Taylor C602 User Manual

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MILKSHAKE AND SOFT-SERVE MACHINES

SS 3

Model C602

Taylor Company milkshake and soft

Taylor Company Milkshake and Soft-serve Machine

Daily maintenance tasks

SS 3 D1 Opening

procedures

SS 3 D2 Closing procedures

Weekly maintenance tasks

SS 3 W1 Clean and sanitize

syrup lines with duckbill valves

SS 3 W2 Clean hot sundae

topping water baths

SS 3 W3 Clean and sanitize

hot sundae topping pumps

Bi-weekly maintenance tasks

SS 3 B1 14 day brush

cleaning

Monthly maintenance tasks

SS 3 M1 Calibrate hopper

temperatures

SS 3 M2 Calibrate draw

temperatures

SS 3 M3 Calibrate hot

sundae topping temperatures and volumes

Quarterly maintenance tasks

SS 3 Q1 Replace soft-serve

mix scraper blades

SS 3 Q2 Clean non-

aluminum air filter

SS 3 Q3 Replace machine

components

Model C602

1. Hopper Covers 6. Cabinet Doors

2. Keypad-S

3. Soft Serve Door Assembly 8. Cup & Cone Dispenser

4. Topping Pump 9. Shake Door Assembly

5. Drip Tray/Splash Shield 10. Keypad-Shake

oft Serve 7. Cold Topping Containers

-serve machine model C602 SS

Semi-annual maintenance tasks

SS 3 S1 Replace milkshake

mix scraper blades

Annual maintenance tasks

SS 3 A1 Replace syrup

pump tubes

SS 3 A2 Replace non-

aluminum air filter

Hazards

Equipment alerts

Tips

or this icon to find helpful tips about how to do a procedure.

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021

Opening Procedures Daily SS 3 D1

Taylor Company milkshake and soft

Daily

Why

Prepare Milkshake/Soft-Serve machine for serving

Time required

5 minutes to prepare

30 minutes to complete

Time of day

When store opens in the morning

24-hour restaurants: during low-volume periods

Hazard icons

Brushes

Bucket with Kay 5

Kay 5

Taylor Seal

Taylor Lube HP

Clean Sanitized

Fill heated topping wells with

Place topping heaters in ON

W2 & W3.)

Fill topping containers.

Sanitize topping ladles.

Fill cup dispensers, cup lid holder and cone dispenser.

product after the heat treatment cycle is completed

Tools and supplies

-serve machine model C602

Sanitizing Solution

Sanitizing

Solution

Install /

Removal Tool

Towels

Procedure – Set Up

clean water.

Remove the topping containers. Fill the heated

Sanitize the topping ladles and place them in the cold

topping containers. wells with clean water, up to the fill line located on the bottom of the well.

position.

Place the topping heaters in the ON position by touching the topping heater symbols.

Note: Clean and sanitize topping containers, topping pumps, and heated wells weekly. (See PM cards SS01

Fill the topping containers. Place the caramel and fudge topping containers in the heated wells and the remaining two containers in the unheated wells. Cover the containers.

SS 3 D1

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 1 of 4

Opening Procedures (continued)

Taylor Company milkshake and soft

Daily

Remove syrup valve retainers

Remove draw valve cap.

Sanitize parts.

Sanitize door spout, driven

Sanitize syrup port holes.

Flush syrup port holes with

Flush door spout with

Install syrup valve retainers

Remove syrup nose fittings.

Procedure – Shake Side

and syrup hole plugs.

Remove the syrup valve retainers and the syrup hole plugs. Remove the o-rings from the syrup hole plugs.

Remove the draw valve cap and remove the o-ring.

spinner, spinner blade, and

syrup line fittings.

Brush clean each item for a

total of 60 seconds,

repeatedly dipping the brush

in sanitizing solution.

Place a pail below the door

spout.

Brush each syrup port hole 10

to 15 times. Dip the brush in

sanitizing solution before

brushing ea ch port.

sanitizing solution.

Insert tube end of squeeze

bottle into each syrup port

and squeeze the bottle firmly.

Flush each port for 10

seconds.

-serve machine model C602

Prepare a small amount of KAY-5 Sanitizer solution. Sanitize the o-rings, restrictor cap, syrup hole plugs, syrup valve retainers, draw valve cap, shake cup holder, front drip tray, and splash shield in this solution.

nitizer Solution

sanitizing solution.

Flush the bottom of the door

spout door with sanitizing

solution.

and restrictor cap on door

spout.

Remove the syrup nose fitting

from each syrup line by

turning the syrup nose fitting

counter-clockwise.

SS 3 D1

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 2 of 4

Opening Procedures (continued)

Taylor Company milkshake and soft

Daily

Remove duckbill valve.

Clean syrup nose fitting.

