Taylor C602 User Manual

Download

These icons alert you to a possible risk of personal injury.

Look for this icon to find information about how to avoid damaging the equipment while doing a procedure.

Look f

MILKSHAKE AND SOFT-SERVE MACHINES

SS 3

Model C602

Taylor Company milkshake and soft

Taylor Company Milkshake and Soft-serve Machine

Daily maintenance tasks

SS 3 D1 Opening

procedures

SS 3 D2 Closing procedures

Weekly maintenance tasks

SS 3 W1 Clean and sanitize

syrup lines with duckbill valves

SS 3 W2 Clean hot sundae

topping water baths

SS 3 W3 Clean and sanitize

hot sundae topping pumps

Bi-weekly maintenance tasks

SS 3 B1 14 day brush

cleaning

Monthly maintenance tasks

SS 3 M1 Calibrate hopper

temperatures

SS 3 M2 Calibrate draw

temperatures

SS 3 M3 Calibrate hot

sundae topping temperatures and volumes

Quarterly maintenance tasks

SS 3 Q1 Replace soft-serve

mix scraper blades

SS 3 Q2 Clean non-

aluminum air filter

SS 3 Q3 Replace machine

components

Model C602

1. Hopper Covers 6. Cabinet Doors

2. Keypad-S

3. Soft Serve Door Assembly 8. Cup & Cone Dispenser

4. Topping Pump 9. Shake Door Assembly

5. Drip Tray/Splash Shield 10. Keypad-Shake

oft Serve 7. Cold Topping Containers

-serve machine model C602 SS

Semi-annual maintenance tasks

SS 3 S1 Replace milkshake

mix scraper blades

Annual maintenance tasks

SS 3 A1 Replace syrup

pump tubes

SS 3 A2 Replace non-

aluminum air filter

Hazards

Equipment alerts

Tips

or this icon to find helpful tips about how to do a procedure.

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021

Opening Procedures Daily SS 3 D1

Taylor Company milkshake and soft

Daily

Why

Prepare Milkshake/Soft-Serve machine for serving

Time required

5 minutes to prepare

30 minutes to complete

Time of day

When store opens in the morning

24-hour restaurants: during low-volume periods

Hazard icons

Brushes

Bucket with Kay 5

Kay 5

Taylor Seal

Taylor Lube HP

Clean Sanitized

Fill heated topping wells with

Place topping heaters in ON

W2 & W3.)

Fill topping containers.

Sanitize topping ladles.

Fill cup dispensers, cup lid holder and cone dispenser.

product after the heat treatment cycle is completed

Tools and supplies

-serve machine model C602

Sanitizing Solution

Sanitizing

Solution

Install /

Removal Tool

Towels

Procedure – Set Up

clean water.

Remove the topping containers. Fill the heated

Sanitize the topping ladles and place them in the cold

topping containers. wells with clean water, up to the fill line located on the bottom of the well.

position.

Place the topping heaters in the ON position by touching the topping heater symbols.

Note: Clean and sanitize topping containers, topping pumps, and heated wells weekly. (See PM cards SS01

Fill the topping containers. Place the caramel and fudge topping containers in the heated wells and the remaining two containers in the unheated wells. Cover the containers.

SS 3 D1

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 1 of 4

Opening Procedures (continued)

Taylor Company milkshake and soft

Daily

Remove syrup valve retainers

Remove draw valve cap.

Sanitize parts.

Sanitize door spout, driven

Sanitize syrup port holes.

Flush syrup port holes with

Flush door spout with

Install syrup valve retainers

Remove syrup nose fittings.

Procedure – Shake Side

and syrup hole plugs.

Remove the syrup valve retainers and the syrup hole plugs. Remove the o-rings from the syrup hole plugs.

Remove the draw valve cap and remove the o-ring.

spinner, spinner blade, and

syrup line fittings.

Brush clean each item for a

total of 60 seconds,

repeatedly dipping the brush

in sanitizing solution.

Place a pail below the door

spout.

Brush each syrup port hole 10

to 15 times. Dip the brush in

sanitizing solution before

brushing ea ch port.

sanitizing solution.

Insert tube end of squeeze

bottle into each syrup port

and squeeze the bottle firmly.

Flush each port for 10

seconds.

-serve machine model C602

Prepare a small amount of KAY-5 Sanitizer solution. Sanitize the o-rings, restrictor cap, syrup hole plugs, syrup valve retainers, draw valve cap, shake cup holder, front drip tray, and splash shield in this solution.

nitizer Solution

sanitizing solution.

Flush the bottom of the door

spout door with sanitizing

solution.

and restrictor cap on door

spout.

Remove the syrup nose fitting

from each syrup line by

turning the syrup nose fitting

counter-clockwise.

SS 3 D1

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 2 of 4

Opening Procedures (continued)

Taylor Company milkshake and soft

Daily

Remove duckbill valve.

Clean syrup nose fitting.

Sanitize syrup nose fittings

fittings and duckbill valve.

Install duckbill valve into syrup

Install syrup valves.

Check syrup lines for air

Install syrup plugs for unused

(See PM card SS01 W1)

Wipe exterior of machine.

Remove the d uc kb ill val ve and the o-ring from each syrup nose fitting, by using the seal removal tool.

Using a brush and the sanitizing solution, brush clean the inside of each syrup nose fitting until there is no remaining syrup or mix inside the fitting.

and duckbill valve.

Using a clean, sanitized towel, gently wipe a ny syrup and mix fro m ea ch duckbil l valve. Use a milkshake cup filled with sanitizing solution to thoroughly rinse the nos e

Raise the syrup valve retainer

and install the syrup valve.

Push the reta iner down to

hold the valve in place.

Repeat for each syrup valve.

pockets in the line.

If air pockets are present,

prime the syrup lines. (See

Operator Manual for priming

syrup lines.)

syrup lines.

Install a syr up hole plug into

the syrup port in the door

whenever a syrup line is not

in use. (Example: When the

optional flavor shake is not

being served.)

Do not install an empty syrup

line into the syrup port of an

unused syrup line.

Note: The syrup system

must be flushed and

sanitized weekly.

-serve machine model C602

nose fitting and install syrup nose fitting onto syrup line fitting.

Install the duckbill valve into the syrup nose fitting with the flat end aligned with the open slot in the fitting. Install the syrup nose fitting onto the syrup line fitting. Tighten by hand (cloc kwise) until snug. Install and lubricate the o-ring on the syrup nose fittin g.

Using a clean, sanitized

towel, wipe down the freezer

door, front panel, and other

areas that have a build up of

moistur e or food substance.

SS 3 D1

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 3 of 4

Opening Procedures (continued)

Taylor Company milkshake and soft

Daily

Install shake cup holder, front

Select the AUTO symbol.

product.

Sanitize door spout and

Flush door spout and bottom

Wipe exterior of machine.

Select the AUTO symbol.

product.

drip tray and splash shield.

When ready to resume normal operation, touch the AUTO symbol. The frozen product should be ready to serve in approximately 10 minutes.

Procedure – Soft Serve Side

bottom of draw valve.

With a pail placed beneat h the

soft serve door, dip the door

spout brus h in sanitizing

solution. Brush cle an the door

spout and bottom of the draw

valve. Repeatedly dip the

brush in sani tizing solution

and brush clean each item for

60 seconds.

of draw valve with sanitizing

solution.

