Texas Instruments UCC3858N, UCC3858DWTR, UCC3858DW Datasheet

UCC1858 UCC2858 UCC3858
PRELIMINARY
DESCRIPTION
The UCC3858 provides all of the control functions necessary for active power factor corrected preregulators which require high efficiency at low power operation. The controller achieves near unity power factor by shaping the AC input line current waveform to correspond to the AC input line voltage using average current mode control.
The PWM technique used in the UCC3858 is leading edge modulation. When combined with the more conventional trailing edge modulation on the downstream converter, this scheme offers the benefit of reduced rip­ple current on the bulk storage capacitor. The oscillator is designed for easy synchronization to the downstream converter. A simple synchroni­zation scheme can be implemented by connecting the PWM output of the downstream converter to the SYNC pin.
(continued)
High Efficiency, High Power Factor Preregulator
BLOCK DIAGRAM
FEATURES
Programmable PWM Frequency Foldback for Higher Efficiency at Light Loads
Leading Edge PWM for Reduced Output Capacitor Ripple Current
Controls Boost PWM to Near Unity Power Factor
World Wide Operation without Switches
Accurate Power Limiting
Synchronizable Oscillator
100µA Startup Supply Current
Low Power BCDMOS
12V to 18V Operation
03/99
UDG-96191-1
2
UCC1858 UCC2858 UCC3858
ABSOLUTE MAXIMUM RATINGS
Supply Voltage VDD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18V
Gate Drive Current
Continuous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2A
Pulsed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500mA
Input Current IAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200mA
Power Dissipation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1W
Storage Temperature . . . . . . . . . . . . . . . . . . . 65°C to +150°C
Junction Temperature. . . . . . . . . . . . . . . . . . . 55°C to +150°C
Lead Temperature (Soldering, 10 Sec.). . . . . . . . . . . . . +300°C
Analog Inputs
Maximum Forced Voltage . . . . . . . . . . . . . . . . –0.3V to 11V
Unless otherwise indicated, voltages are reference to ground and cur­rents are positive into, negative out of the specified terminal. Pulsed is defined as a less than 10% duty cycle with a maximum duration of 500ns. Consult Packaging Section of Databook for thermal limitations and considerations of packages.
Controller improvements include an onboard peak detec­tor for the input line RMS voltage, an integrated overcurrent shutdown, overvoltage shutdown and signifi­cantly lower quiescent operating current. The peak de­tector eliminates an external 2-pole low pass filter for RMS detection. This simplifies the converter design as well as providing an approximate 6X improvement in in­put line transient response. The current signal is ex­tracted from the current error amplifier input to provide a cycle-by-cycle peak current limit. Low startup and oper­ating currents which are achieved through the use of
Unitrode’s BCDMOS process simplify the bootstrap supply design as well as minimize losses in the control circuit. A transconductance voltage error amplifier allows output voltage sensing for internal overvoltage protection.
Additional features include: undervoltage lockout for reli­able off-line startup, a precision 7.5V reference, and a precision RMS detection and signal conditioning circuit. Chip shutdown can be attained by bringing the FBL pin below 0.5V.
DESCRIPTION (cont.)
ELECTRICAL CHARACTERISTICS:
Unless otherwise stated, these specifications apply for TA= 0°C to 70°C for the
UCC3858, –40°C to +85°C for the UCC2858, and –55°C to +150°C for the UCC1858, V
VDD
= 12V, RT= 24k, CT= 330pF, R
FBM
=
96k, I
IAC
= 100µA, TA= TJ.
