Taylor C801 Parts List

Models C801, C801R, F802, P802, C803, C803R, C804
Wendy's Grills
Operating Instructions
072493-M
5/22/09 (Original Publication)
(Updated 6/5/12)
Table of Contents
Installer Safety 1........................................................
Electrical Connections 1.................................................
Installation 2...........................................................
Setup and Checkout Instructions 3........................................
Ventilation and Clearance 3..............................................
Grease Disposal Container 3.............................................
Section 2 To the Operator 4...........................................
Section 3 Safety 5....................................................
Section 4 Operator Parts Identification 7...............................
C801 7................................................................
C801 Reverse 8........................................................
F802 Front Unit 9.......................................................
P802 Pick Up Window Unit 10.............................................
C803 11................................................................
C803 Reverse 12........................................................
C804 13................................................................
Accessories - Supplied By T aylor Company 14..............................
Accessories Not Supplied By Taylor Company -
Obtain From Wendy's Small Wares Vendors 15..............................
Section 5 Important: To the Operator 16.................................
C801 16................................................................
C801 Reverse 17........................................................
F802 Front Unit 18.......................................................
P802 Pick Up Window Unit 19.............................................
C801/C801R/F802/P802/C803/C803R/C804 Table of Contents
Table of Contents - Page 2
C803 20................................................................
C803 Reverse 21........................................................
C804 22................................................................
Section 6 Operating Procedures 26.....................................
Morning Procedures 26...................................................
Operating Procedures 31.................................................
Cook to Order Mode 33...................................................
Nightly Cleaning Procedures 34............................................
Section 7 Troubleshooting Guide 36....................................
Section 8 Warranty Explanation 40......................................
Parts 40................................................................
Labor 40................................................................
Section 9 Parts List 41.................................................
Wiring Diagrams 56......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.
E May, 2009 Taylor (Original Publication)
(Updated June, 2012) 072493-M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Table of Contents C801/C801R/F802/P802/C803/C803R/C804
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Section 1 To the Installer
The following are general installation instructions. For complete installation details, please see the check out card.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only Taylor authorized service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
cause severe injuries.
Electrical Connections
Electrical connections to the grill must be provided and arranged by Wendy's, with their preferred licensed electrician. This must be completed immediately following grill installation and prior to the grill Start Up and Checkout by the local Taylor representative.
Check the data plate on the grill for voltage, cycle, phase and electrical specifications. The power connections are located behind the access cover of the control box under the front staging side of the grill.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard! In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
This unit has many sharp edges that can
The Proper Wire Size and Branch Circuit
The main power supply(s) to the equipment must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
C801/C801R/F802/P802/C803/C803R/C804 To the Installer
Overcurrent Device shall be selected according to the data label information and in accordance with CEC Part I 2006, Section 14-100(e)(i). Incoming power must be connected to the line side of the power contactor.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
1
Installation
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
These machines are designed for indoor use only.
The C801 grill and the C801 Reverse grill must be lifted and positioned in place with the aid of a lift device. They are suspended between the adjacent sandwich counter and the meat well.
The F802,C803, C803 Reverse, and C804 grills are mounted on carts. They are wheeled into position in the store.
The P802 grill is installed into the sandwich counter. The items to be installed / connected by the
distributor include:
S Node board modules S Lane dividers S Miscellaneous accessory brackets
DO NOT installthemachineinanarea where a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.
This grill must be installed on a level surface. Failure to comply may result in personal injury or equipment damage.
2
C801/C801R/F802/P802/C803/C803R/C804To the Installer
Setup and Checkout Instructions
Step 1
Install the panels, starting with the bottom. Install the panels under the node board modules, the lane dividers (staging side) and the accessory brackets.
Step 2
Install the node board modules.
Step 9
Once the gaps are set, install the cook side back splash, lane divider, and the release sheets.