Use the squeeze bottle filled

with sanitizing solution to

flush the door spout and

bottom of the draw valve.

-serve machine model C602

Note: This step should be performed approximately 15 minutes prior to serving

Using a clean, sanitized

towel, wipe down the freezer

door, front panel, and other

areas that have a build up of

moistur e or food substance.

When ready to resume normal

operation, touch the AUTO

symbol. The frozen product

should be ready to serve in

approximately 10 minutes.

Note: This step should be

performed approximately

15 minutes prior to serving

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 4 of 4

SS 3 D1

Closing Procedures Daily SS 3 D2

Taylor Company milkshake and soft

Daily

Why

Prepare Milkshake/Soft-Serve machine for the heat treatment cycle

Time required

30 minutes

Time of day

At closing

24-hour restaurants: one hour before heat treatment cycle

Hazard icons

Brushes

SolidSense All

Kay 5 Sanitizing

Valve Cap

Syrup Hole Plugs

Kay 5 Sanitizing

Clean Sanitized

Fill mix hopper.

must not be on.

Remove hopper cover.

Remove milkshake cup

Remove drip tray and splash

Remove agitator paddle.

performing the next steps.

With sanitized hands,

begins

Tools and supplies

-serve machine model C602

Purpose Super

Concentrate (APSC)

Solution

Procedure – Shake Side

Fill the hopper with fresh mix, up to the l ine on the agitator paddle. Do not fill above the agitator paddle.

Important: The level of mix in the hopper must be at the line on the agitator paddle. The mix low light

Solution

Towels

shield.

Select the calibrate symbol to momentarily stop the agitator paddle from turning.

holder.

Important: Make sure your hands are clean and sanitized before

remove the agitator paddle from the hopper.

SS 3 D2

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 1 of 5

Closing Procedures (continued)

Taylor Company milkshake and soft

Daily

Remove restrictor cap.

Clean and sanitize parts.

APSC & Sanitizer solution

Install agitator paddle.

Using sanitized hands,

Install hopper cover.

Remove syrup lines.

Clean syrup port holes.

Clean door spout, bottom of

Clean syrup valve retainers

Remove the restrictor cap from the door spout.

At the sink, brush clean and sanitize:

 Agitator paddle  Hopper cover  Milkshake cup holder  Milkshake restrictor cap  Drip tra y  Splash shield  Syrup hole plugs  Spout cap  Spout cap o-ring

Place the restrictor cap, splash shield, drip tray, and milkshake cup holder on a clean, dry surface to air dry overnight or until the heat treatment cycle is complete.

Select the calibrate symbol to momentarily stop the agitator drive motor.

Raise the retaining pins and remove the syrup valves.

Place a bucket beneath the door. Brush clean each syrup port hole 10 to 15 times. Dip t he brush in cleaning solution before brushing ea ch port. Brush each item for a total of 60 seconds.

PSC solution

driven spinner, spinner blade and syrup line fittings.

Brush clean each item for a total of 60 seconds, repeatedly dipping the brush in cleaning solution.

-serve machine model C602

reinstall the agitator paddle on the drive post in the hopper.

and holes.

With sanitized hands, remove the syrup valve retainers. Dip the brush in cleaning solution and brush clean the retainers and the retainer holes. Reinstall the syrup valve retainers.

SS 3 D2

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 2 of 5

Closing Procedures (continued)

Taylor Company milkshake and soft

Daily

Flush syrup port holes with

APSC solution

Flush door spout with

Fill valve cap with sanitizing

Install syrup hole plugs.

Sanitize syrup nose fittings.

Fill mix hopper.

Important: The level of

Place topping heaters in OFF

Remove, clean, and sanitize

Remove, clean, sanitize, and

performing the next steps.

sanitizing solution.

Insert the tube end of the squeeze bottle filled with sanitizing solution into each syrup port. Squeeze the bottle firmly. Flush ea ch port for 10 seconds.

Procedure – Soft Serve Side

Fill the hopp er with fresh mix, up to the line on the agitator paddle. Do not fill the mix hopper above the agitator paddle.

sanitizing solution.

Flush the bottom of the door spout door with sanitizing solution.

solution and install.

Fill the insulated valve cap with sanitizing solution and install the cap onto the milkshake door spout.

Raise the retainer pins. Install a syr up hole plug into each syrup port. Lower the retainer pins to secure the syrup hole plugs.

mix in the hopper must be at the line on the agitator paddle. The mix low light must not be on.

position.

Turn the topping heaters OFF by selecting the topping heater symbols.

hopper cover.

PSC & Sanitizer solution

-serve machine model C602

Hold the squeeze bottle over a bucket. Squeeze the bottle and thoroughly rinse the slot of each syrup nose fitting. Wipe the outside of the syrup nose f ittings with a clean, sanitized towel.

te: The syrup system

No must be flushed and sanitized weekly. (See PM card SS01 W1.)

reinstall agitator paddle.

Select the calibrate symbol to momentarily stop the agitator paddle from turning.

Important: Make sure your hands are clean and sanitized before

SS 3 D2

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 3 of 5

Closing Procedures (continued)

Taylor Company milkshake and soft

Daily

Remove the agitator paddle

Install hopper cover.

Clean door spout and bottom

APSC solution

Flush door spout with

Sanitizer solution

Remove, clean and reinstall

Note: Mix in the dri p pans

Wipe exterior of machine.

from the hopper and ta ke it to the sink. Brush clea n, sanitize, and reinstall the agitator paddle.

of draw valve.

Place a bucket beneath the soft-serve door. Dip the door spout brush into cleaning solution and brush clean the door spout and bottom of the draw valve. Repeatedly dip the brus h in cleaning solution and brush clean each item for 60 seconds.

indicates there is a leak that needs to be corrected before damage occurs inside the machine.

Examples:

If mix is in the front or side drip pans, inspect/replace the beater drive shaft seals. If mix is in the rear drip pan, inspect/replace the pump drive shaft seals.

-serve machine model C602

Use a clean, sanitized towel to wipe down the freezer doors, front panels, and any other areas that have a build-up of either moisture or food substance.

sanitizing solution.

Use the squeeze bottle filled with sanitizing solution to rinse the bottom of the door spout. Rinse the spout wi th sanitizing solution for 10 seconds.

drip pans.

Remove the drip pans and take them to the sink. Br ush clean, sanitize, and reinstall the drip pans.

SS 3 D2

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 4 of 5

Closing Procedures (continued)

Taylor Company milkshake and soft

Daily

10 Make sure unit is in AUTO.

Note: The machine must be in AUTO (or STANDBY) to start the heat treatment cycle at the programmed time.

DO NOT attempt to draw product or disassemble the machine during the HEAT cycle. The product is hot and under extreme pressure.

hen the heat cycle is

W complete, the control panel will change to the STANDBY mode. The STANDBY symbols will be illuminated.

-serve machine model C602

SS 3 D2

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 5 of 5

Clean and sanitize syrup lines with duckbill valves

Weekly SS 3 W1

Taylor Company milkshake and soft

Weekly

Why

To break the bacteria cycle

Time required

5 minutes to prepare

20 minutes to complete

Time of day

At close

For 24-hour restaura nts: during breakfast menu

Hazard icons

Brushes

Bucket, SolidSense

Bucket, clean and

Bucket, soiled towels

Bucket, plastic

Cold-drink cup

Kay-5 Sanitizing

Plastic wrap

Taylor Lube HT

Kay-5 Sanitizing

solution

Disconnect the QD fitting

Re-connect the QD

Clean inside of cabinet.