Sanitize syrup nose fittings

fittings and duckbill valve.

Install duckbill valve into syrup

Install syrup valves.

Check syrup lines for air

Install syrup plugs for unused

(See PM card SS01 W1)

Wipe exterior of machine.

Remove the d uc kb ill val ve and the o-ring from each syrup nose fitting, by using the seal removal tool.

Using a brush and the sanitizing solution, brush clean the inside of each syrup nose fitting until there is no remaining syrup or mix inside the fitting.

and duckbill valve.

Using a clean, sanitized towel, gently wipe a ny syrup and mix fro m ea ch duckbil l valve. Use a milkshake cup filled with sanitizing solution to thoroughly rinse the nos e

Raise the syrup valve retainer

and install the syrup valve.

Push the reta iner down to

hold the valve in place.

Repeat for each syrup valve.

pockets in the line.

If air pockets are present,

prime the syrup lines. (See

Operator Manual for priming

syrup lines.)

syrup lines.

Install a syr up hole plug into

the syrup port in the door

whenever a syrup line is not

in use. (Example: When the

optional flavor shake is not

being served.)

Do not install an empty syrup

line into the syrup port of an

unused syrup line.

Note: The syrup system

must be flushed and

sanitized weekly.

-serve machine model C602

nose fitting and install syrup nose fitting onto syrup line fitting.

Install the duckbill valve into the syrup nose fitting with the flat end aligned with the open slot in the fitting. Install the syrup nose fitting onto the syrup line fitting. Tighten by hand (cloc kwise) until snug. Install and lubricate the o-ring on the syrup nose fittin g.

Using a clean, sanitized

towel, wipe down the freezer

door, front panel, and other

areas that have a build up of

moistur e or food substance.

SS 3 D1

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 3 of 4

Opening Procedures (continued)

Taylor Company milkshake and soft

Daily

Install shake cup holder, front

Select the AUTO symbol.

product.

Sanitize door spout and

Flush door spout and bottom

Wipe exterior of machine.

Select the AUTO symbol.

product.

drip tray and splash shield.

When ready to resume normal operation, touch the AUTO symbol. The frozen product should be ready to serve in approximately 10 minutes.

Procedure – Soft Serve Side

bottom of draw valve.

With a pail placed beneat h the

soft serve door, dip the door

spout brus h in sanitizing

solution. Brush cle an the door

spout and bottom of the draw

valve. Repeatedly dip the

brush in sani tizing solution

and brush clean each item for

60 seconds.

of draw valve with sanitizing

solution.

Use the squeeze bottle filled

with sanitizing solution to

flush the door spout and

bottom of the draw valve.

-serve machine model C602

Note: This step should be performed approximately 15 minutes prior to serving

Using a clean, sanitized

towel, wipe down the freezer

door, front panel, and other

areas that have a build up of

moistur e or food substance.

When ready to resume normal

operation, touch the AUTO

symbol. The frozen product

should be ready to serve in

approximately 10 minutes.

Note: This step should be

performed approximately

15 minutes prior to serving

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 4 of 4

SS 3 D1

Closing Procedures Daily SS 3 D2

Taylor Company milkshake and soft

Daily

Why

Prepare Milkshake/Soft-Serve machine for the heat treatment cycle

Time required

30 minutes

Time of day

At closing

24-hour restaurants: one hour before heat treatment cycle

Hazard icons

Brushes

SolidSense All

Kay 5 Sanitizing

Valve Cap

Syrup Hole Plugs

Kay 5 Sanitizing

Clean Sanitized

Fill mix hopper.

must not be on.

Remove hopper cover.

Remove milkshake cup

Remove drip tray and splash

Remove agitator paddle.

performing the next steps.

With sanitized hands,

begins

Tools and supplies

-serve machine model C602

Purpose Super

Concentrate (APSC)

Solution

Procedure – Shake Side

Fill the hopper with fresh mix, up to the l ine on the agitator paddle. Do not fill above the agitator paddle.

Important: The level of mix in the hopper must be at the line on the agitator paddle. The mix low light

Solution

Towels

shield.

Select the calibrate symbol to momentarily stop the agitator paddle from turning.

holder.

Important: Make sure your hands are clean and sanitized before

remove the agitator paddle from the hopper.

SS 3 D2

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 1 of 5

Closing Procedures (continued)

Taylor Company milkshake and soft

Daily

Remove restrictor cap.

Clean and sanitize parts.

APSC & Sanitizer solution

Install agitator paddle.

Using sanitized hands,

Install hopper cover.

Remove syrup lines.

Clean syrup port holes.

Clean door spout, bottom of

Clean syrup valve retainers

Remove the restrictor cap from the door spout.