Step 10
Cook one run of product on each platen to check the product appearance and the finished product temperature. (Internal temperature must be above
175°F / 79°C.)
Step 3
Tighten all screws.
Step 4
Once the electrical connections are completed, install the box cover and turn the grill on.
Step 5
Wait for 45 minutes for the grill to reach stable temperatures before proceeding to the next step. The grill will indicate it is ready to cook in approximately 15 - 20 minutes.
CAUTION: The grill will be hot. Wear proper protective equipment to avoid severe burns from high temperatures.
Step 6
Check the platen lift mechanism and adjust, if needed (not applicable to P802). (See Lift/Latch
Instructions in the Service Manual.) Step 7
Install the back panel.
Step 8
The platen should be lowered onto the lower plate and the gap settings should be properly calibrated. To close the platen, touch and hold the red button corresponding to the desired platen. A cook cycle will not start and the display will read “Standby”. Release the button after the platen has closed. (See
Platen Gapping Procedures in the Service Manual.)
Step 11
Check the “cook to order” and back up staging.
Step 12
Fill out the checkout card and the work order / invoice.
Ventilation and Clearance
To ensure proper operation of this appliance, it must be installed so that the products of combustion are efficiently removed.
After set up, do not store anything on top of the grill. Failure to follow this instruction may result in a fire hazard.
Grease Disposal Container
In order to comply with NSF Standard 4 requirements, an appropriate grease disposal container must be provided. This container is supplied by the KES, not the Taylor Company.
C801/C801R/F802/P802/C803/C803R/C804 To the Installer
3
Section 2 To the Operator
The grill you have purchased has been carefully engineered and manufactured to provide dependable operation.
This grill, when properly operated and maintained, will produce a consistent quality product. Like all mechanical products, they require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures in this manual are followed closely.
This Operator's Manual should be read before operating or performing any maintenance on your equipment.
It is strongly recommended that all personnel responsible for the equipment's operation and cleaning, review these procedures for proper training and assurance that no misunderstandings exist.
In the event that you require technical assistance, please call 877-222-7010 for authorized service.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
4
C801/C801R/F802/P802/C803/C803R/C804To the Operator
Section 3 Safety
We at Taylor Company are deeply concerned about the safety of the operator when he or she comes in contact with the grill and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the grill to further point out safety precautions to the operator.
Please call 877-222-7010 for authorized service.
To Operate Safely:
DO NOT operate the grill without reading
this operator's manual. This manual should be kept in a safe place for future reference.
Per IEC 60335-1 and its part 2 standards, “This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety.”
S Stationary appliances which are not
equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord, (Code designation 60245 IEC 57), installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
IMPORTANT: DO NOT use a water jet or
spray excessive water on or anywhere near the grill. Failure to follow this instruction may result in
serious electrical shock and cause permanent electrical and mechanical damage to internal parts.
Failure to follow this instruction may result in:
Failure to follow the instructions below may result in severe injury or death from electrocution:
S DO NOT operate the grill unless it is
properly grounded.
S serious electrical shock
S DO NOT attempt any repairs unless the
power supply to the grill has been disconnected (must be performed by an authorized service technician).
S DO NOT operate the grill unless all service
panels are restrained with screws.
C801/C801R/F802/P802/C803/C803R/C804 Safety
5
S burns from hot steam
S liquid collecting inside the grill and
destroying electrical components.
120605
DO NOT use cold water or ice to cool the upper cook surface, the lower cook surface, or the staging grill plate. Failure to follow this instruction may result in:
Appropriate grill clearance must be maintained from all combustible materials. Failure to comply could result in a fire hazard.
S serious electrical shock
S burns from hot steam
S liquid collecting inside the grill and
destroying electrical components.
Failure to follow the instructions below may
result in severe burns from high temperatures:
S DO NOT prepare or remove product without
proper equipment.
S DO NOT allow untrained personnel to
operate this grill.