Tools and supplies

-serve machine model C602

Procedure

Disconnect the QD fitting on the syrup bag.

Remove the syrup bags wit h the line attached from the cabinet.

Wipe the outside of the feed tubes or the hose connector fittings with a clean, sanitizer-soaked towel.

Sanitizer solution

Place the syrup bag on a level surface. Remove the syrup bag line from the syrup bag.

All Purpose Super

Concentrate (APSC)

sanitizer-soaked

towels

Fitting/Hose from the syrup bag

Place the syrup feed hose in a bucket of APSC solution.

SC Solution

Wipe down the inside of the syrup cabinet with a clean, sanitizer-soaked towel. Spray resistant areas with additional sanitizer solution.

solution

Cover the syrup inlet port with plastic wrap.

SS 3

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 1 of 4

Clean and sanitize syrup lines with duckbill valves (continued)

Taylor Company milkshake and soft

Weekly

Place empty bucket under

Remove syrup line from

Place syrup line and valve in

Start flow of APSC solution.

APSC solution

Flush syrup line with APSC

is completely flushed.

Pump all liquid from syrup

line.

Rinse with clean, hot water

hot water.

Place feed tubes in sanitizer

Sanitizer solution

Place empty bucket under

Flush syrup line with sanitizer

Remove nose fitting.

milkshake draw valve.

Place a clean plastic bucket under the milkshake draw valve.

milkshake freezer door.

Disconnect the corresponding syrup line from the milkshake freezer door by raising the syrup valve retainer. Pull the valve straight out.

bucket.

Hang the syrup line and valve in the empty bucket.

line.

Remove the syrup feed tube from the bucket of APSC solution and continue to run the pump until APSC solution no longer ru ns from the s yrup line.

Touch the Flavor Select key to stop the flow of APSC solution thr ough the syrup

-serve machine model C602

Repeat steps 7-10 with clean,

solution.

Place the syrup bag connect fittings into a bucket of sanitizer solution.

Press the Calibration key on the control panel to display the menu options.

ouch the Auto ke y to move

T the arrow to “Syrup Prime.”

ouch the Calibration key again to disp lay the syrup prime screen.

ress the Flavor Select key

P for the correct flavor, to start the flow of APSC through the line.

solution.

Allow the APSC solution to continue to flow into the empty bucket until all the syrup is flushed from the line. When the liq uid from the syrup line runs clear, the line

milkshake draw valve.

Place a clean plastic bucket under the milkshake draw valve.

solution.

Repeat steps 7 through 9 using sanitizer solution.

Unscrew the nose fitting from the syrup valve in the b ucket by turning the cap counterclockwise.

SS 3

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 2 of 4

Clean and sanitize syrup lines with duckbill valves (continued)

Taylor Company milkshake and soft

Weekly

Remove valve and o-ring.

Clean nose and elbow fitting.

Clean duckbill valves.

Sanitize syrup valve fittings.

Sanitizer solution

Insert duckbill valve.

Connect nose fitting.

Install and lubricate o-ring.

Reassemble remaining valves.

Place clean bucket under

Remove the duckbill valve and o-ring from each syrup nose fitting, by using the seal removal tool.

Install the duckbill valve into one of the no se fittings with the flat end a ligned wit h the open slot in the nose fitting. Do not lubricate the duckbill valve.

-serve machine model C602

Use the white end of the double-ended brush to scrub the inside of the syrup nose fitting and the elbow fitting. Remove any residual particles.

Screw the nose fitting o nto one of the s yrup valve elbows by turning it clockwise. Tighten it by hand until snug.

Use a clean, sanitizer-soaked towel to wipe any syrup from the duckbill valves.

Fill a cup with sanitizer solution. S ubmerge the syrup valve fittings in the sanitizer solution in the cup. Rotate the cup gently so the fittings are washed thoroughly. Allo w to soak for at least one minute.

Push one of the o-rings onto the nose fitting and lubricate it with Taylor Lube HP.

Repeat steps 20 through 22 to reassemble the remaining syrup valve s .

milkshake draw valve.

Place a clean plastic bucket under the milkshake draw valve. Position the sanitized valves so t hey are hanging over the bucket.

SS 3

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 3 of 4

Clean and sanitize syrup lines with duckbill valves (continued)

Taylor Company milkshake and soft

Weekly

Drain syrup feed tubes.

Replace syrup feed tubes and

Display syrup menu options.

Touch AUTO key.

Touch calibration key.

Start syrup flow.

Stop flow of syrup.

Repeat steps 27-31 for each flavor.

Reconnect syrup valves.

Remove the syrup feed tubes from the bucket of sanitizer solution and allow them to drain back i nto the bucket.

syrup bags.

For syrup bag systems, attach the bag connector fittings to the proper syrup flavors. Return the syrup bags to the cabinet.

Press the Calibration key on the control panel to display the syrup menu options.

Press the Flavor Select key to stop the flow of syrup.

Connect the syrup valves to the freezer door. Secure by lowering the retainers.

-serve machine model C602

Touch the Auto ke y to move the arrow to “Syrup Prime.”

Touch the Calibration key to display the syrup prime screen.

Press the Flavor Select key to start the flow of syrup through the l ine. Allow the syrup to flow until all sanitizer solution and air is flushed from the line.

SS 3

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 4 of 4

Clean hot sundae topping water bat hs Weekly SS 3 W2

Taylor Company

Weekly

Why

To maintain food quality

Time required

5 minutes to prepare

10 minutes to complete

Time of day

At close and after topping pumps and containers have been removed

For 24-hour restaura nts: during breakfast menu and after topping pumps and containers have been removed

Hazard icons

Brushes

Bucket, Sol-

Concentrate (APSC)

Bucket, tap water

Bucket, clean and

Bucket, soiled towels

Pan, prep, 1/3 size,

Paper towels

Screwdriver, flat

Turn off water bath heaters.

Remove pumps and containers

baths may be extremely hot.

Position prep pan under water

water bath drain tubes.

Drain water bath.

completely into the prep pan.

milkshake and soft-serve machine model C602

Tools and supplies

idSense™ All

Purpose Super

Procedure

Using the control panel on the front of the machine, t urn off both the left and right water bath heaters.

and allow water bath to cool.

Remove both hot topping pumps and containers. Allow the water in the water baths to cool for 10 minutes.

solution

sanitized towels

6 inches deep

bath drain tubes.

Place the 6 inch deep, 1/3 size prep pan under the machine just to the right of the center front. The pan should b e positioned directly under the

Using a flat screwdriver, loosen the drain screw in the bottom of one of the baths by turning the s crew counterclockwise. Do not remove the screw.

Metal surfaces and water

Allow the water to drain

SS 3 W

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 1 of 2

Clean hot sundae topping water baths (continued)

Taylor Company

Weekly

so the water can still drain.

Discard water in pan.

extremel y hot.

Position prep pan under

Tighten drain screw.

Clean water bath.

APSC & Sanitizer solution

Drain water bath.

Rinse water bath.

Drain water bath.

Dry interior of water bath.

