Testo Testo 330-2-LX-KIT2 Manual
99 Washington Street
Melrose, MA 02176
Phone 781-665-1400
Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com
testo 330 · Flue gas analyzer
Instruction manual
2
1 Contents
1 Contents
1 Contents ................................................................................................... 3
2 Safety and the environment .................................................................... 6
2.1. About this document ........................................................................ 6
2.2. Ensure safety................................................................................... 7
2.3. Protecting the environment .............................................................. 8
3 Specifications .......................................................................................... 9
3.1. Use .................................................................................................. 9
3.2. Technical data ............................................................................... 10
3.2.1. Examinations and licenses ...............................................................................10
3.2.2. Bluetooth® module (option) ...............................................................................10
3.2.3. Declaration of Conformity .................................................................................12
3.2.4. Measuring ranges and resolution .....................................................................13
3.2.5. Accuracy and response time ............................................................................14
3.2.6. Other instrument data .......................................................................................15
4 Product description ............................................................................... 17
4.1. Case 0516 3300 (accessory) ......................................................... 17
4.1.1. Bottom level view ..............................................................................................17
4.1.2. Top level view ...................................................................................................18
4.2. Case 0516 3301 (accessory) ......................................................... 19
4.2.1. Bottom level view ..............................................................................................19
4.2.2. Middle level view ...............................................................................................20
4.2.3. Top level view ...................................................................................................21
4.3. Measuring instrument .................................................................... 22
4.3.1. Overview ...........................................................................................................22
4.3.2. Keypad ..............................................................................................................23
4.3.3. Display...............................................................................................................24
4.3.4. Device connections ...........................................................................................25
4.3.5. Interfaces ..........................................................................................................25
4.3.6. Components ......................................................................................................26
4.3.7. Carrying strap (0440 0581) ...............................................................................27
4.4. Modular flue gas probe .................................................................. 28
3
1 Contents
First steps .............................................................................................. 29
5
5.1. Commissioning ............................................................................. 29
5.2. Getting to know the product .......................................................... 29
5.2.1. Mains unit / rechargeable battery ..................................................................... 29
5.2.1.1. Changing the battery.......................................................................... 29
5.2.1.2. Charging batteries .............................................................................. 30
5.2.1.3. Mains operation ................................................................................. 30
5.2.2. Connecting probes / sensors ............................................................................ 31
5.2.3. Switching on ..................................................................................................... 32
5.2.4. Calling up a function ......................................................................................... 32
5.2.5. Entering values ................................................................................................. 32
5.2.6. Show graphic .................................................................................................... 33
5.2.7. Printing / saving data ........................................................................................ 34
5.2.8. Remembering data (clipboard) ......................................................................... 34
5.2.9. Confirming an error message ........................................................................... 34
5.2.10. Switching off ..................................................................................................... 35
5.3. Address/Location .......................................................................... 35
5.4. Measurement records ................................................................... 37
5.5. Instrument diagnosis ..................................................................... 38
6 Using the product ................................................................................. 40
6.1. Performing settings ....................................................................... 40
6.1.1. Assigning the right function key ........................................................................ 40
6.1.2. Instrument settings ........................................................................................... 40
6.1.2.1. Readings display ................................................................................ 40
6.1.2.2. Alarm limits ......................................................................................... 42
6.1.2.3. Units ................................................................................................... 42
6.1.2.4. Date / time .......................................................................................... 43
6.1.2.5. Energy management.......................................................................... 43
6.1.2.6. Display brightness .............................................................................. 43
6.1.2.1. Choose measurement type ................................................................ 43
6.1.2.2. Printer ................................................................................................. 44
