e.g. attaching a cover to the motor, against accidents when the
			motor unexpectedly restarts.
			Turn the input power on only after attaching the terminal block cover.	3.
			When enclosed inside a cabinet and used with the terminal block cover removed, always
			close the cabinet doors first and then turn the power on. If the power is turned on with the
			terminal block cover or cabinet doors open can result in electric shock.
	Mandatory		Make sure that operation signals are off before resetting the inverter after malfunction.	3.
	action		If the inverter is reset before turning off the operating signal, the motor can restart
			suddenly, resulting in injury.
				3.1
			If incorrect setting, the drive will have some damage or unexpected movement. Be sure to
			set the setup menu correctly.
			Caution	Reference
				section
			Observe all permissible operating ranges of motors and mechanical equipment. (Refer to	3.
			the motor's instruction manual.)
			Not observing these ranges will result in injury.	6.29.2
			Do not set the stall prevention level ( ) extremely low.
			If the stall prevention level parameter ( ) is set at or below the no-load current of
	Prohibited		the motor, the stall preventive function will be always active and increase the frequency
			when it judges that regenerative braking is taking place.
			Do not set the stall prevention level parameter ( ) below 30% under normal use
			conditions.
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I
					Caution	Reference
						section
					Use an inverter that conforms to the specifications of power supply and three-phase	1.4.1
					induction motor being operated. If the inverter being used does not conform to those
					specifications, not only will the three-phase induction motor not rotate correctly, but it will
			Mandatory		cause serious accidents through overheating and fire.	1.4.3
					The leakage current through the input/output power cables of inverter and capacitance of
			action		motor can affect to peripheral devices.
					The value of leakage current is increased under the condition of the PWM carrier
					frequency and the length of the input/output power cables. In case the total cable length
					(total of length between an inverter and motors) is more than 100m, overcurrent trip can
					occur even the motor no-load current.
					Make enough space among each phase cable or install the filter (MSF) as
					countermeasure.
			 When operation by using remote keypad is selected
					Warning	Reference
						section
					Set the parameter Communication time-out time (f803), Communication time-out	6.38.1
					action (f804) and Disconnection detection of extension panel (f731).
					If these are not properly set, the inverter can not be stopped immediately in breaking
			Mandatory		communication and this could result in injury and accidents.	6.38.1
					An emergency stop device and the interlock that fit with system specifications must be
			action		installed.
					If these are not properly installed, the inverter can not be stopped immediately and this
					could result in injury and accidents.
		When sequence for restart after a momentary failure is selected (inverter)
					Caution	Reference
						section
					Stand clear of motors and mechanical equipment.	5.9
					If the motor stops due to a momentary power failure, the equipment will start suddenly
			Mandatory		after power is restored. This could result in unexpected injury.	5.9
					Attach caution label about sudden restart after a momentary power failure on inverters,
			action		motors and equipment for prevention of accidents in advance.
		When retry function is selected (inverter)
					Caution	Reference
						section
					Stand clear of motors and equipment.	6.19.3
					If the motor and equipment stop when the alarm is given, selection of the retry function will
					restart them suddenly after the specified time has elapsed. This could result in unexpected
			Mandatory		injury.
			action		Attach caution label about sudden restart in retry function on inverters, motors and	6.19.3
					equipment for prevention of accidents in advance.

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Maintenance and inspection							I
			Warning	Reference
				section
			Do not replace parts.	14.2
			This could be a cause of electric shock, fire and bodily injury. To replace parts, call your
	Prohibited		Toshiba distributor.
			The equipment must be inspected daily.	14.
			If the equipment is not inspected and maintained, errors and malfunctions can not be
			discovered and that could result in accidents.
			Before inspection, perform the following steps.	14.
			(1) Turn off all input power to the inverter.	14.2
	Mandatory		(2) Wait at least 15 minutes and check to make sure that the charge lamp is no longer lit.
	action		(3) Use a tester that can measure DC voltages (400V/800V DC or more), and check that
			the voltage to the DC main circuits (across PA/+ - PC/-) is 45V or less.
			Performing an inspection without carrying out these steps first could lead to electric shock.
Disposal
			Caution	Reference
				section
			If you dispose of the inverter, have it done by a specialist in industry waste disposal (*).	16.
			If you dispose of the inverter by yourself, this can result in explosion of capacitor or
			produce noxious gases, resulting in injury.
	Mandatory	(*) Persons who specialize in the processing of waste and known as "industrial waste
			product collectors and transporters" or "industrial waste disposal persons”. Please
	action		observe any applicable law, regulation, rule or ordinance for industrial waste disposal.