Refill water bath.

Clean second water bath.

If the drain is plugged, remove the drain screw completely by turning it counterclockwise. Clear the drain using the double-ended brush. Replace the screw loosely, turning it clockwise,

Make sure the water has drained completely out of the bath and into the pan. Carefully slide the pan out from under the machine and d iscard the water.

Water baths may be

machine.

Return the prep pan to the same position under the water bath drain tubes.

Repeat steps 4 through 7 to drain and discard the APSC solution. Remember to tighten the drain screw before beginning the next st ep.

milkshake and soft-serve machine model C602

Using a clean, sanitized towel and clean tap water, thoroughly rinse the interior of the water bath.

Repeat steps 4 through 7 to drain and discard the rinse water. Remember to tighten the drain screw before beginning the next step.

Use a dry paper towel to dry the inside of the water bath and remove any remaining sanitizer residue.

Turn the dr ain screw clo ckwise to tighten it.

Fill the water bath with APSC solution. U s ing a clean, sanitized towel, thoroughly wash the inside of the water bath.

Fill the water bath with clean tap water, up to the fill lines marked on the sides of the bath.

Repeat steps 3 through 13 for the second water bath.

SS 3 W

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 2 of 2

Clean and sanitize hot sundae topping pumps Weekly SS 3 W3

Taylor Company

Weekly

Why

To break the bacteria cycle

Time required

5 minutes to prepare

30 minutes to complete

Time of day

During 14 day brush cleaning

Hazard icons

Brushes

Spatula, rubber

Taylor Lube HT

Kay-5®

SolidSense™ All

Remove topping pump and

The pumps may be hot.

Discard topping.

before starting this procedure.

Rinse container and pump.

spout.

Remove plunger assembly.

Remove plunger knob.

hand.

milkshake and soft-serve machine model C602

Tools and supplies

Procedure

container.

Lift the topping pump and container from the water bath.

o not remove the pump by

pulling on t he spout.

Use a rubber spatula to remove and di scard the topping from the container.

To minimize waste, run the topping as low as possible

Sanitizer/Cleaner

Purpose Super

Concentrate (APSC

)

Transfer the pump and container to the threecompartment sink. Rinse the container with hot water.

Spray the pump with hot water to remove any remaining topping. Place the lower end of the pump in a container of water and p ush down on the pump lever several times until only water flows from the

Turn the plu nger nut count erclockwise to remove the plunger assembly from the pump body.

To remove the knob, compress the spring toward the knob, using the washer . Compress it enough to grab onto the plunger with your hand for suppo rt. Begin removing the knob with your other

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 1 of 5

SS 3

Clean and sanitize hot sundae topping pumps (continued)

Taylor Company

Weekly

Remove plunger nut.

Remove plunger tube and

Remove spring and washer.

Remove seal assembly.

Remove o-ring from seal.

Remove spout lock nut from

Remove lid.

Remove plunger cylinder from

Remove spout from valve

Remove o-rings from valve

Wash all pump parts.

APSC Solution

Clean spout.

Remove the plunger nut from the plunger tube.

Lift the lid off the spout and plunger c ylinder.

milkshake and soft-serve machine model C602

insert.

Remove the plunger tube and insert from the plunger assembly.

valve body.

Turn cylinde r counterclockwise to remove.

body.

Remove the s pring and wa sher from the plunger assembly.

Turn spout counter-clockwise to remove.

Slide the seal assembly off the bottom of the plunger.

lid.

Loosen the spout lock nut by turning it counterclockwise. Remove it from the spout and lid.

body and spout.

Remove the 15/16 inch o-ring from the val ve body and remove the 1 inch o-ring from the spout.

Wash all pump parts in the three-compartment sink using APSC solution and the supplied b rushes.

Insert the bristle end of the spout brus h into the tip of the spout. Move the brush back and forth quickly. Pus h the brush all the way through the spout and pull it out the opposite end.

SS 3

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 2 of 5

Clean and sanitize hot sundae topping pumps (continued)

Taylor Company

Weekly

Clean top side of inlet valve on

Clean top side of outlet valve.

Clean passageway between

the valve bo dy.

Rinse and sanitize pump parts.

Sanitizer solution

Insert seal assembly o-ring.

Lubricate seal assembly

Install seal assembly.

Install washer and spring.

Install plunger insert into

Install plunger nut.

Insert plunger with spring into

tube.

valve body.

Retrieve the valve body. Use the bristle e nd of the brush to scrub the top side of the inlet valve. Be sure to scrub around the steel ball.

Use the bristle end of the brush to scrub the top side of the outlet valve. Be sure to scrub around the steel ball.

o-ring.

Lubricate the seal assembly o-ring, using Taylor Lube.

milkshake and soft-serve machine model C602

Install the seal assembly onto the end of the plunger that is opposite the stem end.

valves.

Insert the non-bristle end of the brush into the top side of the inlet valve. Thread it through the passageway between the valves. Pull it out through the top side of the outlet valve until the bristles are in the pass ageway.

Move the brush back and forth quickly to scrub the passageway. Pull the brush out of

Slide the washer and spr ing onto the ste m end of the plunger.

plunger tube.

Locate the beveled edge of the plunger insert. Thi s end will also have the smaller hole. Insert this end into the open end of the plunger tube.

Rinse and sanitize all clean pump parts in the threecompartment sink.

ather all pump parts for

G re-assembly.

Insert the o-ring in the seal.

Slide the plunger nut onto the plunger tube.

plunger tube.

Insert the plunger wit h t he spring into t he larger end of the plunger tube assembly. Push on the end of the plunger, compressing the spring, until the thr eaded end of the stem proj ects through the opposite end of the plunger

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 3 of 5

SS 3

Clean and sanitize hot sundae topping pumps (continued)

Taylor Company

Weekly

Install knob.

turning it clockwise.

Install spout o-ring.

Lubricate spout o-ring.

Install valve body o-ring.

Lubricate valve body o-ring.

Connect spout and valve body.

valve bod y.

Connect plunger cylinder and

grooves on the valve bo dy.

Slide lid onto pump assembly.

Secure lid to pump assembly.

Place the knob with the knob o-ring onto the threaded en o

f the plunger. Push the plunger tube down toward the seal assembly, squeezing th

pring as far as it will go.

s Tighten the knob secure ly by

Position the spout o-ring in the groove s on the spout.

Lubricate the o-ring, using Taylor Lube.

Position the valve body o-ring in the grooves on the top side of the inlet valve.

Insert the spout into the smaller opening in the valve body by aligning the flats on the spout wi th the locki ng grooves on the valve bo dy.

milkshake and soft-serve machine model C602

Push the spout down until it is seated in the valve body opening. Turn the spout clockwise to fully engage it in the lockin g grooves on t he

valve body.

Insert the c ylinder into the larger opening in the valve body by tilting the cylinder away from the spout. Slide the widest section of the cylinder flange under the center locking groove on the valve body.

Align the tabs on the cylinder with the locking groove s on the valve bo dy. Turn the cylinder clockwise until the tabs fully engage in the locking

Lubricate 15/16 inch o-ring, using Taylor Lube.

Insert the spout through the smaller hole in the lid. Slide the lid down until the top of the plunger cylinder is aligned with the larger hole.

Slide the spout lock nut over the spout and onto lid. Tighten it securely by turning it clockwise.