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
Overall
Supply Current, Off V
CAO
, V
VAO
= 0V, VDD= UVLO – 0.3V 100 250 µA Supply Current, On FBL = 0V 2 3.5 5 mA VDD Turn-On Threshold 12 13.5 15.5 V VDD Turn-Off Threshold 10 V UVLO Hysteresis 3.2 3.5 3.8 V
Voltage Amplifier
Input Voltage T
A
= 25°C 2.95 3 3.05 V Over Voltage Protection Volts Above VA– Input Voltage 0.12 0.14 0.16 V VA– Bias Current –0.5 –1 µA Open Loop Gain V
OUT
= 2V to 5V 45 50 dB VAO High Load = –25µA 5.7 6 6.3 V VAO Low Load = 25µA 0.3 0.5 V Output Source Current V
VA
– = 2.8V –50 µA
Output Sink Current V
VA
– = 3.2V 50 µA
Transconductance I
OUT
= ± 50µA 400 600 1000 µS
VDD
OUT
GND
RT
CT
SYNC
FBM
FBL
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
CRMS
IAC
VAO
CAO
VA–
MOUT
VREF
CA–
CONNECTION DIAGRAM
DIP-16, SOIC-16 (TOP VIEW) J, N,DW Packages
3
UCC1858 UCC2858 UCC3858
ELECTRICAL CHARACTERISTICS:
Unless otherwise stated, these specifications apply for TA= 0°C to 70°C for the
UCC3858, –40°C to +85°C for the UCC2858, and –55°C to +150°C for the UCC1858, V
VDD
= 12V, RT= 24k, CT= 330pF, R
FBM
=
96k, I
IAC
= 100µA, TA= TJ.
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
Current Amplifier
Input Offset Voltage V
CM
= 0V, V
CAO
= 3V –3 0 3 mV
Input Bias Current V
CM
= 0V, V
CAO
= 3V –6.5 –5 µA
Input Offset Current V
CM
= 0V, V
CAO
= 3V –0.5 0.0 0.5 µA
Open Loop Gain V
CM
= 0V, V
CAO
= 2V to 5V 80 90 dB
CMRR V
CM
= 0V to 1.5V, V
CAO
= 3V 65 80 dB
CAO High V
CA
= 0V, V
MOUT
= 1V, IL= –50µA 6.5 7 7.5 V
CAO Low V
CA
= 1V, V
MOUT
= 0V, IL= 1mA 0.2 0.3 V
Maximum Output Source Current –130 –150 µA
Voltage Reference
Output Voltage I
REF
= 0mA, TA= 25°C 7.313 7.5 7.688 V Over Temperature, UCC3858 7.294 7.5 7.707 V Over Temperature, UCC2858, UCC1858 7.239 7.5 7.762 V
Load Regulation I
REF
= 0mA to 2mA 3 5 mV
Line Regulation V
DD
= 12V to 16V 30 mV
Short Circuit Current V
REF
= 0V 35 50 mA
Oscillator
Initial Accuracy TA= 25°C 90 100 110 kHz Voltage Stability V
DD
= 12V to 16V 1 %
Total Variation Line, Temperature 80 120 kHz Ramp Amplitude (p-p) Oscillator Free Running, VAO = 5.5V 3.3 3.5 3.7 V Ramp Peak Voltage Oscillator Free Running, VAO = 5.5V 4.4 4.6 4.8 V
Peak Current Limit
PKLMT Threshold Voltage (V
CA
–)–V
MOUT
350 450 550 mV PKLMT Hysteresis 100 200 mV PKLMT Propagation Delay 1 µs
Multiplier Section
High Line, Low Power I
AC
= 100µA, V
CRMS
= 3.5V, VA
OUT
= 1.25V 1 µA
High Line, High Power I
AC
= 100µA, V
CRMS
= 3.5V, VA
OUT
= 5.5V 15 µA
Low Line, Low Power I
AC
= 20µA, V
CRMS
= 0.75V, VA
OUT
= 1.25V 4 µA
Low Line, High Power I
AC
= 20µA, V
CRMS
= 0.75V, VA
OUT
= 5.5V 64 µA
IAC Limited I
AC
= 20µA, V
CRMS
= 0.4V, VA
OUT
= 5.5V 64 µA
Gain Constant I
AC
= 100µA, V
CRMS
= 3.5V, VA
OUT
= 5.5V 2.5 1/V
Zero Current I
AC
= 20µA, V
CRMS
= 0.75V, VA
OUT
= 5.5V (Note 1) 0 µA
I
AC
=100µA, V
CRMS
= 3.5V, VA
OUT
= 5.5V (Note 1) 0 µA
Power Limit (V
CRMS
IMO)I
AC
= 20µA, V
CRMS
= 0.75V, VA
OUT
= 5.5V 45 µW
PWM Frequency Foldback
FBL Input Current –500 –100 nA FBL Output Disable 0.5 V Foldback Minimum Frequency R
FBM
= 100k 25 30 kHz
FBM Foldback Override 1.5 1.75 V
4
UCC1858 UCC2858 UCC3858
PIN DESCRIPTIONS
CA–: (Current Amplifier Inverting Input) This input and
the non-inverting input MOUT remain functional down to GND.