S USE EXTREME CAUTION when cleaning
the grill.
Take caution to protect eyes, lungs, and all parts of the body from potential harm when using any chemical cleaner. Failure to follow this instruction may result in a chemical burn.
DO NOT use any abrasives or cleaners other than approved food service cleaners and degreasers. Failure to comply may cause illness to the consumer and may also damage grill surfaces.
This grill must be installed on a level surface. Failure to comply may result in personal injury or equipment damage.
NOISE LEVEL: Airborne noise emission does not exceed 70 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
6
C801/C801R/F802/P802/C803/C803R/C804Safety
Section 4 Operator Parts Identification
C801
Figure 1
ITEM DESCRIPTION PART NO.
1 HANDLE-ADJUST-PLATEN 070647 2 PLATEN A.-ADJUSTABLE X71825-23 3 HANDLE-LIFT-PLATEN 072711 4 PLATEN A.-4OZ X71824-23 5 PLATEN A.-2OZ X71823-23
C801/C801R/F802/P802/C803/C803R/C804 Operator Parts Identification
ITEM DESCRIPTION PART NO.
6 PANEL A.-SPLASH SHLD W/SP X70783 7 DIVIDER A.-2 LANE 070847 8 DIVIDER A.-3 LANE *STAGE 070848 9 SHIELD-BACKSPLASH 070765
10 DIVIDER A.-COOK 070851
7
C801 Reverse
ITEM DESCRIPTION PART NO.
1 DIVIDER A.-3 LANE *STAGE 070848 2 DIVIDER A.-*2 LANE*STAGE 070847 3 PANEL A.-SPLASH SHIELD
W/SPEAKER 4 PLATEN A.-*C801*2 OZ SERV X71823-23 5 PLATEN A.-*C801* 4 OZ X71824-23
X72247
Figure 2
8
ITEM DESCRIPTION PART NO.
6 PLATEN A.-ADJUSTABLE SERV X71825-23 7 HANDLE-ADJUST-PLATEN 070647 8 HANDLE-LIFT-PLATEN 072711 9 DIVIDER A.-COOK 070851
10 SHIELD-BACKSPLASH 070765
C801/C801R/F802/P802/C803/C803R/C804Operator Parts Identification
F802 Front Unit
Figure 3
ITEM DESCRIPTION PART NO.
1 DIVIDER A.-2 LANE 070847 2 HANDLE-LIFT-PLATEN 072711 3 HANDLE-ADJUST-PLATEN 070647 4 PLATEN A.-SERVICEADJ LEFT X72669-23
C801/C801R/F802/P802/C803/C803R/C804 Operator Parts Identification
ITEM DESCRIPTION PART NO.
5 PLATEN A.-SERVICEADJ X71825-23 6 SHIELD-BACKSPLASH 071732 7 DIVIDER A.-COOK 070851
9
P802 Pick Up Window Unit
ITEM DESCRIPTION PART NO.
1 DIVIDER A.-*2 LANE 070847
Figure 4
10
C801/C801R/F802/P802/C803/C803R/C804Operator Parts Identification
C803
Figure 5
ITEM DESCRIPTION PART NO.
1 HANDLE-LIFT-PLATEN 072711 2 HANDLE-ADJUST-PLATEN 070647 3 PLATEN A.-ADJUSTABLE SERV X71825-23 4 PLATEN A.-*C801*4 OZ SERV X71824-23 5 PLATEN A.-*C801*2 OZ SERV X71823-23
C801/C801R/F802/P802/C803/C803R/C804 Operator Parts Identification
ITEM DESCRIPTION PART NO.
6 SHIELD-BACKSPLASH 070765 7 DIVIDER A.-COOK 070851 8 DIVIDER A.-2 LANE STAGE 070847 9 DIVIDER A.-3 LANE STAGE 070848
11
C803 Reverse
ITEM DESCRIPTION PART NO.