6.1.2.3. Bluetooth® .......................................................................................... 44
6.1.2.4. Language ........................................................................................... 45
6.1.2.5. Country version .................................................................................. 45
6.1.2.6. Password protection .......................................................................... 46
6.1.3. Sensor settings ................................................................................................. 46
6.1.3.1. NO2 addition ....................................................................................... 46
6.1.3.2. O2 reference ....................................................................................... 47
6.1.3.3. Sensor protection ............................................................................... 47
6.1.3.4. Recalibration / adjustment ................................................................. 48
6.1.4. Fuels ................................................................................................................. 49
6.1.5. Programs .......................................................................................................... 50
4
1 Contents
6.2. Measuring ...................................................................................... 51
6.2.1. Preparing for measurement ..............................................................................51
6.2.1.1. Zeroing phases ...................................................................................51
6.2.1.2. Using the modular flue gas probe ......................................................52
6.2.1.3. Configuring the reading display .........................................................53
6.2.1.4. Setting location and fuel .....................................................................53
6.2.2. Flue gas ............................................................................................................53
6.2.3. Draught-Measurement ......................................................................................56
6.2.4. Micro pressure probe ........................................................................................56
6.2.5. CO undiluted .....................................................................................................57
6.2.6. Smoke No. / HCT ..............................................................................................57
6.2.7. Differential pressure ..........................................................................................58
6.2.8. Differential temperature ....................................................................................59
6.2.9. O2 air.................................................................................................................59
6.2.10. Gas flow ............................................................................................................60
6.2.11. Oil flow...............................................................................................................60
6.2.12. CO ambient .......................................................................................................61
6.2.13. CO2 ambient .....................................................................................................62
6.2.14. Automatic furnaces ...........................................................................................63
6.2.15. Solid fuel measurement ....................................................................................64
6.2.16. Gas pipe tests ...................................................................................................65
6.2.16.1. Tightness test 1 ..................................................................................65
6.2.16.2. Tightness test 2 ..................................................................................66
6.2.16.3. Let By Test .........................................................................................67
6.2.16.4. Leak detection ....................................................................................68
6.3. Transferring data ........................................................................... 69
6.3.1. Report printer ....................................................................................................69
6.3.2. PC / Pocket PC .................................................................................................69
7 Maintaining the product ........................................................................ 70
7.1. Cleaning the measuring instrument ............................................... 70
7.2. Replacing sensors ......................................................................... 70
7.3. Recalibrating / adjusting sensors ................................................... 71
7.4. Replacing additional filter .............................................................. 71
7.5. Cleaning the modular flue gas probe ............................................. 72
7.6. Replacing the probe module .......................................................... 72
7.7. Changing the thermocouple .......................................................... 73
7.8. Condensate container ................................................................... 73
7.9. Checking / replacing the particle filter ............................................ 74
8 Tips and assistance............................................................................... 75
8.1. Questions and answers ................................................................. 75
8.2. Accessories and spare parts ......................................................... 76
8.3. Updating the instrument software .................................................. 80
5
2 Safety and the environment
Minor physical injury or damage to the
2 Safety and the environment
2.1. About this document
This document describes the products testo 330-1 LL and
testo 330-2 LL with the instrument setting Country version |
Great Britain.
Use
> Please read this documentation through carefully and
familiarize yourself with the product before putting it to use. Pay
particular attention to the safety instructions and warning advice
in order to prevent injuries and damage to the products.
> Keep this document to hand so that you can refer to it when
necessary.
> Hand this documentation on to any subsequent users of the
product.
Symbols and writing standards
Representati
Explanation
on
Warning advice, risk level according to the
signal word:
Warning! Serious physical injury may occur.
Caution!
equipment may occur.
> Apply the specified precautionary measures.
Note: Basic or further information.
testo 330-1 LL
The description only applies for the specified
instrument model testo 330-1 LL or
testo 330-2 LL.
1. ...
2. ...
Action: several steps, the sequence must be
followed.
> ... Action: one step or optional step.
- ... Result of an action.
Menu
Elements of equipment , equipment display or
program interface.
6
2 Safety and the environment
Representati
Explanation
on
[OK]
Control keys on equipment or control buttons in
program interface.