Attach caution labels

Shown here are examples of caution labels to prevent, in advance, accidents in relation to inverters, motors and other equipment. Be sure to affix the caution label where it is easily visible when selecting the auto-restart function (5.9) or the retry function (6.19.3).

If the inverter has been programmed for restart sequence of momentary power failure, place warning labels in a place where they can be easily seen and read.

(Example of caution label)

Caution (Functions programmed for restart)

Do not go near motors and equipment. Motors and equipment that have stopped temporarily after momentary power failure will restart suddenly after recovery.

If the retry function has been selected, place warning labels in a location where they can be easily seen and read.

(Example of caution label)

Caution (Functions programmed for retry)

Do not go near motors and equipment. Motors and equipment that have stopped temporarily after an alarm will restart suddenly after the specified time has elapsed.

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		Contents
I	Safety precautions.........................................................................................................................................................		1
1.	Read first		A-1
	1.1	Check product purchase....................................................................................................................................	A-1
	1.2	.....................................................................................................................................Contents of the product	A-2
	1.3	Names and functions.........................................................................................................................................	A-3
	1.4	Notes on the application ....................................................................................................................................	A-22
2.	Connection ....................................................................................................................................................................		B-1
	2.1	Cautions on wiring .............................................................................................................................................	B-1
	2.2	Standard connections ........................................................................................................................................	B-3
	2.3	Description of terminals .....................................................................................................................................	B-6
3.	Operations .....................................................................................................................................................................		C-1
	3.1	How to Set the Setup Menu...............................................................................................................................	C-2
	3.2	Simplified Operation of the VF-S15 ...................................................................................................................	C-4
	3.3	How to operate the VFS15 ..............................................................................................................................	C-8
4.	Setting parameters ........................................................................................................................................................		D-1
	4.1	Setting and Display Modes ................................................................................................................................	D-1
	4.2	How to set parameters.......................................................................................................................................	D-3
	4.3	Functions useful in searching for a parameter or changing a parameter setting................................................	D-7
	4.4	Checking the region settings selection ..............................................................................................................	D-13
	4.5	EASY key function .............................................................................................................................................	D-14
5.	Main parameters............................................................................................................................................................		E-1
	5.1	Meter setting and adjustment ............................................................................................................................	E-1
	5.2	Setting acceleration/deceleration time ...............................................................................................................	E-4
	5.3	Maximum frequency ..........................................................................................................................................	E-5
	5.4	Upper limit and lower limit frequencies ..............................................................................................................	E-6
	5.5	Base frequency..................................................................................................................................................	E-7
	5.6	Setting the electronic thermal ............................................................................................................................	E-8
	5.7	Preset-speed operation (speeds in 15 steps) ....................................................................................................	E-16
	5.8	Switching between two frequency commands ...................................................................................................	E-19
	5.9	Auto-restart (Restart of coasting motor).............................................................................................................	E-21
	5.10	Changing operation panel display......................................................................................................................	E-23
6.	Other parameters...........................................................................................................................................................		F-1
	6.1	Parameters useful for setting and adjustments..................................................................................................	F-2
	6.2	Selection of operation mode ..............................................................................................................................	F-12
	6.3	Selecting control mode ......................................................................................................................................	F-17