1 DIVIDER A.-2 LANE 070847 2 HANDLE-LIFT-PLATEN 072711 3 PLATEN A.-2 OZ X71823-23 4 DIVIDER A.-3 LANE STAGE 070848 5 PLATEN A.-4 OZ X71824-23
Figure 6
12
ITEM DESCRIPTION PART NO.
6 SHIELD-BACKSPLASH 070765 7 DIVIDER A.-COOK 070851 8 HANDLE-ADJUST-PLATEN 070647 9 PLATEN A.-ADJUSTABLE X71825-23
C801/C801R/F802/P802/C803/C803R/C804Operator Parts Identification
C804
Figure 7
ITEM DESCRIPTION PART NO.
1 HANDLE-LIFT-PLATEN 072711 2 HANDLE-ADJUST-PLATEN 070647 3 PLATEN A.-SERVICE ADJ X71825-23 4 DIVIDER A.-2 LANE 070847
C801/C801R/F802/P802/C803/C803R/C804 Operator Parts Identification
ITEM DESCRIPTION PART NO.
5 SHIELD-BACK SPLASH 071732 6 DIVIDER A.-COOK 070851 7 PLATEN A.-SERVICE ADJ LEFT X72669-23
13
Accessories - Supplied By Taylor Company
ITEM DESCRIPTION PART NO.
1 SHIELDA.-LOCATING BUCKET X71284 2 SHELF A.-MEAT LOADING X70944 3 SHIELD-BACKSPLASH 070765 4 CLIP-RELEASE SHEET 070709
Figure 8
14
ITEM DESCRIPTION PART NO.
5 BRACKET-RELEASESHEET 070707 6 DIVIDER A.-3 LANE *STAGE 070848 7 DIVIDER A. *COOK 070851 8 DIVIDER A. *2 LANE 070847
C801/C801R/F802/P802/C803/C803R/C804Operator Parts Identification
Accessories Not Supplied By Taylor Company ­Obtain From Wendy's Small Wares Vendors
Figure 9
ITEM DESCRIPTION
1 HOLDER-SQUEEGEE 2 HANDLE-SQUEEZE 3 TOOL-TRANSFER 4 SPATULA-REDHANDLE-SERRATED 5 SPATULA-REDHANDLE-SERVING
C801/C801R/F802/P802/C803/C803R/C804 Operator Parts Identification
ITEM DESCRIPTION
6 SPATULA-WHITE HANDLE-SERVING 7 HOLDER-WHITE HANDLED SERVING
SPATULA 8 TROUGH 9 SHEET-RELEASE
15
Section 5 Important: To the Operator
C801
ITEM DESCRIPTION PART NO.
1 PANEL A.-SPLASH SHIELD
W/SPEAKER 2 KIT A.-NODE-REAR W/HARN X72136 3 KIT A.-NODE-COOK W/HARN X72134 4 KIT A.-NODE-FRONT W/HARN X72135
X70783
Figure 10
16
ITEM DESCRIPTION PART NO.
5 CONTROL-C801 NODE I/O 071242-SER 6 CONTROL-RESET SWITCH
10A/230
7 LIGHT-RED 230V 070880-27
C801/C801R/F802/P802/C803/C803R/C804Important: To the Operator
070717
C801 Reverse
Figure 11
ITEM DESCRIPTION PART NO.
1 KIT A.-NODE REAR C801
W/HARN
2 PANEL A.-SPLASH SHIELD
W/SPEAKER
3 CONTROL-RESET SWITCH
10A/250
4 LIGHT-RED 230V 070880-27
X72136
X72247
070717
C801/C801R/F802/P802/C803/C803R/C804 Important: To the Operator
ITEM DESCRIPTION PART NO.
5 NODE A.-COMPLETE C801R
COOK
6 NODE A.-COMPLETE C801R
STG F
7 CONTROL C801 MODEI/O 071242-SER
17
X72254
X72243
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