CAO: (Current Amplifier Ouput) Output of a wide band­width amplifier that senses line current and commands the pulse width modulator (PWM) to force the correct cur­rent. This output can swing close to GND, allowing the PWM to force zero duty cycle when necessary.
CRMS: (RMS Measurement Capacitor) A capacitor con­nected between CRMS and GND enables averaging of the AC line voltage over a half cycle. IAC current is inter­nally mirrored to provide charging current for CRMS.
CT: (Oscillator Timing Capacitor) A capacitor from CT to GND will set the free-running PWM oscillator frequency according to:
f
RC
TT
=
0814.
FBL: (Frequency Foldback Level Select) Selects the level of the voltage error amplifier output at which frequency foldback begins. A chip shutdown can be attained by bringing the foldback level pin to below 0.5V.
FBM: (Minimum Frequency Reference) A resistor be­tween this pin and VREF is used to set the minimum fre­quency during foldback mode. Once the value of R
T
and
C
T
are determined, use
R
Cf
R
FBM
TMIN
T
=
0857.
to find the value of R
FBM
which will set the minimum
foldback frequency to f
MIN.
This pin also incorporates a foldback override which enables the part to return quickly to normal operating mode when the load comes back up. To override foldback mode, force this pin below 1.5V with an open collector.
GND: (Ground) All voltages measured with respect to ground. VDD and VREF should be bypassed directly to GND with a 0.1µF or larger ceramic capacitor. The timing
capacitor discharge current also returns to this pin, so the lead from CT to GND should be as short and direct as possible.
IAC:(Input AC Current) This input to the analog multiplier is a current. The multiplier is tailored for very low distor­tion from this current input (I
IAC
) to MOUT. Requires
some bypassing to GND for noise filtering (<470pF). MOUT: (Multiplier Output) The output of the analog multi-
plier and the non-inverting input of the current amplifier are connected together at MOUT. As the multiplier output is a current, this is a high impedance input so the ampli­fier can be configured as a differential amplifier to reject ground noise. The voltage at this pin is also used to im­plement peak current limiting.
OUT: (Gate Drive Output) The output of the PWM is a to­tem pole MOSFET gate driver. A series gate resistor of at least 5is recommended to prevent interaction be­tween the gate impedance and the output driver that might cause the gate drive to overshoot excessively.
RT: (Oscillator Timing Resistor) A resistor from RT to GND is used to program oscillator discharge current.
SYNC: (Oscillator Synchronization Input) Allows the PFC to be synchronized to a trailing edge modulator in the DC-DC stage. A synchronization pulse can be generated from the positive output edge of the downstream regula­tor and applied to this pin. The internal clock is reset (charged up) on the rising edge of the SYNC input.
VA–: (Voltage Amplifier Inverting Input) This pin is nor­mally connected to the boost converter output through a divider network. It also is an input to the overvoltage comparator where by the output is terminated if this pin’s voltage exceeds 3.15V.
VAO: (Voltage Amplifier Output) Output of the transconductance amplifier that regulates output voltage. The voltage amplifier output is internally limited to ap­proximately 6V for power limiting. It is also used to deter­mine the frequency foldback mode. Compensation network is connected from this pin to GND.
ELECTRICAL CHARACTERISTICS: Unless otherwise stated, these specifications apply for T
A
= 0°C to 70°C for the
UCC3858, –40°C to +85°C for the UCC2858, and –55°C to +150°C for the UCC1858, V
VDD
= 12V, RT= 24k, CT= 330pF, R
FBM
=
96k, I
IAC
= 100µA, TA= TJ.