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		6.4	Manual torque boost - increasing torque boost at low speeds ...........................................................................	F-24
		6.5	Signal output ......................................................................................................................................................	F-25
		6.6	Input signal selection..........................................................................................................................................	F-28
		6.7	Terminal function selection.................................................................................................................................	F-31
		6.8	Basic parameters 2	F-33
		6.9	V/f 5-point setting ...............................................................................................................................................	F-35
		6.10	Frequency priority selection ...............................................................................................................................	F-35
		6.11	Operation frequency...........................................................................................................................................	F-44
		6.12	DC braking .........................................................................................................................................................	F-46
		6.13	Stop at lower-limit frequency operation (sleep function).....................................................................................	F-48
		6.14	Jog run mode .....................................................................................................................................................	F-49
		6.15	Jump frequency - avoiding resonant frequencies...............................................................................................	F-51
		6.16	Bumpless operation ...........................................................................................................................................	F-52
		6.17	Low voltage operation ........................................................................................................................................	F-54
		6.18	PWM carrier frequency ......................................................................................................................................	F-54
		6.19	Trip-less intensification.......................................................................................................................................	F-60
		6.20	Drooping control.................................................................................................................................................	F-73
		6.21	Light-load high-speed operation function ...........................................................................................................	F-75
		6.22	Braking function .................................................................................................................................................	F-75
		6.23	Acceleration/deceleration suspend function (Dwell function) .............................................................................	F-76
		6.24	PID control .........................................................................................................................................................	F-78
		6.25	Setting motor constants......................................................................................................................................	F-85
		6.26	Torque limit.........................................................................................................................................................	F-91
		6.27	Acceleration/deceleration time 2 and 3 ..............................................................................................................	F-96
		6.28	Shock monitoring function..................................................................................................................................	F-100
		6.29	Protection functions............................................................................................................................................	F-101
		6.30	Forced fire-speed control function......................................................................................................................	F-115
		6.31	Override .............................................................................................................................................................	F-116
		6.32	Analog input terminal function selection.............................................................................................................	F-119
		6.33	Adjustment parameters ......................................................................................................................................	F-120
		6.34	Operation panel parameter ................................................................................................................................	F-124
		6.35	Tracing functions................................................................................................................................................	F-134
		6.36	Integrating wattmeter .........................................................................................................................................	F-134
		6.37	Parameter registration to easy setting mode......................................................................................................	F-134
		6.38	Communication function.....................................................................................................................................	F-135
		6.39	Permanent magnet motors.................................................................................................................................	F-143
		6.40	Traverse function ...............................................................................................................................................	F-144
		7. Operations with external signal ......................................................................................................................................		G-1
		7.1	Operating external signals .................................................................................................................................	G-1
		7.2	Applied operations by an I/O signal (operation from the terminal block) ............................................................	G-2
		7.3	Speed instruction (analog signal) settings from external devices.......................................................................	G-12

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8.	Monitoring the operation status .....................................................................................................................................		H-1
	8.1	Flow of status monitor mode..............................................................................................................................	H-1
	8.2	Status monitor mode..........................................................................................................................................	H-2
	8.3	Display of trip information ..................................................................................................................................	H-6
9.	Measures to satisfy the standards		I-1
	9.1	How to cope with the CE Marking Directive.......................................................................................................	I-1
	9.2	Compliance with UL Standard and CSA Standard .............................................................................................	I-6
10. Peripheral devices .........................................................................................................................................................			J-1
	10.1	Selection of wiring materials and devices ..........................................................................................................	J-1
	10.2	Installation of a magnetic contactor ...................................................................................................................	J-4
	10.3	Installation of an overload relay .........................................................................................................................	J-5
	10.4	Optional external devices ..................................................................................................................................	J-6
11.	Table of parameters and data ........................................................................................................................................		K-1
	11.1	Frequency setting parameter.............................................................................................................................	K-1
	11.2	Basic parameters...............................................................................................................................................	K-1
	11.3	Extended parameters ........................................................................................................................................	K-5
	11.4	Default settings by inverter rating ......................................................................................................................	K-28
	11.5	Default settings by setup menu .........................................................................................................................	K-29
	11.6	Input Terminal Function .....................................................................................................................................	K-30
	11.7	Output Terminal Function...................................................................................................................................	K-34
	11.8	Application easy setting .....................................................................................................................................	K-38
	11.9	Unchangeable parameters in running................................................................................................................	K-39
12.	Specifications.................................................................................................................................................................		L-1
	12.1	Models and their standard specifications...........................................................................................................	L-1
	12.2	Outside dimensions and mass...........................................................................................................................	L-4
13. Before making a service call - Trip information and remedies .......................................................................................			M-1
	13.1	Trip/Alarm causes and remedies .......................................................................................................................	M-1
	13.2	Restoring the inverter from a trip .......................................................................................................................	M-7
	13.3	If the motor does not run while no trip message is displayed ............................................................................	M-8
	13.4	How to determine the causes of other problems................................................................................................	M-9
14.	Inspection and maintenance..........................................................................................................................................		N-1
	14.1	Regular inspection.............................................................................................................................................	N-1
	14.2	Periodical inspection..........................................................................................................................................	N-2
	14.3	Making a call for servicing .................................................................................................................................	N-5
	14.4	Keeping the inverter in storage..........................................................................................................................	N-5