At the sink, brush clean and sanitize:

 Agitator paddle  Hopper cover  Milkshake cup holder  Milkshake restrictor cap  Drip tra y  Splash shield  Syrup hole plugs  Spout cap  Spout cap o-ring

Place the restrictor cap, splash shield, drip tray, and milkshake cup holder on a clean, dry surface to air dry overnight or until the heat treatment cycle is complete.

Select the calibrate symbol to momentarily stop the agitator drive motor.

Raise the retaining pins and remove the syrup valves.

Place a bucket beneath the door. Brush clean each syrup port hole 10 to 15 times. Dip t he brush in cleaning solution before brushing ea ch port. Brush each item for a total of 60 seconds.

PSC solution

driven spinner, spinner blade and syrup line fittings.

Brush clean each item for a total of 60 seconds, repeatedly dipping the brush in cleaning solution.

-serve machine model C602

reinstall the agitator paddle on the drive post in the hopper.

and holes.

With sanitized hands, remove the syrup valve retainers. Dip the brush in cleaning solution and brush clean the retainers and the retainer holes. Reinstall the syrup valve retainers.

SS 3 D2

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 2 of 5

Closing Procedures (continued)

Taylor Company milkshake and soft

Daily

Flush syrup port holes with

APSC solution

Flush door spout with

Fill valve cap with sanitizing

Install syrup hole plugs.

Sanitize syrup nose fittings.

Fill mix hopper.

Important: The level of

Place topping heaters in OFF

Remove, clean, and sanitize

Remove, clean, sanitize, and

performing the next steps.

sanitizing solution.

Insert the tube end of the squeeze bottle filled with sanitizing solution into each syrup port. Squeeze the bottle firmly. Flush ea ch port for 10 seconds.

Procedure – Soft Serve Side

Fill the hopp er with fresh mix, up to the line on the agitator paddle. Do not fill the mix hopper above the agitator paddle.

sanitizing solution.

Flush the bottom of the door spout door with sanitizing solution.

solution and install.

Fill the insulated valve cap with sanitizing solution and install the cap onto the milkshake door spout.

Raise the retainer pins. Install a syr up hole plug into each syrup port. Lower the retainer pins to secure the syrup hole plugs.

mix in the hopper must be at the line on the agitator paddle. The mix low light must not be on.

position.

Turn the topping heaters OFF by selecting the topping heater symbols.

hopper cover.

PSC & Sanitizer solution

-serve machine model C602

Hold the squeeze bottle over a bucket. Squeeze the bottle and thoroughly rinse the slot of each syrup nose fitting. Wipe the outside of the syrup nose f ittings with a clean, sanitized towel.

te: The syrup system

No must be flushed and sanitized weekly. (See PM card SS01 W1.)

reinstall agitator paddle.

Select the calibrate symbol to momentarily stop the agitator paddle from turning.

Important: Make sure your hands are clean and sanitized before

SS 3 D2

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 3 of 5

Closing Procedures (continued)

Taylor Company milkshake and soft

Daily

Remove the agitator paddle

Install hopper cover.

Clean door spout and bottom

APSC solution

Flush door spout with

Sanitizer solution

Remove, clean and reinstall

Note: Mix in the dri p pans

Wipe exterior of machine.

from the hopper and ta ke it to the sink. Brush clea n, sanitize, and reinstall the agitator paddle.

of draw valve.

Place a bucket beneath the soft-serve door. Dip the door spout brush into cleaning solution and brush clean the door spout and bottom of the draw valve. Repeatedly dip the brus h in cleaning solution and brush clean each item for 60 seconds.

indicates there is a leak that needs to be corrected before damage occurs inside the machine.

Examples:

If mix is in the front or side drip pans, inspect/replace the beater drive shaft seals. If mix is in the rear drip pan, inspect/replace the pump drive shaft seals.

-serve machine model C602

Use a clean, sanitized towel to wipe down the freezer doors, front panels, and any other areas that have a build-up of either moisture or food substance.

sanitizing solution.

Use the squeeze bottle filled with sanitizing solution to rinse the bottom of the door spout. Rinse the spout wi th sanitizing solution for 10 seconds.

drip pans.

Remove the drip pans and take them to the sink. Br ush clean, sanitize, and reinstall the drip pans.

SS 3 D2

Closing Procedures (continued)

Taylor Company milkshake and soft

Daily

10 Make sure unit is in AUTO.

Note: The machine must be in AUTO (or STANDBY) to start the heat treatment cycle at the programmed time.

DO NOT attempt to draw product or disassemble the machine during the HEAT cycle. The product is hot and under extreme pressure.

hen the heat cycle is

W complete, the control panel will change to the STANDBY mode. The STANDBY symbols will be illuminated.