... | ... Functions / paths within a menu.
“...” Example entries
2.2. Ensure safety
> Only operate the product properly, for its intended purpose and
within the parameters specified in the technical data. Do not
use any force.
> Do not operate the instrument if there are signs of damage at
the housing, mains unit or feed lines.
> Do not perform contact measurements on non-insulated, live
parts.
> Do not store the product together with solvents. Do not use any
desiccants.
> Carry out only the maintenance and repair work on this
instrument that is described in the documentation. Follow the
prescribed steps exactly. Use only original spare parts from
Testo.
> Any further or additional work must only be carried out by
authorised personnel. Testo will otherwise refuse to accept
responsibility for the proper functioning of the measuring
instrument after repair and for the validity of certifications.
> Only use the device in closed, dry rooms and protect it from rain
and moisture.
> Temperatures given on probes/sensors relate only to the
measuring range of the sensors. Do not expose handles and
feed lines to any temperatures in excess of 70 °C unless they
are expressly permitted for higher temperatures.
> The objects to be measured or the measurement environment
may also pose risks: Note the safety regulations valid in your
area when performing the measurements.
7
2 Safety and the environment
For products with Bluetooth
®
(optional)
Changes or modifications that have been made without the explicit
consent of the responsible approval authority, may cause the
retraction of the type approval.
Data transfer may be disturbed by equipment that uses the same
ISM-band, e.g. WLAN, microwave ovens, ZigBee.
The use of radio communication links is not permitted, among
others, in aeroplanes and hospitals. For this reason the following
points must be ensured before entering:
> Switch off the device:
> Isolate the device from any external power sources (mains
2.3. Protecting the environment
cable, external rechargeable batteries, ...).
> Dispose of faulty rechargeable batteries/spent batteries in
accordance with the valid legal specifications.
> At the end of its useful life, send the product to the separate
collection for electric and electronic devices (observe local
regulations) or return the product to Testo for disposal.
8
3 Specifications
warranty or guarantee claims relating to functionality that
3.1. Use
The testo 330 is a handheld measuring device for the professional
flue gas analysis of furnace systems:
• Small furnaces (burning oil, gas, wood, coal)
The solid fuel measurement adapter (0600 9765) is
required for measurements on solid fuel systems. The
adapter protects the measuring instrument from harmful
substances (dust, organic compounds, etc.).
• Low-temperature and condensing boilers
• Gas water heaters
These systems can be adjusted using the testo 330 and checked
for compliance with the applicable limit values.
The following tasks can also be carried out with the testo 330:
• Regulating the O2-, CO- and CO2-, NO-, NOx- values in
furnace systems for the purpose of ensuring optimal operation.
• Draught measurement.
• Measuring and regulating the gas flow pressure in gas water
heaters.
• Measuring and optimising the flow and return temperatures of
heating systems.
• CO and CO2 environment measurement.
• Detection of CH4 (methane) and C3H8 (propane).
• The testo 330 can be used for measurements on CHP stations
in accordance with the first German Federal Immission Control
Ordinance (BImschV).
• In principal, the CO sensor can also be used for
measurements on CHP stations. If you should carry out
more than 50 measurements on CHP stations per year,
please contact your nearest testo service centre or send the
testo 330 for checking to testo Service.
A worn NOx filter of the CO sensor can be ordered as a
spare part (order no. 0554 4150) and replaced.
Testo guarantees the functionality of its products when
used in accordance with their intended purpose. This
guarantee does not apply to features of Testo products in
combination with unauthorised third-party products.
Competitor products are not authorised by Testo.
As is common practice, Testo generally excludes support,
3 Specifications
9
3 Specifications
has not been guaranteed by Testo as part of the product
offered. Claims shall also be excluded in the event of
improper use or handling of the products, e.g. in
combination with unauthorised third-party products.
testo 330 must not be used:
• as a safety (alarm) instrument
The Bluetooth
3.2. Technical data
is type approved.