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		15.	Warranty.........................................................................................................................................................................	O-1
		16.	Disposal of the inverter ..................................................................................................................................................	P-1

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1.

Read first

1.1

Check product purchase

Before using the product you have purchased, check to make sure that it is exactly what you ordered.

Caution

1

Use an inverter that conforms to the specifications of power supply and three-phase induction

motor being used. If the inverter being used does not conform to those specifications, not only will

Mandatory

the three-phase induction motor not rotate correctly, but it can also cause serious accidents

through overheating and fire.

action

Inverter main unit

Rating label

Model

Power supply

Motor capacity

Carton box	Rating label	Name plate
	Danger label	Name plate
		Inverter Type
Type indication label		Inverter rated
		output capacity
		Power supply
Setup sheet		Rated input
		current
	Danger label	Rated output
		current

A-1

E6581611

Quick start manual

Danger label kit

Danger labels for sticking in 6 languages.

1

CD-ROM

Contains the instruction manual in digital form

WDANGERRNING

ADVERTENCIA

Risk of injury, electric shock or fire.

	Read the instruction manual.
	Do not open the cover while power is applied
		DANGER
	or for 15 minutes after power has been removed.
	Ensure proper earth connection.	Risk of injury, electric shock or fire.
		Read the instruction manual. Ensure proper earth connection.
		Do not open the cover while power is applied
		or for 15 minutes after power has been removed.

WARNUNG

DANGER

Risk of injury, electric shock or fire.

Read the instruction manual. Ensure proper earth connection. Do not open the cover while power is applied

or for 15 minutes after power has been removed.

AVVERTENZA

DANGER

Risk of injury, electric shock or fire.

Read the instruction manual. Ensure proper earth connection. Do not open the cover while power is applied

or for 15 minutes after power has been removed.

DANGER

Risk of injury, electric shock or fire.

Read the instruction manual. Ensure proper earth connection. Do not open the cover while power is applied

or for 15 minutes after power has been removed.

AVERTISSEMENT

Risque de blessure, d’électrocution ou d’incendie. Lire le manuel d’instruction.

Avant d’intervenir dans le variateur couper la puissance et attendre 15 minutes avant d’ouvrir le couvercle.

Assurer un raccordement approprié à la terre.

DANGER

Risk of injury, electric shock or fire.

Read the instruction manual. Ensure proper earth connection. Do not open the cover while power is applied

or for 15 minutes after power has been removed.

English

Germany / English

Italian / English

Spanish / English

Chinese / English

France / English

1.2Contents of the product

Explanation of the name plate label

Type

-

Form

V

F

S

1

5

S

2

0

0

7

P

L

- W

Model name

Input (AC) voltage

Applicable motor

Additional functions I

Additional functions

capacity

TOSVERT

2 : 200V to 240V

002

:

0.2kW

L: Built-in high-attenuation

W: W orld model

VF-S15 series

4 : 380V to 500V

004

:

0.4kW

EMC filter

None: Japanese model

007

: 0.75kW

M: Built-in basic filter

015

:

1.5kW

022

:

2.2kW

037

:

4.0kW

Operation panel

Number of power

055

:

5.5kW

phases

075

:

7.5kW

P: Provided

S: single-phase

110

:

11kW

None:three-phase

150

:

15kW

Note 1) Always shut power off first then check the ratings label of inverter held in a cabinet.

Note 2) ID label is stuck for special specification product.

This instruction manual is for the “Ver. 102” or “Ver104” CPU version of the inverter.

