Star Manufacturing 602HDS, 602HWD, 602HD, 602HD-LP, 602HD-SU Operation Manual

Star
Manufacturing		Installation
International Inc.
		and
10 Sunnen Drive		Operating
		Instructions
St. Louis, MO 63143
Phone: [phone]
Fax: [phone]		2M-Z6103 Rev. B 3/27/04

STAR-MAX GAS HOT PLATES

MODELS 602HDS, 602HWD

602HD, 602HD-LP, 602HD-SU 604HD, 604HD-LP, 604HD-SU 606HD, 606HD-LP, 606HD-SU

STOCK POT RANGE

MODELS

601SPRD, 601SPRD-LP

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SAFETY SYMBOL

These symbols are intended to alert the user to the presence of importantoperatingandmaintenanceinstructionsinthemanual accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.

Star reserves the right to change specifi cations and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

Due to periodic changes in designs, methods, procedures, policies and regulations, the specifi cations contained in this sheet are subject to change without notice. While Star Manufacturing exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifi cations. By using the information provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure a faster service.

Model No.

Serial No.

Voltage

Purchase Date

Authorized Service Agent

Reference the listing provided with the unit

or

for an updated listing go to:

Website:	www.star-mfg.com
E-mail	[e-mail]
Telephone:	[phone] Local [phone]

The Star Service Help Desk

Business	8:00 am to 4:30 p.m. Central Standard Time
Hours:
Telephone:	[phone]	Local [phone]
Fax:	[phone]	Local [phone]
E-mail	[e-mail]
	[e-mail]
	[e-mail]
Website:	www.star-mfg.com

Mailing Address: Star Manufacturing International Inc.

10 Sunnen Drive

St. Louis, MO 63143

U.S.A

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GENERAL INSTALLATION DATA

CAUTION

This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations. For equipment to be used by the general public, please contact the factory.

This gas appliance is equipped for the types of gas indicated on the nameplate mounted on the front panel. It is shipped adjusted for use on natural gas.

The installation of the Appliance should conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.

IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/CGAB149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation,operatingandmaintenanceinstructions thoroughly before installing or servicing the equipment.

FOR YOUR SAFETY

DONOTSTOREORUSEGASOLINEOROTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITYOFTHISORANYOTHERAPPLIANCE. KEEP THE APPLIANCE AREA CLEAR AND FREE FROM COMBUSTIBLES.

This appliance, its pressure regulator and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG. This appliance and its pressure regulator must be isolatedfromthegassupplypipingsystembyclosingits individual manual shutoff valve during any pressure testingofthegassupplypipingsystemattestpressures equal to or less than 1/2 PSIG. For your protection, we recommend a qualified installing agency install this appliance.Theyshouldbefamiliarwithgasinstallations and your local gas requirements. In any case, your gas company should be called to approve the final installation. In addition, there should be posted, in a prominentlocation,detailedinstructionstobefollowed in the event the operator smells gas. Obtain the instructions from the local gas supplier.

LEVELING UNIT

Units are shipped with feet detached. To attach feet, remove the grates, lay unit on it's side and screw feet into sockets on bottom. Level unit by adjusting the (4) feet which have an adjustment of 1-3/4" for accurate and perfect line-up with other Star-Max series units.

CAUTION

DO NOT REMOVE FEET.

GAS PIPING

Gas piping shall be new, clean and of such size and so installed as to provide a supply of gas sufficient to meet the full gas input of the appliance. If the appliance is to be connected to existing piping, it shall be checked to determine if it has adequate capacity. Joint compound (pipe dope) shall be used sparingly and only on the male threads of the pipe joints. Such compounds shall be resistant to the action of L.P. gases. WARNING: Any loose dirt or metal particles which are allowed to enter the gas lines on the appliance will damage the automaticvalveandaffectitsoperation.Wheninstalling this appliance, all pipe and fittings must be free from all internal loose dirt.

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CLEARANCE

Minimum wall clearances for the sides and back of the models contained in this manual shall be as follows:

	Combustible	Non-Combustible
	Wall	Wall
Hotplates	9"	0"
Stock Pot Range	14"	0"

PRESSURE REGULATOR

A convertible pressure regulator set at 6" water column for use on natural gas is furnished. (For LP models the regulator is set for 10" water column pressure.) Attach the regulator to the supply pipe, located at the back of the unit, make sure gas flow arrow on regulator is pointing towards manifold. The gas supply is then connected to the regulator. A 1/8" tap is furnished on the manifold for checking pressure. Themanifoldisaccessiblebyremovingthefrontpanel.

MANUAL SHUT OFF VALVE

A manual shut off valve should be installed upstream from the unit and within six feet of the appliance, and is not provided.