®
option may only be operated in countries in which it
3.2.1. Examinations and licenses
As declared in the certificate of conformity, this product complies
with Directive 2014/30/EC.
3.2.2. Bluetooth® module (option)
• Bluetooth® type: BlueGiga WT 11 / WT 11i-A (from
October 2013)
• Bluetooth® product note: WT 11
• Bluetooth
B017633 (WT11i-A)
• Bluetooth
®
identification: B017401 (WT 11) /
®
company: 10274
10
Certification
Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE),
Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland (IE),
Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Malta (MT),
Netherlands (NL), Austria (AT), Poland (PL), Portugal (PT),
Rumania (RO), Sweden (SE), Slowakia (SK), Slowenia (SI), Spain
(ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB),
Republic of Cypres (CY).
EFTA countries
Iceland, Liechtenstein, Norway and Switzerland.
Other countries
USA, Canada, Turkey, Colombia, El Salvador, Ukraine, Venezuela,
Ecuador, Australia, New Zealand, Bolivia, Dominican Republic,
Peru, Chile, Cuba, Costa Rica, Nicaragua, Korea
3 Specifications
Information of the FCC (Federal Communications
Commission)
This device fulfils part 15 of the FCC-guidelines. Commissioning is
subject to the two following conditions: (1) This device must not
generate any dangerous interferences and (2) this device must be
able to receive interferences, even if these could have undesired
effect on the operation.
Changes
The FCC demands that the user is to be informed that with any
changes and modifications to the device, which have not been
explicitly approved by testo AG, the right of the user to use this
device will become null and void.
11
3 Specifications
3.2.3. Declaration of Conformity
12
1
3.2.4. Measuring ranges and resolution
Parameter Measuring range Resolution
O2 0...21 Vol.% 0.1 vol.%
CO 0...4000 ppm 1 ppm
CO, H2-comp.
COlow 0...500 ppm 0.1ppm
AmbCO
through flue gas
probe
AmbCO with
probe 0632 3331
NO 0...3000 ppm 1 ppm
NOlow 0...300 ppm 0.1 ppm
Draught -9.99...40 hPa 0.01 hPa
ΔP 0...300 hPa 0.1 hPa
Temperature -40...1200 °C 0.1°C (-40.0...999.9 °C)
Efficiency net 0...120 % 0.1 %
Flue gas loss 0...99.9 % 0.1 %
AmbCO2 with
probe 0632 1240
Gas leak testing
with probe
0632 3330
0...8000 ppm 1 ppm
0...2000 ppm 1 ppm
0...500 ppm 1 ppm
1°C (rest of range)
0...1 vol.
-
0...10000 ppm
0...10000 ppm
-
CH4 / C3H8
3 Specifications
1
above the sensor protection threshold: Resolution 1 ppm (up to max. 30,000
ppm)
13
3 Specifications
3.2.5. Accuracy and response time
Parameter Accuracy Response
O2 ±0.2 vol.% < 20s (t90)
CO ±20 ppm (0...400 ppm)
±5% of mv (401...2000 ppm)
±10% of mv (2001...4000 ppm)
CO, H2-comp. ±10 ppm or ±10 % of mv2
(0...200 ppm)
±20 ppm or ±5 % of mv
(201...2000 ppm)
±10% of mv (2001...8000 ppm)
only testo 330-2:
8000...30000 ppm
(automatic dilution)
COlow ±2 ppm (0…39.9 ppm)
±5 % of mv (rest of range)
AmbCO through
flue gas probe
AmbCO with
0632 3331
NO ±2 ppm (0…39,9 ppm)
NOlow
Draught4 ±0.02 ppm or ±5% of mv2
±10 ppm (0...100 ppm)
±10 % of mv (101….2000 ppm)
±5 ppm (0...100 ppm)3
±5 % of mv ( >101 ppm)
±5 % of mv (40….2000 ppm)
±10 % of mv (2001...3000 ppm)
±2 ppm (0…39,9 ppm)
±5% of mv (rest of range)
(-0.50...0.60 hPa)
± 0.03 hPa (0.61...3.00 hPa)
±1.5 % of mv (3.01...40.00 hPa)