The function in this manual may not be partially realized in the previous CPU version.

Please be informed that CPU version will be frequently upgraded.

A-2

E6581611

1.3Names and functions

1.3.1 Outside view

Charge lamp

STATUS lamp

Lights and blinks when using CANopen® communication option.

[Front view]

Hole for control circuit wiring

RS485 connector

Hole for main

circuit wiring

Indicates there is a high voltage still in the inverter.

Do not open the terminal 1 block cover when this lamp

is lit because it is dangerous.

Cover

This is the body and terminal block cover.

Always close this cover before operation to avoid accidentally touching the terminal block.

The serial number is recorded on the back side.

Door lock

Slide the door lock to upside for unlock.

Protective label (Note 1)

Cooling fin

Ventilation

Name plate

[Bottom view]	[Side view]	Mounting part of
		EMC plate

Note 1) Remove the protective label as shown on the next page when installing the inverter side by side with other inverters and using the inverter in locations with temperatures above 40°C.

A-3

Example of the protective label on the top of the inverter

1

[Opening the cover]

RUN	STOP
EASY	MODE

E6581611

RUN STOP

MODE

Insert a small screw driver and slide the door lock to upside for unlock.

(Slide it to downside for lock.)

About the monitor display

The LED on the operation panel uses the following symbols to indicate parameters and operations.

LED display (numbers)

0

1

2

3

4

5

6

7

8

9

-

0

1

2

3

4

5

6

7

8

9

-

LED display (letters)

Aa

Bb

C

c

Dd

Ee

Ff

Gg

H

h

I

i

Jj

Kk

Ll

a

b

c

w

d

e

f

g

h

k

i

}

j

l

Mm

Nn

O

o

Pp

Qq

Rr

Ss

Tt

Uu

Vv

Ww

Xx

Yy

Zz

m

n

o

x

p

q

r

s

t

u

v

y

A-4

E6581611

[Operation panel]

RUN lamp

lamp

Hz lamp

Lit when a frequency is not output with the ON run command. This lamp blinks when operation starts.

PRG lamp

When lit, the inverter is in parameter setting mode. When blinking, the inverter is in auh.

Displayed numbers are			Displayed numbers are
in %.			in Hertz.

MON lamp

While this is lit, the inverter is in monitor mode.

While blinking, the inverter is in "Past Trip History Details Monitor Display".

Setting dial

Turning the dial left and right changes the operation frequency, parameters and etc.

Setting dial lamp

Setting the operation frequency while this lamp is lit.

Center of the

setting dial

Pressing the center of the setting dial is used for determining values.

EASY key

Switches between easy and standard setting modes.

EASY key lamp

Lights when the EASY key is enabled.

RUN key

1

Pressing this key while the RUN key lamp is on starts operation.

RUN key lamp

Lights when the RUN key is enabled.

STOP key

While the RUN lamp is blinking, pressing this key once to slow down and stop the inverter.

During the terminal block operation, pressing this key twice for emergency stop. During trip, pressing this key twice for reset.

MODE key

Switches between run, settings, and status monitor modes.

A-5

E6581611

1.3.2 Opening terminal cover and terminal block

Warning

Never touch the internal connector while the upper cover of control panel is opened. There is a risk of electrical shock because it carries a high voltage.

1 Prohibited

Caution

Mandatory

action

When removing and mounting the terminal cover or the terminal block with a screwdriver, be sure not to scratch your hand as these results in injury.

Pressing too hard on the screwdriver can scratch the inverter.

Always turn the power off when removing the wiring cover.

After wiring is complete, be sure to replace the terminal cover.

Use the following procedure to open the terminal cover and pull the power terminal block.

	Inverter type	Procedure	Reference
			number
	VFS15-2004PM-W to 2007PM-W	In the beginning, remove the outside terminal	(1)
		block cover.
	VFS15S-2002PL-W to 2007PL-W
		Next, remove the inside terminal block cover.	(2)
	VFS15-2015PM-W to 2037PM-W	In the beginning, remove the outside terminal	(3)
	VFS15S-2015PL-W, 2022PL-W	block cover.
	VFS15-4004PL-W to 4015PL-W	Next, remove the inside terminal block cover.	(4)
		In the beginning, remove the outside terminal	(3)
	VFS15-4022PL-W, 4037PL-W	block cover.
		Next, remove the inside terminal block cover.	(5)
	VFS15-2055PM-W to 2150PM-W	Follow a procedure and remove the power	(6)
	VFS15-4055PL-W to 4150PL-W	terminal cover.