SS 3

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 4 of 5

Clean and sanitize hot sundae topping pumps (continued)

Taylor Company

Weekly

Lubricate plunger assembly.

Install plunger assembly.

Tighten plunger nut.

Lubricate bottom of the plunger assembly, using Taylor Lube.

milkshake and soft-serve machine model C602

Slide the plunger assembly through the cylinder opening in the lid and into the pump body.

Securely tighten the p lunger nut on to the li d by turning it clockwise.

SS 3

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 5 of 5

14 Day Brush Cleaning Every 14 Days SS 3 B1

Taylor Company milkshake and soft

Every 14 Days

Why

Required Cleaning and Lubrication of Machine

Time required

5 minutes to prepare

4 hours to co mplete

Time of day

At close

For 24-hour restaura nts: during low-volume periods

Hazard icons

Procedure

Turn topping heaters off.

serve side.

Cancel AUTO mode.

Remove shake cup holder

Remove hopper cover.

SolidSense All Purpose

Kay-5 Sanitizing Solution

Pail, clean and sanitized

Taylor milkshake

Taylor soft-serve

Simplified Pump

Tool – Pump Drive Shaft

Taylor High Performance

O-Ring Removal Tool

Syrup Hole Plugs

Brushes

Tool – Seal Install &

Tools and supplies

-serve machine model C602

Super Concentrate

(APSC)

Lubricant

towels

side Parts Tray

Parts Trays

Remove

Cancel automatic operation

Draining Product From the Freezing Cylinder

by touching the AUTO symbol

Note: As parts are removed, place them on a roll-a-cart for transport to the sink.

(shake side only).

Place the topping heater switches in the OFF position by touching the heater

symbols

lean and sanitize the topping

pumps using MRC card SS1W3.

Note: The steps to drain product from the freezing cylinder are the same for both sides. Therefore, perform all draining steps for the shake side and then duplicate the applicable steps for the soft

SS 3

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 1 of 7

14 Day Brush Cleaning (continued)

Taylor Company milkshake and soft

Every 14 Days

Remove the agitator.

Press WASH and PUMP

Shake Side: Touch any flavor

When the flow of product

WASH operation is cancelled.

Discard the product/mix.

Remove hopper parts.

Remove syrup lines and install

Insert the syrup hole plugs in

SS01W1 instructions.

Take cart of parts to the sink.

Drain the soft-serve side.

the soft serve side.

Rinsing

Rinse mix hopper.

syrup plugs (shake side only).

Remove the syrup lines from the freezer door by raising the syrup valve retainers and pulling the valves stra ight out of the door.

symbols and drain product.

With a pail beneath the door spout, touch the WASH and

PUMP symbols open the draw valve.

Drain the product from t he freezing c ylinder and the mix hopper.

selection symbol to open the draw valve.

and

the syrup ports.

Lower the retainer pins to secure the hole plugs in the door.

Note: The syrup system must be flushed and sanitized weekly per MRC

Repeat the draining steps for

Note: Perform all rinsing steps for the shake side and then duplicate the applicable steps for the soft serve side.

-serve machine model C602

stops, touc h the WASH and PUMP symbols

The shake dr aw valve will automatically close when the

Remove the locking clip , mix feed tube, pump clip and the assembled air/mix pump.

Pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the white hopper brush, scrub the hopper, mi x l evel sensing probes, and the outside of the agitator drive shaft ho using.

SS 3

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 2 of 7

14 Day Brush Cleaning (continued)

Taylor Company milkshake and soft

Every 14 Days

Using the double ended

Activate WASH mode.

Drain water and cancel WASH.

discharged is clear.

Rinse the soft serve side.

soft serve side of the freezer.

Cleaning, Rinsing and

Prepare and pour cleaning

APSC Solution

Brush clean mix hopper.

Activate WASH mode.

brush, clean the mix inl et hole.

Sanitizing

Do not clean t he mix inlet hole while the machine is in the WASH mode.

With a mix pail beneath the door spout, touch the W ASH

symbol

Open the draw valve and drain the rinse water. Close the draw valve and touc h the

WASH symbol, cancelling the wash mode.

Repeat the rinsing procedure until the wa t er being

Note: Perform all cleaning, rinsing, and sanitizing steps for the shake side and then duplicate the applicable steps for the soft serve side.

solution into hopper.

Draw 2 gallons (7.6 liters) of

Solid Sense All Purpose Super Concentrate (AP SC ) (HCS) cleaning solution from

the sink proportioner. Pour the cleaning soluti on into the hopper and allow it to flow into the freezing cylinder.

Using the white hopper brush, clean the mi x hopper, mix level sensi ng probes and the outside of the agitator drive shaft housin g.

-serve machine model C602

Repeat the rinse steps for the

Using the double ended brush, clean the mix inl et hole.

Do not brush c lean the mi x inlet hole while the machine is in the WASH mode.

Touch the WASH symbol . This will cause the cleaning solution to come in contact with all areas of the freezing cylinder. Allow the solution to agitate for 5 minutes.

SS 3

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 3 of 7

14 Day Brush Cleaning (continued)

Taylor Company milkshake and soft

Every 14 Days

Draw off cleaning solution. Shake Side: Touch any flavor

Close draw valve and cancel

WASH operation is cancelled.

Rinse mix hopper.

mix hopper. Repeat steps 2-5.

Prepare sanitizing solution and

Sanitizer Solution

Clean, rinse, and sanitize

soft serve side.

Disassembly - Shake Side

Turn power switch off.

Remove syrup plugs.

Remove restrictor cap.

Detach spinner blade.

Remove freezer door.

Place an empty pail beneath the door spout and draw off the solution.

selection symbol to open the draw valve.

WASH mode.

Once the cleaning solution stops flowing from the door spout, close the draw valve and touch the WASH

symbol wash mode.

, cancelling the

Note: As parts are removed, place them on a roll-a-cart for transport to the sink.

Be sure the power switch is in the OFF position.

-serve machine model C602

Remove the hole plugs from the syrup ports.

The shake dr aw valve will automatically close when the

Pour two gallons (7.6 liters) of cool, clean water into the

pour into hopper.

Prepare 2.5 gallons (9.5 liters) of Kay-5 Sanitizing solution. Use one packet in 2.5 gallons (9.5 liters) of water (100 PPM). Pour solution into hopper and repeat steps 3 – 5.

soft serve side.

Repeat the cleaning, rinsing, and sanitizing steps for the

Remove the restrictor cap from the bottom of the door spout.

Detach the spinner blade from the bottom of the door spout by lifting up the locking collar (1) on the spinner coupling and pulling down the blade (2).

Remove the handscre ws, freezer door, beater assembly, drive shaft, drive shaft seal, and scraper blades from the freezing cylinder.

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 4 of 7

SS 3

14 Day Brush Cleaning (continued)

Taylor Company milkshake and soft

Every 14 Days

Take cart of parts to the sink.

Remove drive shaft seal.

Disassemble freezer door.

Remove spinner and seal.

Remove the s pinner shaft

Remove draw valve o-rings.

Disassemble pump cylinder.

all o-rings.

Remove pump drive shaft.

Disassembly - Soft Serve Side

Turn power switch off.

Remove freezer door.