time
< 60s (t90)
< 60s (t90)
2
< 40s (t90)
< 35s (t90)
approx. 35s
(t90)
< 30s (t90)
< 30s (t90)
-
2
higher value is valid
3
at 10...30 °C, outside this range additionally ±0.2 % of mv / °C
4
with fine draught measurement option: Measuring range 0...100, 0Pa,
resolution 0.1Pa
14
Parameter Accuracy Response
ΔP ± 0.5 hPa (0.0...50.0 hPa)
±1 % of mv (50.1...100.0 hPa)
±1.5 % of mv (rest of range)
Temperature ± 0.5 °C (0.0...100.0 °C)
±0.5 % of mv (rest of range)
Efficiency - -
Flue gas loss - -
AmbCO2,
through
0632 1240
±75 ppm + 3 % of mv
(0...5000 ppm)
±150 ppm + 5 % of mv
(5001...10000 ppm)
Gas leak testing
- < 2s (t90)
with 0632 3330
3.2.6. Other instrument data
3 Specifications
time
-
probe
dependent
approx. 35s
(t90)
Flue gas analyser
Characteristic Values
Storage / and
-20...50 °C
transport
temperature
Operating
-5...45 °C
temperature
Ambient humidity 0…90 % rH, not condensing
Power supply Battery: 3.7 V / 2.6 Ah
Mains unit: 6 V/1.2 A
Protection class IP40
Weight 600 g (excluding battery)
Dimensions 270 x 90 x 65 mm
Memory 500,000 readings
Display Graphic colour display, 240 x 320 pixels
Flue gas
max. 50 mbar
overpressure
Negative pressure max. 80 mbar
15
3 Specifications
Characteristic Values
Gas leak testing
probe
Storage
temperature battery
Battery charge time approx. 5-6 h
Battery operation
time
Bluetooth® (option) Range < 10 m
Warranty Measuring instrument: 48 months
visual indication (LED)
audible indication by buzzer
±0...35 °C
6h (pump on, 20 °C ambient temperature)
LL-sensors O2, CO: 48 months
NOlow sensor: 12 months
Other sensors: 24 months
Flue gas probe: 48 months
Thermocouple: 12 months
Battery: 12 months
Further warranty terms: see
website
16
4 Product description
4.1. Case 0516 3300 (accessory)
Recommended for stowing away the measuring instrument and
accessories (example)
4.1.1. Bottom level view
4 Product description
1 Sealing clip
2 testo 330-1 /-2 LL flue gas analyzer
3 Repository for printer accessories
• Spare batteries for IRDA printer
• 1 roll of spare thermal paper (0554 0568)
4 Repository for printer
• IRDA printer (0554 0549)
• Bluetooth
17
®
/IRDA printer (0554 0620)
4 Product description
5. Instruction manual
6 Lock
7 Probes
• Flue gas probe (e.g. 0600 9741)
• Pitot tube for heating check (0635 2050)
8 Large storage compartment
• Mains unit for testo 330-1 /-2 LL (0554 1096)
• Differential temperature set (0554 1208)
• Spare dirt filter (0554 0040)
9 Round storage compartment
• Hose connection set with pressure adapter (0554 1203)
4.1.2. Top level view
18
1 Soot pump set (0554 0307)
2 Storage compartment
• Fine pressure probe (0638 0330)
3 Storage compartment
• Capillary hose set for fine pressure probe (0554 1215)
• Connecting cable for surface probe (0430 1215)
4 Combustion air temperature probe (0600 9787)
5. Surface temperature probe Type K (0604 0994)
4.2. Case 0516 3301 (accessory)
Recommended for stowing away the measuring instrument and
accessories (example)
4.2.1. Bottom level view
4 Product description
1 Fine pressure probe (0638 0330)
2 testo 308 smoke tester (0632 0308)
19
4 Product description
4.2.2. Middle level view
1 Sealing clip
2 testo 330-1 /-2 LL flue gas analyzer
3 Repository for printer accessories
• Spare batteries for IRDA printer