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
Gate Driver
Pull Up Resistance I
OUT
= 100mA 7
Pull Down Resistance I
OUT
= –100mA 3.5
Output Rise Time C
LOAD
= 1nF, RS= 10 25 ns
Output Fall Time C
LOAD
= 1nF, RS= 10 20 ns
Note1: M
OUT
current with contributions form CA+ and peak limit level shift subtracted out.
5
UCC1858 UCC2858 UCC3858
The UCC3858 is designed to optimize the implementa­tion of power factor corrected boost converters in low to medium power applications where light load efficiency is critical. While basic configuration of the UCC3858 is simi­lar to the industry standard UC3854 series controllers, several distinguishing features have been added. A typi­cal application circuit is shown along with a diagram showing how the UCC3858 can be used with the down­stream converter to achieve optimum performance.
Chip Bias Supply and Startup
The UCC3858 is implemented using Unitrode’s BCDMOS process allowing minimal startup (60µA typi­cal) and operating (3.5mA typical) supply currents. This results in significantly lower power consumption in the trickle charge resistor used to startup the IC, increasing the system efficiency at light loads. Lower supply cur­rents, coupled with the wide undervoltage lockout hyster­esis (13.75V on, 10V off) provide the opportunity to operate both stages from the same startup and bootstrap supply as shown in the typical application drawing.
Oscillator and Frequency Foldback at Light Loads
The oscillator of the UCC3858 is set up to operate either synchronously with the downstream converter or as a stand alone oscillator. A simplified block diagram of the oscillator and associated circuitry is shown in Fig. 2 and the related waveforms are shown in Fig. 3a - 3c. A rising edge at the SYNC pin initiates the clock cycle by charg­ing up the CT pin with a nominal internal current of I
CHnom (=19 •IDIS). Once the high threshold of the ramp
(4.5V) is crossed, the internal latch is set and the CT pin starts discharging at a rate (I
DIS
=3/RT) set by the resistor
on the RT pin. In the absence of a SYNC pulse, C
T
dis­charges all the way to the ramp low threshold (1V) and that sets the free running frequency of the oscillator as given by equation 1. In applications where synchroniza­tion is used, the R
T,CT
values should be chosen so that the free running frequency is always lower than the syn­chronization frequency.
f
RC
TT
=• •
19203
351.
(1)
When VAO falls below the threshold level set by FBL, the oscillator goes into frequency foldback mode and dis­ables synchronization. The frequency foldback is achieved by reducing the oscillator charging current as the power level (and VAO voltage) falls. As shown in Fig. 2, the difference between VAO and FBL regulates cur­rent I
Csub which subtracts the current available for charg-
ing C
T
. The effective charge current into the capacitor is
given by (I
CHnom-ICsub
). To avoid converter operation in the low frequency range (e.g. audio), the charge current should not be allowed to go very low.Minimum frequency of the controller is programmed by the current I
MIN flow-
ing into pin FBM which sets the minimum charging cur­rent. The value of R
FBM
to set the desired minimum
frequency is given by:
R
fC
R
FBM
MIN T
T
=•
3351
.
(2)
Fig. 4 shows the characteristic curves for the frequency foldback. When the converter comes out of the low power mode, the time taken to restore normal mode op­eration (return to nominal or synchronized frequency op­eration) must be minimized. Given that the voltage error amplifier response is very slow in PFC circuits, the VAO pin change is not the best indicator of change in load conditions. UCC3858 provides a solution where the nor­mal mode can be restored instantaneously when FBM is pulled below 1.5V. A typical interface would involve the output of the error amplifier of the downstream converter (with proper buffering and filtering) driving an npn switch that pulls FBM down to GND. The buffer and filter should ensure that the switch is turned on only when the error amplifier of downstream converter is saturated high for a preset duration indicating a droop in output voltage from increased load. The FBM input can also be permanently pulled low to disable the frequency foldback mode com­pletely, while still using the other features of UCC3858. FBL pin also acts as a chip disable input when it is brought below 0.5V.