Remove drip tray, splash

From the shake pump cylinder, remove the retaining pin, mix inlet adaptor, valve cap, pump gasket, and the piston. Remove the check valve and

Remove the drive shaft seal from the dr i ve shaft.

Remove the freezer door oring, front bearing, retainer pins, and the draw valve spinner assembly.

Remove the driven spinner from the dr aw valve by grasping the draw valve and pulling the driven spinner out.

Using the pump drive shaft removal tool, remove the pump drive shaft from the drive hub in t he rear wall of the mix hopper. Remove the o-rings.

Note: As parts are removed, place them on a roll-a-cart for transport to the sink.

Be sure the power switch is in the OFF position.

-serve machine model C602

seal, using the seal install/ removal tool.

Remove the two o-rings from the draw valve.

Remove the handscre ws, freezer door, beater assembly, scraper blades, and drive shaft with drive shaft seal from the freezing cylinder.

shield and topping ladles.

Remove the front drip tray and splash shield. Remove the ladles from the two cold topping containers.

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 5 of 7

SS 3

14 Day Brush Cleaning (continued)

Taylor Company milkshake and soft

Every 14 Days

Remove drip pans.

Take cart of parts to the sink.

Remove drive shaft seal.

Disassemble pump.

tube.

Disassemble freezer door.

removeable piece.

Remove pump drive shaft.

Brush Cleaning

the following ste ps.

Prepare cleaning solution and

Remove the long dr ip pan from the front panel, the two short drip pans from the rear panel, and the two notched drip pans from the left and right side panels.

Remove the drive shaft seal from the drive shaft .

Using the pump drive shaft removal tool, remove the pump drive shaft from the drive hub in t he rear wall of the mix hopper . Remove the o-rings.

Perform all brush cleaning steps for the shake side and place them in the parts tray. Then duplicate the applicable steps for the soft serve side.

se parts trays to avoid interchanging shake and soft serve parts.

IMPORTANT: Make sure your hands are clean and sanitized before performing

-serve machine model C602

From the soft serve pump cylinder, remove the retaining pin, mix inlet adaptor, valve cap, pump gasket, and the piston. Re move the o-rings and check ring from the feed

Remove the freezer door gasket, front bearing, pivot pin, draw handle, and draw valve. Remove the draw valve o-rings.

DO NOT attempt to remove the star design from the door. The star design is part

of the door and is NOT a

brush clean parts in the sink.

From sink proportioner draw cleaning solution into the sink.

horoughly brush clean all

T disassembled parts and parts trays in the cl eaning so l ution, making sure all lubricant and mix film is removed. Be sure to brush all surfaces.

PSC Solution

Brush clean syrup line fittings

(shake side only).

Brush clea n t he syrup line fittings using MRC car d SS1D1.

SS 3

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 6 of 7

14 Day Brush Cleaning (continued)

Taylor Company milkshake and soft

Every 14 Days

Rinse parts.

Clean drive hub opening.

Clean rear shell bearing.

Soak parts in sanitizing

Sanitizer solution

Place parts in parts trays.

Brush clean soft serve side.

Wipe down freezer.

Perform equipment set-up

Equipment Manual.

Rinse all parts with clean, warm water, one tray at a time, includ ing the tray.

Using the bl ack brush a nd a small amount of cleaning solution, clean the drive hub openings in the rear wall of the mix hopper .

Repeat brush cleaning and sanitizing steps for the soft serve side of the freezer.

-serve machine model C602

Using the bl ack brush a nd a small amount of cleaning solution, clean the rear shell bearing at the back of the freezing cylinder.

Wipe all exterior surfaces of the freezer with a clean, sanitized towel.

solution.

Prepare a sink with sanitizing solution. Soak the parts and trays for a minimum o f 1 minute.

Using clean and sanitized hands, place disassembled parts in clean and sanitized parts trays until the equipment is set up.

procedures.

Perform the equipment set-up procedures outlined in the

SS 3

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 7 of 7

Calibrate hopper temperatur es Monthly SS 3 M1

Taylor Company milkshake and soft

Monthly

Why

To meet food safety standards and to maintain product quality

Time required

5 minutes to prepare

5 minutes to complete

recalibrated the machine

Time of day

At open

For 24-hour restaura nts: during breakfast menu

Hazard icons

Pyrometer with sanitized needle probe

Turn machine to Auto or

Place needle probe in mix.

Read temperature.

the hopper cover.

Read temperature of mix in

the hopper cover.

30 minutes to complete if a service technician has

Tools and supplies

-serve machine model C602

Procedure

Standby.

Set both sides of the machine to the Auto or Standby mode.

Open the hopper cover until it is fully upright. Place the sanitized probe of a calibrated pyrometer i nto the mix.

Allow the temperature to stabilize for 10 seconds. Read the temperature on the pyrometer.

he temperature of the mix

T should be between 34° and 38°F (1° and 3°C). If the temperature reading is not between these temperatures, contact your factoryauthorized service center.

other hopper.

Open the other hopper cover and repeat the temperature check.

he temperature of the mix

T should be between 34° and 38°F (1° and 3°C). If the temperature reading is not between these temperatures, contact your factoryauthorized service center.

Remove the probe and close

SS 3

Remove the probe and close

©McDonald’s Corporation · Planned Maintenance Manual · Revised January, 2021 Page 1 of 1

Calibrate draw temperatures Monthly SS 3 M2

Taylor Company

Monthly

Why

To maintain product quality

Time required

5 minutes to prepare

5 minutes to complete

ibrated the machine

Time of day

At open

For 24-hour restaura nts: during breakfast menu

Hazard icons

Pyrometer with sanitized

Cold drink cup, child

Turn main power switch on.

Select auto function on soft-

Draw small portion of soft

handle all the way back.

Pre-cool needle probe.

Draw second sample of soft

30 minutes to complete if a service technician has recal-

milkshake and soft-serve machine model C602

Tools and supplies

needle probe

Procedure

serve side of machine.

serve.

Place a child-size cold-drink cup under t he dispensing nozzle and pull t he draw handle forward. Draw a small portion of soft serve, and push the

size

Place the sanitized probe of a calibrated pyrometer into the soft serve to pre-cool it. Leave the pyrometer in the soft serve until you are ready to read the temperature in the next step.

serve.

Using a fresh child-size colddrink cup, d raw another small sample of soft serve.

SS 3

Calibrate draw temperatures (continued)

Taylor Company

Monthly

Read temperature of soft

Read temperature of

serve.

Place the needle probe into the soft serve. Allow the pyrometer to stabilize for 10 seconds, and read the temperature on the pyrometer.

The temperature should be between 16° and 18°F (-9° and -8°C). If the te mperature reading is not between these temperatures, contact your factory-authorized service center.

milkshake and soft-serve machine model C602

Lea

ve the pyrometer in the soft serve until you are ready to read the temperature in the next step.

milkshake.

Using a fresh child-size colddrink cup, d raw a small sample of milkshake.

e proper draw temperature

Th for Triple Thick Milks hakes is between 22° and 24°F (-5° and -4°C). If the temperature reading is not between these temperatures, contact your factory-authorized service center.

The proper draw temperature for milkshakes is between 24° and 26°F (-4° and -3°C). If the temperature reading is not between these temperatures, contact your factoryauthorized service center.