• 1 roll of spare thermal paper (0554 0568)
4 Repository for printer
• IRDA printer (0554 0549)
• Bluetooth
®
/IRDA printer (0554 0620)
5. Instruction manual
6 Lock
7 Probes
• Flue gas probe (e.g. 0600 9741)
• Pitot tube for heating check (0635 2050)
20
8 Large storage compartment
• Mains unit for testo 330-1 /-2 LL (0554 1096)
• Differential temperature set (0554 1208)
• Spare dirt filter (0554 0040)
9 Round storage compartment
• Hose connection set with pressure adapter (0554 1203)
4.2.3. Top level view
4 Product description
1 Soot pump set (0554 0307)
2 Storage compartment
• Fine pressure probe (0638 0330)
3 Storage compartment
• Capillary hose set for fine pressure probe (0554 1215)
• Connecting cable for surface probe (0430 1215)
4 Combustion air temperature probe (0600 9787)
5. Surface temperature probe Type K (0604 0994)
21
4 Product description
CAUTION
4.3. Measuring instrument
4.3.1. Overview
22
1 Switch on/off
2 Interfaces: USB, PS2, infrared
Risk of injury from infrared beam!
> Do not direct infrared beam at human eyes!
3 Condensate trap (on rear)
4 Fixing eyelets for carrying strap (left and right)
5 Display
6 Magnetic holders (on rear)
WARNING
Function key (orange, 3x), relevant function is shown on
Magnetic field
May be harmful to those with pacemakers.
> Keep a minimum distance of 15 cm between pacemaker and
instrument.
ATTENTION
Magnetic field
Damage to other devices!
> Keep a safe distance away from products which could be
damaged by the effects of magnetism (e.g. monitors,
computers or credit cards).
7 Keypad
8 Service cover (on rear)
9 Gas outlet
10 Unit connections: flue gas probe, sensor, pressure probe, mains
4.3.2. Keypad
unit
Ke y Functions
[ ]
[OK]
Example
[▲]
[▼]
[esc]
[ ]
[ i ]
[ ]
4 Product description
Switch measuring instrument on / off
the display
Scroll up, increase value
Scroll down, reduce value
Back, cancel function
Open main menu
Open instrument diagnosis menu
Transmit data to the Testo protocol printer.
23
4 Product description
4.3.3. Display
1 Status bar (dark grey background):
• Warning symbol (only if there is a device error, display
of error in instrument diagnosis menu), otherwise:
Instrument designation.
• Symbol (only if data are stored in the temporary
memory).
• Display of date and time.
• Indication of Bluetooth
capacity of the battery:
Icon Feature
2 Info field of register tabs: Indication of selected
Address / Location, chosen fuel, chosen measurement type
3 Selection field for functions (chosen function appears against a
white background, unavailable functions are identified by grey
characters) or display of measuring values.
4 Function display for function keys.
®
status, power supply and remaining
blue symbol = Bluetooth® on,
grey symbol = Bluetooth
Battery operation
®
off
Indication of remaining capacity of the rech. batt.
by colour and filling degree of the battery symbol
(green = 5-100 %, red = < 5 %)
Mains operation
Indication of remaining capacity of battery: see
above
24
4.3.4. Device connections
1 Probe socket
2 Flue gas socket
3 Mains unit socket
4 Pressure socket
4.3.5. Interfaces
4 Product description
1 USB interface
2 PS2-interface
3 Infrared interface (IrDA)
4 Bluetooth interface (optional)
25
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