APPLICATION INFORMATION
VDD: (Positive Supply Voltage) Connect to a stable
source of at least 20mA between 13V and 17V for normal operation. Bypass VDD directly to GND to absorb supply current spikes required to charge external MOSFET gate capacitance. To prevent inadequate gate drive signals, the output devices will be inhibited unless V
VDD
exceeds the upper undervoltage lockout voltage threshold and re­mains above the lower threshold.
VREF: (Reference Voltage) VREF is the output of an ac­curate 7.5V voltage reference. This output is capable of delivering 10mA to peripheral circuitry and is internally short circuit current limited. VREF is disabled and will re­main at 0V when V
VDD
is low.Bypass VREF to GND with
a 0.1µF or larger ceramic capacitor for best stability.
PIN DESCRIPTIONS (cont.)
6
UCC1858 UCC2858 UCC3858
Figure 1. UCC3858 Typical application circuit.
APPLICATION INFORMATION (cont.)
* Pins 4, 9 and 14 need good bypassing to GND for noise immunity. Capacitors C2, C3 and C23 should each consist of a combination of ce­ramic (0.47
µ
F) and tantalum (4.7µF) capacitors for best results.
* * L1 can be fabricated with an Allied Signal Amorphous Core MP4510PFC, using a 100 turn (AWG 18) primary and 5 turn secondary.Alterna­tively, a gapped Ferrite Choke can be used. (Coiltronics CTX-08-13679)
UDG-97120-1
7
UCC1858 UCC2858 UCC3858
BOOST
DIODE
CURRENT
V
OUT
T
S
V
CT
V
CAO
4.75V
>1V
SYNC
Figure 3a. Oscillator timing waveforms synchronized to buck (DC/DC) PWM.
BOOST
DIODE
CURRENT
V
OUT
T
S
V
CT
V
CAO
4.75V
>1V
Figure 3b. Oscillator timing waveforms stand alone operation.
Figure 2. Oscillator block diagram.
APPLICATION INFORMATION (cont.)
UDG-97121-1
8
UCC1858 UCC2858 UCC3858
Capacitor Ripple Reduction
For a power system where the PFC boost converter is followed by a DC-DC converter stage, there are benefits to synchronizing the two converters. In addition to the usual advantages such as noise reduction and stability, proper synchronization can significantly reduce the ripple currents in the boost circuit’s output capacitor. Fig. 5 helps illustrate the impact of proper synchronization by showing a PFC boost converter together with the simpli­fied input stage of a forward converter. The capacitor cur­rent during a single switching cycle depends on the status of the switches Q1 and Q2 and is shown in Fig. 6. It can be seen that with a synchronization scheme that maintains conventional trailing edge modulation on both converters, the capacitor current ripple is highest. The greatest ripple current cancellation is attained when the overlap of Q1 off-time and Q2 on-time is maximized. One method of achieving this is to synchronize the turn-on of the boost diode (D1) with the turn-on of Q2. This ap­proach implies that the boost converter’s leading edge is pulse width modulated while the forward converter is modulated with traditional trailing edge PWM. The UCC3858 is designed as a leading edge modulator with easy synchronization to the downstream converter to fa­cilitate this advantage. Table 1 compares the I
CBrms
for D1/Q2 synchronization as offered by UCC3858 vs. the I
CB
rms
for the other extreme of synchronizing the turn-on
of Q1 and Q2 for a 200W power system with a V
BST
of
385V.
APPLICATION INFORMATION (cont.)
Figure 5. Simplified representation of a 2-stage PFC power supply.
Figure 6. Timing waveforms for synchronization scheme.
BOOST
DIODE
CURRENT
V
OUT
V
CT
V
CAO
4.5V
>1V
SLOPE=
I
CH
C
T
CLK
T
S
Figure 3c. Frequency foldback mode.
% NOMINAL FREQUENCY
80
60
R
FBM
= 10k
FBL = VAO(V)
–1 –2 –30
–4
40
20
100
–5 –6
R
FBM
= 25k
R
FBM
= 100k
(R
T
= 24k, CT= 330pF, NOMINALFREQUENCY 100kHz)
Figure 4. Frequency foldback characteristics.