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E6581611

(1) Removing the outside terminal block cover (VFS15-2004PM-W to 2007PM-W, VFS15S-2002PL-W to 2007PL-W)

1)

2)

1

Insert a screwdriver or other thin object into the hole indicated with the mark.

Press in on the screwdriver.

3)

4)

While pressing on the screwdriver, rotate the terminal cover downward to remove it.

Pull the terminal cover up at an angle.

●After wiring is complete, be sure to restore the terminal cover to its original position.

A-7

E6581611

(2) Removing the inside terminal block cover (VFS15-2004PM-W to 2007PM-W, VFS15S-2002PL-W to 2007PL-W)

1)

2)

1

The finger is put on to the tab part of the terminal block cover.

While pressing on the screwdriver, rotate the terminal cover downward to remove it.

3)

Pull the terminal cover up at an angle.

●After wiring is complete, be sure to restore the terminal cover to its original position.

A-8

E6581611

(3) Removing the outside terminal block cover (VFS15-2015PM-W to 2037PM-W, VFS15S-2015PL-W, 2022PL-W, VFS15-4004PL-W to 4037PL-W)

1)

2)

1

Insert a screwdriver or other thin object into the hole indicated with the mark.

Press in on the screwdriver.

3)

While pressing on the screwdriver, sidles the terminal cover downward to remove it.

●After wiring is complete, be sure to restore the terminal cover to its original position.

A-9

E6581611

(4) Removing the inside terminal block cover (VFS15-2015PM-W to 2037PM-W, VFS15S-2015PL-W, 2022PL-W, VFS15-4004PL-W to 4015PL-W)

1)	2)
	%
	Hz
	RUN
	STOP
	EASY
	MODE
1
	R/L1
	S/L2
	T/L3

%

Hz

RUN

STOP

EASY

MODE

R/L1

S/L2

T/L3

The finger is put on to the tab part of the terminal block cover.

While pressing on the screwdriver, rotate the terminal cover downward to remove it.

3)

%

Hz

RUN

STOP

EASY

MODE

R/L1

S/L2

T/L3

Pull the terminal cover up at an angle.

●After wiring is complete, be sure to restore the terminal cover to its original position.

A-10

(5) Removing the inside terminal block cover (VFS15-4022PL-W, 4037PL-W)

1)

2)

PB

PO

PA/+

PC/-

U/-T1

STOP

RUN

EASY

MODE

STOP

RUN

EASY

MODE

V/-T2	W/-T3

PB	PO
		PA/+
			PC/-

E6581611

1

The finger is put on to the tab part of the terminal block cover.

3)

STOP

RUN

EASY

MODE

PB	PO
		PA/+
			PC/-

While pressing on the screwdriver, rotate the terminal cover downward to remove it.

Pull the terminal cover up at an angle.

●After wiring is complete, be sure to restore the terminal cover to its original position.

A-11

1

E6581611

(6) Removing the power terminal cover (VFS15-2055PM-W to 2150PM-W, VFS15-4055PL-W to 4150PL-W)

1)

2)

RUN	STOP	RUN	STOP
EASY	MODE	EASY	MODE

Insert a screwdriver or other thin object into the hole indicated with the mark.

3)

RUN	STOP
EASY	MODE

Press in on the screwdriver.

While pressing on the screwdriver, slide the terminal cover downward to remove it.

●After wiring is complete, be sure to restore the terminal cover to its original position.

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E6581611

1.3.3 Power circuit and control circuit terminal blocks

1) Power circuit terminal

In case of the lug connector, cover the lug connector with insulated tube, or use the insulated lug connector.