-serve machine model C602

SS 3 D2

Clean and sanitize syrup lines with duckbill valves

Weekly SS 3 W1

Taylor Company milkshake and soft

Weekly

Why

To break the bacteria cycle

Time required

5 minutes to prepare

20 minutes to complete

Time of day

At close

For 24-hour restaura nts: during breakfast menu

Hazard icons

Brushes

Bucket, SolidSense

Bucket, clean and

Bucket, soiled towels

Bucket, plastic

Cold-drink cup

Kay-5 Sanitizing

Plastic wrap

Taylor Lube HT

Kay-5 Sanitizing

solution

Disconnect the QD fitting

Re-connect the QD

Clean inside of cabinet.

Tools and supplies

-serve machine model C602

Procedure

Disconnect the QD fitting on the syrup bag.

Remove the syrup bags wit h the line attached from the cabinet.

Wipe the outside of the feed tubes or the hose connector fittings with a clean, sanitizer-soaked towel.

Sanitizer solution

Place the syrup bag on a level surface. Remove the syrup bag line from the syrup bag.

All Purpose Super

Concentrate (APSC)

sanitizer-soaked

towels

Fitting/Hose from the syrup bag

Place the syrup feed hose in a bucket of APSC solution.

SC Solution

Wipe down the inside of the syrup cabinet with a clean, sanitizer-soaked towel. Spray resistant areas with additional sanitizer solution.

solution

Cover the syrup inlet port with plastic wrap.

SS 3

Clean and sanitize syrup lines with duckbill valves (continued)

Taylor Company milkshake and soft

Weekly

Place empty bucket under

Remove syrup line from

Place syrup line and valve in

Start flow of APSC solution.

APSC solution

Flush syrup line with APSC

is completely flushed.

Pump all liquid from syrup

line.

Rinse with clean, hot water

hot water.

Place feed tubes in sanitizer

Sanitizer solution

Place empty bucket under

Flush syrup line with sanitizer

Remove nose fitting.

milkshake draw valve.

Place a clean plastic bucket under the milkshake draw valve.

milkshake freezer door.

Disconnect the corresponding syrup line from the milkshake freezer door by raising the syrup valve retainer. Pull the valve straight out.

bucket.

Hang the syrup line and valve in the empty bucket.

line.

Remove the syrup feed tube from the bucket of APSC solution and continue to run the pump until APSC solution no longer ru ns from the s yrup line.

Touch the Flavor Select key to stop the flow of APSC solution thr ough the syrup

-serve machine model C602

Repeat steps 7-10 with clean,

solution.

Place the syrup bag connect fittings into a bucket of sanitizer solution.

Press the Calibration key on the control panel to display the menu options.

ouch the Auto ke y to move

T the arrow to “Syrup Prime.”

ouch the Calibration key again to disp lay the syrup prime screen.

ress the Flavor Select key

P for the correct flavor, to start the flow of APSC through the line.

solution.

Allow the APSC solution to continue to flow into the empty bucket until all the syrup is flushed from the line. When the liq uid from the syrup line runs clear, the line

milkshake draw valve.

Place a clean plastic bucket under the milkshake draw valve.

solution.

Repeat steps 7 through 9 using sanitizer solution.

Unscrew the nose fitting from the syrup valve in the b ucket by turning the cap counterclockwise.

SS 3

Clean and sanitize syrup lines with duckbill valves (continued)

Taylor Company milkshake and soft

Weekly

Remove valve and o-ring.

Clean nose and elbow fitting.

Clean duckbill valves.

Sanitize syrup valve fittings.

Sanitizer solution

Insert duckbill valve.

Connect nose fitting.

Install and lubricate o-ring.

Reassemble remaining valves.

Place clean bucket under

Remove the duckbill valve and o-ring from each syrup nose fitting, by using the seal removal tool.

Install the duckbill valve into one of the no se fittings with the flat end a ligned wit h the open slot in the nose fitting. Do not lubricate the duckbill valve.

-serve machine model C602

Use the white end of the double-ended brush to scrub the inside of the syrup nose fitting and the elbow fitting. Remove any residual particles.

Screw the nose fitting o nto one of the s yrup valve elbows by turning it clockwise. Tighten it by hand until snug.

Use a clean, sanitizer-soaked towel to wipe any syrup from the duckbill valves.

Fill a cup with sanitizer solution. S ubmerge the syrup valve fittings in the sanitizer solution in the cup. Rotate the cup gently so the fittings are washed thoroughly. Allo w to soak for at least one minute.

Push one of the o-rings onto the nose fitting and lubricate it with Taylor Lube HP.

Repeat steps 20 through 22 to reassemble the remaining syrup valve s .

milkshake draw valve.

Place a clean plastic bucket under the milkshake draw valve. Position the sanitized valves so t hey are hanging over the bucket.

SS 3

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