Sony SS-SP42FW, RM-980, FWD-42PV1, FWD-42PV1P, FWD-42PV1A Service Manual

4 (1)

FLAT WIDE DISPLAY

FWD-42PV1 FWD-42PV1P FWD-42PV1A

REMOTE COMMANDER

RM-980

SPEAKER SYSTEM

SS-SP42FW

SERVICE MANUAL 1st Edition

! WARNING

This manual is intended for qualified service personnel only.

To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.

! WARNUNG

Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.

Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.

! AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.

FWD-42PV1/42PV1P/42PV1A

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type recommended by the manufacturer.

Dispose of used batteries according to the manufacturer’s instructions.

Vorsicht!

Explosionsgefahr bei unsachgemäß em Austausch der Batterie.

Ersatz nur durch denselben oder einen vom Hersteller empfohlenen ähnlichen Typ. Entsorgung gebrauchter Batterien nach Angaben des Herstellers.

ATTENTION

Il y a danger d’explosion s’il y a remplacement incorrect de la batterie.

Remplacer uniquement avec une batterie du même type ou d’un type équivalent recommandé par le constructeur.

Mettre au rebut les batteries usagées conformément aux instructions du fabricant.

For the customers in the Netherlands

Voor de klanten in Nederland

Hoe u de batterijen moet verwijderen, leest u in de tekst van deze handleiding.

Gooi de batterij niet weg maar lever deze in als klein chemisch afval (KCA).

FWD-42PV1/42PV1P/42PV1A

ADVARSEL!

Lithiumbatteri-Eksplosionsfare ved fejlagtig håndtering.

Udskiftning må kun ske med batteri af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandø ren.

ADVARSEL

Lithiumbatteri - Eksplosjonsfare. Ved utskifting benyttes kun batteri som

anbefalt av apparatfabrikanten. Brukt batteri returneres apparatleverandø ren.

VARNING

Explosionsfara vid felaktigt batteribyte. Använd samma batterityp eller en likvärdig typ som rekommenderas av apparattillverkaren. Kassera använt batteri enligt gällande föreskrifter.

VAROITUS

Paristo voi räjähtää jos se on virheellisesti asennettu.

Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin.

Hävitä käytetty paristo valmistajan ohjeiden mukaisesti.

Für Kunden in Deutschland

Entsorgungshinweis: Bitte werfen Sie nur entladene Batterien in die Sammelboxen beim Handel oder den Kommunen. Entladen sind Batterien in der Regel dann, wenn das Gerät abschaltet und signalisiert “Batterie leer” oder nach längerer Gebrauchsdauer der Batterien “nicht mehr einwandfrei funktioniert”. Um sicherzugehen, kleben Sie die Batteriepole z.B. mit einem Klebestreifen ab oder geben Sie die Batterien einzeln in einen Plastikbeutel.

1 (P)

Table of Contents

1.

Service Overview

 

3.

Troubleshooting

 

1-1.

Appearance Figure ..........................................................

1-1

3-1.

Self Diagnosis Operation ................................................

3-1

1-2.

Board Location ...............................................................

1-1

3-2.

Check Point .....................................................................

3-1

1-3.

Disassembly ....................................................................

1-2

3-2-1.

A Board .................................................................

3-1

1-3-1.

Rear Cabinet Assembly .........................................

1-2

3-2-2.

Plasma Display Panel ............................................

3-2

1-3-2.

Bezel Assembly/H1 Board/H2 Board ...................

1-3

3-3.

Image Trouble .................................................................

3-3

1-3-3.

A Board/L Board/I Board ......................................

1-4

3-4.

Power (G Board) Trouble ...............................................

3-4

1-3-4.

G Board/TEMP Board ...........................................

1-5

3-5.

Remote Control Trouble

3-5

 

 

 

 

1-3-5.

T-R Board/T-L Board ............................................

1-5

3-6.

Sound Trouble

3-5

1-3-6.

A Block Assembly/DC Fan

1-6

3-7.

Other Trouble

3-6

1-3-7.

YDT Board/YDB Board

1-7

3-8.

Plasma Display Panel

3-7

1-3-8.

Y SUS Board

1-7

3-8-1.

Image is not displayed

3-7

1-3-9.

CTRL Board

1-8

3-8-2.

Vertical Image is abnormal

3-8

1-3-10.

Z SUS Board

1-8

3-8-3.

Horizontal Image is abnormal

3-9

1-3-11.

XL Board/XR Board

1-9

3-8-4.

Mal Discharge

3-9

1-3-12.

Plasma Display Panel

1-10

 

 

 

 

1-4.

Service Position ............................................................