	(Recommended Lug connectors and Insulated Tubes)				1
		Wire Size	Manufacturer and Type-Form
	Screw Size		Lug connector	Insulated Tube
		(mm2)
			JST	SHINAGAWA SHOKO
	M3.5 screw	1.5-2.5	V2-M3
	M4 screw	1.5-2.5	V2-4
		3.5-5.5	V5.5-4
		1.5-2.5	V2-5
	M5 screw	3.5-6.0	V5.5-5
		8.0-10	R8-5	TCM-81
		14-16	R14-5	TCM-141
		1.5-2.5	V2-6
		3.5-6.0	R5.5-6	TCM-53
	M6 screw	8.0-10	R8-6	TCM-81
		14-16	R14-6	TCM-141
		22-25	R22-6	TCM-221

Use a plus or minus screwdriver to loose or tighten screws.

Screw size	Tightening torque
M3.5 screw	1.0 Nm	8.9 lbin
M4 screw	1.4 Nm	12.4 lbin
M5 screw	2.4 Nm	20.8 lbin
M6 screw	4.5 Nm	40.0 lbin
M4 screw (grounding terminal)	1.4 Nm	12.4 lbin
M5 screw (grounding terminal)	2.8 Nm	24.8 lbin

Refer to section 2.3.1 for details about terminal functions.

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E6581611

VFS15-2004PM-W to 2007PM-W

M3.5 screw

1

Shorting-bar

Grounding terminal	Grounding terminal
	(M4 screw)
(M4 screw)
	Grounding terminal
For EMC plate	(M5 screw)

Note1) Bend the clips on the wiring port of the terminal cover to connect the PB, PO, PA/+, and PC/- terminals. Note2) Be careful to insert all wires into the cage of terminal block.

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E6581611

VFS15-2015PM-W, 2022PM-W

M4 screw

Shorting-bar

1

	Grounding terminal	Grounding terminal
	(M4 screw)	(M4 screw)
	Grounding terminal	For EMC plate
	(M5 screw)

VFS15-2037PM-W

M4 screw

Shorting-bar

	Grounding terminal
For EMC plate	(M5 screw)

Note1) Bend the clips on the wiring port of the terminal cover to connect the PB, PO, PA/+, and PC/- terminals. Note2) Be careful to insert all wires into the cage of terminal block.

A-15

E6581611

VFS15S-2002PL-W to 2007PL-W

Grounding capacitor switch

M3.5 screw

1

Shorting-bar

Grounding terminal

Grounding terminal

(M4 screw)

(M4 screw)

Grounding terminal

For EMC plate

(M5 screw)

VFS15S-2015PL-W, 2022PL-W

	Grounding capacitor switch	M4 screw
		Shorting-bar

Grounding terminal

Grounding terminal

(M4 screw)

Grounding terminal

(M4 screw)

(M5 screw)

For EMC plate

Note1) Bend the clips on the wiring port of the terminal cover to connect the PB, PO, PA/+, and PC/- terminals. Note2) Be careful to insert all wires into the cage of terminal block.

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E6581611

VFS15-4004PL-W to 4015PL-W

Shorting-bar

Grounding capacitor switch

M4 screw

1

		Grounding terminal
	For EMC plate	(M5 screw)
	VFS15-4022PL-W, 4037PL-W
Grounding capacitor
switch		M4 screw

Shorting-bar

	Grounding terminal
For EMC plate	(M5 screw)

Note1) Bend the clips on the wiring port of the terminal cover to connect the PB, PO, PA/+, and PC/- terminals. Note2) Be careful to insert all wires into the cage of terminal block.

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E6581611

VFS15-2055PM-W, 2075PM-W

VFS15-4055PL-W, 4075PL-W

Grounding capacitor switch

(4055PL-W, 4075PL-W only)

M5 screw

1

Shorting-bar
	Grounding terminal
	(M5 screw)
Grounding terminal
(M5 screw)	For EMC plate

VFS15-2110PM-W, 2150PM-W

M6 screw

Shorting-bar

	Grounding terminal	Grounding terminal
	(M5 screw)
		(M5 screw)
		For EMC plate

Note1) Bend the clips on the wiring port of the terminal cover to connect the PB, PO, PA/+, and PC/- terminals. Note2) Be careful to insert all wires into the cage of terminal block.

A-18