Switch Sync Trailing-Edge PWM for both Boost and Buck
Inverted Switch Sync Leading-Edge Boost PWM Trailing-Edge Buck PWM
UDG-97131
UDG-97130-1
9
UCC1858 UCC2858 UCC3858
Table I. Effects of Sychronization on Boost
Capacitor Current
VIN= 85V VIN= 120V VIN= 240V
D(Q2) Q1/Q2 D1/Q2 Q1/Q2 D1/Q2 Q1/Q2 D1/Q2
0.35 1.491A 0.835A 1.341A 0.663A 1.024A 0.731A
0.45 1.432A 0.93A 1.276A 0.664A 0.897A 0.614A
Table 1 illustrates that the boost capacitor ripple current can be reduced by about 50% at nominal line and about 30% at high line with the synchronization scheme facili­tated by the UCC3858. The output capacitance value can be significantly reduced if its choice is dictated by ripple current or the capacitor life can be increased as a result. In cost sensitive designs where hold-up time is not criti­cal, this is a significant advantage.
An alternative method of synchronization to achieve the same ripple reduction is possible. In this method, the turn-on of Q1 is synchronized to the turn-off of Q2.While this method yields almost identical ripple reduction and maintains trailing edge modulation on both converters, the synchronization is much more difficult to achieve and the circuit can become susceptible to noise as the syn­chronizing edge itself is being modulated.
Reference Signal (I
MULT
) Generation
Like the UC3854 series, the UCC3858 has an Analog Computation Unit (ACU) which generates a reference current signal for the current error amplifier. The inputs to the ACU are (signals proportional to) instantaneous line voltage, input voltage RMS information and the voltage error amplifier output. Unlike prior techniques of RMS voltage sensing, UCC3858 employs a patent pending technique to simplify the RMS voltage generation and eliminate performance degradation caused by the prior techniques. With the novel technique (shown in Fig. 7), need for external two pole filter for V
RMS
generation is eliminated. Instead, the IAC current is mirrored and used to charge an external capacitor (C
RMS
) during a half cy­cle. The voltage on CRMS takes the integrated sinusoidal shape and is given by equation 3. At the end of the half­cycle, CRMS voltage is held and converted into a 4-bit digital word for further processing in the ACU. CRMS is discharged and readied for integration during the next half cycle. The advantage of this method is that the sec­ond harmonic ripple on the V
RMS
signal is virtually elimi­nated. Such second harmonic ripple is unavoidable with the limited roll-off of a conventional 2-pole filter and re­sults in a 3rd harmonic distortion in the input current sig­nal. The dynamic response to the input line variations is also improved as a new V
RMS
signal is generated every
cycle.
V
I
C
t
CRMS
AC
pk
RMS
=
••
•21ωω(–cos )
(3a)
Vpk
I
C
CRMS
AC
pk
RMS
()=
ω
(3b)
For proper operation, I
ACpk
should be selected to be 100µA at peak line voltage. For universal input voltage with peak value of 265 VAC, this means R
AC
= 3.6M. The noise sensitivity of the IC requires a small bypass capaci­tor for high frequency noise filtering. The value of this ca­pacitor should be limited to 330pF maximum. The V
CRMS
value should be approximately 1V at the peak of low line (80 VAC) to minimize any digitization errors. The peak value of V
CRMS
at high line then becomes 3.5V. The de-
sired C
RMS
can be calculated from equation 3 to be 90nF
for 50Hz line and 75nF for 60Hz line. The multiplier output current is given by equation (4) with
K=0.33.
I
VIK
V
MULT
VAO AC
CRMS
=
••(–)1
2
(4)
The multiplier peak current is limited to 200µA and the selected values for IACand V
CRMS
should ensure that the current is within this range. Another limitation of the multiplier is that I
MULT
can not exceed two times the I
AC
current, limiting the minimum voltage on V
CRMS
.
APPLICATION INFORMATION (cont.)