SS 3

Calibrate hot sundae topping temperatures and volumes

Monthly SS 3 M3

Taylor Company

Monthly

Why

To meet food quality standards and to meet Gold Standard quality descriptions

Time required

5 minutes to prepare

5 minutes to complete 30 minutes to recalibrate temperatures

Time of day

At open

For 24-hour restaura nts: during breakfast menu

Hazard icons

Bucket, clean and

Bucket, soiled towels

Calibration cup

Pyrometer with sanitized

Screwdriver, flat

Sundae cup

Dispense hot topping.

Read temperature of topping.

steps 3-8.

CAUTION! Steps 3-8 mu s t

Remove right panel.

Read water bath temperature.

may be extre mel y ho t.

milkshake and soft-serve machine model C602

Tools and supplies

sanitized towels

Procedure

Hold an empty sundae cup under a hot topping pump spout. Push the pump lever down one full stroke.

Place the sanitized probe of a calibrated pyrometer into the topping and wait 20 seconds for the temperature to stabilize. The temperature should be between 115° and 125°F (46° and 52°C). Remove the probe and clean it thoroughly with a clean, sanitized towel.

anitizer solution

f the temperature falls within

I the proper range, go to step 9.

If a temperature adjustment is needed, contact an authorized service technician to perform

needle probe

be performed by an authorized service technician.

Temperature controls for the water baths are located behind the topping pumps. To access the controls, remove the right panel. Use a flat screwdriver to remove the screws from the panel. Set the panel and screws aside.

If the topping temperature is not within range, check the water bath temperature. Remove the topping pump. Insert the probe into the water in the water bath and wait 20 seconds for the temperature to stabilize. The temperature should be between 135° and 145°F (57° and 63°C).

SS 3

Metal surfaces and water bath

Calibrate hot sundae topping t em peratures and volumes (continued)

Taylor Company

Monthly

Remove the probe and wipe it

Adjust water bath temperature.

and 63°C).

Read temperature of topping.

Calibrate other hot topping

Replace right panel.

Dispense hot topping into

run down the s ides of the cup.

Read volume of hot topping.

sink.

Calibrate other hot topping

thoroughl y with a clean, sanitized towel.

etal surfaces and water bath

may be extre mel y ho t.

There is one temperature adjustment screw for each water bath. Use a flat screwdriver to turn the correct screw.

f the water bath temperature

I is below 135°F (57°C), turn the screw clockwise.

f the water bath temperature is above 145°F (63°C), turn the screw counterclockwise.

Turn the adjustment screw in small increments.

ait 10 minutes for the water

W bath temperature to stabilize.

Repeat steps 4 and 5 until the water bath temperature is between 135° and 145°F (57°

When all hot topping temperatures have been calibrated, reinstall the right panel. Hold the panel in position, and use the screwdriver to replace the screws.

calibration cup.

Do not begin this step until the topping temperature is between 115° and 125°F (46° and 52°C) or the dispensed amounts will not be correct.

Hold the small chamber of a calibration cup under a pump spout. Push the pump lever down one full stroke. Dispense the topping directly onto the bottom of the cup. Do not allow the topping to

Read the topping level in the calibration cup. The amount of dispensed topping should be 1 fluid ounce (30 ml).

f the dispensed amount i s not

I 1 fluid ounce (30 ml), contact an authorized service technician.

milkshake and soft-serve machine model C602

Replace the topping pump. Wait 60 minutes for the topping temperature to stabilize.

epeat steps 1 and 2 to read

R the topping temperature.

temperatures.

Repeat steps 1 through 6 for each hot topping pump.

Wash and rinse the calibration cup at the three-compartment-

volumes.

Repeat steps 9 and 10 for each hot topping pump.

SS 3

Replace soft-serve scraper blades Quarterly SS 3 Q1

Quarterly

Why

To scrape frozen mix off the cold freezing cylinder wall.

Time required

0 minutes to prepare

2 minutes to complete

Time of day

At 14 Day Brush Cleaning

Hazard icons

Machine must be off.

Inspect scraper blade.

Scraper blades are sharp.

Install rear scraper blade.

Install front scraper blade and

Slide beater assembly into

Procedure

IMPORTANT: The scraper blade replacement procedures must be performed during the 14 Day Brush Cleaning. Perform the 14 Day Brush Cleaning per the Operations Manual to properly drain, disassemble, clean, rinse, assemble, sanitize, and prime the machine.

ylor Company soft serve machine model C602

Make sure the power switch is in the off position.

Make sure scraper blade is straight and blade opening is clean. If bent or chipped, replace with new blade. Brush clean blade to remove dried mix.

Scraper blades are sharp.

Place the rear scraper blade over the rea r holding pi n on the beater assembly.

Insert beater half way.

Insert beater half way into the freezing cylinder to support the rear of the beater.

beater shoes.

Place the front scraper blade over the front holding pin. Install beater shoes on beater.

freezing cylinder.

Slide the beater assembly into the freezing cylinder to secure the scraper blade on the beater.

craper blades are sharp.

Rock the beater.

ock the beater assembly

R back and for th slightly to make sure it is properly seated on the drive shaft. The assembly should not stick out beyond the front of the fr eezing cylinder.

SS 3

Clean non-aluminum air filter Quarterly SS 3 Q2

Taylor Company milkshake and soft

Quarterly

Why

To prevent dust and dirt build-up on the main condenser

Time required

5 minutes to prepare

30 minutes to complete

Time of day

During 14 day brush cleaning.

For 24-hour restaura nts: Durin g 14 day brush cleaning.

Hazard icons

Bucket, clean and

Bucket, soiled towels

Brush, pot, nylon

SolidSense™ All

Concentrate (APSC)

Turn off and unplug machine.

turned off and unplugged.

Remove air filter.

Wash filter.

Rinse filter.

of normal air flow.

Shake filter.

Dry filter.

Tools and supplies

-serve machine model C602

sanitized towels

Procedure

Move the power switch to the off position. Unplug the machine.

Do not begin c leaning the air filter until the machine is

Remove the filter and take it to sink.

Purpose Super

solution

Rinse the filter with hot water from the hot water hose.

Flush the wat er through the filter in the opposite direction

While holding the filter over the sink, shake it to remove as much water as possible.

Wash the filter thoroughly in APSC solutio n.

SC solution

Using a clean, sanitized towel, wipe any remaining moisture from the filter.

anitizer solution

SS 3

Clean non-aluminum air filter (continued)

Taylor Company milkshake and soft

Quarterly

Replace filter.

Install the new filter. Push firmly until the filter is seated.

-serve machine model C602

SS 3

Replace machine components Quarterly SS 3 Q3

Taylor Company milkshake and soft

Quarterly

Why

To meet food safety and food quality standards and to ensure proper machine operation

Time required

5 minutes to prepare

30 minutes to complete

Time of day

During 14 day brush cleaning

For 24-hour restaura nts: During 14 day brush cleaning

Hazard icons

Taylor Tune-up Kit, milkshake side parts

Taylor Tune-up Kit, soft

Set up parts tray for milkshake

Replace milkshake side parts.

Discard the old parts.

Replace soft-serve side parts.

Tools and supplies

-serve machine model C602

-serve side parts

Procedure

side.

Place the new pa rts in the proper location on the parts tray.

Using the tools included with the kit, replace the old machine components with the new parts.

Refer to the instructions provided with the tune-up ki t for your equipment.