CONNECTING GAS SUPPLY LINE

The gas inlet on this appliance is sealed at the factory to prevent entry of dirt. Do not remove this seal until the actual connection is made to the gas supply line.

CHECKING FOR GAS LEAKS

Soap and water solution or other material acceptable for the purpose, shall be used in locating gas leakage. Matches, candle flame or other sources of ignition shall not be used for this purpose.

AIR SUPPLY

Provisions for adequate air supply must be furnished.

AIR INTAKES IN BOTTOM

Make certain the air intake openings in the bottom of the appliance are not obstructed. They are essential forpropercombustionandoperationoftheappliance.

EXHAUST CANOPY

It is essential that facilities be provided to carry off fumes and gases.

GAS INPUT OF OPEN TOP RANGES

For Natural Gas: All models except 601SPRD-22,000 BTU/HR for each burner. Model 601SPRD-55,000 BTU/HR for each burner. Regulator output pressure set at 6" water column.

For Propane Gas: All models except 601SPRD-22,000 BTU/HR for each burner. Model 601SPRD-45,000 BTU/HR for each burner. Regulator output pressure set at 10" water column.

Note: The appliance is equipped with natural gas orifice hoods. A separate set of hoods will be provided for use on propane gas. The propane hoods are located on the front panel. Factory set LP models do not include the natural gas hoods.

LIGHTING INSTRUCTIONS

The appliance is equipped with standing pilots; each pilot is located in front of the burner on Models 602HD, 602HWD, 602HDS and 606HD. On Models 602HD-SU, 604HD-SU and 606HD-SU the pilots for the front burners are located in front of the burners, on the rear burners pilots are located on the side of the burners. On Model 601SPRD, the pilots are located on the right side of each burner. Pilots should be lighted immediately after the gas is turned on by the manual shutoff valve.

1.Turn control knobs to "OFF" position.

2.Light pilot with a lighted taper.

3.Thepilotvalvesarelocatedonthemanifoldinstalled at the front of the unit behind the front panel. For access to the valves, remove the front panel, which is attached to the frame with 4 sheet metal screws. Turn the adjustment screws on the front of the pilot valves. The pilots should be adjusted to a nice, blue short flame (1/4" high) to have good ignition to the burners.

4.If the pilot(s) is out turn off gas, wait 5 minutes and repeat steps (1) through (3).

5.Install the front panel to the front of the frame.

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ADJUSTING BURNERS

Remove front panel in order to gain access to the primary air shutters. With control valve for the front burner turned to full "ON" position, close the air shutters to give a soft blue flame having luminous tips and open to a point where the yellow tips disappear, thentightenthelockingscrews.Repeatthisprocedure with the rear burner.

ADJUSTING UNIT FOR USE ON PROPANE GAS

Units are shipped with orifices and pressure regulator for operation with natural gas (6" water column). To convert unit from natural to propane gas follow these instructions (Note: LP models are factory set for propane gas and do not require a conversion. these can be converted to natural gas using the natural gas orifices and converting the regulator to natural gas):

1.Set regulator outlet pressure to 10" water column. A 1/8" pipe plug on the manifold can be removed

for attaching a pressure gauge. Remove the slotted cover from the pressure regulator and invert the plug. Replace the cover on the regulator and plug on the manifold. Regulator is now set at 10" W.C.

2.Remove natural gas orifices, #46 for all models except 601SPRD, #.125 for 601SPRD, and install propaneorifices,paintedblack,(#54forallmodels except 601SPRD, #45 for 601SPRD) located in a bag on the outside of the front panel. In order to remove natural gas orifices:

a.Remove grates and burners.

b.Remove orifices from the manual valves and from fittings on extended gas pipes, replace with the propane orifices.

c.Install burners and grates.

OPERATINGPROCEDURE

Each burner will deliver up to 22,000 BTU/HR of heat on all models except 601SPRD (on 601SPRD each burner is rated 55,000 BTU/HR for natural gas and 45,000 BTU/HR for propane) and is controlled by a manual On/Off valve. The right control knob controls the front burner and the left control knob controls the rear burner on all models except 601SPRD. On the 601SPRD, the right control knob controls the inner burner and the left control knob controls the outer burner. After the pilot is once lit and adjusted, the burners will ignite automatically by turning the control knob to any position between On and Off.

CLEANING THE EXTERIOR (Stainless Steel Only)

The exterior surface can be kept clean and attractive by regularly wiping it with a clean soft cloth. Any discoloration can be removed with a non-abrasive cleaner. The burner grates and trough tray can be removed for cleaning.

MAINTENANCE AND REPAIRS

Contact the factory or one of its representatives or a local service company for service or maintenance if required.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

Part No. 2M-Z6103	Rev. B 3/27/04
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