AD
MULTI
DAC
4BIT
WORD
REGISTER
A B C
AB
C
VAO
IAC
R
AC
1
2
(X2)
C
RMS
CRMS
Figure 7. Novel circuit for RMS signal generation.
LINE
V
CRMS
ADC
HOLD
10
UCC1858 UCC2858 UCC3858
The discrete nature of the RMS voltage feedforward means that there are regions of operation where the in­put voltage changes, but the V
RMS
value fed into the mul­tiplier does not change. The voltage error amplifier compensates for this by changing its output to maintain the required multiplier output current. When the output of the ADC changes, there is a jump in the output of the er­ror amplifier. There is a resultant shift in the foldback fre­quency if the converter is at light load. However, the impact of this change is minimal on the overall converter operation.
Another key consideration with the RMS voltage scheme is that it relies on the zero-crossing of the I
AC
signal to be effective. At very light loads and high line conditions, the rectified AC does not quite reach zero if a large capacitor is being used for filtering on the rectified side of the bridge. In such instances, the feedforward effect does not take place and the controller functionality is lost. For UCC3858, the I
AC
current should go below 10µA for the zero crossing detection to take place. It is recommended that the capacitor value be kept low enough for the light load operation or the feedforward be derived directly from the AC side of the input bridge as shown in the typical applications circuit.
Gate Drive Considerations
The gate drive circuit in UCC3858 is designed for high speed power switch drive. It consists of low impedance pull-up and pull-down DMOS output stages. When oper­ating with high bias voltages, in order to stay within the SOA of the DMOS output stages, it is recommended that the gate drive current be limited to 0.5A peak with the use of external gate resistor. Please see the characteris­tic curve in Fig. 8 for determining the required external re­sistance.
Current Amplifier Set-up
The multiplier is set-up first by choosing the V
RMS
range. The maximum multiplier output is at low line, full load conditions. The inductor peak current also occurs at the same point. The multiplier terminating resistor can be de­termined using equation 5.
R
IL R
I
MULT
PK SENSE
MULT
PK
=
(5)
The peak current limiting function provided by the UCC3858 is integrated into MOUT. The signal on MOUT is normally maintained at 0V as the (I
MULT•RMULT
) can­cels the voltage drop across the sense resistor with closed loop operation. During short circuit or transient startup conditions, the multiplier current can not fully can­cel the voltage drop across R
SENSE and the voltage at
MOUT drops below 0V. The internal peak current limit is activated when MOUT drops below –0.5V. The peak cur­rent limit at any operating point is given by:
I
IR
R
LIM
MULT MULT
SENSE
=
•+05.
(6)
The current amplifier can be compensated using previ­ously presented techniques, (Application Note U- 134), summarized here. A simplified high frequency model for inductor current to duty cycle transfer function is given by:
Gs
idV
sL
id
LO
()=
∧ ∧
=
(7)
The gain of the current feedback path at the frequency of interest (crossover) is given by:
d
i
R
R
RV
L
SENSE
Z
ISE
=•
1
(8)
Where V
SE
is the ramp amplitude (p-p) which is 3.5V for UCC3858. Combining equations 7 and 8 yields the loop gain of the current loop and equating it to 1 at the de­sired crossover frequency can result in a design value for R
Z
. The current loop crossover frequency selected using conventional trade offs. However, it should be ensured that the current-loop is stable at the minimum switching frequency under foldback conditions.
APPLICATION INFORMATION (cont.)
0
10
20
30
40
10 12 14 16 18 20
VDD(V)
RS(
)
Figure 8. Reguired series gate resistance as a function of supply voltage.
11
UCC1858 UCC2858 UCC3858
UNITRODE CORPORATION 7 CONTINENTAL BLVD. • MERRIMACK, NH 03054 TEL. (603) 424-2410 • FAX (603) 424-3460
Figure 9. Use of the UCC3858 in a two stage converter to optimize performance.
APPLICATION INFORMATION (continued)
UDG-96192-1
Voltage Amplifier Set-up
The voltage amplifier in UCC3858 is a transconductance type amplifier to allow output voltage monitoring for an overvoltage condition. The gain of the amplifier, given by
APPLICATION INFORMATION (cont.)
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