1-11

 

 

 

 

1-4-1.

Service Position of A Board ................................

1-11

4.

Spare Parts

 

1-5. Packing of the Plasma Display Panel

1-12

 

 

 

 

 

1-6.

Warning on Power Connection .....................................

1-13

4-1. Notes on Repair Parts

4-1

 

 

 

 

1-7.

Unleaded Solder ............................................................

1-13

4-2.

Exploded Views

4-2

 

 

 

 

2. Service Mode and Adjustment

 

5.

Block Diagram

 

 

 

 

 

 

2-1.

Service Mode ..................................................................

2-1

 

Overall

5-1

2-1-1.

Service Mode Startup Procedure

2-1

 

 

 

 

 

2-1-2.

Configuration ........................................................

2-1

 

 

 

 

2-1-3.

Description of Main Items .....................................

2-2

 

 

 

 

2-2.

White Balance Adjustment .............................................

2-3

 

 

 

 

2-2-1.

AD Calibration ......................................................

2-3

 

 

 

 

2-2-2.

1PC Signal .............................................................

2-3

 

 

 

 

2-2-3.

White Balance .......................................................

2-3

 

 

 

 

2-3.

Va/Vs Voltage Adjustment .............................................

2-4

 

 

 

 

2-3-1.

Required Equipment ..............................................

2-4

 

 

 

 

2-3-2.

Vs Voltage Adjustment .........................................

2-4

 

 

 

 

2-3-3.

Va Voltage Adjustment .........................................

2-4

 

 

 

 

2-4.

Vsc/_Vy Voltage Adjustment ........................................

2-4

 

 

 

 

2-4-1.

Required Equipment ..............................................

2-4

 

 

 

 

2-4-2.

Vsc Voltage Adjustment .......................................

2-4

 

 

 

 

2-4-3.

_Vy Voltage Adjustment ......................................

2-4

 

 

 

 

2-5.

Firmware Version Upgrade ............................................

2-5

 

 

 

 

2-6.

DEVICEINFO Section ...................................................

2-5

 

 

 

 

FWD-42PV1/42PV1P/42PV1A

1

Section 1

Service Overview

1-1. Appearance Figure

1 2 3

4 5 6

7 8 9

0

ON SET OFF

1-2. Board Location

I board

TEMP board

TEMP board

BKM-FW10

L board

G board Z SUS board

Y SUS board

H2 board

TEMP board

 

T-L board

 

XR board

 

A board

YDT board

CTRL board

XL board

 

 

T-R board

YDB board

H1 board

FWD-42PV1/42PV1P/42PV1A

1-1

1-3. Disassembly

n

When removing/installing the cabinet and replacing the board, place the unit on the conductive cushion.

1-3-1. Rear Cabinet Assembly

7Hold the two handles and

remove the rear cabinet assembly.

6 Nineteen screws

3 Four screws

1 Panel securing

screws

4 Four knobs

2 BKM-FW10

5 Fourteen screws

8 Rear cabinet assembly

Conductive cushion

Upper side

1-2

FWD-42PV1/42PV1P/42PV1A

Sony SS-SP42FW, RM-980, FWD-42PV1, FWD-42PV1P, FWD-42PV1A Service Manual

1-3-2. Bezel Assembly/H1 Board/H2 Board

.Remove the rear cabinet assembly. (Refer to Section 1-3-1.)

m

.When removing the chassis assembly, be sure to work with more than two persons.

.When removing the chassis assembly, hold the four portions A and remove it from the front frame assembly.

.Place the removed chassis assembly on the conductive cushion.

Portions A

5 Chassis assembly

1 Four screws

9 Four screws

 

 

Arm

!- Two screws

Portions A

 

Arm

2 Ten screws

 

!= Control button bracket

 

 

0 Front frame

 

assembly

!\ Control

button

!] H2 board

4 Filter glass

![ Three screws

Conductive cushion

Upper side

3 Harness

6 Bezel assembly

7 Two screws

8 H1 board

FWD-42PV1/42PV1P/42PV1A

1-3

1-3-3. A Board/L Board/I Board

.Remove the rear cabinet assembly. (Refer to Section 1-3-1.)

CN15

CN8

CN9

CN29 CN1

CN23

CN19

CN3

CN22

CN501

!- A board

3 Two screws

4 I board

CN201

CN28

8 Four screws

1 Four screws

CN302

CN301

CN303

2 L board

Upper side

!= Removing the lithium battery.

Remove the lithium battery in the direction of the arrow.