Repeat steps 1 through 2 for the soft-serve side.

SS 3

Replace milkshake mix scraper blades Semi-annually SS 3 S1

Taylor Company milkshake and soft

Semi

Why

To prevent frozen milkshake mix from freezing on the cylinder wall

Time required

5 minutes to prepare

5 minutes to complete

Time of day

During low-volume periods

For 24-hour restaura nts: during low-volume periods

Hazard icons

Drain milkshake mix from

Turn off and unplug machine.

unplugged.

Remove freezing cylinder

door. Set aside.

Remove beater assembly.

Scraper blades are sharp.

Remove scraper blades.

Scraper blades are sharp.

Install new scraper blades.

Always replace both blades.

Slide beater assembly into

Replace freezing cylinder door.

Procedure

hopper and freezing cylinder.

Move the power switch to the off position. Unplug the machine.

Do not begin replacing the scraper blades until the machine is tur ned off and

door.

Remove the handscre ws fr o m the freezing cylinder door and set aside.

Remove the freezing cyl inder

Carefully remove the scraper blades by lifting the blades off the holding pins.

Place each scraper blade over the holding pins on the beater assembly.

craper blades are sharp.

freezing cylinder.

Slide the beater assembly into the freezing cylinder. Rock it back and forth sl ightly to make sure it is properly seated. The assembly should not stick out beyond the fro nt of the freezing cylinder.

-serve machine model C602

Grasp the front of the beater assembly and carefully pull it all the way out of the machine. Support both the front and back of the assembly as you remove it.

craper blades are sharp.

Using the stud nuts, replace the freezing cylinder door.

nstall the handscrews.

-annually SS 3

Taylor Co

Annually

Why

To break the bacteria cycle and to ensure proper flow of syrup to the draw valve

Time required

5 minutes to prepare

20 minutes to complete

Time of day

At open

For 24-hour restaura nts: during breakfast menu

Hazard icons

Bucket, SolidSense™ All

Bucket, KAY-5®

Bucket, plastic

Bucket, clean and

Bucket, soiled towels

Plastic wrap

Pump tube

Taylor Lube HP

Remove syrup feed tube and

Sanitizing Solution

Cover jug with plastic wrap.

Place syrup feed tube in

Place empty bucket under

Remove syrup line from

Replace syrup pump tubes Annually SS 3 A1

mpany milkshake and soft-serve machine model C602

Tools and supplies

Purpose Super

Concentrate (APSC)

Sanitizing Solution

Procedure

syrup jug.

Open the cabinet door. Remove the syrup feed tube from a syrup jug. Wipe the outside of the feed tube with a clean, sanitized towel.

Remove the syrup jugs from the cabinet.

sanitized towels

SolidSense APSC solution.

Place the syrup feed tube in a bucket of APSC solution.

SC Solution

milkshake draw valve.

Place a clean plastic bucket under the milkshake draw valve.

milkshake freezer door.

Disconnect the corresponding syrup line from the milkshake freezer door by raising the syrup valve retainer. Pull the valve straight out.

SS 3

Replace syrup pump tubes (continued)

Taylor Company milkshake and soft

Place syrup line and valve in

Start flow of SolidSense APSC

APSC throu gh the line.

Flush syrup line with

pletely flushed.

Pump all liquid from syrup

through the syrup line.

Place feed tube in KAY-5

Place empty bucket under

Flush syrup line with KAY-5

Turn off and unplug machine.

unplugged.

Remove pump cover tray.

Open pump.

exposed.

Remove the pump tube.

bucket.

Hang the syrup line and valve into the empty bucket.

solution though syrup line.

Press the calibration key on the control panel to display the menu op t ions. Touch the

auto key row to “syrup prime.” Touch

the calibration key to display the syrup p rime screen. Press the flavor select

key flavor to start the flow of

SolidSense APSC.

Allow the APSC solution to continue to flow into the empty bucket until all the syrup is flushed from the line. When the liquid from the syrup line runs clear, the line is com-

to move the ar-

again

for the corresponding

milkshake draw valve.

Place a clean plastic bucket under the milkshake draw valve.

Sanitizing solution.

Repeat steps 8 through 10 using the sanitizing solution.

Move the power switch to the off position. Unplug the machine.

Do not begin working with the syrup pump until the machine is tur ned off and

-serve machine model C602

line.

Remove the syrup feed tube from the bucket of APSC solution and continue to run the pump until APSC solution no longer ru ns from the s yrup line.

ouch the flavo r select key

to stop the flow of APSC

Sanitizing solution.

Place the syrup feed tube in a bucket of sanitizing solution.

San

itizing Solution

Remove the pump cover tray in the cabinet by lifting it up and out. Set it aside.

Open the pump for the corresponding line by pushing up on the hinged cover. The pump tube assembly is now

nnually

Using both hands, grasp the pump tube assembly on both ends and pull it up and out of the pump body.

SS 3

Replace syrup pump tubes (continued)

Taylor Company milkshake and soft

Remove clips.

Remove fittings.

Lubricate o-rings.

Insert fittings into new pump

firmly into place.

Attach clips to collars.

Position the pump rollers.

Push the pump tube assembly

Close pump.

cover.

Flush remaining syrup lines

Replace the pump cover tray.

Replace the syrup jugs and

Plug in machine and turn on.

Prime each syrup line.

Remove the two clips attached to the pump tube collars.

Remove the two fittings that connect the feed tube and syrup line to the pump tube.

Locate the o-rings on the fittings. Lubricate each o-ring with Taylor Lube HP.

tube.

Insert the fittings on the feed tube and syr up line into a new pump tube by pushing them

Push down on the hinged cover to close the pump body.

To avoid damage to the pump tube, make sure it is seated properly in the pump body before closing the hinged

and replace remaining pump tubes.

Repeat steps 1 through 25 for each remaining syrup flavor.

Replace the pump cover tray by sliding the tray in ove r the pumps.

-serve machine model C602

Attach one clip to each collar on the new pump tube.

Using both hands, rotate the pump rollers so they are in the 10 o’clock and 2 o’clock positions.

into the pump body.

Make sure the syrup line i s pushed through the rear of the cabinet.

syrup feed tubes.

Remove the plastic wrap from each syrup jug. Return the syrup jugs to the cabinet. Match the feed tubes to the correct jug and place the feed tubes into the jug.

Plug in the machine and turn the power switch to the on position.

nnually

SS 3

Replace syrup pump tubes (continued)

Taylor Company milkshake and soft

Calibrate syrup system.

Calibrate the syrup system, checking eve ry flavor.

-serve machine model C602

nnually

SS 3

Replace non-aluminum air filter Annually SS 3 A2

Taylor Company milkshake and soft

Annually

Why

To maintain proper operation of the main condenser

Time required

5 minutes to prepare

10 minutes to complete

Time of day

During low-volume periods

For 24-hour restaura nts: during low-volume periods

Hazard icons

Screwdriver, flat

Turn off and unplug machine.

turned off and unplugged.

Remove air filter.

Insert new filter.

Tools and supplies

-serve machine model C602

Procedure

Move the power switch to the off position. Unplug the machine.

Do not begin c leaning the air filter until the machine is

Remove the filter.

Install the new filter. Push firmly until the filter is seated.

SS 3

Taylor C602 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Procedure – Shake Side

Procedure – Soft Serve Side