Lithium battery (CR-1220)

Battery holder

9 Two screws

!/ Cover

!- A board

7 Interface cover

5 Six connector screws

6 Screw

Conductive cushion

1-4

FWD-42PV1/42PV1P/42PV1A

1-3-4. G Board/TEMP Board

.Remove the rear cabinet assembly. (Refer to Section 1-3-1.)

 

CN8

CN800

CN808

 

 

CN802

 

 

CN807

CN805

1 Nine screws

 

 

CN804

 

 

 

CN803

 

 

3 Screw

 

CN801

 

2 G board

 

 

 

 

 

 

P501

 

P501

 

 

 

5 Two screws

 

 

 

4 TEMP board

P501

Conductive cushion

6TEMP board

Upper side

1-3-5. T-R Board/T-L Board

.Remove the rear cabinet assembly. (Refer to Section 1-3-1.)

1 Three screws

7 Option shield plate

CN1304

5 Screws

8 Two screws

2 AC outlet cover

CN1302

 

 

4 T-R board

9 T-L board

6 Screw

3 Two screws

Conductive cushion

Upper side

FWD-42PV1/42PV1P/42PV1A

1-5

1-3-6. A Block Assembly/DC Fan

.Remove the rear cabinet assembly. (Refer to Section 1-3-1.)

.Remove the bezel assembly. (Refer to Section 1-3-2.)

.Remove the G board. (Refer to Section 1-3-4.)

DC fan installation direction

6 CN23

Make sure that the label is oriented in the

upward direction of the main unit.

1 CN302

!] Four screws !; DC fan

!- Four screws

![ Four screws

3 Screw

!; DC fan

!= Fan bracket (upper)

!\ Fan bracket (lower)

Upper side

9 Two screws

!/ DC fan

7 Two screws

8 Fan bracket

DC fan installation direction

Make sure that the label is oriented in the upward direction of the main unit.

2 Five screws

5 A block assembly

DC fan installation direction

 

Make sure that the label is

 

oriented in the upward

 

direction of the main unit.

 

!, Two screws

4 Round type

!. DC fan

 

connectors

!' Two screws

 

Conductive cushion

1-6

FWD-42PV1/42PV1P/42PV1A

1-3-7. YDT Board/YDB Board

.Remove the rear cabinet assembly. (Refer to Section 1-3-1.)

.Remove the bezel assembly. (Refer to Section 1-3-2.)

.Remove the G board. (Refer to Section 1-3-4.)

6 Four screws

5 Six screws

7 YDT board

P9

8 YDB board

1 P10 Two screws

2 Speaker bracket

 

3 Two screws

support

P21

P22

 

Upper side

 

4 Support

 

9 Harness

 

P1

 

P2

 

P3

Conductive cushion

P4

 

P5

P6

P7

P8

1-3-8. Y SUS Board

.Remove the rear cabinet assembly. (Refer to Section 1-3-1.)

.Remove the bezel assembly. (Refer to Section 1-3-2.)

.Remove the YDT board and YDB board. (Refer to Section 1-3-7.)

P5

P6

P3

P4

4 Three board brackets

Upper side

3 Six screws

 

1 Six screws

P8

2 Y SUS board

Conductive cushion

FWD-42PV1/42PV1P/42PV1A

1-7

1-3-9. CTRL Board

.Remove the rear cabinet assembly. (Refer to Section 1-3-1.)

.Remove the bezel assembly. (Refer to Section 1-3-2.)

.Remove the A block assembly. (Refer to Section 1-3-6.)

2 Cushion retainer

 

1 Four screws

 

P1

3 Cushion

P10

P9

P4

P2

4 CTRL board

Upper side

Conductive cushion

1-3-10. Z SUS Board

.Remove the rear cabinet assembly. (Refer to Section 1-3-1.)

.Remove the bezel assembly. (Refer to Section 1-3-2.)

P1

1 Five screws

2 Z SUS board

Upper side

P3

P2

Conductive cushion

1-8

FWD-42PV1/42PV1P/42PV1A

1-3-11. XL Board/XR Board

.Remove the rear cabinet assembly. (Refer to Section 1-3-1.)

.Remove the bezel assembly. (Refer to Section 1-3-2.)

.Remove the G board. (Refer to Section 1-3-4.)

.Remove the A block assembly. (Refer to Section 1-3-6.)

1 Four screws

2 Two frame modules

5 Four screws

6 XL board

Upper side

P4

P21

P22

7 Four screws

P3

9 Harness

P2

P5

P11

P1

P12

P13

P14

P15

P16

P17

P18

P19

P20

P23

Conductive cushion

P24

8 XR board

3 Six screws

4 Flexible retainer

FWD-42PV1/42PV1P/42PV1A

1-9

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